Design Input

Plant inlet Capacity 45 MLD = 45.00 MLD

Plant inlet Capacity = 45000.00 m3/day
Hours of operation = 20.00 hr
Plant Capacity = 2250.00 m3/hr
All units shall be designed for 5% 5% (45000 x 0.05) = 2250.00 m3/day
Rate of flow (45000 +2250)/20 = 2362.50 m3/hr

1
1 Aerator Fountain
Design Rate of flow (with 5% overloading) = 2362.50 m3/hr
1a Inlet pipe
Provided 700 mm dia = 0.70 m
Provide 700 mm dia DI pipe
1b Cascade
Design Flow = 2362.50 cum/hr
As per CPHEEO manual 4 to 6 steps,
Surface Loading Rate = 0.018 sq.m/Cu.m/hr
Clause= 7.2.3.3, page no= 192
As per CPHEEO manual 4 to 6 steps,
No of cascades = 4 No.
Clause= 7.2.3.3, page no= 192
Rise of cascade = 0.3 m
Sizing Calculation =
Surface area required = 42.53 sqm
Dia of inlet pipe to the Aerator = 0.7 m
Dia meter of Central Shaft ( ID) = 0.70 m
Wall Thickness of Shaft = 0.2 m
Dia meter of Central Shaft ( OD) = 1.10 m
Area Of Bell Mouth (ID) = 0.38 Sqm
Velocity in the Shaft = 1.71 m/sec
Area of bell Mouth (OD) = 0.95 Sqm
Total area required for cascade aerator = 43.48 Sq.m
No of cascades = 4 No.
Dia of lowest cascade = 7.5 m
Tread of each cascade = 0.8 m
Provide Tread of each Cascade = 0.54 m
Provide Actual dia of Lowest cascade = 5.42 m
Dia. Of First Cascade = 2.18 m
Dia. Of Second Cascade = 3.26 m
Dia. Of Third Cascade = 4.34 m
Dia. Of Fourth Cascade = 5.42 m
Area provided = 22.36 m2
1c Collection Launder

Design Rate of flow (with 25% overloading) 2362.5/2 = 1476.56 m3/hr

Assume velocity of flow Vcl = 0.70 m/sec

Area of channel required 0.59 m2
Depth of flow in the channel Wcl = 0.80 m
Width of channel = 0.73 m
Width of channel provided = 0.50 m
Free board FB = 0.30 m
Free fall from last step FF = 0.20 m
Total depth required TDcl=Dcl+FB+FF = 1.30 m
Depth provided = 0.75 m
Size of collection launder 6.42 m
Provide Cascade aerator with 4 cascades & collection launder of 6.42 m outer dia and 0.5 m width 0.75 m total depth

2 Stilling Chamber
Design Rate of flow (with 25% overloading) = 2953.13 m3/hr
Detention time = 30.00 sec
Volume of chamber required (2953.125 / 3600 ) * 30 = 24.61 m3
Depth of channel = 2.00 m
Area of Chamber required = 12.30 m2
Width of channel = 2.00 m
Length of chamber provided = 6.20 m
Provide Stilling chamber of 6.2 m length 2m width x 2.3 m depth (including FB)

2
3 Raw Water Channel with Parshall flume
3a Appraoch channel
Design Rate of flow (with 25% overloading) = 2953.13 m3/hr
Assume velocity of flow Vcl = 0.70 m/sec
Area of channel required = 1.17 m2
Width of the channel Wcl = 1.10 m
Water depth in the channel = 1.07 m
Say = 1.10 m
Provide Raw water Channel of 1.1 m width 1.1m SWD x 0.3 m FB and 10m length
3b Parshall flume
Reference=
IS 14371=1996=" Measurement of Liquid Flow in Open channels - PARSHALL and SANIIRI
FLUMES"
Rate of flow = 0.82 m3/sec
Discharge equation for Parshall flume Q=k Ha n
= Table no= 3
Where,
Discharge constant , k = 1.038
Discharge coefficient, n = 1.537
Substituting the Values =
Liquid depth upstream,Ha = 0.86 m
Throat width of parshall flume b = 0.25 m
Length of approch channel 5 to 10 times head over throat = 6.44 m
Check for froude number for Subcritical flow F = Q / A ( g x h)0.5 = < 0.5 or 0.7 OK
Where, =
Q = max discharge, cum/sec =
g = 9.81 m/s2 =
A = Area,m2 =
h = max water depth, m =
Froude No.,F = 0.24
Throat width of parshall flume b = 0.60 m
Throat length of parshall flume l = 0.90 m
Height of flume crest hp1 = 0.35 m
Width of entrence section b1 = 1.50 m
Length of entrence section l1 = 1.800 m
Length of slant wall le = 1.500 m
Width of exit section b2 = 1.20 m
Length of exit section l2 = 1.00 m
Height of crest hp2 = 0.072 m
3c Downstream channel
Design Rate of flow (with 25% overloading) = 0.82 m3/sec
Assume velocity of flow Vcl = 0.65 m/sec
Area of channel required = 1.26 m2
Width of the channel Wcl = 0.80 m
Water depth in the channel = 1.58 m
Say = 1.58 m
Freeboard = 0.30 m
Length of channel 5 times water depth = 7.90 m
Provide a Raw water channel of 0.8 m width x 1.58 m SWD

4 Bypass Channel
Design Rate of flow (with25% overloading) = 0.82 m3/sec
Assume velocity of flow = 0.70 m/sec
Area of channel required = 1.17 m2
Assuming width channel = 1.10 m
Depth of flow in the channel = 1.07 m
Depth of channel provided = 1.10 m
Freeboard = 0.30 m

Provide bypass channel of 1.1 m width x 1.1 m SWD and 0.3 m FB

3
5 Flash Mixer
No of units 2 Nos
Design Rate of flow (5 % over loading) q = 1181.25 m3/hr
5a Flash mixer tank

As per CPHEEO manual, Detention time

Considering Detention time as t = 60.00 secs
30 to 60sec Clause= 7.4.2, page no= 205

As per CPHEEO manual, Table= 7.1,

Velocity gradient G = 300.00 Sec-1
page no= 207
Volume of the tank required Vfmr q*t/3600 = 19.69 m3
Assume tank depth = 3.00 m
Area of tank = 6.56 sqm
Size of tank required = 2.89 m
Dia of tank provided (circular) = 2.90 m
Say = 2.90 m
Freeboard = 0.50 m
Therefore, Volume of tank provided Vfmp = 19.81 m3

Provide Flash Mixer of 2.9 m inner Dia with 3 m Total Depth at outer wall and 0.5 m FB
5b Motor for Flash mixer

As per CPHEEO manual, Clause=

Power requirement P 7.4.2, page no= 205 =u*G2*Vfmp = 1429.56 Watts

Power per unit volume Pv = P / Vfmp = 72.18 Watts/m3

As per CPHEEO manual, in between 1 to

Power per unit flow of water Pf 3 Watt/m3/hr Clause= 7.4.2.2, page no= = 1.21 Watts/m3/hr
206 =P/q

Efficiency of the motor h = 0.75

HP Required HP = P / 746 / h = 2.56 HP
Provide 3 HP Motor
5c Design of Flash mixer impeller
As per CPHEEO manual, Clause=
Assume rotational speed of impeller n = 100.00 rpm
7.4.2.2, page no= 206
As per CPHEEO manual, in between 0.2
Diameter of impeller di to 0.4, Clause= 7.4.2.2, page no= 206 = 0.87 m
=0.30xDfm
Velocity at tip of impeller Vp =2 x pi() x (di/2) x n / 60 = 4.56 m/sec
As per CPHEEO manual, Clause=
> 3.00 m/sec. OK
7.4.2.2, page no= 206
As per CPHEEO manual, Equation=
Area of blades of impeller Ab 7.10, page no= 213 = = 0.04 m2
P x 2 / 1.8 /1000/ (0.75 x Vp)^3
No.of blades Nb = 4
Provide blades of Width Wb = 0.15 m
Length Lb = Ab / Wb / Nb = 0.10 m
Provide impeller of 0.9 m dia with 4 blades of size 0.15 x 0.1 m.

5d Flash mixer inlet Sluice gate

Design Rate of flow (with 25% overloading) = 1181.25 m3/hr
Veleocity at opening considered = 0.70 m/sec
No of inlets = 2.00 Nos
Area of opening required = 0.23 Sqm
Width of gate = 0.50 m
Depth of flow = 0.47 m
Provide manual CI Gate of 0.5 m wide x 0.8 m height + required operating height

4
6 Clariflocculator
Design Rate of flow (with 5% overloading) = 2362.50 m3/hr
No of units = 2
6a Clarifloculator Inlet pipe / duct

Design Rate of flow (with 25% overloading) 2362.5/2 = 1181.25 m3/hr

Assume a velocity of = 0.70 m/sec

Area required for opening 1181.25/3600/0.7 = 0.47 m2
Size of pipeline required = 0.77 m
Size of pipeline provided = 780.00 mm
Provide 780 mm dia pipe

6b Clarifloculator Inlet Shaft

Assume a velocity of = 0.30 m/sec
Size of inlet shaft = 1.18 m
However provide an inlet Shaft of size 1.2 mm = 1.20 mm
Considering 200 mm wall thickness, Outer dia of inlet shaft = 401.20 mm
Consider Velocity of flow = 0.30 m/sec
Area required for opening = 1.09 m2
No of openings at top = 4 Nos
Width of each opening = 0.50 m
Depth of opening = 0.55 m
Provide 4 No. of openings of size 0.5 x 0.55 m at the top of the Shaft

6c Flocculator
Design Rate of flow = 1181.25 m3/hr

As per CPHEEO manual, Mechanical

Assume detention time = 30.00 minutes
type flocculator, page no= 213

As per CPHEEO manual, Equation=

Average value of velocity gradient = 40.00 sec-1
7.11, page no= 213
Therefore Gt 40x30x60 = 72000.00
Volume of flocculator 1181.25x30/60 = 590.63 m3

As per CPHEEO manual, Mechanical

Provide an average water depth = 3.60 m
type flocculator, page no= 213

Plan area of flocculator (590.625/3.6) + 3.14/4 * 0.4012^2 = 164.20 m2

Tank diameter = 14.46 m

Diameter of tank provided = 14.50 m
Outer dia = 14.75 m
Volume of flocculator Provided = 594.01 m3
= OK
Freeboard = 0.50 m
Provide floculator zone inner dia including Central Shaft 14.5 m and Free Board of 0.5 m
Provide floculator zone outer dia of 14.75 m and Free board of 0.5 m

5
 Opening required at the bottom of the Baffle wall
Assume velocity of flow as = 0.20 m/sec
Area required = 1.64 m2
Length of partion = 45.55 m
Depth of flow = 0.04 m
Provide openings of 0.75 m below the partition wall

6e Clarifier
Design Rate of flow = 2362.50 m3/hr
No of units = 2 Nos
Flow for each unit 2362.5/2 = 1181.25 m3/hr
As per CPHEEO manual, Clause=
Detention time required = 2.50 hours
7.5.6, page no= 227
Volume of clarifier required 1181.25*2.5 = 2953.13 m3
As per CPHEEO manual, Clause=
Surface overflow rate = 36.00 m3/m2/day
7.5.5, page no= 227
Surface area required 2362.5* 20 /36 = 656.25 m2
Outer area of flocculator zone including central
shaft = 170.79 m2

Dia. of clariflocculator required = 32.5 m

Dia. of clariflocculator provided = 32.5 m
Surface area provided PI()/4*32.46^2"-"PI()/4*14.75^2" = 656.67 m2
As per CPHEEO manual, Clause=
Liquid Depth provided in clarifier edge = 3.60 m
7.5.5, page no= 227
Total depth of tank at edge including FB = 4.10 m

Liquid Depth in clarifier zone at floculator edge 3.6 + (32.46-14.75)/2*12% = 4.34 m

Average depth of clarifier (3.6+4.34)/2 = 3.97 m

Volume of clarifier 656.67*3.97 = 2606.98 m3
= > Required OK 2953.13
Provided Surface overflow rate = 35.98 m3/m2/day
hours > Required
Provided Detention time 2606.98/1181.25 = 2.21
OK
Provide collection Launder 0.5 m inside the clarifier with weir =
Dia at centre of launder = 31.46 m
Total length of weirs = 98.84 m
Weir loading 1181.25* 20/98.84 = 239.02 m3/m/day
As per CPHEEO manual, Clause=
= < 300 m3/m/day
7.5.8, page no= 230
Provide Clarifier of 32.46 m inner Dia with 3.6 m SWD at and 0.50 m FB
6f Collection launder
Width of launder = 0.50 m
Assume velocity of flow = 0.65 m/sec
Depth of water in the launder 2362.5/2/3600/0.65/0.5/2 = 0.50 m
Depth provided = 0.30 m
Freeboard = 0.15 m
Provide a launder of size 0.5 m wide and 0.3 m depth 0.15m Free Board

6
 6g Sludge outlet pipe
Design turbididty Dtu = 20.00 NTU
Suspended solids Dss = 100.00 mg/l
Dissloved soids Dds = 50.00 mg/l
Sludge generation Sge (q*Dss+Dds)/1000 = 6750.00 kg/day
Sludge volume generated (Sge/10) = 1350.00 m3/day
Daily quantity of sludge from clarifier = 1350.00 m3
Assuming that above sludge is discharged daily once for a period of 10 min.
Flow rate = 0.56 m3/sec
Assuming the velocity of sludge = 2.50 m/sec
Area of pipe required = 0.23 m2
Dia. Of pipe required = 535.24 mm
Dia of pipe provided = 550.00
Provide 550 dia Sludge pipe with manually operated sluice valve

6h Sludge well
Assume 3% of sludge is removed from
Flow rate = 225.00 m3/hr
clariflocculator
Detention time = 30.00 min
Sludge volume generated = 112.50 m3
Depth provided = 3.50 m
Area required = 32.14 sqm
Dia. Of sludge well required = 6.40 m
Dia. Of sludge well provided = 6.00 m
Provide sludge well of 6 m Dia with 3.5 m water Depth and 0.3m FB

6i Clarified water channel

Design Rate of flow (with 25% overloading) qcc qf x 1.5 = 1476.56 m3/hr

Velocity Vcc = 0.70 m/sec

Area of channel required 1476.5625/3600/0.7 = 0.59 m2
Width of channel = 0.60 m
Depth of channel required = 0.98 m
Depth of channel provided = 0.45 m
Provide a channel of 0.6 width x 0.45 m depth including 0.3 m FB

7 Filter House complex

7a Filter inlet channel

Design Rate of flow (with 25% overloading) qfic qcc = 4725.00 m3/hr

Velocity Vfic = 0.75 m/sec

Area of channel required 4725/3600/0.75 = 1.75 m2
Width of channel = 1.20 m
Depth of channel required = 1.46 m
Depth of channel provided Dcc = 1.50 m
Provide a channel of 1.2 width x 1.8 m depth including 0.3 m FB

7b Filter inlet for beds(Inlet pipe) (with 100% overloading) = 4725.00 m3/hr

Considering Single beds (4725/(8)) = 590.63 m3/hr

No. of filter inlets = 1.00 No.

Velocity Vfic = 1.00 m/sec
Area of open required 590.631/3600/1 0.16 m2
Inlet Pipe dia 0.50 = 0.46 m
Actual velocity Vi qi/3600/0.50/0.45 = 0.84 m/sec
OK < 1.0 m/sec
Provide 0.5 m Dia of Inlet Pipe

7
7c Filter Beds
Rate of filtration Rf = 90.00 lpm/m2
Design flow of filter qf = 2362.50 m3/hr
Area of filter bed required Af qf / Rf = 437.50 m2
No. of filter beds proposed Nf ((Q^0.5)/5.4) = 9.00 Nos
No.of twin beds provided = 8.00
Area of each unit Afb Af/Nf = 54.69 m2
Width to length ratio as 1 = 1.33 to 1=2
Width of filter unit Wfb (Afb/1.25)^0.5 = 6.41 m
Length of filter unit Lfb Wfb x 1.25 = 8.53 m
Provide width of bed 6.42 m
Provide length of bed 8.53 m
Provide 8 nos of twin filter beds of each size 6.45m x 8.6m
Area provided 54.76 m2
Depth of Supporting gravel = 0.45 m
Depth of filter sand = 0.75 m
Depth of Supernatent water = 1.80 m
Free board = 0.50 m
Total depth = 3.50 m
7d Filter media
As per CPHEEO manual, Clause= 7.6.3.6, page no= 246
Sand
Effective size = 0.45 to 0.70 mm
Uniformity Co-efficient = 1.3 to 1.7
As per CPHEEO manual, Clause= 7.6.3.10, page no= 249
Supporting Gravel
1st layer (Top) 100 mm thick = 2 to 5 mm
2nd layer 80 mm thick = 5 to 12 mm
3rd layer 80 mm thick = 12 to 20 mm
4th layer 80 mm thick = 20 to 40 mm
5th layer 110 mm thick = 40 to 60 mm

As per CPHEEO manual, Clause= 7.6.3.9, page no= 247

7e Under drainage system
Plan area of each fiter unit (Twin bed unit) Afb = 54.76 m2
Total area of perforations (0.3% of filter) Aper Afb x 0.3/100 = 0.164 m2
Size of perforations Dper As per CPHEEO manual = 10.00 mm
Total number of perforations Nper Aper /3.14 x 4 / (Dper/1000)^2 = 2088.11 No.
say = 2089.00 No.
Total cross sectional area of laterals Alat 2.0*0.164*10000 = 3280.00 cm2
Area of central manifold Aman 1.5*Alat = 4920.00 cm2
Area of central manifold pipe = 0.80 m
Size of central manifold 0.80 = 0.80 m
Area of central manifold provided 0.8*0.8*10000 = 6400.00 cm2
Provide central manifold of 0.8 width x 0.8 m depth
Assume spacing of laterals as Slat = 30.00 cm
Number of laterals required Nlatr 2*Lfb x 100/ Slat = 56.87 No.
Number of laterals provided Nlatp = 58.00 No.
C/s area of each lateral Aelat Alat /Nlatp = 56.55 cm2
Diameter of lateral Dlat (Aelat/3.14*4)^0.5 = 8.49 cm
Provide 90 mm dia UPVC pipes with having As per CPHEEO manual, Clause=
= 9.10 cm
0.35 Kg/cm2 pressure 7.6.3.13(b), page no= 289
Cross sectional area of lateral provided 65.04 cm2
Number of perforations per lateral Nperl Nper / Nlatp = 36.02 No.
Say 36.00 No.
Length of lateral Ll 0.5 x( Wfb - 0.7 - 0.2) = 2.71 m
Spacing of perforation Sper Ll x 1000/Nperl = 75.28 mm
Provide 58 No. of 90 mm dia. uPVC laterals with 10 mm dia. Perforations in two rows staggered at 150 mm c/c.
Total area of perforations provided = 1639.91 cm2
Ratio of length to diameter of laterals 2.71/1000/100 = 30.11 < 60, OK
Ratio of area of manifold to laterals 6400/65.04/58 = 1.70 1.5 - 2.0, OK
Ratio of Total area of perforation to C/s area of
0.164*10000/(65.04*58) = 0.43 0.25 - 0.5 , OK
lateral
7f Filter outlet pipe (with 100% overloading) 4725.00 m3/hr
No. of filter outlets = 1.00 No.
Flow per single bed (262.47) = 590.63 m3/hr
Permissible velocity = 1.50 m/sec
Area of pipe = 0.11 m2

8
 Dia. of pipe required = 0.37 m
Diameter of pipe provided = 400.00 mm

Provide pipe of 400 mm dia and manually operated sluice valve with spindle & wheel

7g Wash water troughs(Gutters)

As per CPHEEO manual, Clause=
Rate of back wash = 36.00 Cum/Sqm/hr
7.6.3.12 , page no= 250
Wash water for each bed 36x54.7626/60 = 32.86 Cum/min
=
Length of each bed = 8.53 m
No of cross Troughs/bed = 3
Rate of flow/Trough = 0.18 Cum/sec
Width of trough = 0.40 m
As per CPHEEO manual, Equation=
Depth of water in trough (Q=1.376*b*h^3/2) = 0.48 m
7.32, page no= 250
say = 0.56 m
Size of cross trough =
Depth with free board = 0.71 m
Width = 0.40 m
Outer dimension (width) of cross trough = 0.70 m
width of filter bed = 8.53 m
Lateral Travel of Wash water = 2.14 m
7h Wash water Gullet
Wash water rate/unit 36x54.7626/60 = 32.86 Cum/min
velocity = 0.65 m/sec
Area of wash water gullet for bed = 0.84 Sqm
width of disposal gullet provide = 1.20 m
Depth of disposal gullet provide = 0.70 m
However provide Gullet of size 1.0 m width and depth will vary upto filter gutter

7i Back wash water Outlet pipe

Wash water rate/unit 36 x 54.7626/60 = 32.86 Cum/min
Velocity = 1.50 m/sec
Area of wash water gullet pipe for bed = 0.37 Sqm
dia of pipe = 0.68 m
Provided dia of pipe = 0.78 m
Provide 0.78 m dia of disposal pipe to back wash Pipe

9
 7j Wash water Tank Inlet pipe ( Pumps for Filling of WWT)
Back wash water tank capacity = 362.00 Cum
Tank to be filled in = 2.50 Hours
rate of discharge = 0.04 Cum/sec
= 2413 LPM
velocity = 2.50 m/sec
area of pipe = 0.02 Sqm
dia of pipe = 0.14 m
Say = 150 mm
Provide inlet pipe of 200 mm dia for wash water tank

7k Wash water tank out let pipe

Back wash water tank outlet main capacity of
back wash water tank
No of filter bed has to back wash As per Agt Page no-283 = 1.00 Nos
rate of discharge 1 * 36 x 54.7626/60 = 32.86 Cum/min
=
velocity = 2.50 m/sec
area of pipe = 0.22 Sqm
dia of pipe = 0.53 m
Say = 550.00 mm
Provide outlet pipe of 550 mm dia from wash water tank
7l Back Wash water inlet to each filter bed
Wash water rate/unit 36x54.7626/60 = 32.86 Cum/min
velocity = 2.20 m/sec
Area of pipe = 0.25 Sqm
Dia of pipe = 0.56 m
Say = 600.00 mm
Provide Inlet pipe of 600 mm dia Each filter bed
7m Design of Pure water Channel (with 25% overloading)
Discharge = 2953.13 m3/hr
Velocity of flow = 0.65 m/sec
Area of channel required = 1.26 Sqm
Width of channel = 1.00 m
Depth of channel required = 1.26 m
Depth of channel provided = 0.47 m
Provide a channel of 1 m width x 0.8 m depth including free board
Provide a chamber of 1.2 x 1.2 m

7n Design of Pure water pipe (with 25% overloading)

Discharge = 2953.13 m3/hr
Velocity of flow = 1.00 m/sec
Area of required = 0.82 Sqm
Dia = 1.02 m
Depth of channel provided = 0.65 m
Provide a pipe of dia 0.65 m
Design of back wash water Channel (filter
7O
bed washed water)
Discharge 36x54.7626/60 = 32.86 m3/min
No of beds to be back washed at a time = 2.00 Nos
Velocity of flow = 1.50 m/sec
Area of channel required = 0.73 sqm
Width of channel = 1.00 m
Depth of channel required = 0.74 m
Depth of channel provided = 0.95 m
Provide a channel of 1 m width x 1.25 m depth including free board

8 Design of Back wash system

8a Design of Wash water tank (OHT)
Wash water requirement
As per CPHEEO manual, Clause=
Rate of back wash water = 36.00 m3/m2/hr
7.6.3.12 , page no= 250
No of beds to be back washed at a time = 1.00 Nos
Duration of back wash = 10.00 minutes
Total wash water requirement 36 * 1 * 10 * 6.42 * 8.53 / 60 = 328.58 m3
Add 10 % for other uses = 32.86 m3

10
Wash water requirement = 361.43 m3

11
 Provided = 362.00 m3
Depth of water Considered = 4.50 m
Area of Tank required = 80.44 Sqm
Dia of Tank Required = 10.12 m
Dia of Tank Provided = 10.13 m
Provide 362000 litres capacity OHT with 10 m head for Back Wash.
Provide 1nos Wash water Tank of 10.13 m dia, 4.5 m swd x 0.5 m FB

8b Wash water pumps

The pumps should be capable of filling the tank once in 2.5 hours.
Rate of pumping Rp Vbw*1000/2.5/60 = 2413.33 LPM
Pumping head H = 16.00 m
HP required Rp x H /4500/0.7 = 12.26 HP
Provide 2 No. of pumpsets capable of discharging 2420 lpm with a head of 16 m, 1W+1S

8c Air Wash
As per CPHEEO manual, Clause=
Rate of Air wash = 36.00 m3/m2/hr
7.6.3.13 (b), page no= 251
Air requirement = 32.86 m3/min.
Blower capacity = 1971.50 m3/hr
As per CPHEEO manual, Clause=
velocity = 20.00 m/sec
7.6.3.13 (b), page no= 251
Area of pipe = 0.03 Sqm
Dia of pipe = 0.19 m
As per CPHEEO manual, Clause=
Duration = 5.00 minutes
7.6.3.13 (b), page no= 251
Provide 2 No. of blowers of having capacity of 1980 m3/hr with 0.35 kg/cm2 pressure
Provide Air pipe of 250 mm dia

9 Chemical Dosing Arrangements

Chlorination system
9a Pre-chorination (With 25% overloading)
Rate of fow qc qf = 2362.50 m3/hr
Dosage for disinfection = 3.00 mg/l
Requirement of chlorine Acl/h qf x 1000 x Dcl /1000000 = 7.09 kg/hr
Daily requirement of Chlorine Acl/d Acl/h x 23.5 = 141.75 Kg/day
Requirement of chlorine per month = 4252.50 Kg
Provide 2 Nos. of gaseous chlorinators of 0 to 8 Kg/hr ( 1W + 1S )

9b Post-chorination
Rate of fow qc qf = 2362.50 m3/hr
Dosage Dcl = 2.00 mg/l
Requirement of chlorine Acl/h qf x 1000 x Dcl /1000000 = 4.73 kg/hr
Daily requirement of Chlorine Acl/d Acl/h x 20 = 94.50 Kg
Requirement of chlorine per month = 2835.00 Kg
Provide 2 Nos. of gaseous chlorinators of 0 to 5 Kg/hr ( 1W + 1S )
Requirement of chlorine per month = 7087.50 Kg
Capacity of tonners = 900.00 Kg
No of tonners per month requirement = 8.0 Nos
Provide 8 Nos of tonners.

12
 9c Chlorination building
Provide Chlorine and Chlorinators building size of 11.5 m Length and 4.5 m width m Clear Height
Chlorine house considered (Tonner house + chlorinator room) 15.00 5.00 5.00

10 Alum dosing system

10a Alum tanks
Rate of flow (25% Over loading) q = 2953.13 m3/hr
Maximum Alum dosage Dal = 30.00 mg/l
Requirement of Alum Aal/h q*1000*Dal/1000000 = 88.59 Kg/hr
No. of tanks proposed 3 working + 1 stand by = 4.00 Nos
No. of tanks required = 3.00 Nos
Rating of tank = 8.00 hr
Requirement of Alum for 8 hours Aal/8h Aal/h x 8 = 708.75 Kg
Strength of solution Sal = 5.00 %
Capacity of tank required Qalt Aal/8h x 100 / Sal = 14175.00 litres
capacity of each tank = 14.18 m3
Provide 4 No. of 14.18 m3 capacity tanks.
Depth of tank = 2.00 m
Size of tank required = 2.66 m
Size of tank provided = 1.80 m
Provide 4 Nos. of 1.8 x 1.8 x 2 m size tank + 0.30 m FB
Storage of Alum
Assuming storage capacity of = 3.00 months
Alum requirement for three months Akg = 159468.75 Kg
Bulk density of alum Abd = 961.12 kg/m3
Volume of storage Ast Akg/Abd = 165.92 m3
Storage height Asht = 2.00 m
Storage area required for alum Asar Ast/Asht = 82.96 m2
Add for 5 % void space = 87.11 m2
Add for 50% working space for movement = 130.66 m2

Chemical house considered (GF+FF) 150.00 m2

11 Chlorine Contact Tank

Design Flow = 2362.5 m3/hr
Detention Time in Sump = 1 Min
Volume of tank required = 39.4 m3
Say = 9 m3
SWD = 1.5 m
Free board = 0.5 m
Plan Area of CCT = 6 m2
Width of tank = 1.5 m
Length of tank = 4 m
Say = 4 m

Provide Chlorine contact tank of size 4 m lenght X 1.5 m Width X 1.5 m Depth and 0.5 m FB

13
12 Design of Clear water Reservoir (CWR)
Design flow = 2362.50 m3/hr
Detention time = 60 min
Capacity = 2362.50 m3
No of units = 1.00 Nos
Capacity of each unit = 2362.50 m3
Liquid depth = 3.50 m
Dead stroage = 0.00 m
Liquid depth provided = 3.50 m
Area required = 675.00 sqm
Dia of of tank = 29.32 m
Dia of tank provided = 25.50 m
Provided Sump capacity = 1786.56 m3

Provide 25.5 m Dia of 3.5 m SWD and 0.3 FB As per Tender

13 Clear water Pump House

Provide 8.0 m x 12.0m size pump house

14 SCADA ROOM
Provide 8.0m x 12.0m size Scada Room

15 Wash water recovery Tank

Dirty backwash water from Filtration section = 328.58 m3
Supernatant from sludge thickener = 87.14 m3/hr
Total inflow to unit = 415.72 m3

Dirty backwah water volume - for 2 backwash = 415.72 m3

Hence, Total volume required = 415.72 m3

No. of unit = 1.00 no
Volume required = 415.72 m3
HRT available = 1.00 hr
Dimensions provide =
Liquid Depth = 4.50 m
Area required = 92.38 m2
Length = 10.00 m
Width = 9.24 m

16 Sludge thickener

16a Flow to unit = 1350.00 m3/day

Sludge solids to unit = 6750.00 kg/day
Solid loading rate = 55.00 kg/m2/day
Area required = 122.73 m2
No. of unit = 2.00 no.
Area required/ unit = 61.36 m2/tank
Dia required of each unit = 8.84 m
provide dia = 8.90 m
provide SWD = 3.00 m
FB = 0.50 m
Available Hydraulic loading rate = 10.85 m3/m2/day
Minimum hydraulic loading require = 10.00 m3/m2/day
Hence Dilution water required = -105.77 m3/day
kg/day (SS in dilution water) = -0.17
16b Thickened sludge generation =
SS at inlet = 6749.83 kg/day
% solid recovery = 0.90
Hence, SS in thickened sludge = 6074.85 kg/day
% solid = 3.00 %
Sp gr = 1.02
Thickened sludge flow = 198.52 m3/day
Supernatant flow = 1045.70 m3/day
SS in supernatant = 675.15 kg/day
16c Thickened sludge pumps /centrifuge feed pumps =
Flow to be pumped = 198.52 m3/day
No of operating hrs = 12.00 hr

14
 No. of pumps provide = 1.00 W+1S
Capacity of each pump required = 16.54 m3/hr
Capacity of each pump provide = 17.00 m3/hr

17 SLUDGE DEWATERING UNIT

17a Total Sludge solids at feed = 6074.85 kg/day
Total sludge flow = 198.52 m3/day
% Solids in Feed sludge = 3.00 % by wt.
Sp. Gravity of feed Sludge = 1.02 -
17b unit sizing =
Operating hrs = 12.00 hrs/day
Nos of units in operation = 1.00 W+1S
required capacity of each unit = 16.54 m3/hr
= 506.24 kg/hr
Dewatered sludge volume =
% solid recovery = 0.98
Hence, ss in dewatered sludge = 5953.35 kg/day
Dewatered Sludge % = 20.00 % w/w
Sp. Gravity of dewatered sludge = 1.10 -
Dewatered sludge volume = 27.06 m3/day
Hence, centrate/filtrate quantity = 171.46 m3/day
Solids in Centrate = 121.50 kg/day
=
17c Polyelectrolyte Dosing System =
PE requirement = 5.00 Kg/Ton of solids
Solids to be dewatered = 6074.85 Kg/day
PE required = 30.37 Kg/day
PE dosing sol. Strength = 0.20 %
Hence PE Volume = 15.19 m3/day
PE dosing pumps =
17d Flow to be pumps = 15.19 m3/day
Operating hrs = 12.00 hrs/day
Nos. of working pumps = 1.00 W+1S
required capacity of each pumps = 1265.59 LPH
provide capacity of each pumps = 0-1200 LPH
PE Dosing tank =
17e provide nos. of dosing tanks = 1.00 nos
HRT of each tank = 6.00 hr
Capacity of each tank = 3.80 m3
LD = 1.50 m
Area = 2.53 m2
dia required = 1.80 m
dia provide = 1.80 m
MOC of tank FRP/HDPE
17f Mixers for dosing tanks
Mixing requirement = 100.00 W/m3
Mixing requirement /tank = 0.38 KW
KW of each mixer provide = 2.20 KW /mixer
No of mixer = 1.00 nos

18 Centrifuge Building 10 m x 5m x 4 HT GF+FF

including poly dosing system

15
 Hours of Supply = 20.00 Hrs

Total Raw Water Demand = 45.00 MLD

Rate of flow = 2250.00 m3/hr

Rate of flow(5%) extra for Pipes, Channels and Valves = 2362.50 m3/hr

=
TWL in Clear Water Reservoir = 20.50 m
1 Head loss between CWR inlet chamber and Treated water channel (TWC)
a Head loss at inlet chamber entry due to sluice gate

No. of compartments = 2.00 nos.

Flow through inlet chamber gate = 2362.50 m3/hr

Flow through inlet chamber gate = 0.66 m3/s
Provided Gate = 1.00 nos.
Flow through each gate = 0.66 m3/s
Consider velocity through gate = 1.00 m/s
Area of opening of sluice gate = 0.66 m2
Provide sluice gate of depth = 0.40 m
Provide sluice gate of width = 1.65 m
Provide gate opening of size 0.4m x 0.3 m = 0.66 m2
Therefore, velocity through gate = 0.99 m/s
Head loss through sluice gate HL(f) = KV2 / 2g =
Considering coeffecient of resistance K = 0.50
Head loss (H) 0.5x0.99^2/(2x 9.81) = 0.025 m
Head loss provided say = 0.03 m
= 9
b Head loss through pipe between CWR inlet gate and Treated water channel
Flow through pipe with 25% over load = 0.66 m3/s
Velocity considered = 1.0 m/s
Therefore, velocity through pipe = 0.9 m/s

Page 1
 Head loss as per modified Hazen willam's formula =

( )
1 . 81
Q =
L
CR
h= 4 . 81 =
994 . 62 D
Length of pipe = 50.00 m
Flow through pipe with 25% over load = 0.66 m3/s
c Provided 550mm dia
Provide 0 mm dia DI pipe HL(f) = KV2 / 2g =
Considering coeffecient of resistance K = 0.75
Head loss due to 90° bend 0.75 x 0.93x0.93/(2x9.81 ) = 0.03 m
Total no of bends = 3.00 nos.
Total head loss due to bends = 0.10 m
Head loss provided = 0.10 m
=
d Head loss due to entry and exit of pipe
Head loss HL(f) = KV2 / 2g =
Considering coeffecient of resistance at entry of pipe K = 0.50
Considering coeffecient of resistance at exit of pipe K = 1.00
velocity = 1.00 m/s
Head loss due to entry and exit of pipe (H) 1.5*1*1/(2*9.81) = 0.08 m
Head loss provided = 0.08 m
Total head loss (H) 0.03+0.031+0.1+0.08 = 0.24 m
Total head loss provided = 0.30 m
TWL of Treated water channel @ downstrem side = 20.80 m
IL of Treated water channel @ downstrem side = 20.33 m

2 a Head loss across the treated water channel

Treated water channel width (b) = 1.00 m
Treated water channel depth (h) = 0.47 m
Flow through channel with 25% over loading = 0.66 m3/s
Velocity in treated water channel = 1.40 m/s
Apply mannings formula V = 1/n x R^(2/3) x S^(1/2) =
n (concrete surface) = 0.014
Slope (S) = 0.003
Length of channel = 30.00 m
Head loss = 0.08 m
Head loss provided = 0.10 m
TWL of Treated water channel at upstream side = 20.90 m
IL of Treated water channel at upstream side = 20.43 m

b Tip of Weir considering free fall of 0.15m = 21.05 0.45

Page 2
3 a Head loss through weir
Flow through weir (2250/3600 )/4) = 0.08 m3/s
2
Discharge through rectangular weir Q= C e √ 2 g bH 1 .5
3
Coefficient of discharge (Ce) = 0.62
Length of weir (b) = 0.85 m
(0.079/(0.666 x 0.864 x 4.429 x
Head over weir (H) = 0.14 m
0.85))^(1/1.5)
Head over weir provided = 0.20 m
TWL of control chamber = 21.25 m

b Filters
Tip of the weir in control chamber = 21.05 m
Assuming top layer of sand bed 100 mm below the level of control chamber weir =
Top layer of sand bed = 20.95 m
Depth of sand bed = 0.75 m
Depth of gravel bed = 0.45 m

IL of Top of under drain floor, fitted with laterals = 19.75 m

Thickness of under drain floor = 0.20 m

IL of bottom of under drain floor = 19.55 m
Depth of manifold = 0.80 m
IL of manifold = 18.75 m
Liquid depth over the sand bed = 1.80 m
TWL in filter = 22.75 m

4 Head loss in Filter inlet gate and channel around filters

a Head loss in Filter inlet gate to filters
Flow to each filter with 25% over loaded = 1.31 m3/s
Width of channel = 1.20 m
Depth of channel = 1.50 m
velocity of flow in channel = 0.73 m/s
Gate size provided 0.40 m x 0.25 m = 0.50 m
Area of opening = 0.20 m2
velocity of water through gate = 0.84 m/s
Head loss through gate (H) K*V²/2g =
Considering coeffecient of resistance k = 0.50
Head loss (H) = 0.0178 m
Head loss provided(H) = 0.018 m
=
b Head loss in Filter inlet channel
Flow in channel with 25% over loaded = 0.16 m3/s
Width of channel = 1.20 m
Depth of channel = 1.50 m
Velocity of water in channel = 0.09 m/s
Apply mannings formula V = 1/n x R^(2/3) x S^(1/2) =
n (concrete surface) = 0.014
Slope (S) = 0.000
Length of channel = 20.00 m
Head loss = 0.00 m
Head loss provided = 0.01 m
Total head loss (H) = 0.10 m
TWL in filter inlet channel = 22.85 m
IL in filter inlet channel = 21.35 m

Page 3
 =
5 Head loss in Clarified water channel
a Head loss in Bypass channel to filter inlet channel
Flow in channel with 25% over loaded = 0.66 m3/s
Width of channel = 1.10 m
Depth of channel = 1.10 0.65
Velocity of water in channel = 0.54 m/s
Apply mannings formula V = 1/n x R^(2/3) x S^(1/2) =
n (concrete surface) = 0.014
Slope (S) = 0.000
Length of channel = 15.00 m
Head loss = 0.003 m
Head loss provided = 0.10 m
TWL in Bypass channel = 22.95 m
IL in Bypass channel = 21.85 m

b Head loss in Clarifed channel to Bypass channel

Flow in channel with 25% over loaded = 0.33 m3/s
Width of channel = 0.60 0.7
Depth of channel = 0.45 m
Velocity of water in channel = 1.22 m/s
Apply mannings formula V = 1/n x R^(2/3) x S^(1/2) =
n (concrete surface) = 0.014
Slope (S) = 0.003
Length of channel = 15.00 m
Head loss = 0.043 m
Head loss provided = 0.10 m
TWL in Clarified water channel = 23.05 m
IL in Clarified water channel = 22.60 m
=
6 Head loss across the clarifier launder
a Head loss in Peripheral launder
Dia of Clarifloculator = 32.46 1.75
Flow through launder = 0.33 m3/s
Width of launder provided b = 0.50 m
Liquid depth provided in launder = 0.30 m
No. of launders = 1.00 nos
Over flow in launder = 0.33 m3/s
Overflow per half of launder = 0.16 m3/s
Discharge per unit length of launder q = 0.003 m2/s
y2=[(qL)^2/gb^2]^(1/3) as per
Critical depth at the end of launder CPHEEO manual (pg no: 266, eq: = 0.22 m
7.20)
No. of sides the launder receives the flow N = 1.00 side
Peripheral length of launder = 98.83 m
Half Peripheral length of launder = 49.42 m
Discharge per unit length of launder q = 0.003 m2/s
Average length of overflow channel L = 49.42 m

y1=
[y2^2+{2(qLN)^2/(gb^2y2)]^(1/2) as
Liquid depth at the upper end of the channel = 0.38 m
per CPHEEO manual (pg no: 266, eq:
7.19)

Page 4
 Liquid depth at the upper end of the channel = 0.38 m
Average liquid depth provided = 0.30 m
Average liquid depth provided = 0.35
Launder width = 0.50
Apply mannings formula V = 1/n x R^(2/3) x S^(1/2) =
n (concrete surface) = 0.014
Slope (S) = 0.001
Average length of overflow channel L = 49.42 m
Head loss = 0.051 m
Head loss provided = 0.10 m
Losses considered across the individual channel &
= 0.10 m
Launder
TWL of launder at LP provided = 23.15 m
TWL of Launder required at HP = 23.25 m
However provided TWL of launder at HP = 23.25 m
IL of launder at HP = 22.90 m
IL of launder at LP = 22.80 m

b Head loss in Clarifer notch

Total flow = 0.33 m3/s
Peripheral length of launder = 98.84 m
Provide C/C of Notch = 0.15 m
No of notches required 98.84/0.15 = 659.00
Flow through each notch 0.329/659 = 0.0005 m3/s
5
8
Flow through V notch C tan ( θ/ 2 ) √ 2 g H 2 =
15 d
where =
Cd = Coeffecient of discharge= 0.6 for 90 0 notch = 0.60
q = angle of notch in degrees = 90.00 deg
g = acceleration due to garvity m/s2 = 9.80
H= head over notch =
(0.0005 x 15/8/90/2/(SQRT(2 x
Hence head of notch = 0.034 m
9.8)))^(2/5)
provide head as = 0.05 m
Consider a free fall 150 mm = 0.15 m
TWL of clarifier required 23.25 + 0.05 + 0.15 = 23.45 m
Total Headloss = 0.20 m

However, TWL of Clarifier provided = 23.45 m

7 Head loss between Clariflocculator and Flash mixer

a Head loss in flocculator and central shaft
Head loss in the central shaft including port opening to
= 0.05 m
be taken as
=

Page 5
 b Head loss through inlet pipe
Size of inlet pipe = 0.77 m
Head loss as per modified Hazen willam's formula =

( )
1 . 81
Q =
L
CR
h= 4 . 81 =
994 . 62 D
Length of pipe = 25.00 m
Flow through pipe with 25% over load = 0.33 m3/s
Roughness coeffecient for DI pipe CR = 1.00
25x((0.33/1)^1.81/
Head loss (H) = 0.012 m
(994.62x(0.78^4.81))
Head loss provided = 0.020 m
Velocity of flow through pipe = 0.70 m/s
=
c Head loss due to 90° bend
Head loss HL(f) = KV2 / 2g =
Considering coeffecient of resistance K = 0.75
Head loss due to 90° bend 0.75 x 0.7x0.7/(2x9.81 ) = 0.02 m
Total no of bends = 2.00 nos.
Total head loss due to bends = 0.04 m
Head loss provided = 0.04 m

d Head loss due to entry and exit of pipe

Head loss HL(f) = KV2 / 2g =
Considering coeffecient of resistance at entry of pipe K = 0.50
Considering coeffecient of resistance at exit of pipe K = 1.00
velocity = 0.70 m/s
Head loss due to entry and exit of pipe (H) 1.5*0.7*0.7/(2*9.81) = 0.04 m
Head loss provided = 0.04 m
Total head loss (H) 0.05+0.02+0.04+0.04 = 0.15 m
Total head loss provided = 0.20 m
TWL of Flash mixer = 23.65 m
IL of Flash mixer = 20.65 m
=
8 Head loss between Flash mixer and Raw water channel
a Head loss due to Flash mixer gate
Flow to flash mixer with 25% over loaded = 0.66 m3/s
Velocity of flow = 0.70 m/s
Area of opening = 0.94 m2
Area of opening provided 0.5 x 0.6 = 0.30 m2
Gate size provided = 0.70 0.5
velocity of water through gate = 1.88 m/s
Head loss through gate (H) K*V²/2g =
Considering coeffecient of resistance k = 0.50 m
Head loss (H) = 0.0896 m
Head loss provided(H) = 0.090 m

Page 6
b DOWNSTREAM OF RAW WATER CHANNEL
Flow in channel with 25% over loaded = 0.66 m3/s
Width of channel = 0.80 m
Depth of channel = 1.58 m
Velocity of water in channel = 0.52 m/s
Provide openings of 0.7 m below the partition wall V = 1/n x R^(2/3) x S^(1/2) =
n (concrete surface) = 0.014
Slope (S) = 0.0002
Length of channel = 5.00 m
Head loss = 0.001 m
Head loss provided = 0.05 m
Total head loss (H) = 0.20 m
TWL in downstream water channel = 23.85 m
IL in downstream water channel = 22.27 m

PARSHALL FLUME
Design flow = 2362.500 m³/hr
Number of units = 1.000
Flow per unit = 2362.500 m³/hr
Flow,Q, design = 0.656 m³/sec
= 47.250 MLD
Throat width,W = 450.000 mm
Modular Limit (Hb/Ha) = 0.600

Discharge equation for Parshall flume

Q=k Ha n
As per IS 14371 :1996 (Measurment
Where,
of liquid flow in open channels)
Discharge constant , k Table : 3, parshall flume no: 4 = 1.038
Discharge coefficient, n = 1.537
Substituting the Values
Liquid depth upstream,Ha = 0.74 m
Liquid depth downstream,Hb = 0.445 m
Length of Flume
Axial length of Converging section L1=0.5b+1.2 = 1.425 m
Length of approch floor le = L1 x 1.02 = 1.454 m
Length of throat (L) = 0.600 m
Length of diverging section L2 = 0.920 m
Hence, length of flume (L1+L+L2) = 2.945 m
Side wall depth in approch channel (he) = 0.95 m
Width of upstream flume b1=1.2b + 0.48 = 1.02 m
Width of approach channel = 0.84 m
Width of downstream flume b2=b + 0.3 = 0.75 m
Rise in floor level at the inlet of converging section at = 0.285 m
slope 1:5
Liquid depth in the approach channel = 1.100 m
Velocity in approach channel = 0.700 m/sec
Check for the Froude No.< 0.5 to prevent wave interference on head measurement:
F = Q / A ( g x h)0.5 Where,
Q = max discharge, cum/sec
g = 9.81 m/s2
A = Area,m2
h = max water depth, m

Page 7
 Liquid depth in the approach channel = 1.100 m
Velocity of flow in the approach channel = 0.700 m/s
Froude No.,F = 0.208
< 0.500 Hence O.K.
Actual length of flume = 2.945 m
= 3.000 m
Hydraulic Radius of flow in the approach channel (=
= 0.302 m
CSA / Wetted perimeter)
Length of approach channel, upstream of PF=8*HR = 6.000 2.4
Length of downstream channel is insignificant, as submerged conditions are avoided, by
suitable selection of Hb as per modular limit.
However, keep a provision of length to accommodate the flaring of diverging section.
Length of downstream channel,
beyond the diverging section of PF = C value = 3.000 m
Total required length of channel including PF = 12.000 m
Say = 12.000 m
Head loss across the Parshall Flume = (Ha -Hb) = 0.297 m
Say = 0.2 m
Difference in elevation between lower end of flume and crest (hp2) = 0.072 m
Depth of depression in throat below crest (hp1) = 0.230 m
Head loss across the Parshall flume = 0.200 m
TWL in the channel Downstream = 23.85 m
TWL in the channel upstream = 24.05 m
Fix the TWL in the up stream of PF = 24.05 m
IL of the channel Downstream = 22.27 m
IL of the channel upstream = 22.95 m

9 Head loss between Stilling Chamber and Cascade Aerator

Flow to stilling chamber = 0.66 m3/sec
Free fall from stilling chamber to raw water channel
= 0.15 m
(parshall flume)
TWL of Stilling chamber = 24.20 m
Free fall from cascade to stilling chamber (in stilling
chamber, under flow wall is provided to create the = 0.20 m
trublence)
TWL in Cascade Aerator launder = 24.40 m
Free fall considered aerator trays to launder = 0.20 m
No of Rises = 4.00 Nos
Rise of Trays / cascade (with 25% overloading) = 0.30 m
Tip of Cascade Aerator = 25.80 m
=

Page 8
 Project :6.2 MLD WATER TREATMENT PLANT AT NALGONDA(D)
Client :R.W.S.S DEPT, (ODISHA DRINKING WATER SUPPLY PROJECT)
Contractor: NCC

Process Calculations Prepared on Rev. No. Revised

on

List of Mechanical Equipments

SR. EQUIPMENT CAPACITY / SIZE MOC QTY.
NO. W S T
1 Cascade Aerator
a MS pipe As per the raw water delivery pipe from the 1 0 1
MS
b Bend raw water pump house 1 0 1
2 Stillling chamber
a ROF indicator The equipment may be of dial type or linear 1 0 1
scale type calibrated to read the discharge as per supplier
directly in liters / hour
b Drain pipe 80 mm as per tender document CI 1 0 1
c Drain pipe valve 80 mm sluice valve as per the tender CI 1 0 1
document
3 Raw water channel
a Partial flume SS 1 0 1
b Manual Penstock Sluice gate (D/S of MI/CI 1 0 1
Suitable
flash mixer)
c Manual Penstock Sluice gate (D/S of MI/CI 1 0 1
Suitable
Bypass channel)
4 Flash Mixer
a Agitator in flash mixer Impeller type, High speed mixer to fit in tank SS-304 1 0 1
size of Suitable to fit in tank of size.
b Manual Penstock Sluice gate (D/S of Suitable CI 1 0 1
flash mixer)
c Drain pipe 80 mm as per tender document CI 1 0 1
d Drain pipe valve 80 mm sluice valve as per the tender CI 1 0 1
document
e Pipe from flash mixer to 900 dia pipe DI 1 0 1
Clariflocculator
f Valve 900 sluice valve DI 1 0 1
5 Alum Mixers
a Alum Mixers Vertical electric motor driven Slow speed SS316 3 0 3
type mixers with 150Rpm speed to fit in tank
size.
6 Clariflocculator
a Clariflocculator mechanism Peripheral driven radial flow central feed MSEP 2 0 2
type suitable of tank size with Flocculation
zone of sutiable Dia
b Flocculation paddles Suitable size of 8 nos of paddles in each SS304 8 0 8
flocculator zone of size (Total 8 nos in 2
flocculator)
c Sludge pipe 500 mm dia pipe DI 1 0 1
d sludge pipe valve 500 mm sluice valve DI 1 0 1
e Manually operated Penstock gates/ suitable CI 1 0 1
Sluice gates at inlet of clariflocculator
7 Rapid Gravity Sand Filter
a Electrically actuated Penstock gates at suitable CI 8 0 8
inlet of each filter
b Electrically actuated Penstock gates at suitable CI 8 0 8
wash water outlet of each filter
c Air Blower Roots type air blowers each of sutable CI 1 1 2
capacity m3/hr @ 0.35kg/cm2

Mechanical list
d Air Blower pipe 300 mm dia pipe DI 1 0 1
8 Backwash water storage tank
Backwash water pump Horizontal centrifugal, 900m3@12m head Casing- CI, 2 1 3
Shaft &
Impeller- SS
9 Recovered water & settled sludge
pump house
Recovered Filter Sludge transfer pump Horizontal centrifugal pump Casing- CI, 1 1 2
Shaft &
Impeller- SS
10 Clariflocculator Sludge Sump
Clariflocculator Sludge transfer pumps Sutable pump Casing- CI, 1 1 2
Shaft &
Impeller- SS
11 Chlorination system
a Chlorinators (Pre-chlorination) Vacuum feed type gas chlorinator of capacity --
Pre -chlorination -16.67 kg/hr
19 1 20
b Chlorinators (Post-chlorination) Vacuum feed type gas chlorinator of capacity --
Post -chlorination - 6.68 kg/hr
c Chlorine booster pumps of suitable capacity -- 1 1 2
d EOT at Chlorination Building 5 Tonne Capacity 1 0 1
e Chlorine tonners for pre- & post Chlorine tonners each of capacity 900 kg -- 1 1 2
chlorination
f Drum Weigher 1 T, Circular scale indicator type --- 1 0 1
12 Service water Sump
a Service water pumps Horizontal centrifugal type of capacity 25m3/ Casing- CI, 1 1 2
hr @ 10m head for filling Service water tank Shaft &
Impeller- SS
10 Sump pumps at Filter gallery Submersible type of capacity 18m3/hr @ 7m Casing- CI, 1 1 2
head Shaft &
Impeller- SS
13 Lab. Equipments As per tender -- 1 lot
14 Sampling pumps of suitable capacity CI 2 0 2
15 Instrumentation
a Flow meter Ultrasonic time of flight type at inlet of raw --- 1 0 1
water reservoir pipe
b Level transmitter Ultrasonic Type at Each compartment of raw --- 2 0 2
water reservoir
c Flow meter open channel Ultrasonic type at each --- 3 0 3
Parshall Flume
d Turbidity Meter at Raw water channel, Clariflocculator outlet --- 3 1 4
& Filtered water Channel
e Differential pressure transmitter/Less of For each filter --- 6 0 6
Head indicator
f Conductivity Probes/transducers At each Filter --- 6 0 6
g Electromagnetic flow meter At each backwash water pipe line --- 4 0 4
h Level Switch in Backwash water storage tank --- 2 0 2
i Ultrasonic level transmitter in Wash water recovery tank --- 4 0 4
j Flow meter at Common header of Alum Dosing Line --- 1 0 1
k Air Flow meter at Common header of Air blower pipe line, 1 0 1
l Level indicator at Supernatant tank, Clariflocculator sludge --- 5 0 5
sump, recovered Filter Sludge Sump
m Level Switch in Alum Solution Tank --- 2 0 2
n Flow Switch In alum carrier water line at inlet of Flash --- 1 0 1
Mixer
o Residual chlorine transmitter at outlet of clariflocculators and treated water --- 4 0 4

p Flow meter Ultrasonic type in parshall flume -- 1 0 1

Mechanical list