9082 Manual
9082 Manual
INDEX
10 Assembly mode
11 Mechanical installation
12 Safety gear
13 Rope endings
21 Electrical installation
22 Shaft contacts
31 Load cell
41 Machine start-up
42 Counterweight balancing
43 VVVF drive adjustment
51 Commissioning
71 Additional notes for EN81-20/50 compliance
ATTACHMENTS
81 Layout drawings
82 Wiring schematics Wiring diagram
Lex-Q parameters
Lex-S manuals
91 Traction machine manual G400T2
Evacuation procedure
92 Safety gear manual EB75KD
93 Speed governor manual LK250 manual
UCMP addendum
94 Load cell manual LMCAB unit
CAB800 sensor
95 VVVF drive manual FRENIC-LIFT LM2A
and Regen drive
96 Controller manuals LEX-S Rev. 5
10. LIFT CONTROLLER – ASSEMBLY MODE :
Before the beginning of the installation, the controller shall be put into assembly mode.
The assembly mode allows the movement of the car in inspection, while the safety of the
lifts are not fully connected.
To activate the assembly mode follow the procedure detailed at page 43 of the wiring
schematic.
At the end of the installation, disable the assembly mode (refer to the “Commissioning”
section)
During the installation, some temporary connections have to be done if the safety
chain and safety apparatus, doors, etc are not yet installed.
It’s extremely important, before commissioning the lift, to remove all temporary
connections, with particular attention to those that override a safety contact.
It’s extremely dangerous and not allowed by the rules, to use the lift with any safety
circuit overridden.
12. MECHANICAL INSTALLATION
Please refer to the following pages for the suggested steps of installation of the mechanical
components (brackets, guiderails, car frame and counterweight, machine room frames)
A detail of the screws and bolts included for this task is provided in attachement. The
full numbered list of bolts is provided along with the supply.
THIS MANUAL HAS BEEN PREPARED WITH THE PURPOSE OF PROVIDING
THE LIFT INSTALLER WITH SOME VISUAL HELP ON HOW TO PROCEED TO
THE PREASSEMBLY OR TO THE INSTALLATION OF THE KEY COMPONENTS
OF THE LIFT
Install the pit template
CWT GUIDERAILS
BRACKETS
CAR GUIDERAILS
BRACKETS
Install the guiderails brackets and then fix the guiderails to the
brackets installed
Install the machine room as shown
MACHINE ROM CORRECTLY INSTALLED
Install and fix the car and cwt buffers as shown
Install the cwt itself between cwt guiderails
Install the car frame as shown. (Follow next
pages/steps to install the car frame)
Assembly and install between car guiderails the
car frame lower beam
2
3
5
6
7
Ceiling is supplied with part
of counterceiling pre-
installed
The reason we are providing two measures for the rope tie is to prevent them from obstructing each
other.
A series of terminals has been provided inside the main controller for the connection of the
various equipment :
Refer to the next page for the list of the various connections to be done on X1 and X2.
The subset of terminals on X2 from BMS1 to BMS16 is a series of NO outputs which can
be used to drive the landing displays.
Each output provides a different information : if required, the type of information can be
customized accessing the menu 20 in the Lex-Q board.
The parameter BZ.01 corresponds to the output of BMS1/BMS2 and so on until BZ.07
The output of BMS15/BMS16 is always connected to the pressure of the alarm button in
the COP, and it cannot be customized.
R
S
MAIN POWER 3x380 V FROM BUILDING
T
PE
V
GEARLESS MACHINE MOTOR
W
PE
L4
LIGHTS POWER 1x230 V FROM BUILDING
L5
BR1+
BR-
GEARLESS MACHINE BRAKE COILS
BR2+
BR-
NC1 BC1
X1
COM1 BCC
GEARLESS MACHINE BRAKE MONITORING CONTACTS
NC2 BC2
COM2 BCC
TH
GEARLESS MACHINE THERMAL PROTECTION
TH1
LE
POWER FROM
LINE NE
(INPUT)
PE
EMERGENCY UPS (OPTIONAL)
220E
BACKUP POWER
TO CONTROLLER 220E1
(OUTPUT)
PE
4P
MAIN SWITCH AUXILIARY 4th POLE
220E1
1
8A
STOP IN THE PIT (PEF)
8B
8B
CAR BUFFER CONTACT IN THE PIT (DAMP1)
8C
8C
CWT BUFFER CONTACT IN THE PIT (DAMP2)
8D
8D
TENSIONER CONTACT IN THE PIT (TENS)
10
12A
SERIES OF LANDING DOOR CONTACTS
13
SPEED GOVERNOR
14
X2
Page 9 of wiring schematic
A1 14A
COIL
A2 15
NC SGR+
NC SGR-
COIL CONTACTS
NC SG1
NC SG2
Wire 5
Wire 6
8
PIT MAINTENANCE STATION
Wire 2
MP
Page 7 of wiring schematic
Wire 4
MU
Wire 3
MD
Wire 1
100
UPM
UP/DOWN COMMANDS FOR ASSEMBLY MODE
100
Page 43 of wiring schematic
DWM
100
CAR AT FLOOR
BM1
G
BM2
X2
CAR AT FLOOR
BM3
1
BM4
DIRECTION
BM5
DOWN
BM6
INTERFACE FOR DISPLAY
DIRECTION
BM7
UP
Page 12 of wiring schematic BM8
Refer to section 20 of the Lex-Q
LIFT
BM9
parameters BZ.01 to BZ.07
ON SERVICE
to customize the outputs BM10
LIFT OUT
BM11
OF SERVICE
BM12
BM13
FAULT
BM14
ALARM BM15
BUTTON
ACTIVATED BM16
LIFT CONTROLLER – LANDING STATIONS :
The landing stations are connected to the controller through the canbus cable from the A4
terminal set :
o connect the landing board at the floor closest to the controller, to terminal A4, using
the provided cable with larger connector (controller side) and smaller connector
(landing station side)
o connect each landing board to the next with the cables with small connectors on
both sides
o connect the landing call button to each board, as shown at pages 28 and 29 of the
wiring schematic
TRAILING CABLES BETWEEN CONTROLLER AND CAR TOP :
A single trailing cable has been provided for the connection between the controller and the
car :
o connect the 20GX0,75+2+2X0,50 flat cable between A1-A2-A3 (controller side) and
A1C-A2C-A3C (car side)
CONNECTIONS ON THE CAR TOP :
A series of terminals has been provided inside the car top terminal box for the connection
of the various equipment :
o A1C, A2C and A3C : terminal sets for the connection of the trailing cables between
controller and car top terminal box
o A5C : terminal set for the connection of the equipment on the car top
o X1P : terminal set for the connection of the door drive
o AM : terminal set for the connection of the portable maintenance station
Refer to the next page for the list of the various connections.
The subset of terminals on A5C from POS1 to BMS10 is a series of NO outputs which can
be used to drive the landing displays.
Each output provides a different information : if required, the type of information can be
customized accessing the menu 20 in the Lex-Q board.
The parameter BZ.01 corresponds to the output of POS1/POS1A and so on until BZ.07
1
OVERTRAVEL (OVTR)
2
2
SAFETY GEAR (SFGR)
3
3
CAR TRAP DOOR (TRAP) 1st contact
3A
3A
ROPES SLACK (RPSL)
4
A5C
10
CAR DOOR SAFETY CONTACT
12
IUP
MAINTENANCE SWITCH FCM
MUC
BUZZER + LIGHT (installed under the car)
MS
100
CS
MAGNETIC SWITCH CS
100
CD
MAGNETIC SWITCH CD
100
BCS
UPWARD RESET SWITCH
100
BCD
DOWNWARD RESET SWITCH
100
+12E
FLOOR LEVEL FLL
FLL
+24
ELECTRONIC DOOR BARRIER
FTA
Page 22 of wiring schematic
100
WARNING LIGHT ON TOP OF THE CAR
ALE
100AL
ALE
ALARM BUTTON IN THE COP AL1
Page 20 of wiring schematic 100AL
+12E
L4
CAR LIGHTS (STANDARD)
L5
CAR LIGHTS (EMERGENCY LIGHT) L5
Page 19 of wiring schematic RLC
FAN1N
CAR FAN
FAN1L
+24
100
PUSHBUTTON G 0C
PUSHBUTTON 1 1C A5C
DOOR OPEN DO
PDH
CAR OPERATING PANEL
DOOR HOLD
Page 20 of wiring schematic DSDO
DOOR CLOSE DC
INDEPENDENT IND
FAN FAN
LIGHT LGH
CAR AT FLOOR
POS2
1
POS2A
DIRECTION
BMS1
DOWN
INTERFACE FOR DISPLAY BMS2
Page 21 of wiring schematic
DIRECTION
BMS3
UP
Refer to section 20 of the Lex-Q BMS4
parameters BZ.01 to BZ.07
to customize the outputs
LIFT
BMS5 A5C
ON SERVICE
BMS6
LIFT OUT
BMS7
OF SERVICE
BMS8
BMS9
FAULT
BMS10
Page 22
OUTPUTS - X2
O2
O4
100 X1P
of wiring
schematic O3 FTA
NC3 FT1
NO4 CPC
230V L1
POWER
N L2
A series of contacts is provided for installation at the top of the car frame :
OVTR
FCM
FLL
CD
CS
BCD
BCS
All of these contacts are to be connected to the car top terminal box.
Refer to page 50 of the wiring schematic for the details of the positioning of
these contacts and the relevant cams, where the values X=1000 mm and
Y=30 mm.
Position the relevant shaft cams, so that when the car is at top or
bottom floors, there is still an available run of 50-100 mm before
the triggering of the contact.
FCM limit switch : a roller limit switch to be installed on the bracket on the side of the car
frame. Its matching cam is to be fixed to the guiderails, in such a way that the limit is
activated when there are still at least 2000 mm between the top of the car and the
headroom.
The bi-stables are coupled with round magnets installed on the guiderail. The magnets
have a black side and a white side:
bistable BCS is used for the slowdown in up direction : with the car floor positioned
950 mm before the TOP floor level, put the WHITE side of the magnetic disc in front
of the bistable BCS
bistable BCD is used for the slowdown in down direction : with the car floor
positioned 950 mm over the BOTTOM floor, put the BLACK side of the magnetic
disc in front of the bistable BCD
when the car is at middle travel (not top floor, not bottom floor), both BCS and BCD
must be open. This can be checked throught the status of the LEDs FCS and FCD
on the car top board (Lex-C) : the two LEDs must be off while the lift is at middle of
travel.
If one of the lights is still on, the polarity of the bistable switch shall be changed :
this can be done passing the magnet over the bistable (from up to down or vice-
versa, until the LED indication goes off)
when the car is at top floor, the LED light of FCS only must be on
when the car is at bottom floor, the LED light of FCD only must be on
CS / CD magnetic switches : install the switches on the side of the car frame. Install the
matching magnetic stripes on the guiderail (with the white side facing the reeds)
FLL magnetic switch : this reed performs the reading of the door zone at landings.
Position the switch on the car frame.
Connect the detectors to the LMCAB unit located on the car top.
A junction box is provided so that each cell can be connected to the junction box, and then
the box to the car top unit.
Refer to the installation manual of the load cell for the setup procedure. For this
application, the parameters to be used are :
nCAB = 6
INDI = NO
41. MACHINE STARTUP
Refer to the traction machine manual (Annex 91a, pages 26 to 31) for more detailed
instruction for the connection of the gearless machine G400 T2 provided with this
package.
42. Counterweight Balancing
Perform the balancing of the counterweight once the car is fully assembled, before moving the lift
in normal speed.
The two measurements must be roughly equal to confirm that the car is balanced.
43. VVVF Drive Adjustment
The Fuji VVVF drive provided with this package is already set with the parameters specific
for this installation (including the setup for the regenerative drive)
It is however required to perform the still autotune on the machine, to acquire the phasing
of the motor encoder.
The procedure of the autotuning and autophasing is started through the keypad on the
drive :
Press Prg
Enter menu “2 Function Codes”
Enter menu “2 Data Check”
Enter menu P
Set function P04 to 3 and press SET
Give run command to the inverter (through the maintenance commands)
Keep the run command until the autotuning is finished
More details on the initialization procedure are given in the inverter manual (annex 95a) :
Lex-Q board: on the LCD keypad a green LED must blink; if fixed ON or OFF the
CAN bus is not working (picture on the left side)
Lex-C board: in the middle of the board a green LED must blink; if fixed ON or OFF
the CAN bus is not working (picture on the right side).
With controller powered off, the resistance between CAN-H and CAN-L must be
around 60 ohms; if it is about 120 ohms one CAN terminator is missing; if very high
the two terminators are missing.
The CAN terminators can be enabled on Lex-Q dip switch SW1.CT1 (on controller
side) and on Lex-C SW.CT1
All this is indicated on the controller electrical schematics, and already set during the
factory test.
With no terminator the resistance is very high; with just one ON the resistance is 120
ohms; with two the resistance is 60 ohms, correct value.
CONNECTION OF BATTERIES :
In the main controller, connect the batteries to the PSC-160B power module :
This lift is provided to be compliant with the new EN81-20/50 Lift Code. As such, it is
equipped with additional material and functions.
The following paragraphs are a quick summary of the main modifications from the usual
operation in accordance to the “old” EN81-1 Lift Code.
Note : during the test it is possible that an error Er6 appears on the drive. This is caused by
the monitoring of the brake contact : in this case, just reset the drive as shown in the next
paragraph and perform the test of the other brake pad.
TEST OF BRAKE MONITORING FUNCTION
Call the car from a landing level (the travel must be enough to allow the time
indicated in parameter L84)
With the drive in high speed, bridge between BC1 and BCC (on the drive)
Wait for the time of the parameter L84 and the arrival of the car at landing
At the arrival at landing, the drive must show the error bbE : if the error does
not appear, contact nova Elex
Remove the bridge between BC1 and BCC
Reset the drive as detailed in the next paragraph : if the drive does not reset,
contact Nova Elex
Repeat the three tests above with input BC2 (instead of BC1)
Note : during the test it is possible that an error E6 or bbE appears on the drive. This is
caused by the monitoring of the brake contact : in this case, just reset the drive as
shown in the next paragraph and perform the test of the next brake pad.
RESET OF ERROR Er6 OR bbE ON THE FUJI LM2A VVVF DRIVE
The following error codes may be caused by anomalies in the management of the
brake. They can also happen during some tests :
Er6 : check on the VVVF drive that the parameter E23 is set to 114, and
parameters E04 and E05 set to 111 and 112 respectively
BbE : check that the signal from the brake monitoring contacts is correctly
received (open with brake open, closed with brake closed)
The door bypass function allows to bridge the contacts of the safety chains related
to either the car door(s) or the landing doors. This is done using a 3-positions
switch inside the main controller
While the switch is in “NORMAL” position, the controller does operate normally.
Car door(s) :
While the lift is stopped at floor, set the bypass switch to “CAR”. The lift goes
automatically into maintenance mode from controller.
The close status of the car door(s) is monitored by a primary contact (wired on
the safety chain) and by an auxiliary contact. If the auxiliary contact is closed
(meaning that the door is physically closed) it is possible to move the lift
bypassing the primary safety contact.
Landing doors :
While the lift is stopped at floor, set the bypass switch to “LANDING”. The lift
goes automatically into maintenance mode from controller.
It is possible to move the lift bypassing the safety contacts of the landing doors.
MAINTENANCE MODE
Regardless of the maintenance mode, when the car is moved down, an audible and
luminous (blinking) warning is activated under the car.
Regardless of the maintenance mode, it is possible to check if a stop of the lift was
caused by the opening of the doors, either car or landing :
If the stop is caused by the opening of a car door, on the Lex-Q board the
relais R3 of the safety chain will be off.
If the stop is caused by the opening of a landing door, on the Lex-Q board
the relais R4 of the safety chain will be off.
When the car is moved up in maintenance mode, the travel is limited by the FCM
limit (located on the car top) : when the limit is triggered by its cam, the car stops.
To ensure enough working space on the car top, the cam shall be located so that
the movement of the car is stopped when the distance from car top to bottom of
headroom is equal or more than 2000 mm.
ACCESS TO THE PIT
Enter the pit using the landing door of the bottom level, and the ladder installed
on the wall : when the landing door is opened with the emergency key, the lift
goes automatically into inspection (this is the same as putting the lift into
inspection mode from the controller – see previous paragraph)
Use the pit maintenance box to turn the lift mode to inspection from there as
well.
At the end of the maintenance tasks, reset the switch on the pit maintenance
box to normal : the lift won’t leave the inspection mode yet.
Exit the pit and close the landing door.
For PRISMA landing doors only : reset the contact of the emergency unlocking
using the special key (through the small opening located at side of the
emergency release)
Reset the control panel using the button PRMP (which can be either inside the
controller, or in a separate box located at the bottom floor)