MWNC - MWHNC Service Manual
MWNC - MWHNC Service Manual
CONDITIONER
Revision A: 1403100001, Content updated.
Model Numbers:
MWNC09S/MRNC09AS, MWHNC09S/MRHNC09AS, MWHNC09SA/MRHNC09ASA
MWNC12S/MRNC12AS, MWHNC12S/MRHNC12AS, MWHNC12SA/MRHNC12ASA
MWNC18S/MRNC18AS, MWHNC18S/MRHNC18AS,
MWNC24S/MRNC24AS, MWHNC24S/MRHNC24AS
Table of Contents
1. Precaution
2. Part Names And Functions
3. Specification
4. Dimension
5. Refrigerant Cycle Diagram
6. Wiring Diagram
7. Installation Details
8. Operation Characteristics
9. Electronic Function
10. Troubleshooting
11. Disassembly Instructions
WARNING
Installation MUST conform with local building codes or, in the absence of local codes, with the
National Electrical Code NFPA70/ANSI C1-1993 or current edition and Canadian Electrical
Code Part1 CSA C.22.1.
The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments
Installation or repairs made by unqualified persons can result in hazards to you and others.
Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury and/or death.
This service is only for service engineer to use.
CONTENTS
1. Precaution ..................................................................................................................................................1
1.1 Safety Precaution ....................................................................................................................... 1
1.2 Warning ...................................................................................................................................... 1
2. Part Names And Functions .......................................................................................................................4
2.1 Model Names of Indoor/Outdoor units ........................................................................................ 4
2.2 Part names of Indoor/Outdoor units............................................................................................ 5
2.3 Functions of Indoor/Outdoor units .............................................................................................. 6
3. Dimension ..................................................................................................................................................8
3.1 Indoor Unit .................................................................................................................................. 8
3.2 Outdoor Unit ............................................................................................................................... 9
5. Refrigerant Cycle Diagram ...................................................................................................................... 12
6. Wiring Diagram ........................................................................................................................................ 14
6.1 Indoor Unit ................................................................................................................................ 14
6.2 Outdoor Unit ............................................................................................................................. 16
7 Installation Details .................................................................................................................................... 20
7.2 Connecting the cables .............................................................................................................. 20
7.3 Pipe length and the elevation ................................................................................................... 20
7.4 Installation for the first time ....................................................................................................... 22
7.5 Adding the refrigerant after running the system for many years ............................................... 23
7.6 Re-installation while the indoor unit need to be repaired .......................................................... 23
7.7 Re-installation while the outdoor unit need to be repaired ........................................................ 24
8. Operation Characteristics ....................................................................................................................... 26
9. Electronic Function ................................................................................................................................. 27
9.1 Abbreviation .............................................................................................................................. 27
9.2 Display function ........................................................................................................................ 27
9.3 Main Protection......................................................................................................................... 28
9.4 Operation Modes and Functions............................................................................................... 29
10. Troubleshooting .................................................................................................................................... 36
10.1 Indoor Unit Error Display ........................................................................................................ 37
10.2 Outdoor unit error display ....................................................................................................... 38
10.3 Diagnosis and Solution ........................................................................................................... 42
Sharp edges could cause injury, be especially
careful of the case edges and the fins on the
1. Precaution
condenser and evaporator.
For installation, always contact the
1.1 Safety Precaution
dealer or an authorized service center.
To prevent injury to the user or other Do not install the product on a
people and property damage, the following defective installation stand.
instructions must be followed. Be sure the installation area does not
Incorrect operation due to ignoring deteriorate with age.
instruction will cause harm or damage. If the base collapses, the air conditioner could
Before service the unit, be sure to fall with it, causing property damage, product
read this service manual at first. failure, and personal injury.
Do not let the air conditioner run for a
long time when the humidity is very high
1.2 Warning
and a door or a window is left open.
Installation Take care to ensure that power cable
Do not use a defective or underrated could not be pulled out or damaged during
circuit breaker. Use this appliance on a operation.
dedicated circuit. There is risk of fire or electric shock.
There is risk of fire or electric shock. Do not place anything on the power
For electrical work, contact the dealer, cable.
seller, a qualified electrician, or an There is risk of fire or electric shock.
authorized service center. Do not plug or unplug the power
Do not disassemble or repair the product, supply plug during operation.
there is risk of fire or electric shock. There is risk of fire or electric shock.
Always ground the product. Do not touch (operation) the product
There is risk of fire or electric shock. with wet hands.
Install the panel and the cover of Do not place a heater or other
control box securely. appliance near the power cable.
There is risk of fire of electric shock. There is risk of fire and electric shock.
Always install a dedicated circuit and Do not allow water to run into
breaker. electrical parts.
Improper wiring or installation may cause It may cause fire, failure of the product, or
electric shock. electric shock.
Use the correctly rated breaker of Do not store or use flammable gas or
fuse. combustible near the product.
There is risk of fire or electric shock. There is risk of fire or failure of product.
Do not modify or extend the power Do not use the product in a tightly
cable. closed space for a long time.
There is risk of fire or electric shock. Oxygen deficiency could occur.
Do not install, remove, or reinstall the When flammable gas leaks, turn off
unit by yourself (customer). the gas and open a window for ventilation
There is risk of fire, electric shock, explosion, before turn the product on.
or injury. If strange sounds or smoke comes
Be caution when unpacking and from product, turn the breaker off or
installing the product. disconnect the power supply cable.
1
There is risk of electric shock or fire. product.
Stop operation and close the window It can avoid vibration of water leakage.
in storm or hurricane. If possible, remove Do not install the product where the
the product from the window before the noise or hot air from the outdoor unit could
hurricane arrives. damage the neighborhoods.
There is risk of property damage, failure of It may cause a problem for your neighbors.
product, or electric shock. Use two or more people to lift and
Do not open the inlet grill of the transport the product.
product during operation. (Do not touch the Do not install the product where it will
electrostatic filter, if the unit is so equipped.) be exposed to sea wind (salt spray) directly.
There is risk of physical injury, electric shock, It may cause corrosion on the product.
or product failure. Corrosion, particularly on the condenser and
When the product is soaked, contact evaporator fins, could cause product
an authorized service center. malfunction or inefficient operation.
There is risk of fire or electric shock.
Be caution that water could not enter Operational
the product. Do not expose the skin directly to
There is risk of fire, electric shock, or product cool air for long time. (Do not sit in the
damage. draft).
Ventilate the product from time to Do not use the product for special
time when operating it together with a stove purposes, such as preserving foods, works
etc. of art etc. It is a consumer air conditioner,
There is risk of fire or electric shock. not a precision refrigerant system.
Turn the main power off when There is risk of damage or loss of property.
cleaning or maintaining the product. Do not block the inlet or outlet of air
There is risk of electric shock. flow.
When the product is not be used for a Use a soft cloth to clean. Do not use
long time, disconnect the power supply plug harsh detergents, solvents, etc.
or turn off the breaker. There is risk of fire, electric shock, or damage
There is risk of product damage or failure, or to the plastic parts of the product.
unintended operation. Do not touch the metal parts of the
Take care to ensure that nobody product when removing the air filter. They
could step on or fall onto the outdoor unit. are very sharp.
This could result in personal injury and Do not step on or put anything on the
product damage. product. (outdoor units)
Always insert the filter securely.
CAUTION Clean the filter every two weeks or more
Always check for gas (refrigerant) often if necessary.
leakage after installation or repair of A dirty filter reduces the efficiency of the air
product. conditioner and could cause product
Low refrigerant levels may cause failure of malfunction or damage.
product. Do not insert hands or other objects
Install the drain hose to ensure that through air inlet or outlet while the product
water is drained away properly. is operated.
A bad connection may cause water leakage. Do not drink the water drained from
Keep level even when installing the the product.
2
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote
control with new ones of the same type. Do
not mix old and new batteries or different
types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a
fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with
clean water. Do not use the remote of the
batteries have leaked.
3
2. Part Names And Functions
4
2.2 Part names of Indoor/Outdoor units
5
2.3 Functions of Indoor/Outdoor units
Filter
Ionizer(O)
O: optional function
6
Cold Catalyst Filter:
Eliminate formaldehyde and other volatile organic compounds as well as harmful gases and odors.
Ionizer:
Release negative ions, eliminate odor, dust, smoke and pollen particles to give you fresh and healthy air.
Silver Ion Filter:
Sterilize bacteria effectively by decomposing cell wall of bacteria.
Vitamin C Filter:
Release Vitamin C which can eliminate active oxygen to beautify the skin.
3M HAM Filter:
Open-hole-structure with charged electrostatic effectively capture dust and particles, ensure maximum air
flow and minimum pressure drop.
Bio Filter(O):
Bio filter consists of a specialized biological enzyme and Eco filter. The Eco filter catches very small airborne
dust particles and bacteria, fungi and microbes. Biological enzyme kills bacteria by dissolving their cell wall
thus eliminating the problem of re-pollution.
Golden Fin:
The Golden hydrophilic condenser can improve the heating efficiency by accelerating the defrosting process.
The unique anticorrosive golden coating on the condenser can withstand the salty air, rain and other corrosive
elements.
Self Clean:
When this function is activated, firstly the indoor unit operates as Fan-only mode with low fan speed, during
this period the condensed water will take some dust on evaporator fins away. After that the unit turns to
heating operation with low fan speed which dries the inside of indoor unit. Finally it turns to fan-only mode and
blows away the wet air. The whole process cleans the internal side of indoor unit and prevents the breeding of
bacteria.
Follow me:
With this technology, a temperature sensor is built in the remote control when you stay close to the remote
control, the unit will automatically change the operation mode to supply comfortable temperature just like the
air conditioner is following you.
Louver position memory function:
When starting the unit again after shutting down, its louver will restore to the angle originally set by the user
Refrigerant leakage detect:
The refrigerant leakage detect function can better prevent the compressor being damaged by refrigerant
leakage or compressor overload.
Self-diag.Function:
Monitoring some abnormal operations or parts failures, microcomputer of the air conditioner will switch off and
protect the system automatically.Meanwhile, the error or protection code will be displayed on the indoor unit.
PTC heating belt:
With a PTC heating belt fitted on the base plate of the outdoor unit, the rain, snow or defrosted water
accumulating on the base plate is avoided.
Compressor crankcase heater:
The oil dissolves easily in refrigerant, especially in low temperature condition. The crankcase heating belt can
heat the bottom of the compressor to avoid pumping out too much oil with the refrigerant, which helps to
protect the compressor.
7
3. Dimension
W D
Model W D H
8
L R
L R
9
More than 30cm(11.8in)
Note: The above drawing is only for reference. The appearance of your units may be different.
Model W H D W1 A B
10
780 250 540 843 549 276
MWHNC12S/MRHNC12AS
(30.7in) (9.8in) (21.3in) (33.2in) (21.6in) (10.9in)
760mm 285mm 590mm 823mm 530mm 290mm
MWNC18S/MRNC18AS
(29.9in) (11.2in) (23.2in) (32.4in) (20.9in) (11.4in)
760mm 285mm 590mm 823mm 530mm 290mm
MWHNC18S/MRHNC18AS
(29.9in) (11.2in) (23.2in) (32.4in) (20.9in) (11.4in)
845mm 320mm 700mm 908mm 560mm 335mm
MWNC24S/MRNC24AS
(33.3in) (12.6in) (27.6in) (35.7in) (22.0in) (13.2in)
845mm 320mm 700mm 908mm 560mm 335mm
MWHNC24S/MRHNC24AS
(33.3in) (12.6in) (27.6in) (35.7in) (22.0in) (13.2in)
11
5. Refrigerant Cycle Diagram
LIQUID SIDE
CAPILIARY TUBE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
12
For heat pump models:
INDOOR OUTDOOR
CHECK VALVE
LIQUID SIDE (Heating Model only)
2-WAY VALVE
CAPILIARY TUBE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
GAS SIDE
COOLING
COMPRESSOR HEATING
13
6. Wiring Diagram
MWNC18S, MWHNC18S
14
MWNC24S, MWHNC24S
15
6.2 Outdoor Unit
16
MRNC18AS, MRHNC18AS
MRNC24AS, MRHNC24AS
17
For MWHNC09S/MRHNC09AS,MWNC09S/MRNC09AS,
MWNC12S/MRNC12AS ,MWHNC12S/MRHNC12AS :
18
For MWNC18S/MRNC18AS, MWHNC18S/MRHNC18AS:
19
cable, fuse and switch.
7 Installation Details
7.1 Wrench torque sheet for
installation
Additional tightening 7.3 Pipe length and the elevation
Outside diameter Torque
torque Pipe size
Ф6.35mm 1/4in 1500N.cm(153kgf.cm) 1600N.cm(163kgf.cm)
Models
Gas Liquid
Ф9.52mm 3/8in 2500N.cm(255kgf.cm) 2600N.cm(265kgf.cm)
3/8in 1/4in
MWHNC09S/MRHNC09AS
Ф12.7mm 1/2in 3500N.cm(357kgf.cm) 3600N.cm(367kgf.cm)
(Ф9.52mm) (Ф6.35mm)
3/8in 1/4in
Ф15.9mm 5/8in 4500N.cm(459kgf.cm) 4700N.cm(479kgf.cm) MWNC09S/MRNC09AS
(Ф9.52mm) (Ф6.35mm)
(Ф12.7mm) (Ф6.35mm)
The power cord should be selected according
1/2in 1/4in
MWHNC12SA/MRHNC12ASA
to the following specifications sheet.
(Ф12.7mm) (Ф6.35mm)
Appliance Amps AWG Wire Size 3/8in 1/4in
MWNC12S/MRNC12AS
10 18 (Ф9.52mm) (Ф6.35mm)
13 16 3/8in 1/4in
MWHNC12S/MRHNC12AS
18 14 (Ф9.52mm) (Ф6.35mm)
1/2in 1/4in
MWNC18S/MRNC18AS
25 12
(Ф12.7mm) (Ф6.35mm)
30 10
1/2in 1/4in
MWHNC18S/MRHNC18AS
(Ф12.7mm) (Ф6.35mm)
The cable size and the current of the fuse or 5/8in 3/8in
MWNC24S/MRNC24AS
switch are determined by the maximum (Ф15.9mm) (Ф9.52mm)
20
Max. Max.
Standard Additional
Models Elevatio Length
length refrigerant
n A
21
4) Fully open the handle Lo of the manifold
valve.
7.4 Installation for the first time
5) Operate the vacuum pump to evacuate.
Air and moisture in the refrigerant system have 6) Make evacuation for 30 minutes and check
undesirable effects as below: whether the compound meter indicates
-0.1Mpa(14.5Psi). If the meter does not
● Pressure in the system rises.
indicate -0.1Mpa(14.5Psi) after pumping 30
● Operating current rises. minutes, it should be pumped 20 minutes
● Cooling or heating efficiency drops. more. If the pressure can’t achieve
● Moisture in the refrigerant circuit may -0.1Mpa(14.5Psi) after pumping 50 minutes,
please check if there are some leakage
freeze and block capillary tubing. points. Fully close the handle Lo valve of the
● Water may lead to corrosion of parts in the manifold valve and stop the operation of the
refrigerant system. vacuum pump. Confirm that the gauge
needle does not move (approximately 5
Therefore, the indoor units and the pipes
minutes after turning off the vacuum pump).
between indoor and outdoor units must be leak 7) Turn the flare nut of the 3-way valves about
tested and evacuated to remove gas and 45° counterclockwise for 6 or 7seconds
moisture from the system. after the gas coming out, then tighten the
Gas leak check (Soap water method): flare nut again. Make sure the pressure
Apply soap water or a liquid neutral display in the pressure indicator is a little
detergent on the indoor unit connections or higher than the atmosphere pressure. Then
outdoor unit connections by a soft brush to remove the charge hose from the 3 way
check for leakage of the connecting points of valve.
the piping. If bubbles come out, the pipes have 8) Fully open the 2 way valve and 3 way valve
leakage. and securely tighten the cap of the 3 way
1. Air purging with vacuum pump valve.
Procedure
Procedure 1). Confirm that both the 2-way and 3-way
1). Connect the charge hose to the 3-way valves are set to the opened position
service port, open the 2-way valve and the Remove the valve stem caps and confirm that
3-way valve. the valve stems are in the opened position.
Connect the charge hose to the valve at the Be sure to use a hexagonal wrench to operate
bottom of the cylinder. If the refrigerant is the valve stems.
R410A, make the cylinder bottom up to ensure 2). Connect the charge hose with the push pin
liquid charge. of handle lo to the 3-way valves gas service
2). Purge the air from the charge hose. port.
Open the valve at the bottom of the cylinder 3). Air purging of the charge hose.
and press the check valve on the charge set to Open the handle Lo valve of the manifold valve
23
slightly to purge air from the charge hose for 5 the gauge indicates 0.3Mpa(43.5Psi) to 0.5
seconds and then close it quickly. Mpa(72.5Psi).
4). Set the 2-way valve to the close position. 6). Disconnect the charge set and the charging
5). Operate the air conditioner at the cooling cylinder, and set the 2-way and 3-way valves to
cycle and stop it when the gauge indicates the open position
0.1Mpa(14.5Psi). Be sure to use a hexagonal wrench to operate
6). Set the 3-way valve to the closed position the valve stems.
immediately 7). Mount the valve stems nuts and the service
Do this quickly so that the gauge ends up port cap
indicating 0.3Mpa(43.5Psi) to 0.5 Mpa(72.5Psi). Be sure to use a torque wrench to tighten the
Disconnect the charge set, and tighten the service port cap to a torque 18N.m.
2-way and 3-way valve’s stem nuts. Be sure to check the gas leakage.
Use a torque wrench to tighten the 3-way valves
7.7 Re-installation while the outdoor
service port cap to a torque of 18N.m.
unit need to be repaired
Be sure to check for gas leakage.
2. Air purging by the refrigerant 1. Evacuation for the whole system
Procedure: Procedure:
1). Confirm that both the 2-way and 3-way 1). Confirm that both the 2-way and 3-way
valves are set to the closed position. valves are set to the opened position.
2). Connect the charge set and a charging 2). Connect the vacuum pump to 3-way valve’s
cylinder to the service port of the 3-way valve service port.
Leave the valve on the charging cylinder closed. 3). Evacuation for approximately one hour.
3). Air purging. Confirm that the compound meter indicates
Open the valves on the charging cylinder and -0.1Mpa(14.5Psi).
the charge set. Purge the air by loosening the 4). Close the valve (Low side) on the charge set,
flare nut on the 2-way valve approximately 45’ turn off the vacuum pump, and confirm that the
for 3 seconds then closing it for 1 minute; repeat gauge needle does not move (approximately 5
3 times. minutes after turning off the vacuum pump).
After purging the air, use a torque wrench to 5). Disconnect the charge hose from the
tighten the flare nut on the 2-way valve. vacuum pump.
4). Check the gas leakage
Check the flare connections for gas leakage.
5). Discharge the refrigerant.
Close the valve on the charging cylinder and
discharge the refrigerant by loosening the flare
nut on the 2-way valve approximately 45’ until
24
2. Refrigerant charging to check for gas leakage.
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way
valve
Connect the charge hose which you
disconnected from the vacuum pump to the
valve at the bottom of the cylinder. If the
refrigerant is R410A, make the cylinder bottom
up to ensure liquid charge.
2). Purge the air from the charge hose
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air (be careful of the liquid
refrigerant).
3) Put the charging cylinder onto the electronic
scale and record the weight.
4). Open the valves (Low side) on the charge
set and charge the system with liquid refrigerant
If the system cannot be charge with the
specified amount of refrigerant, or can be
charged with a little at a time (approximately
150g each time) , operating the air conditioner
in the cooling cycle; however, one time is not
sufficient, wait approximately 1 minute and then
repeat the procedure.
5).When the electronic scale displays the
proper weight, disconnect the charge hose from
the 3-way valve’s service port immediately
If the system has been charged with liquid
refrigerant while operating the air conditioner,
turn off the air conditioner before disconnecting
the hose.
6). Mounted the valve stem caps and the
service port. Use torque wrench to tighten the
service port cap to a torque of 18N.m. Be sure
25
8. Operation Characteristics
Temperature
Cooling operation Heating operation Drying operation
Mode
≥17℃ ≤30℃ >10℃
Room temperature
(62℉) (86℉) (50℉)
0℃~50℃
(32℉~122℉)
-15℃~50℃ -15℃~30℃ 0℃~50℃
Outdoor temperature
(5℉~122℉) (5℉~86℉) (32℉~122℉)
(For the models with
low temperature cooling system)
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may
come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this
figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to
its maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
26
9. Electronic Function
9.1 Abbreviation
T1: Indoor room temperature
T2: Coil temperature of evaporator
T3: Coil temperature of condenser
T4: Outdoor ambient temperature
T5: Compressor discharge temperature
27
9.3 Main Protection Preheating mode:
A weak current flow through the coil of
9.3.1 Three minutes delay at restart for
compressor from the wiring terminal of the
compressor
compressor, then the compressor is heated
1 minute delay for the 1st time stand-up and 3
without operation.
minutes delay for others.
Preheating release condition:
9.3.2 Temperature protection of compressor
If T4>5℃ or the compressor starts running,
top
the preheating function will stop.
The unit will stop working when the compressor
9.3.8 Zero crossing detection error
top temp. protector cut off, and will restart after
protection
the compressor top temp. protector restart.
If AC detects time interval is not correct for
9.3.3 Temperature protection of compressor
continuous 240s, the unit will stop and the LED
discharge
will display the failure. The correct zero
When the compressor discharge temp. is
crossing signal time interval should be between
getting higher, the running frequency will be
6-13ms.
limited as below rules:
9.4.2.9 Condenser temperature protection
---Compressor discharge temp. T5>115℃ for
---55℃<T3<60℃, the compressor frequency
5s, compressor stops.
will decrease to the lower level until to F1 and
---108<T5<115℃, decrease the frequency to
then runs at F1.If T3<54℃, the compressor will
the lower level every 3 minutes.
keep running at the current frequency.
---90<T5<105℃, keep running at the current
---T3<52℃, the compressor will not limit the
frequency.
frequency and resume to the former frequency.
----T5<90℃, no limit for frequency.
---T3>60℃ for 5 seconds, the compressor will
9.3.4 Fan speed is out of control
stop until T3<52℃.
When Indoor Fan Speed keeps too low
(300RPM) for certain time, the unit will stop and
9.4.2.10 Evaporator temperature protection
the LED will display the failure
---T2<0℃, the compressor will stop and restart
9.3.5 Inverter module protection
when T2>=5℃.
The Inverter module has a protection function
---0℃≦T2<4℃, the compressor frequency will
about current, voltage and temperature. If these
be limited and decreased to the lower level
protections happen, the corresponding code
---4℃≤T2≤7℃, the compressor will keep the
will display on indoor unit and the unit will stop
current frequency.
working.
---T2>7℃, the compressor frequency will not be
9.3.6 Indoor fan delayed open function
limited.
When the unit starts up, the louver will be active
immediately and the indoor fan will open 10s
later.
If the unit runs in heating mode, the indoor fan
will be also controlled by anti-cold wind
function.
9.3.7 Compressor preheating functions
Preheating permitting condition:
If T4(outdoor ambient temperature)<3℃ and
the machine connects to power supply newly or
if T4<3℃ and compressor has stopped for
over 3 hours, the compressor heating cable will
work.
28
9.4 Operation Modes and Functions If users switch on AC by remote controller, the
compressor will run at the Fmax frequency for 7
9.4.1 Fan mode
minutes according to the outdoor ambient temp.
(1) Outdoor fan and compressor stop.
During the 7 minutes, the frequency limitation is
(2) Temperature setting function is disabled,
active. 7 minutes later, the compressor running
and no setting temperature is displayed.
frequency will be controlled as below:
(3) Indoor fan can be set to high/med/low/auto.
(4) The louver operates same as in cooling
mode. 3.5
A
(5) Auto fan:
3.0
B
2.5
C
27.5 2.0
D
High 1.5
27 E
Medium 1.0
25.5
F
25 0.5
Low -0.5
G
-1.0
9.4.2 Cooling Mode H
9.4.2.1 Compressor running rules
While the zones of A,B,C... are corresponding
The maximum operation frequency of
to different compressor running frequency.
compressor after starting submits to following
Note:
rule.
When T1-Ts keeps in the same temp. zone for
3 minutes, the compressor will run as the below
Fmax=F4
rules:
45 A~E: Increase the frequency to the higher level
until to F8.
43
F: Keep the current frequency.
40 Fmax=F7
G: Decrease the frequency to the lower level
38
until to F1.
H: Run at F1 for 1h.(if T1-Ts<-2℃, the
31.5 Fmax=F8 compressor will stop)
Meanwhile, the compressor running frequency
29.5
is limited by the current.
22 Fmax=F6
20
Fmax=F3
29
9.4.2.3 Indoor fan running rules
In cooling mode, indoor fan runs all the time
Off and the speed can be selected as high,
I3COOL
medium, low and auto.
Decrease
Auto fan in cooling mode acts as follow:
I2COOL
Hold
I1COOL
4
Resume High
3
Medium
I3COOL, I2COOL,I1COOL mean different 1.5
12
Fmax=F8
11
High 6
22 Fmax=F9
5
Fmax=F10
20
Low
Fmax: The maximum operation frequency of
compressor.
30
F1~F8: The detailed value of the compressor
operation frequency.
If users switch on AC by remote controller, the Off
I3HEAT
compressor will run at the Fmax frequency for 7
Decrease
minutes according to outdoor ambient temp.
I2HEAT
During the 7 minutes, the frequency limitation is
active.
7 minutes later, the compressor running Hold
I1HEAT
frequency will be controlled as below:
Resume
H
I3HEAT, I2HEAT,I1HEAT mean different
H
+5.0 running current value.
+4.5 Off: Compressor stops.
+3.5
G Decrease: Decrease the running frequency to
the lower level.
+3.0 F
Hold: Keep the current frequency.
+2.5 E
Resume: No limitation for frequency.
+2.0 D Note:
When AC is in “hold” zone for 3 minutes, the
C
+1.5
compressor frequency will rise to the higher
+1.0 B
level. (The frequency will increase twice at
+0.5 A most)
9.4.3.2 Outdoor fan running rules
For MWNC09S/MRNC09AS model:
While the zones of A,B,C... are corresponding
to different compressor running frequency. T1
ΔT=0℃ as default.
Note: Low
17¡ã
C(62.6¡ã
F)
When T1-Ts keeps in the same temp. zone for
3 minutes, the compressor will run as the below 15¡ã
C(59.0¡ã
F)
rules: Medium
12¡ã
C(53.6¡ã
F)
A~E: Increase the frequency to the higher level
until to F10. 10¡ã
C(50.0¡ã
F) High
F: Keep the current frequency.
G: Decrease the frequency to the lower level
until to F1. For other models:
H: Run at F1 for 1h.(if T1-Ts-ΔT >6℃, the
compressor will stop)
Meanwhile, the compressor running frequency
Low
is limited by the current. 17
15
High
31
9.4.3.3 Indoor fan running rules defrosting will finish and the machine will turn to
normal heating mode.
If the compressor stops caused by the room
----T3 rises to be higher than TCDE1℃.
temperature rising, the indoor fan will be forced
----T3 keeps to be higher than TCDE2℃ for 80
to run 127 seconds with breeze. During this
seconds.
period, the anti-cold-wind is disabled.
----The machine has run for 10 minutes in
If the machine runs in rating capacity test mode,
defrosting mode.
the indoor fan will run with rating speed and the
Defrosting action:
anti-cold-wind function is disabled.
Auto fan action in heating mode: For 9k,12k models:
Frequency F2 FrequencyF8
on
Compressor
Low off
2.5
on
4-way valve
2 off
Medium on
Outdoor fan
1.5 off
1
on
High Indoor fan
off
10s
9.4.3.4 Defrosting mode Indoor fan breeze(10s)
Condition of defrosting: xx
10s
----T4>0℃,
When the units are running, if the following two no longer than 10m 30s
items are satisfied, the units start defrosting:
The units run with T3<3℃ for 40 minutes and
T3 keeps lower than TCDI℃ for more than 3 xx=60s.
minutes.
The units run with T3<3℃ for 80 minutes and
T3 keeps lower than TCDI+2℃ for more than 3 For 18k,22k models:
minutes. Frequency F2 Frequency F8
----T4<0℃, on
If the 1st condition and 2nd condition items are Compressor
off
satisfied, then the program judges if T2 has
on
decreased more than 5℃.When T2 has 4-way valve
off
decreased more than 5℃, enter the defrosting
on
mode. Outdoor fan
off
----No matter what value T4 is, if the machine
on
runs with T3<3℃ for more than 120 minutes Indoor fan
off
and T3 keeps lower than TCDI+4℃ for more
than 3 minutes, the machine will enter 10s
Indoor fan breeze(10s)
defrosting mode no matter if T2 drops more xx
than 5℃ or not. 10s
32
XX=60 for 18k model, XX=90 for 22k model. runs for 20s.
For MWNC09S/MRNC09AS model: When the frequency decreases to F2 (F1 for
Condition of defrosting: MWNC09S/MRNC09AS)and the T2 is still over
If any one of the following items is satisfied, AC TEH2℃ for 3 minutes, the compressor will
will enter the defrosting mode. stop.
After the compressor starts up and keeps ----T2<48℃ or T2 stays in 48℃~ TEH2℃ for 6
running, mark the minimum value of T3 from minutes, the frequency will not be limited by T2.
the 10th minutes to 15th minutes as T30. ----T2>60℃, the compressor will stop and
1)If the compressor cumulate running time is up restart when T2<48℃.
to 29 minutes and T3< TCDI1, T3+ 9.4.4 Auto-mode
T30SUBT3ONE≦T30. This mode can be chosen with remote
2)If the compressor cumulate running time is up controller and the setting temperature can be
to 35 minutes and T3< TCDI2, T3+ changed between 17~30℃.
T30SUBT3TWO≦T30. In auto mode, the machine will choose cooling,
3)If the compressor cumulate running time is up heating or fan-only mode according to ΔT (ΔT
to 29 minutes and T3< TCDI3 for 3 minutes. =T1-Ts).
4)If the compressor cumulate running time is up ΔT=T1-Ts Running mode
to 120 minutes and T3<-15℃.
ΔT>1℃ Cooling
Condition of ending defrosting:
-1<ΔT≤1℃ Fan-only
If any one of the following items is satisfied, the
ΔT≤-1℃ Heating
defrosting will finish and the machine will turn to
Indoor fan will run at auto fan of the relevant
normal heating mode.
mode.
----T3 rises to be higher than TCDE1℃.
The louver operates same as in relevant mode.
----T3 keeps to be higher than TCDE2℃ for 80
If the machine switches mode between heating
seconds.
and cooling, the compressor will keep stopping
----The machine has run for 10 minutes in
for 15 minutes and then choose mode
defrosting mode.
according to T1-Ts.
If the setting temperature is modified, the
on
Compressor machine will choose running function again.
off
9.4.5 Drying mode
on
4-way valve 9.4.5.1 Indoor fan speed is fixed at breeze
off
and can’t be changed. The louver angle is the
on
Outdoor fan
off
same as in cooling mode.
9.4.5.2 Compressor running rules
xx
10s
10s
no longer than 10m 30s
xx=20s.
35
10. Troubleshooting
Safety
Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity
power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, -
terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.
Note: The picture above is only for reference. The plug of your side may be different.
36
10.1 Indoor Unit Error Display
37
10.2 Outdoor unit error display
MWHNC09S/MRHNC09AS, MWHNC12S/MRHNC12AS
38
MWHNC09SA/MRHNC09ASA, MWHNC12SA/MRHNC12ASA:
39
MWHNC18S/MRHNC18AS:
standby operating
LED2 slow flashing(0.2Hz) on
LED1 on on
The picture of PCB above is only for reference.
LED 1 is a red light and for the PCB POWER display.
LED 2 is a yellow light. After power on, it will be slow flash(0.2Hz) when the unit is in standby and quick
flash (2.5Hz) if the unit has some problems.
LED 4(green) and LED3 (red) are two lights controlled by the compressor drive chip. Below are
meanings for those lights.
40
LED4 LED3
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
MWHNC24S/MRHNC24AS:
41
10.3 Diagnosis and Solution
10.3.1 EEPROM parameter error diagnosis and solution(E0/F4)
Error Code E0/F4
Malfunction decision Indoor or outdoor PCB main chip does not receive feedback
conditions from EEPROM chip.
Supposed causes ● Installation mistake
● PCB faulty
Trouble shooting:
Shut off the power supply and
turn it on 5 seconds later. Is it
still displaying the error code ?
Yes
Yes
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed
voltage. For the location of EEPROM chip, please refer to the below photos.
Note: The two photos above are only for reference, it’s may be not same totally with the ones on
your side.
42
10.3.2 Indoor / outdoor unit’s communication diagnosis and solution(E1)
Error Code E1
Malfunction decision Indoor unit does not receive the feedback from outdoor unit during
conditions 110 seconds and this condition happens four times continuously.
Supposed causes ● Wiring mistake
● Indoor or outdoor PCB faulty
Trouble shooting:
Yes
Yes
Yes
M ea s u r e t h e r e s i s t a nc e o f t h e
Check all the wiring with indoor units.
reactor(The one without capacitor).
Is the wiring to the indoor main PCB
If it is zero ,follow the below step. If
connected correctly?
not, replace a new reactor.
Yes
Replace the outdoor main PCB. Replace the indoor main PCB.
Power on. Is the error extinguished? Power on. Is the error extinguished?
No
No
Replace the indoor main PCB. Replace the outdoor main PCB.
43
Remark:
Use a multimeter to test the DC
voltage between L2 port and S port of
outdoor unit. The red pin of
multimeter connects with L2 port
while the black pin is for S port.
Remark:
Use a multimeter to test the
resistance of the reactor which does
not connect with capacitor.
The normal value should be around
zero ohm. Otherwise, the reactor
must have malfunction and need to
be replaced.
44
10.4.3 Zero crossing detection error diagnosis and solution(E2)
Error Code E2
Malfunction decision When PCB does not receive zero crossing signal feedback for 4
conditions minutes or the zero crossing signal time interval is abnormal.
Supposed causes ● Connection mistake
● PCB faulty
Trouble shooting:
45
10.4.4 Fan speed has been out of control diagnosis and solution(E3)
Error Code E3
Malfunction decision When indoor fan speed keeps too low (300RPM) for certain time,
conditions the unit will stop and the LED will display the failure.
Supposed causes ● Wiring mistake
● Fan ass’y faulty
● Fan motor faulty
● PCB faulty
Trouble shooting:
46
Index 1:
1.Indoor AC fan motor
Measure the resistance value of each winding by using the tester.
For the definite value of the resistance, refer to page61 and page64.
Index2:
1: Indoor AC fan motor
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds,
measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power
supply)or 50V(115V power supply), the PCB must have problems and need to be replaced.
NO. 1 2 3 4 5
Color Orange Grey White Pink Black
Signal Hu Hv Hw Vcc GND
48
10.4.5 Open circuit or short circuit of temperature sensor diagnosis and solution(E5)
Error Code E5
Malfunction decision If the sampling voltage is lower than 0.06V or higher than 4.94V,
conditions the LED will display the failure.
Supposed causes ● Wiring mistake
● Sensor faulty
Trouble shooting:
49
10.4.6 Refrigerant Leakage Detection diagnosis and solution(EC)
Error Code EC
Malfunction decision Define the evaporator coil temp.T2 of the compressor just starts
conditions running as Tcool.
In the beginning 5 minutes after the compressor starts up, if T2
<Tcool-2℃ does not keep continuous 4 seconds and this
situation happens 3 times, the display area will show “EC” and
AC will turn off.
50
10.4.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution(P0)
Error Code P0
Malfunction decision When the voltage signal that IPM send to compressor drive chip
conditions is abnormal, the display LED will show “P0” and AC will turn off.
Supposed causes Wiring mistake; IPM malfunction; Outdoor fan ass’y faulty
Compressor malfunction; Outdoor PCB faulty
Trouble shooting:
Remark:
1) MWHNC09S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 385Ω at 20℃(68℉)
2) MWHNC09SA, MWHNC12SA models: Measure the black pin and red pin of the motor connector, the resistance
should be around 50Ω at 20℃(68℉)
3) MWHNC12S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 293Ω at 20℃(68℉)
4) MWHNC18S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 84.5Ω at 20℃(68℉)
5) MWHNC24S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 88.5Ω at 20℃(68℉)
51
P-U
P-V
52
P-W
P-N
53
10.4.8 Over voltage or too low voltage protection diagnosis and solution(P1)
Error Code P1
Yes
Yes
Yes
Remark:
Measure the DC voltage
between P and N port.
The normal value should
be around 310V.
54
10.4.9 High temperature protection of compressor top diagnosis and solution(P2)
Error Code P2
Malfunction decision If the sampling voltage is not 5V, the LED will display the failure.
conditions
Supposed causes ● Power supply problems.
● System leakage or block
● PCB faulty
Trouble shooting:
55
10.4.10 Inverter compressor drive error diagnosis and solution(P4)
Error Code P4
Remark:
1) MWHNC09S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 385Ω at 20℃(68℉)
2) MWHNC09SA, MWHNC12SA models: Measure the black pin and red pin of the motor connector, the resistance
should be around 50Ω at 20℃(68℉)
3) MWHNC12S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 293Ω at 20℃(68℉)
4) MWHNC18S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 84.5Ω at 20℃(68℉)
5) MWHNC24S models: Measure the black pin and red pin of the motor connector, the resistance should be
around 88.5Ω at 20℃(68℉)
56
Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi-meter.
57
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (℃--K)
℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
58
Appendix 2 Temperature Sensor Resistance Value Table for T5 (℃--K)
℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812
59
Appendix 3:
℃ 10 11 12 13 14 15 16 17 18 19 20 21 22
℉ 48 50 52 54 56 58 60 62 64 66 68 70 72
℃ 23 24 25 26 27 28 29 30 31 32 33 34 35
℉ 74 76 78 80 82 84 86 88 90 92 94 96 98
60
2.Compressor checking
Measure the resistance value of each winding by using the tester.
61
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red
62
5: Pressure On Service Port
Cooling chart:
ODT 95
℉(℃) 75 (23.89) 85 (29.44) 105 (40.56) 115 (46.11)
IDT (35)
PSI 70/59 119 113 117 125 147
PSI 75/63 124 120 126 132 155
PSI 80/67 135 129 132 140 162
ODT 95
℉(℃) 75 (23.89) 85 (29.44) 105 (40.56) 115 (46.11)
IDT (35)
MPA 70/59 0.82 0.78 0.81 0.86 1.01
MPA 75/63 0.86 0.83 0.87 0.91 1.07
MPA 80/67 0.93 0.89 0.91 0.96 1.12
12.0
10.0
8.0
70/59
6.0
75/63
80/67
4.0
2.0
0.0
75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
63
Heating Chart:
40.0
35.0
30.0
25.0
55
20.0
65
15.0
75
10.0
5.0
0.0
57/53 47/43 37/33 27/23 17/13
(13.89/11.67) (8.33/6.11) (2.78/0.56) (‐2.78/‐5) (‐8.33/‐10.56)
64