Manual Autec
Manual Autec
(Version: V1.00)
Copyright © 2011 ESTUN AUTOMATION TECHNOLOGY CO., LTD
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of ESTUN.
No patent liability is assumed with respect to the use of the information contained herein.
ProNet Plus Series AC Servo User's Manual
This manual describes the following information required for designing and maintaining ProNet Plus Series AC servo
drives.
• Communication protocols.
Intended Audience:
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ProNet Plus Series AC Servo User's Manual
Safety Precautions
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ProNet Plus Series AC Servo User's Manual
—Contents—
Chapter 1 ........................................................................................................................................................................ - 7 -
Chapter 2 ...................................................................................................................................................................... - 17 -
Installation ..................................................................................................................................................................... - 17 -
2.1 Servomotor ..................................................................................................................................................... - 17 -
2.1.1 Storage ................................................................................................................................................ - 17 -
2.1.2 Installation Sites .................................................................................................................................. - 17 -
2.1.3 Installation Alignment ........................................................................................................................... - 18 -
2.1.4 Installation Orientation ......................................................................................................................... - 18 -
2.1.5 Handling Oil and Water ........................................................................................................................ - 18 -
2.1.6 Cable Tension ...................................................................................................................................... - 19 -
2.1.7 Install to the Client ............................................................................................................................... - 19 -
2.2 Servo Drive ..................................................................................................................................................... - 19 -
2.2.1 Storage ................................................................................................................................................ - 19 -
2.2.2 Installation Sites .................................................................................................................................. - 19 -
2.2.3 Installation Orientation ......................................................................................................................... - 20 -
2.2.4 Installation Method .............................................................................................................................. - 20 -
Chapter 3 ...................................................................................................................................................................... - 22 -
Wiring ............................................................................................................................................................................ - 22 -
3.1 Main Circuit Wiring .......................................................................................................................................... - 22 -
3.1.1 Names and Functions of Main Circuit Terminals .................................................................................. - 22 -
3.1.2 Typical Main Circuit Wiring Examples .................................................................................................. - 23 -
3.2 I/O Signals ...................................................................................................................................................... - 25 -
3.2.1 Examples of I/O Signal Connections ................................................................................................... - 25 -
3.2.2 I/O Signal Names and Functions ......................................................................................................... - 26 -
3.2.3 I/O Signal Connector (CN1) Terminal Layout ...................................................................................... - 29 -
3.2.4 Interface Circuit ................................................................................................................................... - 30 -
3.3 Wiring Encoders.............................................................................................................................................. - 31 -
3.3.1 Connecting an Encoder(CN2).............................................................................................................. - 31 -
3.3.2 Encoder Connector(CN2) Terminal Layout ......................................................................................... - 32 -
3.4 Communication Connection ............................................................................................................................ - 32 -
3.4.1 Communication Connector(CN3) Terminal Layout .............................................................................. - 32 -
3.4.2 Communication Connector(CN4) Terminal Layout .............................................................................. - 33 -
3.5 Standard Wiring Examples ............................................................................................................................. - 34 -
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ProNet Plus Series AC Servo User's Manual
Chapter 4 ...................................................................................................................................................................... - 50 -
Operation ...................................................................................................................................................................... - 50 -
4.1 Trial Operation ................................................................................................................................................ - 50 -
4.1.1 Trial Operation for Servomotor Without Load ...................................................................................... - 52 -
4.1.2 Trial Operation for Servomotor without Load from Host Reference ..................................................... - 54 -
4.1.3 Trial Operation with the Servomotor Connected to the Machine.......................................................... - 58 -
4.1.4 Trial Operation for Servomotor with Brakes ......................................................................................... - 59 -
4.1.5 Position Control by Host Controller ...................................................................................................... - 59 -
4.2 Control Mode Selection................................................................................................................................... - 60 -
4.3 Setting Common Basic Functions ................................................................................................................... - 61 -
4.3.1 Setting the Servo ON Signal ................................................................................................................ - 61 -
4.3.2 Switching the Servomotor Rotation Direction ...................................................................................... - 62 -
4.3.3 Setting the Overtravel Limit Function ................................................................................................... - 63 -
4.3.4 Setting for Holding Brakes ................................................................................................................... - 65 -
4.3.5 Instantaneous Power Loss Settings .................................................................................................... - 69 -
4.4 Absolute Encoders .......................................................................................................................................... - 69 -
4.4.1 Selecting an Absolute Encoder ............................................................................................................ - 69 -
4.4.2 Handling Battery .................................................................................................................................. - 69 -
4.4.3 Replacing Battery ................................................................................................................................ - 70 -
4.4.4 Absolute Encoder Setup(Fn010, Fn011) .............................................................................................. - 71 -
4.5 Operating Using Speed Control with Analog Reference ................................................................................. - 71 -
4.5.1 Setting Parameters .............................................................................................................................. - 71 -
4.5.2 Setting Input Signals ............................................................................................................................ - 72 -
4.5.3 Adjusting Reference Offset .................................................................................................................. - 72 -
4.5.4 Soft Start.............................................................................................................................................. - 74 -
4.5.5 Speed Reference Filter Time Constant ................................................................................................ - 75 -
4.5.6 S-curve Risetime ................................................................................................................................. - 75 -
4.5.7 Using the Zero Clamp Function ........................................................................................................... - 76 -
4.5.8 Encoder Signal Output ........................................................................................................................ - 78 -
4.5.9 Speed coincidence output ................................................................................................................... - 79 -
4.6 Operating Using Position Control .................................................................................................................... - 80 -
4.6.1 Basic Setting in Position Control.......................................................................................................... - 80 -
4.6.2 Setting the Clear Signal ....................................................................................................................... - 83 -
4.6.3 Setting the Electronic Gear .................................................................................................................. - 83 -
4.6.4 Smoothing ........................................................................................................................................... - 86 -
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ProNet Plus Series AC Servo User's Manual
Chapter 1
1.1.1 Servomotor
EMJ– 08 A F B 2 4
ESTUN Servomotor
【1+2】 【3】 【4】 【5】 【6】 【7】
EMJ Model
01 0.1 kW S Multi-turn absolute encoder: 131072P/R 4 With oil seal and brake(DC24V)
02 0.2kW
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ProNet Plus Series AC Servo User's Manual
EMG– 10 A F A 2 4
ESTUN Servomotor
【1+2】 【3】 【4】 【5】 【6】 【7】
EMG Model
15 1.5kW S Multi-turn absolute encoder: 131072P/R 4 With oil seal and brake(DC24V)
20 2.0kW
A Designing sequence A
Code Spec.
EML– 10 A F A 2 4
ESTUN Servomotor
【1+2】 【3】 【4】 【5】 【6】 【7】
EML Model
20 2.0kW S Multi-turn absolute encoder: 131072P/R 4 With oil seal and brake(DC24V)
30 3.0kW
Code Spec.
A 200VAC
Code Spec.
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ProNet Plus Series AC Servo User's Manual
Servomotor model
Ratings
Serial number
{
PRONET – 10 A E G -EC
ProNet Model
Extended module type
Rated Output
-EC integrated EC100
A5 0.05 kW
01 0.1 kW
02 0.2 kW
04 0.4 kW
08 0.75 kW
10 1.0 kW
15 1.5 kW
20 2.0 kW
30 3.0 kW
50 5.0 kW
Encoder Interface
G Compatible with 17-bit,
20-bit serial encoders
Voltage
A 200VAC
D 400VAC
Control Mode
M Speed control, torque control, position control
E Speed control, torque control, position control (support extended module)
Note:
① For details about ProNet-□□□EG-EC servo drives, see EtherCAT User's Manual.
② EtherCAT bus only can be applied to ProNet-□□□EG-EC servo drives.
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ProNet Plus Series AC Servo User's Manual
ProNet-08A/10A ProNet-08A/10A-EC
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ProNet Plus Series AC Servo User's Manual
ProNet-15A/20A/10D/15D/20D ProNet-15A/20A/10D/15D/20D-EC
ProNet-30A/50A/30D/50D ProNet-30A/50A/30D/50D-EC
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ProNet Plus Series AC Servo User's Manual
Servodrive model
Serial number
1.2.1 Servomotor
Encoder
Mounting hole
Shell
Output shaft
Flange
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ProNet Plus Series AC Servo User's Manual
ProNet-A5A/01A/02A/04A
Charge indicator
Lights when the main circuit power
supply is ON and stays lit as long
as the main circuit power supply
capacitor remains charged. Connector for communication
Servomotor terminals
Encoder connector
Connects to the encoder
Ground terminal in the servomotor.
ProNet-A5A/01A/02A/04A-EC
Servomotor terminals
Encoder connector
Connects to the encoder
in the servomotor.
Ground terminal
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ProNet Plus Series AC Servo User's Manual
ProNet-08A/10A
Charge indicator
Lights when the main circuit power supply is
ON and stays lit as long as the main circuit Power on indicator
power supply capacitor remains charged. Lights when the control
power supply is on.
Connector for communication
Main circuit power supply terminals
Servomotor terminals
Encoder connector
Ground terminal
Connects to the encoder
in the servomotor.
ProNet-08A/10A-EC
Encoder connector
Ground terminal Connects to the encoder
in the servomotor.
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ProNet Plus Series AC Servo User's Manual
ProNet-15A/20A/10D/15D/20D
Charge indicator
Lights when the main circuit power supply is
ON and stays lit as long as the main circuit
power supply capacitor remains charged. Power on indicator
Lights when the control
power supply is on.
Main circuit power supply terminals
Connector for communication
Servomotor terminals
ProNet-15A/20A/10D/15D/20D-EC
Power on indicator
Charge indicator
Lights when the control
Lights when the main circuit power supply is
power supply is on.
ON and stays lit as long as the main circuit
power supply capacitor remains charged. Connector for communication
Servomotor terminals
Encoder connector
Connects to the encoder
Ground terminal in the servomotor.
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ProNet Plus Series AC Servo User's Manual
ProNet-30A/50A/30D/50D
Charge indicator
Lights when the main circuit power supply is CHARGE Power on indicator
POWER
ON and stays lit as long as the main circuit Lights when the control
CN3
power supply capacitor remains charged. power supply is on.
L1
Connector for communication
CN4
L2
Main circuit power supply terminals
L3
+1
Connecting terminal of DC reactor
+2
CN1
I/O signal connector
- Used for reference input signals
and sequence I/O signals.
L1C
Control power supply terminals
L2C
B1 Encoder connector
CN2
Regenerative resistor Connects to the encoder in
B2
connecting terminals the servomotor.
B3
U
Servomotor terminals
V
Ground terminal
ProNet-30A/50A/30D/50D-EC
Servomotor terminals
Ground terminal
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ProNet Plus Series AC Servo User's Manual
Chapter 2
Installation
2.1 Servomotor
Servomotor can be installed either horizontally or vertically. However, if the servomotor is installed incorrectly, the
service life of the servomotor will be shortened or unexpected problems may occur.
Please observe the installation instructions described below to install the servomotor correctly.
Before installation
Anticorrosive paint is coated on the edge of the servomotor shaft. Clean off the anticorrosive paint thoroughly using
a cloth moistened with thinner.
Avoid getting thinner on other parts of the servomotor when cleaning the shaft.
Anticorrosive paint
2.1.1 Storage
When the servomotor is not being used, store it in an area with a temperature between -25℃ and 60℃ with the power
cable disconnected.
The servomotor is designed for indoor use. Install the servomotor in an environment which meets the following
conditions.
Free from corrosive and explosive gases.
Well-ventilated and free from dust and moisture.
Ambient temperature from 0 to 40℃.
Relative humidity from 26% to 80%( non-condensing).
Facilitates inspection and cleaning.
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ProNet Plus Series AC Servo User's Manual
Align the shaft of the servomotor with that of the machinery shaft to be controlled. Then connect the two shafts with an
elastic coupling.
Install the servomotor so that alignment accurancy falls within the range shown below.
Measure this distance at four different positions in the circumference. The difference between the maximum and
minimum measurements must be 0.03mm or less.(Turn together with couplings.)
Note:
·If the alignment accurancy is incorrect , vibration will occur, resulting in damage to the bearings.
·Mechanical shock to the shaft end is forbidden, otherwise it may result in damage to the encoder of the servomotor.
If the servomotor is used in a location that is subject to water or oil drops, make sure of the servomotor protective
specification. If the servomotor is required to meet the protective specification to the through shaft section by default,
use a servomotor with an oil seal.
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ProNet Plus Series AC Servo User's Manual
When connecting the cables, the bending radius should not be too small, do not bend or apply tension to cables.
Since the conductor of a signal cable is very thin (0.2 mm or 0.3 mm), handle it with adequate care.
When the servo motor is mounted to the client, please firmly secure the servo motor by the screws with backing ring
as shown in the figure.
ProNet series servo drive is a base-mounted type. Incorrect installation will cause problems. Always observe the
installation instructions described below.
2.2.1 Storage
When the servomotor is not being used, store it in an area with a temperature between -25℃ and 85℃ with the
power cable disconnected.
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ProNet Plus Series AC Servo User's Manual
Install the servo drive perpendicular to the wall as shown in the figure. The servo drive must be oriented this way
because it is designed to be cooled by natural convection or a cooling fan if required. Firmly secure the servo drive
through two mounting holes.
Wall
Ventilation
When installing multiple servo drives side by side in a control panel, observe the following installation method.
50mm min
50mm min
30mm min 10mm min
■Installation Orientation
Install servo drive perpendicular to the wall so that the front panel (containing connectors) faces outward.
■Cooling
Provide sufficient space around each servo drive to allow cooling by natural convection or fans.
When installing servo drives side by side, provide at least 10mm space between each individual servo drive and at
least 50mm space above and below each one as well as shown in the figure above. Ensure the temperature inside the
control panel is evenly distributed, and prevent the temperature around each servo drive from increasing excessively.
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ProNet Plus Series AC Servo User's Manual
■Working conditions
1.Temperature: 0~ 55 ℃
2.Humidity: 5%~95%RH
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ProNet Plus Series AC Servo User's Manual
Chapter 3
Wiring
Please observe the following instructions while wiring the main circuit.
!CAUTION
· Do not bundle or run power and signal lines together in the same duct. Keep power and signal lines
separated by at least 300 mm.
· Use twisted-pair shielded wires or multi-core twisted-pair shielded wires for signal and encoder feedback
lines.
· The maximum length is 3 m for reference input lines and 20 m for encoder feedback lines.
· Do not touch the power terminals for 5 minutes after turning power OFF because high voltage may still
remain in the servo drive.
Servo Drive
Terminal Main Circuit
Name Model Functions
Symbol Voltage(V)
ProNet-
Main circuit 200 A5A-04A Single-phase 200~230VAC +10%~-15% (50/60Hz)
L1,L2,L3 power supply 200 08A-50A Three-phase 200~230VAC +10%~-15% (50/60Hz)
input terminal 400 10D-50D Three-phase 380~440VAC +10%~-15% (50/60Hz)
FG FG 200 A5A-04A Normally not connected.
Servomotor
U,V,W connection - - Connect to the servomotor.
terminals
L1C,L2C Control circuit 200 A5A -50A Single-phase 200~230VAC +10%~-15% (50/60Hz)
power supply
24V,GND input terminal 400 10D-50D 24VDC +10%~-10%
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ProNet Plus Series AC Servo User's Manual
Servo Drive
Terminal Main Circuit
Name Model Functions
Symbol Voltage(V)
ProNet-
and B3 and connect an external regenerative
resistor(provided by customer) between B1 and
400 10D-50D
B2, if the capacity of the internal regenerative
resistor is insufficient.
DC reactor for 200 A5A-50A Normally short ○
+ 1and ○
+ 2.
harmonic If a countermeasure against power supply
+ 1, ○
○ +2
suppression 400 10D-50D harmonic waves is needed, connect a DC reactor
terminal between ○
+ 1and ○
+ 2.
Main circuit 200 A5A-50A
○
- Normally not connected.
minus terminal 400 10D-50D
Surge Protector
1Ry 1PL (Servo Alarm Display)
Noise Filter
Power OFF Power ON
1KM
Magnetic Contactor
L1
A(1) Servodrive
L2 ProNet U
B(2)
Series Servodrive V M
C(3)
1 W
D(4)
2
L1C
L2C
Encoder
CN2 PG
External regenerator resistor
B1
B1
B2
B2
B3
B3
1Ry +24V
ALM+
ALM-
1D
Ground Terminal 0V
Note
1.The L1,L2,L3 and L1C,L2C terminals wiring method of ProNet-A5A~04A servo drives is different from other ProNet
series servo drives. Please note the specific terminal definition while wiring.
2.The main circuit power supply of ProNet-A5A~04A is Single-phase 200V.
3. External regenerative resistor for ProNet-A5A~04A is provided by customer, the model of 60W,50Ωresistor is
recommended.
4.Change Pn521.0 from “1” to “0” when using the external regenerative resistor in ProNet-A5A~04A servo drives.
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ProNet Plus Series AC Servo User's Manual
Surge Protector
1Ry 1PL (Servo Alarm Display)
Noise Filter
Power OFF Power ON
1KM
Magnetic Contactor
L1
Servomotor
L2
ProNet U
A(1)
L1C
L2C
Encoder
CN2 PG
B1 B1
B2 B2
External Regenerator Resistor
B3 B3
+24V
1Ry
ALM+
ALM-
1D
Ground Terminal 0V
Surge Protector
1Ry 1PL (Servo Alarm Display)
Noise Filter
Power OFF Power ON
1KM
Magnetic Contactor
L1
Servomotor
L2
ProNet U
A(1)
24V
24VDC Power Supply
GND
Encoder
CN2 PG
B1 B1
B2 B2
External Regenerator Resistor
B3 B3
+24V
1Ry
ALM+
ALM-
1D
Ground Terminal 0V
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ProNet Plus Series AC Servo User's Manual
The I/O signal connections diagram of the ProNet-□□□MG servo drives is as shown in the following figure.
10K
40K ref
VREF+ 1 +
Speed Reference(±0~10V/Rated Speed)
P
40K
VREF- 2 -
20 PAO+
10K
ref
A/D 21 PAO-
TREF+ 26 + 22 PBO+
Torque Reference(±0~10V/Rated Torque)
P
150Ω
SIGN+ 32
SIGN / CCW / B
P
SIGN- 33
1Ry +24V
7 ALM+
Shield 8 ALM-
Connect Shield to Connector Shell
1D
0V
ALM: Servo Alarm Output
Photocoupler Output:
Represents Twisted-pair Wires
P
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ProNet Plus Series AC Servo User's Manual
The I/O signal connections diagram of the ProNet-□□□EG-EC servo drives is as shown in the following figure.
+24S
Allocable signals are as following: AFCLM 2-
0.0HΩ
S-ON: Servo ON P-LN 15
P-CON: P Control M-CLN 13
P-OT: Forward Run Prohibited M-LT 17
N-OT: Reverse Run Prohibited N-LT 15
ALM-RST: Alarm Reset AIM-OPT 19
BXT1 0
BXT2 4
Signals EXT4 and EXT5 are unable
to allocate, which shall be
connected to external signals1
1A
-S
Photocoupler Output:
Maximum Operating Voltage: DC30V
Maximum Output Current: DC50mA
Input Signals
The input signals description of ProNet-□□□EG-EC servo drives is as shown in the following table.
Control Mode Signal Name Pin No. Function
/S-ON 14 Servo ON: Turns the servomotor on.
Function selected by parameter.
Proportional control Switches the speed control loop from PI
reference to P control when ON.
With the internally set speed selection:
Direction reference
/P-CON 15 Switch the rotation direction.
Control mode switching Enables control mode switching.
Speed control with zero-clamp function:
Zero-clamp reference
Reference speed is zero when ON.
Speed Position control with reference pulse:
Position Reference pulse block
Stops reference pulse input when ON.
Torque P-OT 16 Forward run prohibited Overtravel prohibited: Stops
N-OT 17 Reverse run prohibited servomotor when OFF.
Function selected by parameter.
Forward external
/PCL 41 torque limit ON Current limit function enabled when
Reverse external ON.
/NCL 42
torque limit ON
With the internally set speed selection:
Internal speed switching
Switches the internal speed settings.
/ALM-RST 39 Alarm reset: Releases the servo alarm state.
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ProNet Plus Series AC Servo User's Manual
The input signals description of ProNet-□□□EG-EC servo drives is as shown in the following table.
Control Mode Signal Name Pin No. Function
/S-ON 15 Servo ON: Turns the servomotor on.
Function selected by parameter.
/P-CON 16 Proportional control Switches the speed control loop from PI
Speed reference to P control when ON.
Position P-OT 17 Forward run prohibited Overtravel prohibited: Stops
Torque N-OT 18 Reverse run prohibited servomotor when OFF.
/ALM-RST 19 Alarm reset: Releases the servo alarm state.
Control power supply input for I/O signals: Provide the +24V DC power
DICOM 20
supply
EXT1 3
Position Touch Probe input signals
EXT2 4
Output signals
The output signals description of ProNet-□□□EG-EC servo drives is as shown in the following table.
Control Mode Signal Name Pin No. Function
/TGON+ 5 Detects when the servomotor is rotating at a speed higher than
/TGON- 6 the motor speed seeting.
ALM+ 7 Servo alarm:
ALM- 8 Turns off when an error is detected.
/S-RDY+ 9 Servo ready:
Speed ON if there is no servo alarm when the control/main circuit power
/S-RDY- 10
Position supply is turned ON.
Torque PAO+ 20
Phase-A signal
PAO- 21 Converted two-phase pulse(phases A
PBO+ 22 and B) encoder output.
Phase-B signal
PBO- 23
PCO+ 24
Phase-C signal Zero-point pulse(Phase-C) signal
PCO- 25
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ProNet Plus Series AC Servo User's Manual
The output signals description of ProNet-□□□EG-EC servo drives is as shown in the following table.
Control Mode Signal Name Pin No. Function
/TGON+ 11 Detects when the servomotor is rotating at a speed higher than
/TGON- 14 the motor speed seeting.
ALM+ 12 Servo alarm:
Speed ALM- 14 Turns off when an error is detected.
Position
/S-RDY+ 13 Servo ready:
Torque
ON if there is no servo alarm when the control/main circuit power
/S-RDY- 14
supply is turned ON.
Connect frame to ground if the shield wire of the
FG Shell
I/O signal cable is connected to the connector shell.
Reserved terminals:
/CLT
The functions allocated to /TGON and /S-RDY can be changed
by using the parameters.
/CLT: Torque limit output
— Turns on when it reaches the value set.
Reserved /BK /BK: Brake interlock output
Releases the brake when ON,
OT: Over travel signal output
/RD: Servo enabled motor excitation output
1,2,5,6,7
— Not used.
8,9,10
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ProNet Plus Series AC Servo User's Manual
The signals description in CN1 terminal of PRONET-□□□MG servo drives is as shown in the following table.
No. Name Function No. Name Function
1 VREF+ 26 T-REF+
Speed reference input:±10V Torque referenceinput:±10V
2 VREF- 27 T-REF-
3 DGND DGND 28 DGND DGND
4 — Reserved 29 — Reserved
5 /TGON+ 30 PULS+
Running signal output Reference pulse input
6 /TGON- 31 PULS-
7 ALM+ 32 SIGN+
Servo alarm Reference sign input
8 ALM- 33 SIGN-
Open collector reference
9 /S-RDY+ 34 PPI
Servo ready power supply
10 /S-RDY- 35 — Reserved
11 /COIN+ 36 — Reserved
Positioning completion
12 /COIN- 37 — Reserved
I/O signal power supply 24V
13 DICOM 38 — Reserved
DC
14 /S-ON Servo ON 39 /ALM-RST Alarm reset
15 /P-CON P/PI control input 40 /CLR Position error pulse clear input
16 P-OT Forward run prohibited 41 /PCL Forward torque limit input
17 N-OT Reverse run prohibited 42 /NCL Reverse torque limit input
18 — Reserved 43 — Reserved
19 — Reserved 44 — Reserved
20 PAO+ PG dividing 45 — Reserved
pulse output PG
21 PAO- 46 DGND DGND
phase A dividing
22 PBO+ PG dividing pulse 47 — Reserved
pulse output output
23 PBO- 48 DGND DGND
phase B
24 PCO+ PG dividing 49 — Reserved
Zero-point
pulse output
25 PCO- pulse 50 DGND DGND
phase C
The signals description in CN1 terminal of ProNet-□□□EG-EC servo drives is as shown in the following table.
No. Name Function No. Name Function
1 — Reserved 11 /TGON+ Running signal output
2 — Reserved 12 ALM+ Servo alarm
3 EXT1 13 /S-RDY+ Servo ready
Touch Probe input signals
4 EXT2 14 COM2 Common port of output signal
5 — Reserved 15 /S-ON Servo ON
6 — Reserved 16 /P-CON P/PI control input
7 — Reserved 17 P-OT Forward run prohibited
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ProNet Plus Series AC Servo User's Manual
Note: The functions allocated to the following input and output signals can be changed by using the parameters.
·Input signals: /S-ON,/P-CON,P-OT,N-OT,/ALM-RST,/CLR,/PCL,/NCL,SHOM,ORG
·Output signals: /TGON,/S-RDY,/COIN,/HOME
Please refer to A.3 Parameters in details for detailed information.
This section shows examples of servo drive I/O signal connection to the host controller.
Analog signals are either speed or torque reference signals at about 40kΩ impedance, and the maximum allowable
470Ω(1/2W)min.
470Ω(1/2W)min.
3
3
10V 2 V-REF
2KΩ 10V 2 T-REF
2KΩ
About 40KΩ
1 About 40KΩ
1
GND
GND
0V
0V
The sequence input circuit interface connects through a relay or open-collector transistor circuit. Select a low-current relay
Servodrive Servodrive
DC24V DC24V
+24VIN 50mA min. 3.3KΩ
50mA min. 3.3KΩ +24VIN
/S-ON,etc. /S-ON,etc.
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ProNet Plus Series AC Servo User's Manual
The amount of two-phase (phase A and phase B) pulse output signals (PAO,/PAO,PBO,/PBO) and zero-point pulse
signals (PCO,/PCO) are output via line-driver output circuits. Normally, the servo drive uses this output circuit in speed
control to comprise the position control system at the host controller. Connect the line-driver output circuit through a line
Photocoupler output circuits are used for Servo Alarm (ALM), Servo Ready(S-RDY), and other sequence output signal
Phase-C 24 PCO
25 /PCO P
PG
Output line driver
AM26LS31 manufactured
by TI or the equivalent. Applicable line-
receiver SN75175
manufactured by TI
or the equivalent.
H(5) PG5V 9
G(6) PG0V 19
50 DGND
0V 0V
* P
Represents multi-core twisted pair shielded wires.
Note: (1)BAT+ and BAT- signals are not used when using an incremental encoder .
(2)The pin numbers for the connector wiring differ depending on the servomotors .
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ProNet Plus Series AC Servo User's Manual
The signals description in CN3 terminal of PRONET-□□□MG servo drives is as shown in the following table.
Terminal No. Name Function
1 —
Reserved
2 —
3 485+ RS-485 communication terminal
4 ISO_GND
Isolated ground
5 ISO_GND
6 485- RS-485 communication terminal
7 CANH CAN communication terminal
8 CANL CAN communication terminal
Note: Do not short terminal 1 and 2 of CN3.
The signals description in CN3 terminal of PRONET-□□□EG-EC servo drives is as shown in the following table.
Terminal No. Name Function
1 TD+ Communication terminal
2 TD- Communication terminal
3 RD+ Communication terminal
4 NC Reserved
5 NC Reserved
6 RD- Communication terminal
7 NC Reserved
8 NC Reserved
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ProNet Plus Series AC Servo User's Manual
The signals description in CN4 terminal of PRONET-□□□MG servo drives is as shown in the following table.
Terminal No. Name Function
1 —
Reserved
2 —
3 485+ RS-485 communication terminal
4 ISO_GND
Isolated ground
5 ISO_GND
6 485- RS-485 communication terminal
7 CANH CAN communication terminal
8 CANL CAN communication terminal
The signals description in CN4 terminal of PRONET-□□□EG-EC servo drives is as shown in the following table.
Terminal No. Name Function
1 TD+ Communication terminal
2 TD- Communication terminal
3 RD+ Communication terminal
4 NC Reserved
5 NC Reserved
6 RD- Communication terminal
7 NC Reserved
8 NC Reserved
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ProNet Plus Series AC Servo User's Manual
The standard wiring example of PRONET-□□□MG servo drives is as shown in the following figure.
L1 L2 single-phase 200~230V +-10%
15% (50/60Hz)
Molded-case Circuit Breaker
Surge Protector
1Ry 1PL (Servo Alarm Display )
Noise Filter
Power OFF Power ON
1KM
Magnetic Contactor
ProNet Servomotor
A(1)
L1 Series Servodrives U
B(2)
L2 V M
C(3)
1 W
D(4)
2
CN2
Option
L1C
Incremental Wire-saving
L2C Encoder(2500P/R) Serial Encoder
1 A+ Encoder
2 A- 7 S+
External Regenerator Resistor 3 B+ 8 S-
B1 4 B- 17 BAT+ PG
B1
5 C+ 18 BAT-
B2 6 C- 9 PG5V
B2 PG5V
7,8,9
19 PG0V
B3 17,18,19 PG0V
B3 Shell Shield
Shell Shield
CN3
40K
Speed Reference(±0~10V/Rated Speed) VREF- 2 -
10K A/D
8 CANL Note: Do not short terminal 1 and 2 of CN3.
ref
TREF+ 26 + Shell Shield
P
CN4
1 N.C.
2 N.C.
Open-collector Reference Use
PPI 34 3 485+
2KΩ
4 ISO_GND
150Ω
PULS+ 30 5 ISO_GND
PULS / CW / A
P
SIGN- 33
Shell Shield
+24V
Signal allocatons can be modified: DICOM 13 20 PAO+
3.3KΩ
S-ON: Servo ON S-ON 14 21 PAO-
P-CON: P Control P-CON 15 22 PBO+ PG Divided Ratio Output:
P-OT: Forward Run Prohibited P-OT 16 23 PBO- Applicable Line Receiver
AM26LS32A Manufactured by TI or the Equivalent.
N-OT: Reverse Run Prohibited N-OT 17 24 PCO+
ALM-RST: Alarm Reset ALM-RST 39 25 PCO-
CLR: Clear Error Pulse CLR 40 50 DGND
P-CL: Forward Torque Limit P-CL 41
N-CL: Reverse Torque Limit N-CL 42 Signal Allocations can be Modified:
V-CMP: Speed Coincidence
SHOM: Home 5 TGON+ COIN: Positioning Completion
ORG: Zero Position 6 TGON- TGON:Rotation Detection
S-RDY:Servo Ready
9 S-RDY+ CLT:Torque Limit Detection
10 S-RDY- BK:Brake Interlock
11 V-CMP+ PGC: Encoder C-Pulse Output
OT:Over Travel
12 V-CMP- RD: Servo Enabled Motor Excitation Output
HOME: Home Completion Output
1Ry +24V
7 ALM+
Connect Shield to Connector Shell. Shield Shell
8 ALM-
1D
0V
ALM: Servo Alarm Output
Photocoupler Output:
Maximum Operating Voltage:DC30V
Maximum Output Current:DC50mA
Note 1.The L1,L2,L3 and L1C,L2C terminals wiring method of ProNet-A5A~04A servo drives is different from other
- 34 -
ProNet Plus Series AC Servo User's Manual
ProNet series servo drives. Please note the specific terminal definition while wiring.
2.The main circuit power supply of ProNet-A5A~04A is Single-phase 200V.
3. External regenerative resistor for ProNet-A5A~04A is provided by customer, the model of 60W, 50Ωresistor is
recommended.
4.Change Pn521.0 from “1” to “0” when using the external regenerative resistor in ProNet- A5A~04A servo drives.
The standard wiring example of ProNet-□□□EG-EC servo drives is as shown in the following figure.
L1 L2 Single-phase 200~230V (-1-%
12% (50260Hz)
Polded-case Fircuit Breaner
Surge Protector
1Oy 4PL (Seryo Dlarm Gisplay)
Noise Filter
Power OFF Power ON 1HM
Madnetic Clntactlo
L1
ProNet A(1)
Seryomotor
CN2
L1C
1D
-S
Photocoupler Output:
Paximum Operating Voltage: GF30V
Paximum Output Furrent: GF50mD
- 35 -
ProNet Plus Series AC Servo User's Manual
The standard wiring example of PRONET-□□□MG servo drives is as shown in the following figure.
L1 L2 L3 Three-phase 200~230V +-15%
10%
(50/60Hz)
Molded-case Circuit Breaker
Surge Protector
1Ry 1PL (Servo Alarm Display )
Noise Filter
Power OFF Power ON
1KM
Magnetic Contactor
L1
ProNet Servomotor
A(1)
L2 Series Servodrives U
B(2)
L3 V M
C(3)
1 W
D(4)
2
CN2
Option
L1C
40K
Speed Reference(±0~10V/Rated Speed) VREF- 2 -
10K A/D
8 CANL Note: Do not short terminal 1 and 2 of CN3.
ref
TREF+ 26 + Shell Shield
P
CN4
1 N.C.
2 N.C.
Open-collector Reference Use
PPI 34 3 485+
2KΩ
4 ISO_GND
150Ω
PULS+ 30 5 ISO_GND
PULS / CW / A
P
SIGN- 33
Shell Shield
+24V
Signal allocatons can be modified: DICOM 13 20 PAO+
3.3KΩ
S-ON: Servo ON S-ON 14 21 PAO-
P-CON: P Control P-CON 15 22 PBO+ PG Divided Ratio Output:
P-OT: Forward Run Prohibited P-OT 16 23 PBO- Applicable Line Receiver
AM26LS32A Manufactured by TI or the Equivalent.
N-OT: Reverse Run Prohibited N-OT 17 24 PCO+
ALM-RST: Alarm Reset ALM-RST 39 25 PCO-
CLR: Clear Error Pulse CLR 40 50 DGND
P-CL: Forward Torque Limit P-CL 41
N-CL: Reverse Torque Limit N-CL 42 Signal Allocations can be Modified:
V-CMP: Speed Coincidence
SHOM: Home 5 TGON+ COIN: Positioning Completion
ORG: Zero Position 6 TGON- TGON:Rotation Detection
S-RDY:Servo Ready
9 S-RDY+ CLT:Torque Limit Detection
10 S-RDY- BK:Brake Interlock
11 V-CMP+ PGC: Encoder C-Pulse Output
OT:Over Travel
12 V-CMP- RD: Servo Enabled Motor Excitation Output
HOME: Home Completion Output
1Ry +24V
7 ALM+
Connect Shield to Connector Shell. Shield Shell
8 ALM-
1D
0V
ALM: Servo Alarm Output
Photocoupler Output:
Maximum Operating Voltage:DC30V
Maximum Output Current:DC50mA
- 36 -
ProNet Plus Series AC Servo User's Manual
The standard wiring example of ProNet-□□□EG-EC servo drives is as shown in the following figure.
L1 L2 L3 Three-phase 233~233V (-1-%
12% (53263Hz)
Polded-case Circuit Breaner
Vurge Protector
1Oy 4PL (Veryo Dlarm Gisplay)
Noise Filter
Power OFF Power ON
1HM
Madnetic Clntactlo
L1
ProNet A(1)
Veryomotor
CN2
L1C
Be sure to ground
Be sure to prepare the end oi the
CN3 shielded wire properly1
1 TD(
2 TD-
3 OD(
4 N.C.
CN1 2 N.C.
3 OD-
(24V 7 N.C.
Dllocaele signals are as iollowing: DFCLM 2- 5 N.C.
3.3HΩ
V-ON: Veryo ON P-LN 12
Vhell Peieia
P-CON: P Control P-CLN 13
P-OT: Forward Uun Prohieited P-LT 17
N-OT: Ueyerse Uun Prohieited N-LT 15 CN4 OJ42 Vocnet
DLP-UVT: Dlarm Ueset ALM-OPT 16
BXT1 3 1 TD(
BXT2 4 2 TD-
3 OD(
4 N.C.
Vignals EXT4 and EXT2 are unaele 2 N.C.
to allocate, which shall ee 3 OD-
connected to external signals1 7 N.C.
CN2 5 N.C.
2V 1 Vhell Peieia
D- 2
Dllocaele signals are as iollowing:
D( 3
COLN: Positioning Completion
FD 4
TJON:Uotation Getection
GND 2
11 TGLN( V-UGY:Veryo Ueady
14 CLM2 CLT:Tortue Limit Getection
13 P-ODV( BN:Brane Lnterlocn
Vhell 14 CLM2 PJC: Encoder C-Pulse Output
Connect Vhield to Connector Vhell1 Peieia
OT:Oyer Trayel
UG: Veryo Enaeled Potor Excitation Output
HOPE: Home Completion Output
1Oy (24V
12 ALM(
14 CLM2
Uepresents Twisted-pair Wires
P
1D
-V
Photocoupler Output:
Paximum Operating Voltage: GC33V
Paximum Output Current: GC53mD
- 37 -
ProNet Plus Series AC Servo User's Manual
The standard wiring example of PRONET-□□□MG servo drives is as shown in the following figure.
L1 L2 L3 Three-phase 380~440V -+15%
10%
(50/60Hz)
Molded-case Circuit Breaker
Surge Protector
1Ry 1PL (Servo Alarm Display)
Noise Filter
Power OFF Power ON
1KM
Magnetic Contactor
L1
ProNet Servomotor
A(1)
L2 Series Servodrives U
B(2)
L3 V M
C(3)
1 W
D(4)
2
CN2
Option
24V
24VDC Power Supply
Incremental Wire-saving
GND Encoder(2500P/R)
Serial Encoder
Encoder
1 A+ Resolver 7 S+
B1 B1
2 A- 8 S-
7 SIN+
3 B+ 17 BAT+ PG
B2 B2 8 SIN-
4 B- 18 BAT-
External Regenerator Resisotr 17 COS+
5 C+ 9 PG5V
B3 B3 18 COS-
6 C-
9 R1 19 PG0V
7,8,9 PG5V 19 R2
17,18,19 PG0V Shell Shield
Shell Shield
Shell Shield
Be sure to ground CN3
40K
Speed Reference(±0~10V/Rated Speed) VREF- 2 -
10K A/D
8 CANL Note: Do not short terminal 1 and 2 of CN3.
ref
TREF+ 26 + Shell Shield
P
CN4
1 N.C.
2 N.C.
Open-collector Reference Use
PPI 34 3 485+
2KΩ
4 ISO_GND
150Ω
PULS+ 30 5 ISO_GND
PULS / CW / A
P
SIGN- 33
Shell Shield
+24V
Signal allocatons can be modified: DICOM 13 20 PAO+
3.3KΩ
S-ON: Servo ON S-ON 14 21 PAO-
P-CON: P Control P-CON 15 22 PBO+ PG Divided Ratio Output:
P-OT: Forward Run Prohibited P-OT 16 23 PBO- Applicable Line Receiver
AM26LS32A Manufactured by TI or the Equivalent.
N-OT: Reverse Run Prohibited N-OT 17 24 PCO+
ALM-RST: Alarm Reset ALM-RST 39 25 PCO-
CLR: Clear Error Pulse CLR 40 50 DGND
P-CL: Forward Torque Limit P-CL 41
N-CL: Reverse Torque Limit N-CL 42 Signal Allocations can be Modified:
V-CMP: Speed Coincidence
SHOM: Home 5 TGON+ COIN: Positioning Completion
ORG: Zero Position 6 TGON- TGON:Rotation Detection
S-RDY:Servo Ready
9 S-RDY+ CLT:Torque Limit Detection
10 S-RDY- BK:Brake Interlock
11 V-CMP+ PGC: Encoder C-Pulse Output
OT:Over Travel
12 V-CMP- RD: Servo Enabled Motor Excitation Output
HOME: Home Completion Output
1Ry +24V
7 ALM+
Connect Shield to Connector Shell. Shield Shell
8 ALM-
1D
0V
ALM: Servo Alarm Output
Photocoupler Output:
Maximum Operating Voltage:DC30V
Maximum Output Current:DC50mA
- 38 -
ProNet Plus Series AC Servo User's Manual
The standard wiring example of ProNet-□□□EG-EC servo drives is as shown in the following figure.
L1 L2 L3 Three-phase 383~443V (1-%
-15% (53263Hz)
Polded-case Circuit Breaner
Vurge Protector
1Oy 4PL (Veryo Dlarm Gisplay)
Noise Filter
Power OFF Power ON
1HM
Madnetic Clntactlo
L1
ProNet A(1)
Veryomotor
CN2
24V
54V GC Power Vupply
GND Desolute Encoder
Encoder
4 P(
B1 B1
5 P-
14 BAT( PG
B2 B2
15 BAT-
External Uegenerator Uesistor 6 PG5V
B3 B3
16 PG-V
Vhell Peieia
Be sure to ground
CN3 Be sure to prepare the end oi the
shielded wire properly1
1 TD(
2 TD-
3 OD(
4 N.C.
CN1 5 N.C.
3 OD-
4 N.C.
(24V
Dllocaele signals are as iollowing: DFCLM 2- 5 N.C.
3.3HΩ
V-ON: Veryo ON P-LN 15
Vhell Peieia
P-CON: P Control P-CLN 13
P-OT: Forward Uun Prohieited P-LT 14
N-OT: Ueyerse Uun Prohieited N-LT 15 CN4 OJ45 Vocnet
DLP-UVT: Dlarm Ueset ALM-OPT 16
1 TD(
BXT1 3
2 TD-
BXT2 4
3 OD(
Vignals EXT4 and EXT5 are unaele 4 N.C.
to allocate, which shall ee 5 N.C.
connected to external signals1 3 OD-
4 N.C.
CN5 5 N.C.
5V 1 Vhell Peieia
D- 2 Dllocaele signals are as iollowing:
D( 3 COLN: Positioning Completion
FD 4 TJON:Uotation Getection
GND 5
11 TGLN( V-UGY:Veryo Ueady
14 CLM2 CLT:Tortue Limit Getection
13 P-ODV( BN:Brane Lnterlocn
14 CLM2 PJC: Encoder C-Pulse Output
Connect Vhield to Connector Vhell1 Peieia Vhell
OT:Oyer Trayel
UG: Veryo Enaeled Potor Excitation Output
HOPE: Home Completion Output
1Oy (24V
12 ALM(
Uepresents Twisted-pair Wires
P
14 CLM2
1D
-V
Photocoupler Output:
Paximum Operating Voltage: GC33V
Paximum Output Current: GC53mD
- 39 -
ProNet Plus Series AC Servo User's Manual
ProNet
Series Servodrives
20 PAO+
21 PAO-
22 PBO+ PG Divided Ratio Output:
Applicable Line Receiver
23 PBO- AM26LS32A Manufactured by TI or the Equivalent.
24 PCO+
25 PCO-
50 DGND
150Ω
PULS+ 30
PULS / CW / A
P
Position Reference
PULS- 31
2KΩ
150Ω
SIGN+ 32
SIGN / CCW / B
P
SIGN- 33
+24V
Signal allocatons can be modified: DICOM 13 3.3KΩ
S-ON: Servo ON S-ON 14
P-CON: P Control P-CON 15
P-OT: Forward Run Prohibited P-OT 16
N-OT: Reverse Run Prohibited N-OT 17
ALM-RST: Alarm Reset ALM-RST 39
CLR: Clear Error Pulse CLR 40
P-CL: Forward Torque Limit P-CL 41
N-CL: Reverse Torque Limit N-CL 42
SHOM: Home
ORG: Zero Position
1Ry +24V
7 ALM+
Connect Shield to Connector Shell. Shield Shell
8 ALM-
1D
0V
- 40 -
ProNet Plus Series AC Servo User's Manual
ProNet
Series Servodrives
10K
ref
20 PAO+
40K
Speed Reference(±0~10V/Rated Speed) VREF+ 1 + 21 PAO-
P
40K
VREF- 2 -
22 PBO+ PG Divided Ratio Output:
Applicable Line Receiver
10K A/D 23 PBO- AM26LS32A Manufactured by TI or the Equivalent.
24 PCO+
25 PCO-
50 DGND
1Ry +24V
7 ALM+
8 ALM-
1D
Connect Shield to Connector Shell. Shield Shell
0V
ALM: Servo Alarm Output
Photocoupler Output:
Maximum Operating Voltage:DC30V
Maximum Output Current:DC50mA
P
- 41 -
ProNet Plus Series AC Servo User's Manual
ProNet
Series Servodrives
20 PAO+
21 PAO-
22 PBO+ PG Divided Ratio Output:
Applicable Line Receiver
23 PBO- AM26LS32A Manufactured by TI or the Equivalent.
A/D 24 PCO+
ref
TREF+ 26 + 25 PCO-
Torque Reference (±0~10V/Rated Torque)
P
TREF- 27 - 50 DGND
1Ry +24V
7 ALM+
Connect Shield to Connector Shell. 8 ALM-
Shield Shell 1D
0V
ALM: Servo Alarm Output
Photocoupler Output:
Maximum Operating Voltage:DC30V
Maximum Output Current:DC50mA
P
- 42 -
ProNet Plus Series AC Servo User's Manual
The servo drive uses high-speed switching elements in the main circuit. It may receive "switching noise" from these
• Position the input reference device and noise filter as close to the servo drive as possible.
• Always install a surge absorber in the relay, solenoid and electromagnetic contactor coils.
• The distance between a power line (servomotor main circuit cable) and a signal line must be at least 30 cm. Do not put
the power and signal lines in the same duct or bundle them together.
• Do not share the power supply with an electric welder or electrical discharge machine. When the servo drive is placed
near a high-frequency generator, install a noise filter on the input side of the power supply line. As for the wiring of noise
2
2mm min.
*3 *2
Noise DC
filter power
3.5mm2 min.
*1
Wires of
3.5mm2 min. (ground plate)
(ground plate)
•For ground wires connected to the ground plate, use a thick wire with a thickness of at least 3.5 mm2 (preferably, plain
stitch cooper wire)
• should be twisted-pair wires.
•When using a noise filter, follow the precautions in 3.6.2 Precautions on Connecting Noise Filter.
- 43 -
ProNet Plus Series AC Servo User's Manual
If the servomotor is grounded via the machine, a switching noise current will flow from the servo drive main circuit through
the servomotor stray capacitance.
Always connect servomotor frame terminal FG to the servo drive ground terminal. Also be sure to ground the ground
terminal .
If the I/O signal line receives noise, ground the 0 V line (SG) of the reference input line. If the main circuit wiring for the
motor is accommodated in a metal conduit, ground the conduit and its junction box. For all grounding, ground at one point
only.
■When the servo drive is installed on the control panel, a piece of metal plate should be fixed. It is used for fixing the servo
drive and other peripheral devices. The noise filter should be installed on the metal plate, and closed to the hole drill
through power lines on control panel. Use screws to fix the noise filter to the metal plate. The grounding terminals of noise
filter connects to the grounding terminals of control panel.
■ Servo drive should be fixed on a piece of metal plate. Make sure the heat sink towards ground. The grounding terminals
of servo drive connect to the grounding terminals of control panel.
- 44 -
ProNet Plus Series AC Servo User's Manual
Noise Noise
Filter Filter
Noise Noise
Filter Filter
Separate the noise filter ground wire from the output lines.
Do not accommodate the noise filter ground wire, output lines and other signal lines in the same duct or bundle them
together.
Noise Noise
Filter Filter
Install the noise filter shield directly to the ground plate. Do not install the noise filter to the painted control panel.
- 45 -
ProNet Plus Series AC Servo User's Manual
Noise Noise
Filter Filter
servodrive servodrive servodrive servodrive
stub
Shielded
ground wire
If a noise filter is located inside a control panel, connect the noise filter ground wire and the ground wires from other
devices inside the control panel to the ground plate for the control panel first, then ground these wires.
Control Panel
Servodrive
Noise
Filter
Servodrive
Ground
Ground plate
To adapt a combination of a servomotor and a servodrive to EMC Directives (EN61326-1:2006), the following conditions
must be satisfied.
(1) EMC Installation Conditions
This section describes the installation conditions that satisfy EMC guidelines for each servo drive model.
This section describes the EMC installation conditions satisfied in test conditions prepared by ESTUN. The actual EMC
level may differ depending on the actual system’s configuration, wiring, and other conditions.
- 46 -
ProNet Plus Series AC Servo User's Manual
Ground/Shield Box
Brake power
supply
Servo Drive
Brake
Clamp
U,V,W
Core
Power Supply
Core
Clamp
Noise L1,L2,L3
Three-phase 200VAC 2
4 filter Servo-
Three-phase 400VAC
L1C,L2C motor
Core
Core
Clamp
Core
CN2 Encoder
3
PE Aprox.2m CN1
Core Aprox.5m PE
1
Core
Host controller
Notes: The example above shows three-phase 200VAC servo drive connection.
(2) Cable Core and Cable Clamp
(a) Attaching the Ferrite Core
The diagram shows two turns in the cable.
The table shows the cable and the position where the ferrite core is attached.
- 47 -
ProNet Plus Series AC Servo User's Manual
Fix and ground the cable shield using a piece of conductive metal.
• Example of Cable Clamp
The following diagram is an example of the wiring when more than one servo drive is used.
Connect the alarm output (ALM) terminals for the three servo drives in series to enable alarm detection relay 1RY to
operate.
When the alarm occurs, the ALM output signal transistor is turned OFF.
Multiple servos can share a single molded-case circuit breaker (QF) or noise filter. Always select a QF or noise filter that
has enough capacity for the total power capacity (load conditions) of those servos.
- 48 -
ProNet Plus Series AC Servo User's Manual
Power supply
R S T
Power
Power ON
QF
OFF 1RY 1KM
1KM
Noise
filter
SA
1KM
L1 Servo Motor
L2 Servo Drive
L3
L1C M
L2C
Notes:
1. Power supply phase-S should connect to ground terminals.
2. The example above shows three-phase 200VAC servo drive connection.
- 49 -
ProNet Plus Series AC Servo User's Manual
Chapter 4
Operation
Make sure that all wiring has been completed prior to trial operation.
Perform the following three types of trial operation in order. Instructions are given for speed control mode (standard setting)
and position control mode. Unless otherwise specified, the standard parameters for speed control mode (factory settings)
are used.
(1) Trial Operation for Servomotor Without Load (Refer to 4.1.1)
■ Purpose
The servomotor is operated without connecting the shaft to the
To power supply
machine in order to confirm the following wiring is correct.
·Power supply circuit wiring
·Servomotor wiring
·Encoder wiring
Secure the servomotor flange to the
machine, but do not connect the motor
shaft to the load shaft.
·Rotation direction and speed of servomotor.
(2) Trial operation for servomotor with host reference (Refer to 4.1.2)
■ Purpose
The servomotor is operated without connecting the shaft to the
To power supply
machine in order to confirm the following wiring is correct.
To host controller
·I/O signal wiring with host controller
·Rotation direction, speed and number of rotations of servomotor.
·Check the operation of the brake, overtravel and other protective
Secure the servomotor flange to the
machine, but do not connect the
servomotor shaft to the load shaft.
functions.
(3) Trial operation for servomotor and machine combined (Refer to 4.1.3)
■Purpose
Perform the trial operation with the servomotor
To power supply
connected to the machine. The servo drive is adjusted to match the
To host controller
machine characteristics.
·Servomotor speed and machine travel distance.
·Set the necessary parameters.
Secure the servomotor flange to the
machine, and connect the servomotor shaft
to the load shaft by using a coupling.
- 50 -
ProNet Plus Series AC Servo User's Manual
Connect the power supply circuit (L1, L2 and L3), servomotor wiring (U, V,
2 Wiring W), I/O signal wiring (CN1), and encoder wiring (CN2). But during (1) Trial -
Operation for Servomotor Without Load, disconnect the CN1 connector.
Turn the power ON. Using the panel operator to make sure that the servo
Turn the power
3 drive is running normally. If using a servomotor equipped with an absolute -
ON
encoder, please perform the setup for the absolute encoder.
Execute JOG Execute JOG operation with the servomotor alone under the no-load JOG
4
operation condition. Operation
Connect input Connect the input signals (CN1) necessary for trial operation to the
5 -
signals servo drive.
Input the
Host
7 Servo-ON Input the Servo-ON signal, and turn ON the servomotor.
Reference
signal
Input the reference necessary for control mode, and check the servomotor Host
8 Input reference
for correct operation. Reference
Turn the power OFF, and connect the servomotor to the machine.
Protective If using a servomotor equipped with an absolute encoder, set up the absolute
9 -
operation encoder and make the initial settings for the host controller to match the
machine’s zero position.
Using the same procedure as you did to input a reference in step 8,operate
Set necessary the servomotor via the host controller and set the parameter to make sure
10 Host
parameters. the machine’s travel direction, travel distance, and travel speed all
Reference
correspond to the reference.
Host
11 Operation The servomotor can now be operated. Adjust the servo gain if necessary.
Reference
- 51 -
ProNet Plus Series AC Servo User's Manual
!CAUTION
·Release the coupling between the servomotor and the machine, and secure only the servomotor without a load.
·To prevent accidents, initially perform the trial operation for servomotor under no-load conditions (with all couplings
and belts disconnected).
In this section, confirm the cable connections of the main circuit power supply, servomotor and encoder. Incorrect wiring is
generally the reason why servomotors fail to operate properly during the trial operation.
Confirm the wiring, and then conduct the trial operation for servomotor without load according to the following steps.
Check the power supply circuit, servomotor, and encoder With the I/O signal connector (CN1) disconnected,
2 wiring. check the power supply circuit and servomotor wiring.
Refer to 3.1 Main Circuit Wiring.
Turn ON the control power supply and main circuit power If the power is correctly supplied, the panel operator
display on the front panel of the servo drive will appear
supply.
as shown on the left. The display on the left indicates
Normal Display that forward run prohibited (P-OT) and reverse run
prohibited (N-OT).
3 If an alarm display appears, the power supply circuit,
servomotor wiring, or encoder wiring is incorrect. If an
Alternate Display
alarm is displayed, turn OFF the power, find the
Example of Alarm Display problem, and correct it.
When using a servomotor with a brake, release the brake Please refer to 4.3.4 Setting for Holding Brakes
Please refer to 4.5 Operating Using Speed Control
first before driving the servomotor.
4 with Analog Reference
When using a servomotor equipped with an absolute
encoder, the encoder setup is required before driving the
servomotor.
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ProNet Plus Series AC Servo User's Manual
Press the MODE key. This will turn OFF the power to
6 MODE key
the servomotor.
Press the ENTER key to return to the Fn002 display
7 ENTER key of the utility function mode. Now, the servo drive is
OFF.
Note:
The servomotor’s rotation direction depends on the setting of parameter Pn001.0 (Direction Selection).
The example above describes operation with Pn001.0 in the factory setting.
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ProNet Plus Series AC Servo User's Manual
JOG Speed
Speed Position Torque
Pn305
Setting Range Setting Unit Factory Setting Setting Validation
0~6000 rpm 500 Immediately
Set the utility function Fn002 (JOG Mode Operation) to the reference value of servomotor speed.
The servomotor can be operated using only the panel operator without reference from the host controller.
Please note that the Forward Run Prohibited (P-OT) and Reverse Run Prohibited (N-OT) signals are invalid during JOG
mode operation.
4.1.2 Trial Operation for Servomotor without Load from Host Reference
Also check the wiring and polarity between the host controller and servo drive, and the servo drive operation settings are
correct. This is the final check before connecting the servomotor to the machine.
The following circuits are required: External input signal circuit or equivalent.
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ProNet Plus Series AC Servo User's Manual
Analog speed
reference
Host
Controller
Servodrive M
When the servo drive conducts speed control and position control is conducted at the host controller, perform the
operation below,following the operation in Operation Procedure in Speed Control Mode (Pn005=H.□□0□).
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!WARNING
To power supply
To host controller
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ProNet Plus Series AC Servo User's Manual
Holding brake operation of the servomotor can be controlled with the brake interlock output (/BK) signal of the servo drive.
When checking the brake operation,take advance measures to prevent vibration due to gravity acting on the machine or
external forces. Check the servomotor operation and holding brake operation with the servomotor separated from the
machine. If both operations are correct, connect the servomotor to the machine and perform trial operation.
Refer to 4.3.4 Setting for Holding Brakes for wiring on a servomotor with brakes and parameter settings.
As described above, be sure to separate the servomotor and machine before performing trial operation of the servomotor
without a load. Refer to the following table, and check the servomotor operation and specifications in advance.
Analog speed
reference
Host
Controller
Servodrive M
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ProNet Plus Series AC Servo User's Manual
The control modes supported by the ProNet series servo drives are described below.
Parameter Control Mode Reference Section
Speed Control (Analog voltage reference)
Controls servomotor speed using analog voltage speed reference.
Use in the following instances.
H.□□0□ 4.5
·To control speed
·For position control using the encoder feedback division output from
the servo drive to form a position loop in the host controller.
Position Control (Pulse train reference)
Controls the position of the servomotor using pulse train position
reference.
H.□□1□ 4.6
Controls the position with the number of input pulses, and controls the
speed with the input pulse frequency.
Use when positioning is required.
Torque Control (Analog voltage reference)
Pn005 Controls the servomotor’s output torque with analog voltage torque
H.□□2□ 4.7
reference. Use to output the required amount of torque for operations
such as pressing.
Speed Control (contact reference) Speed Control
(zero reference)
Use the three input signals /P-CON, /P-CL and /N-CL to control the
H.□□3□ 4.8
speed as set in advance in the servo drive.
Three operating speeds can be set in the servo drive. (In this case, an
analog reference is not necessary.)
H.□□4□ These are swiching modes for using the four control methods
· described above in combination. Select the control method switching
· mode that best suits the application. 4.10
·
H.□□E□
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ProNet Plus Series AC Servo User's Manual
This sets the servo ON signal (/S-ON) that determines whether the servomotor power is ON or OFF.
(1)Servo ON signal(/S-ON)
Type Name Connector Pin Number Setting Meaning
Servomotor power ON. Servomotor can
ProNet-□□□MG: CN1_14 ON(low level)
be operated.
Input /S-ON ProNet-□□□EG-EC: CN1_15
Servomotor power OFF. Servomotor
(Factory setting) OFF(high level)
cannot be operated.
■Important
Always input the servo ON signal before inputting the input reference to start or stop the servomotor.
Do not input the input reference first and then use the /S-ON signal to start or stop. Doing so will degrade internal
elements and may cause the servo drive to malfunction.
A parameter can be used to re-allocate the input connector number for the /S-ON signal. Refer to 3.2.2 I/O Signal Names
and Functions.
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ProNet Plus Series AC Servo User's Manual
The rotation direction of the servomotor can be switched without changing the reference pulse to the servo drive or the
reference voltage polarity.
This causes the rotation the servo motor shaft is rotating to change. The output signal polarity, such as the encoder pulse
output and the analog monitor signal from the servo drive do not change.
The standard setting for “forward rotation” is counterclockwise as viewed from the servomotor load end.
Reference
Parameter Name
Forward reference Reverse reference
b.□□□0 Standard setting
(CCW=forward)
(factory setting)
Pn001
b.□□□1 Reverse rotation
mode
(CW=forward)
The direction of P-OT and N-OT change. For Pn001=b.□□□0(standard setting), counterclockwise is P-OT. For
Pn001=b.□□□1(reverse rotation mode), clockwise is P-OT.
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ProNet Plus Series AC Servo User's Manual
The overtravel limit function forces movable machine parts to stop if they exceed the allowable range of motion and turn
ON a limit switch.
(1)Connecting the overtravel signal
To use the overtravel function, connect the following overtravel limit switch to the corresponding pin number of servo drive
CN1 connector correctly.
■Important
When using overtravel to stop the servomotor during position control, the position error pulses are present. A clear signal
(CLR) input is required to clear the error pulses.
! CAUTION
When using the servomotor on a vertical axis, the workpiece may fall in the overtravel condition.
To prevent this, always set the zero clamp after stopping with Pn004.0=5.
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ProNet Plus Series AC Servo User's Manual
signal.
Parameter Meaning
b.□□0□ In the case of ProNet-□□□MG servo drives, the forward rotation prohibited (P-OT)
signal is input from CN1-16 (factory setting).
In the case of ProNet-□□□EG-EC servo drives, the forward rotation prohibited (P-OT)
signal is input from CN1-17 (factory setting).
b.□□1□ Disables the forward rotation prohibited (P-OT) signal. (Allows constant forward rotation.)
Pn000
b.□0□□ In the case of ProNet-□□□MG servo drives, the reverse rotation prohibited (N-OT)
signal is input from CN1-17 (factory setting).
In the case of ProNet-□□□EG-EC servo drives, the reverse rotation prohibited (N-OT)
signal is input from CN1-18 (factory setting).
b.□1□□ Disables the reverse rotation prohibited (N-OT) signal. (Allows constant reverse rotation.)
·Applicable control modes: Speed control, position control, and torque control.
·After changing these parameters, turn OFF the main circuit and control power supplies, and then turn them ON again to
enable the new settings.
·A parameter can be used to re-allocate input connector number for the P-OT and N-OT signals. Refer to 3.2.2 I/O Signal
Names and Functions.
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ProNet Plus Series AC Servo User's Manual
·After changing these parameters, turn OFF the main circuit and control power
supplies, and then turn them ON again to enable the new settings. Servodrive Servomotor
·Stop by dynamic brake: Stops by using the dynamic brake (short circuiting its
electrical circuit).
·Coast to a stop: Stops naturally, with no brake, by using the friction resistance
of the servomotor in operation.
·Plug braking: Stops by using plug braking limit torque.
·Zero Clamp Mode: A mode forms a position loop by using the position
reference zero.
·Dynamic brake is an emergency stop function, and one of the general methods to cause a servomotor sudden stop.
·Dynamic brake suddenly stops a servomotor by shorting its electrical circuit.
·If the servomotor is frequently started and stopped by turning the power ON/OFF or using the servo ON signal(/S-ON),
the DB circuit will also be repeatedly operated, degrading the servo drive’s internal elements.
·Use the speed input reference and position reference to control the starting and the stopping of the servomotor.
The holding brake is used when the servo drive controls a vertical axis.
A servomotor with the brake option helps prevent movable parts from shifting due to gravity when power is removed from
the servo drive.
(Refer to 4.1.4 Trial Operation for Servomotor with Brakes.)
Servomotor
Holding brake External force
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ProNet Plus Series AC Servo User's Manual
1. The servomotor with the built in brake, is a de-energization brake. It is used to hold the servomotor and cannot be used
as a braking purposes. Use the holding brake only to hold a stopped servomotor.
2. When operating using only a speed loop, turn OFF the servo and set the input reference to 0V when the brake is
applied.
3. When forming a position loop, do not use a mechanical brake while the servomotor is stopped because the servomotor
enters servolock status.
S L2 V
M
T L3 W
L1C
L2C
CN2 PG
CN1
BK-RY (/BK+) *1
+24V
(/BK-) *2
BK
Brake interlock output (/BK) is not used with the factory setting.The output signal must be allocated.
Connector Pin Number
Servo drivers Parameter Meaning
+ Terminal - Terminal
Pn511 H.□□□4 CN1-11 CN1-12 The /BK signal is output from CN1-11,12.
ProNet-□□□MG Pn511 H.□□4□ CN1-5 CN1-6 The /BK signal is output from CN1-5,6.
Pn511 H.□4□□ CN1-9 CN1-10 The /BK signal is output from CN1-9,10.
Pn511 H.□□□4 CN1_11 CN1_14 The /BK signal is output from CN1-11,14.
ProNet-□□□EG-EC
Pn511 H.□4□□ CN1_13 CN1_14 The /BK signal is output from CN1-13,14.
■Important
When set to the factory setting, the brake signal is invalid.
For the allocation of servo drive output signals other than /BK signal, refer to 3.2.2 I/O Signal Names and Functions.
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ProNet Plus Series AC Servo User's Manual
0 /COIN(/V-CMP)output
Related parameter:
Parameter Setting
Name Unit Default
No. Range
Pn505 Servo ON waiting time ms -2000~2000 0
Pn506 Basic waiting flow 10ms 0~500 0
Pn507 Brake waiting speed rpm 10~100 100
Pn508 Brake waiting time 10ms 10~100 50
(4) Setting the Brake ON/OFF Timing after the Servomotor Stops
With the factory setting, the /BK signal is output at the same time as the servo is turned OFF. The servo OFF timing can be
changed with a parameter.
Pn505
Setting Range Setting Unit Factory Setting Setting Validation
-2000~2000 ms 0 Immediately
Pn506
Setting Range Setting Unit Factory Setting Setting Validation
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ProNet Plus Series AC Servo User's Manual
Motor power up
Pn506 Pn505
■Important
·The servomotor will turn OFF immediately when an alarm occurs, regardless of the setting of this parameter.
·The machine movable part may shift due to gravity or external force during the time until the brake operates.
The following parameters can be used to change the /BK signal output conditions when a stop reference is output during
The /BK signal goes to high level (brake ON) when either of the following conditions is satisfied:
· When the servomotor speed falls below the level set in Pn507 after servo OFF.
Servo OFF
/S-ON input Servo ON
or alarm or
power OFF
Servomotor stopped
by applying DB or
Servomotor Speed Pn507 coasting.
(Pn004.0)
Pn508
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ProNet Plus Series AC Servo User's Manual
Determines whether to continue operation or turn the servo OFF when the power supply voltage to the servo drive main
circuit is instantaneously interrupted.
Parameter Signal Name and Meaning
b.0□□□ Continue operation when the power supply voltage to servo drive main circuit is
Pn000 instantaneously interrupted.
b.1□□□ An alarm occurs when the power supply voltage to servo drive main circuit is
instantaneously interrupted.
Parameter Meaning
Pn002 b.□0□□ Use the absolute encoder as an absolute encoder. (Factory setting)
·The back-up battery is not required when using the absolute encoder as an incremental encoder.
·After changing these parameters, turn OFF the main circuit and control power supplies and then turn them ON
In order for the absolute encoder to retain position data when the power is turned OFF, the data must be backed up by a
battery.
Please purchase the special cable and battery case mabe by Estun if an absolute encoder is used.
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ProNet Plus Series AC Servo User's Manual
Encoder cable
The servo drive will generate an absolute encoder battery alarm (A.48) when the battery voltage drops below about 3.1V.
1. Replace the battery with only the servo drive control power supply turned ON.
2. After replacing the battery, using the panel operator with utility function Fn011 to cancel the absolute encoder battery
alarm (A.48).
3. Turn ON the servo drive power back again. If it operates without any problems, the battery replacement has been
completed.
Note:
·The servo drive will generate an absolute encoder battery alarm (A.48) when the battery voltage drops below about 3.1V.
·If an absolute encoder battery alarm (A.47) occurred, it means the battery voltage drops below about 2.5V, and the
multiturn data is lost. Please reset the absolute encoder after changing the battery.
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ProNet Plus Series AC Servo User's Manual
Note:
1. Encoder setup operation is only possible when the servo is OFF.
2. If the absolute encoder alarms(A.45~A.48, A.51 ) are displayed, cancel the alarm by using the same method as the
setup. They cannot be cancelled with the servo drive alarm reset input signal(/ALM-RST).
3. Any other alarms that monitor the inside of the encoder should be cancelled by turning OFF the power.
Parameter Meaning
Pn005 H.□□0□ Control mode selection:Speed control(analog reference)(factory setting)
Reference speed
(min-1)
Reference voltage(V)
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ProNet Plus Series AC Servo User's Manual
When using the speed control, the servomotor may rotate slowly even if 0V is specified as the analog voltage reference.
This happens if the host controller or external circuit has a slight offset (in the unit of mV) in the reference voltage.
Adjustments can be done manually or automatically by using the panel operator. Refer to 5.2 Operation in Utility
Function Mode.
The servo drive automatically adjusts the offset when the host controller or external circuit has the offset in the reference
voltage.
Offset automatically
adjusted in servodrive.
Offset
Speed Reference
Speed Reference
After completion of the automatic adjustment, the amount of offset is stored in the servo drive. The amount of offset can be
checked in the speed reference offset manual adjustment mode (Fn004). Refer to 4.5.3 (2) Manual Adjustment of the
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ProNet Plus Series AC Servo User's Manual
Note:The speed reference offset must be automatically adjusted with the servo OFF.
1.Turn OFF the servo drive and input the 0V reference voltage from the host controller or external circuit.
Servodrive Servomotor
0V Speed
Host Reference
Controller
4.Press the ENTER key to enter into the speed reference offset automatic adjustment mode.
5.Press the MODE key for more than one second, the reference offset will be automatically adjusted.
7.Press ENTER key to return to the Fn003 display of the utility function mode.
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ProNet Plus Series AC Servo User's Manual
Use the speed reference offset manual adjustment (Fn004) in the following situations:
·If a loop is formed with the host controller and the postion error pulse is set to be zero when servolock is stopped.
·To check the offset data set in the speed reference offset automatic adjustment mode.
This function operates in the same way as the reference offset automatic adjustment mode (Fn003), except that the
Speed Reference
3. Press the ENTER key to enter into the speed reference offset manual adjustment mode.
4. Turn ON the servo ON (/S-ON) signal. The display will be shown as below.
5. Press the ENTER key for one second to display the speed reference offset amount.
The soft start function converts the stepwise speed reference inside the servo drive to a consistent rate of acceleration
and deceleration.
Pn310 can be used to select the soft start form:
0: Slope; 1: S curve; 2: 1st-order filter; 3: 2nd-order filter
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Pn306 Pn307
S-curve Risetime
Speed
Pn309
Setting Range Setting Unit Factory Setting Setting Validation
0~10000 1ms 0 Immediately
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The zero clamp function is used for systems where the host controller does not form a position loop for the speed
reference input. When the zero clamp signal (/P-CON) is ON, a position loop is formed inside the servo drive as soon as
the input voltage of the speed reference (V-REF) drops below the servomotor zero clamp speed. The servomotor ignores
the speed reference and quickly stops and locks the servomotor.
The servomotor is clamped within ±1 pulse when the zero clamp function is turned ON, and will still return to the zero
Speed Reference
V-REF
Host Controller
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ProNet Plus Series AC Servo User's Manual
/P-CON and /ZCLAMP are the input signals to switch to the zero clamp function.
■Important
In speed control (analog voltage reference) mode,when /ZCLAMP is allocated to an output terminal,zero clamp
function is enabled.
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ProNet Plus Series AC Servo User's Manual
Encoder feedback pulses processed inside the servo drive can be output externally.
Type Signal Name Connector Pin Number Name
PAO CN1-20 Encoder output phase A
Output
/PAO CN1-21 Encoder output phase /A
PBO CN1-22 Encoder output phase B
Output
/PBO CN1-23 Encoder output phase /B
PCO CN1-24 Encoder output phase C(zero-point pulse)
Output
/PCO CN1-25 Encoder output phase /C(zero-point pulse)
Encoder CN1
*
CN2 Phase A(PAO)
Serial Data Frequency Phase B(PBO)
PG
dividing
Phase C(PCO)
circuit
* The dividing output phase form is the same as the standard setting (Pn001.0=0) even if in reverse rotation mode
(Pn001.0=1).
■Output phase form
90º 90º
Phase A
Phase B
Phase C
t t
If the servomotor is not equipped with an absolute encoder, the servomotor needs two full rotations before using the servo
drive's Phase-C pulse output as the zero point reference.
Dividing: Dividing means that the divider converts data into the pulse density (Pn200) based on the pulse data of the
encoder installed on the servomotor, and outputs it. The setting unit is number of pulses/revolution.
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ProNet Plus Series AC Servo User's Manual
PAO
PBO
1 revolution
The speed coincidence (/V-CMP) output signal is output when the actual servomotor speed during speed control is the
same as the speed reference input. The host controller uses the signal as an interlock.
Type Signal Name Connector Pin Number Setting Meaning
ProNet-□□□MG: CN1_11, CN1_12 ON(low level) Speed coincides.
Output /V-CMP(/COIN) ProNet-□□□EG-EC: manually set
OFF(high level) Speed does not coincide.
(factory setting)
Coincidence Difference
Speed
Pn501
Setting Range Setting Unit Factory Setting Setting Validation
0~100 rpm 10 Immediately
The /V-CMP signal is output when the difference between the speed reference and actual servomotor speed is less than
Pn501.
■Example
The /V-CMP signal turns ON at 1900 to 2100rpm if the Pn501 parameter is set to 100 and the reference speed is
2000rpm.
Servomotor speed Pn501
Reference speed
■Note
This pin outputs the /COIN signal in position control mode, and the /V-CMP signal in speed control mode.
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ProNet Plus Series AC Servo User's Manual
Pn202 -
×4
PG
Pn200
PG signal output
dividing Encoder
Pn006 0□□□ When pulse is difference input, servo receiving pulse frequency ≤4M
1□□□ When pulse is difference input, servo receiving pulse frequency ≤650K
2□□□ When pulse is difference input, servo receiving pulse frequency ≤150K
(factory setting)
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ProNet Plus Series AC Servo User's Manual
PULS
(CN1-30)
L PULS
CW+CCW SIGN
(CN1-30)
H.□1□□ — (CN1-32)
SIGN
(positive logic) (CN1-32) L
90º 90º
H.□2□□ Two-phase pulse ×1
PULS PULS
(CN1-30) (CN1-30)
H.□3□□ train with 90° ×2
SIGN SIGN
(CN1-32)
phase differential (CN1-32)
H.□4□□ ×4
(positive logic)
■Note:
The input pulse multiplier can be set for the two-phase pulse train with 90° phase differential reference pulse form.
Forward Rotation Reverse Rotation
PULS
(CN1-30)
SIGN
(CN1-32)
×1倍
×4倍
×2 input pulse multiplier: 400kpps Phase B leads A by 90º. Phase B lags B by 90º. multiplier mode.
×4 input pulse multiplier:
200kpps
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ProNet Plus Series AC Servo User's Manual
(6)Connection Example
The pulse train output form from the host controller corresponds to the following:
• Line-driver Output
• +24V Open-collector output
• +12V/+5V Open-collector output
Line-driver CN1
* Photocoupler
PULS 30 150Ω
/PULS 31
SIGN 32 150Ω
/SIGN 33
*
Represents twisted-pair wires。
Servodrive
Host controller
1CN-30 75Ω
PULS
R
NOTE:
75Ω VDC=12~24V
/PULS 1CN-31
R=(VDC-1.5Volt)/10mA-150
VDC VDC=12V,
1CN-34 2KΩ
R=1KΩ/0.25W
2KΩ
1CN-32
VDC=24V,
SIGN
75Ω R=2KΩ/0.25W
/SIGN 1CN-33
R 75Ω
GND
75Ω
NOTE:
/PULS 1CN-31
VDC=12~24V
R R=(VDC-1.5Volt)/10mA-150
VDC
1CN-34 2KΩ
VDC=12V,
2KΩ R=1KΩ/0.25W
SIGN 1CN-32
75Ω
VDC=24V,
R=2KΩ/0.25W
/SIGN 1CN-33
75Ω
R
GND
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ProNet Plus Series AC Servo User's Manual
Note: When the host controller is applied by open-collector signal output, the input signal noise margin lowers. When a
position error caused by the noise occurs, set the parameter Pn006.3.
ProNet-□□□MG: CN1_40
Input /CLR error counter clear
ProNet-□□□EG-EC: manually set
When the /CLR signal is set to low level, clear error counter:
·The error counter inside the servo drive is set to “0”
·Position loop operation is disabled.
□□0□ Clear the error pulse when S-OFF, do not when overtravel.
□□2□ Clear the error pulse when S-OFF or overtravel (excep for zero clamp)
The electronic gear enables the workpiece travel distance per input reference pulse from the host controller to be set to
any value.
One reference pulse from the host controller, i.e., the minimum position data unit, is called a reference unit.
When the Electronic Gear is Not Used When the Electronic Gear is Used
workpiece workpiece
Reference unit:1µm
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ProNet Plus Series AC Servo User's Manual
Pn201
Setting Range Setting Unit Factory Setting Setting Validation
1~65535 — 1 After restart
16 Bit Electronic Gear Ratio (Denominator)
Pn202
Setting Range Setting Unit Factory Setting Setting Validation
1~65535 — 1 After restart
32 Bit Electronic Gear Ratio (Numerator,H)
Pn705 Setting Range Setting Unit Factory Setting Setting Validation
1~9999 10000 0 After restart
32 Bit Electronic Gear Ratio (Numerator,L)
Pn706 Setting Range Setting Unit Factory Setting Setting Validation
1~9999 1 1 After restart
32 Bit Electronic Gear Ratio (Denominator,H)
Pn707 Setting Range Setting Unit Factory Setting Setting Validation
1~9999 10000 0 After restart
32 Bit Electronic Gear Ratio (Denominator,L)
Pn708 Setting Range Setting Unit Factory Setting Setting Validation
1~9999 1 1 After restart
The deceleration ratio of the servomotor and the load shaft is given as n/m where m is the rotation of the servomotor and n
is the rotation of the load shaft.
B Pn201
Electronic gear ratio: =
A Pn202
No. of encoder pulses × 4 m
= ×
Travel dis tan ce per load n
shaft revolution (reference units )
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ProNet Plus Series AC Servo User's Manual
The following examples show electronic gear ratio settings for different load configurations.
Load Configuration
Ball Screw Disc Table Belt and Pulley
Deceleration ratio:
3:1 Deceleration ratio: Pulley diameter:
17-bit encoder Ball screw pitch:6mm 2:1 F 100mm
Load shaft
17-bit encoder 17-bit encoder
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ProNet Plus Series AC Servo User's Manual
4.6.4 Smoothing
* After changing the parameter, turn OFF the power once and turn it ON again to enable the new setting.
(2)Filter-related Parameters
Position Reference Acceleration/Deceleration Time Constant
Position
Pn204
Setting Range Setting Unit Factory Setting Setting Validation
0~32767 0.1ms 0 Immediately
■Important
When the position reference acceleration/deceleration time constant (Pn204) is changed, a value with no reference
pulse input and a position error of 0 will be enabled. To ensure that the setting value is correctly reflected, stop the
reference pulse from the host controller and input the clear signal (CLR), or turn OFF to clear the error.
This function provides smooth servomotor operation in the following cases.
· When the host controller that outputs a reference that cannot perform acceleration/deceleration processing.
· When the reference pulse frequency is too low.
· When the reference electronic gear ratio is too high (i.e., 10× or more)
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ProNet Plus Series AC Servo User's Manual
(1) Note:
For the low rigidity load, low frequency vibration will occur continually at the front end of the load during fast acceleration
or fast deceleration. The vibration may delay positioning time and affect the productive efficiency.
The function of low frequency vibration suppression is embedded in ProNet series servo drives by calculating the load
Workbench
Servomotor
(2) Application:
Low frequency vibration suppression function is enabled in both speed control mode and position control mode.
Low frequency vibration suppression function is disabled or can not reach the expected effect in the following conditions.
Write the frequency data measured (unit:0.1Hz) directly to Parameter Pn411, if the vibration frequency can be
ΔT
0
t
f = 1 / ΔT
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ProNet Plus Series AC Servo User's Manual
Related Parameters
Parameter Meaning
H.□0□□ 0:Low frequency vibration suppression function disabled
Pn006
H.□1□□ 1:Low frequency vibration suppression function enabled
This signal indicates that servomotor movement has been completed during position control. Use the signal as an
interlock to confirm that positioning has been completed at the host controller.
Type Signal Name Connector Pin Number Setting Meaning
CN1-11,CN1-12 ON (low level) Positioning has been
(Factory setting) completed.
Output /COIN
OFF (high level) Positioning is not
completed.
·This output signal can be allocated to an output terminal with parameter Pn511. Refer to 3.2.2 I/O Signal Names and
Functions.
·The factory setting is allocated to CN1-11,12.
Positioning Error
Position
Pn500 Setting Range Setting Unit Factory Setting Setting Validation
0~5000 Puls 100 Immediately
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ProNet Plus Series AC Servo User's Manual
Reference
Speed Servomotor speed
Pn500
Error pulse
(Un011,Un012)
/COIN
(CN1-11,12)
■Note
·/COIN is a position control signal.
·This signal is used for the speed coincidence output /V-CMP for speed control, and it always OFF (high level) for torque
control.
(1)Description
This function inhibits the servo drive from counting input pulses during position control.
Pn005.1
Pn005=H.□□1□
OFF +
Reference pulse
Pn005=H.□□B□ Error Counter
ON -
/P-CON
/P-CON
Feedback pulse
(2)Setting Parameters
Parameter Meaning
Pn005 H.□□B□ Control mode selection: position control(pulse train reference)⇔INHIBIT
■Inhibit(INHIBIT) switching condition
ON OFF ON
·/P-CON signal ON (low level) /P-CON
Reference pulse
t1 t2
t1,t2≤ 0.5ms
Input reference pulses are not
counted during this period.
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ProNet Plus Series AC Servo User's Manual
Position control under contact reference (parameter Pn005.1=C). In this mode, servo drive can position with a single
axes without a host controller.
There are 16 position control points with each being able to set move distance, running speed, constants for position
reference filter time, and the stop time when positioning completed. Two speeds (1. speed moving toward distance switch
“speed of looking for reference point”. 2. Speed moving away from distance switch “moving speed.”) of reference points
could be set as:
Two position modes: 1. Absolute position mode 2. Relative position mode
Two running modes: 1. Circling mode 2. Non-circling mode
Two step switching method: 1. Delay step switching 2. /P-CON signal switching
Method of looking for reference points: 1. Forward direction 2. Reverse direction
■Adjusting offset
Offset of each points has two correspondent parameters: one unit of the parameter is 【x 10000 reference pulse】and the
other is 【x 1 reference pulse】. Setting range of both parameters is: (-9999----+9999), while offset value equals sum of
those two values.
For example:
No.0 offset correspond to parameter Pn600【x 10000 reference pulse】 and Pn601【x 1 reference pulse】. Set Pn600
= 100, Pn601=-100.
No.0 offset value = Pn600x10000 reference pulse + Pn601x1 reference pulse
= 100x10000 reference pulse + (-100)x1 reference pulse
= 999900 reference pulse
With the same principle, we can conclude: in order to get the same results, we also can set Pn600 = 99 and Pn601 =
9900.
Thus, we can see when the two parameters are not zero; we can get same result by two ways: one is to set the two
parameters both negative or both positive, or one negative the other positive.
■Speed
Speed mentioned here refers to the steady speed during which the motor is running, which is similar to the pulse
frequency given from the external pulse reference in position control.However, this speed has nothing to do with the
electronic gear; it is the actual speed of the motor.
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ProNet Plus Series AC Servo User's Manual
Setting
Para. No. Name and description Default
range
[0] Clear error pulse when S-0FF, not clear error pulse
when overtravel.
Pn004.1 0~2 0
[1] Not clear error pulse
[2] Clear error pulse When S-OFF or over travel
Usually, the set speed of the reference point (Pn685) is high, and the moving speed (Pn686) is low. Note: if moving
speed is too high, precision of finding a reference point would be affected.
When looking for a reference point, /PCL and /NCL are no longer programmed to limit external current.
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■ Related parameter
Para. No. Description Observation
Choose between cycle run and single run. Changing steps will be performed till
0: Cycle run, /PCL as start signal, /NCL reverse to the end point is completed comma
look for reference point. and the next change will start from
1: Single run, /PCL as start signal, /NCL reverse to the start point during multi-points
Pn681.0 look for reference point. cycle run.
2. Cycle run, /NCL as start signal, /PCL reverse to Point control program will not
look for reference point. change steps after the end point is
3. Single run, /NCL as start signal, /PCL reverse to completed during multi- points single
look for reference point. run.
Change steps by external /P-CON
Change step and start mode
signals. The signal will be valid when
0: Delay changing steps, the start signal is not
drive output reaches the desired
needed.
Pn681.1 position. When input signal changes,
1: Change steps by /P-CON, start signal not needed.
the signal is valid, then steps will be
2. Delay changing steps, need start signal.
changed by consequence from start
3. Change steps by /P-CON, need start signal.
point to end point.
Change step input signal mode
Pn681.2 [0] High or low level
[1] sign pulse
Incremental: relative moving
distance (distance from current point
to next point) programming.
0: Incremental
Pn682 Absolute: absolute moving distance
1: Absolute
(distance between operating
platform and the reference point)
programming.
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ProNet Plus Series AC Servo User's Manual
In position control mode, the servomotor always needs to operate at a fixed position. This position is normally regarded as
the zero position. When the host controller is turned on, the zero position adjustment is required before processing. This
zero position will be regarded as the reference point. ESTUN servo drives can perform this function by the homing
function.
(2)Related Parameter
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ProNet Plus Series AC Servo User's Manual
Pn511 H.□□8□ CN1-5 CN1-6 The signal is output from output terminal CN1-5,6.
Pn511 H.□8□□ CN1-9 CN1-10 The signal is output from output terminal CN1-9,10.
·After changing Pn510, turn OFF the main circuit, and control power supplies, and then turn them ON again to enable
the new settings.
·/HOME signal is only enabled at low level.
Please set Pn689 according to the actual operation in position control mode. When starting the homing function, the
servomotor will run at the speed of Pn685 when detecting the rising edge of SHOM signal; the servomotor will run at the
speed of Pn686 according to the setting of Pn689.1 when detecting the valid ORG signal.
When input ORG and the encoder C-Pulse is being detected, the servo drive will begin to calculate the number of homing
offset pulses. When offset pulses is completed, the servomotor stops and outputs homing completion signal /HOME, then
Pn685 (Hitting the origin signal (ORG)) is usually set at high speed, Pn686 (Leaving the origin signal ORG) is usually set
at low speed.
Please be attention that if Pn686 is setting too high, the precision of mechanical zero position will be affected.
After hitting the origin signal ORG, the motor will return to find C-pulse; the figure is shown as below:
Speed Pn 685
(rpm)
Pn 686
ORG
Encoder C-pulse
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ProNet Plus Series AC Servo User's Manual
Corresponding position:
Mechanical shaft
Encoder C-pulse
ORG
Rising edge
SHOM
After hitting the origin signal ORG, the motor will find C-pulse directly; the figure is shown as below:
Speed Pn 685
rpm
Pn 686
Find C-pulse without
0rpm returning
ORG
Encoder C-pulse
Corresponding position:
Mechanical shaft
Encoder C-pulse
ORG
Rising edge
SHOM
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ProNet Plus Series AC Servo User's Manual
The following parameters must be set for torque control operation with analog voltage reference.
Parameter Meaning
Pn005 H.□□2□ Control mode selection: Torque control(analog voltage reference)
Rated torque
Reference voltage(V)
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ProNet Plus Series AC Servo User's Manual
By applying a torque reference determined by the analog voltage reference to the servo drive, the servomotor torque can
GND
The internal torque reference can also be checked with an analog monitor.
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Automatic offset
adjustment
After completion of the automatic adjustment, the amount of offset is stored in the servo drive. The amount of offset can
be checked in the manual adjustment of torque reference offset(Fn004).
The automatic adjustment of analog reference offset(Fn003) cannot be used when a position loop has been formed with
the host controller and the error pulse is changed to zero at the servomotor stop due to servolock.
Use the torque reference offset manual adjustment(Fn004).
Note:
The analog reference offset must be automatically adjusted with the servo OFF.
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ProNet Plus Series AC Servo User's Manual
is not controlled. Accordingly, when an excessive reference torque is set for the mechanical load torque, it will prevail over
the mechanical load torque and the servomotor speed will greatly increase.
This function serves to limit the servomotor speed during torque control to protect the machine.
Without Speed Limit With Speed Limit
t t
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ProNet Plus Series AC Servo User's Manual
among seven servomotor speed setting made in advance with parameters in the servo drive. The speed control
operations within the three settings are valid. There is no need for an external speed or pulse generator.
Servodrive
SPEED5 Pn320
42 SPEED6 Pn321
/N-CL
SPEED7 Pn322
Parameter Meaning
Pn005 H.□□3□ Control mode selection:
Speed control(contact reference) Speed control(zero reference)
Pn316
Setting Range Setting Unit Factory Setting Setting Validation
Pn317
Setting Range Setting Unit Factory Setting Setting Validation
Pn318
Setting Range Setting Unit Factory Setting Setting Validation
Pn319
Setting Range Setting Unit Factory Setting Setting Validation
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ProNet Plus Series AC Servo User's Manual
Pn321
Setting Range Setting Unit Factory Setting Setting Validation
Pn322
Setting Range Setting Unit Factory Setting Setting Validation
The following input signals are used to switch the operating speed.
Type Signal Name Connector Pin Number Meaning
Input /P-CON CN1-15 Selects the internally set speed.
Input /P-CL CN1-41 Selects the internally set speed.
Input /N-CL CN1-42 Selects the internally set speed.
Use ON/OFF combinations of the following input signals to operate with the internally set speeds.
When Pn005.1=3: Selects the internally set speed (contact reference) Speed control (zero reference)
Input Signal
Speed
/P-CON /P-CL /N-CL
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ProNet Plus Series AC Servo User's Manual
Input Signal
Speed
/P-CON /P-CL /N-CL
The servo drive provides the following three methods for limiting output torque to protect the machine.
NO. Limiting Method Reference Section
1 Internal torque limit 4.9.1
2 External torque limit 4.9.2
3 Torque limiting by analog voltage reference 4.9.3
Maximum torque is always limited to the values set in the following parameters.
Forward Torque Limit
Speed Position Torque
Pn401 Setting Range Setting Unit Factory Seeting Setting Validation
0~300 % 300 Immediately
Reverse Torque Limit
Speed Position Torque
Pn402 Setting Range Setting Unit Factory Seeting Setting Validation
0~300 % 300 Immediately
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ProNet Plus Series AC Servo User's Manual
Pn402
t
t
Pn401
Speed Speed
Limiting torque
Maximum torque
■Note:
Too small a torque limit setting will result in insufficient torque during acceleration and deceleration.
This function allows the torque to be limited at specific times during machine operation, for example, during press stops
An input signal is used to enable the torque limits previously set in parameters.
(1)Related Parameters
Forward External Torque Limit
Speed Position Torque
Pn403 Setting Range Setting Unit Factory Setting Setting Validation
0~300 1% 100 Immediately
Reverse External Torque Limit
Speed Position Torque
Pn404 Setting Range Setting Unit Factory Setting Setting Validation
0~300 1% 100 Immediately
Note: The setting unit is a percentage of rated torque (i.e., the rated torque is 100%).
(2)Input Signals
Signal
Type Connector Pin Number Setting Meaning Limit Value
Name
ProNet-□□□MG: CN1_41 ON(low level) Forward external torque limit Pn403
Input /P-CL
ProNet-□□□EG-EC: manually set OFF(high level) Forward internal torque limit Pn401
ProNet-□□□MG: CN1-42 ON(low level) Reverse external torque limit Pn404
Input /N-CL
ProNet-□□□EG-EC: manually set OFF(high level) Reverse internal torque limit Pn402
When using this function, make sure that there are no other signals allocated to the same terminals as /P-CL and /N-CL.
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ProNet Plus Series AC Servo User's Manual
High 0 0
level
Speed Pn403
Pn401 Speed
/N-CL
(Reverse
External
Torque Pn404 Pn404
Torque Torque
Limit Input)
Low
0 0
level
Pn403
Speed Speed
Pn401
Note: Select the servomotor rotation direction by setting Pn001=b.□□□0 (standard setting, CCW=Forward direction).
terminals (CN1-26,27). This function can be used only during speed or position control, not during torque control.
Refer to the following block diagram when the torque limit with an analog voltage reference is used for speed control.
Servodrive
Pn401
(forward rotation torque limit)
T-REF
Torque limit value Torque reference
input gain(Pn400)
Speed loop
integral time
constant
(Pn103)
Pn402
Speed feedback
(reverse rotation torque limit)
Important:
·There is no issue with input voltage polarity of the analog voltage reference for torque limiting.
·The absolute values of both + and – voltages are input, and a torque limit value corresponding to that absolute
value is applied in the forward or reverse direction.
Related Parameters
Parameter Meaning
Pn001 b.□1□□ Use the T-REF terminal to be used as an external torque limit input.
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ProNet Plus Series AC Servo User's Manual
The following control mode combinations can be selected according to the individual application of the user.
Parameter Control Method
H.□□4□ Speed control (contact reference) Speed control (analog voltage reference)
H.□□5□ Speed control (contact reference) Position control (pulse train reference)
H.□□6□ Speed control (contact reference) Torque control (analog voltage reference)
H.□□7□ Position control (pulse train reference) Speed control (analog voltage reference)
H.□□8□ Position control (pulse train reference) Torque control (analog voltage reference)
Pn005 H.□□9□ Torque control (analog voltage reference) Speed control (analog voltage reference)
H.□□A□ Speed control (analog voltage reference) Zero clamp
H.□□B□ Position control (pulse train reference) Position control (inhibit)
H.□□C□ Position control (contact reference)
H.□□D□ Speed control (Parameter reference)
H.□□E□ Special control
With the sequence input signals in the factory setting, the control mode will switch when both /P-CL and /N- CL signals
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ProNet Plus Series AC Servo User's Manual
The following diagram shows the right way to connect the Alarm Output.
Servo drive
1CN
I/O Power supply
+24V 0V
Optocoupler output 7 ALM+
(Each output node)
50mA max
Max.output voltage: 30V ALM-
Max.output current: 50mA 8
An external +24V I/O power supply is required since there is no +24V power source available inside the servo drive.
Output → ALM+ 1CN- 7 Servo alarm output
Output → ALM- 1CN- 8 Servo alarm output uses grounding signal
ALM outputs a signal when the servo drive is detected in an abnormal state.
Servo drive
Be detected
abnormal ALM Output
Normally, the external circuit consists of /ALM should be able to switch off the power of servo drive.
When “servo alarm(ALM)” happens, always remove alarm reasons first , and then turn the input signal "/ALM-RST" to ON
position to reset alarm status.
Normally, the external circuit can switch off the power supply of the servo drive when an alarm occurs. When
powered on again, the servo drive removes the alarm automatically, so the alarm reset is not required to be connected. In
addition, the alarm reset is enabled with the panel operator.
Note: When an alarm occurs, remove the alarm reason before resetting the alarms.
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ProNet Plus Series AC Servo User's Manual
·Related parameter
Rotation Detection Speed TGON
Speed Position Torque
Pn503
Setting range Setting unit Factory setting Setting validation
0~3000 rpm 20 Immediately
·This parameter sets the range in which the rotation detection output signal (/TGON) is output
·When the servomotor rotation speed is above the value set in the Pn503,the servomotor rotation speed signal
(/TGON) is output.
·The rotation detection signal can also be checked on the panel operator.
·This signal indicates that the servo drive received the servo ON signal and completed all preparations.
·It is an output when there are no servo alarms and the main circuit power supply is turned ON.
Not including this setting in ON (low level) With encoder C pluse output
the default setting,
Output /PGC please choose terminal Without encoder C pluse
OFF (high level)
output by setting output
parameter Pn511.
This signal indicates when the servo drive circumrotates to the C pulse position; there is a correlation between the width
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When machine is on over travel state,OT signal is OFF;Host controller can use this signal to stop sending
reference.
Related parameter
POT/NOT
Speed Position Torque
Pn000
Setting Range Unit Factory Setting Setting Validation
0~1111 - 0 After restart
Pn000.1=1,external POT disabled;Pn000.2=1, external NOT disabled;
Pn000.1=1 and Pn000.2=1,OT signal is ON.
Servo Drive
24V Power
supply
Photocoupler output +24V
1CN- /CLT+
Max.applicable Voltage:
DC30V
Max.applicable current: 1CN- /CLT-
DC50mA
->Output /CLT Torque limit output Speed, torque control, position control
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ProNet Plus Series AC Servo User's Manual
Please use the following user constants to define output signals and pins when using /CLT signal.
output.
In the case of ProNet-□□□MG servo drives, the /CLT signal is
output from CN1-05, 06.
Pn511 H. □□3□ CN1-05 CN1-06
In the case of ProNet-□□□EG-EC servo drives, the /CLT signal
Pn511.0=3
CN1-11,CN1-12
/CLT
Torque limit Pn511.1=3
output CN1-05,CN1-06
Pn511.2=3
CN1-09,CN1-10
Output terminal
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ProNet Plus Series AC Servo User's Manual
Online autotuning calculates the load moment of inertia during operation of the servo drive and sets parameters so that
the servo gains are consistent with the load rigidity.
Online autotuning may not be effective in the following cases:
• The motor high speed is lower than 100 rpm.
• The motor acceleration or deceleration is lower than 5000rpm/s.
• Load rigidity is low and mechanical vibration occurs easily or friction is high.
•The speed load moment is changed greatly.
• Mechanical gas is very large.
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If the condition meets one of the above cases or the desired operation cannot be achieved by the online autotuning,
set the value in Pn106 (Load inertia ratio) and perform the adjustment manually.
!WARNING
■Do not perform extreme adjustment or setting changes causing unstable servo operation.Failure to observe
this warning may result in injury and damages to the machine.
■ Adjust the gains slowly while confirming motor operation.
Start
No
Yes
No
No
End
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ProNet Plus Series AC Servo User's Manual
Related parameters:
Parameter Setting Setting
Name Unit FactorySetting
No. Range Invalidation
Online auto-tuning setting
selection
[0] Load inertia setting ProNet-□□□MG: 0x0010
Pn100 — 0~0x0036 After restart
[1] Online auto-tuning setting ProNet-□□□EG-EC: 0x0000
[2] Reserved
[3] Reserved
There are 37 load rigidity settings for online auto-tuning, When the load rigidity setting is selected, the servo gains (speed
loop gain, speed loop integral time constant, position loop gain) are determined automatically. The factory setting of the
load rigidity is set to 5.
Machine Position Speed Speed Position Speed Speed Position Speed Speed
Rigidity Loop Loop Loop Loop Loop Loop Loop Loop Loop
Setting Gain Gain Integral Gain Gain Integral Gain Gain Integral
【s 】-1
【rad/s】 Time 【s 】
-1
【rad/s】 Time 【s 】 -1
【rad/s】 Time
Constant Constant Constant
【0.1ms】 【0.1ms】 【0.1ms】
Pn100.1=1 Standard Pn100.1=2 Steadily Pn100.1=3 High precision
Pn104 Pn102 Pn103 Pn104 Pn102 Pn103 Pn104 Pn102 Pn103
0 16 63 637 10 63 796 27 63 318
1 24 94 424 16 94 531 41 94 212
2 31 126 318 21 126 398 55 126 159
3 39 157 255 26 157 318 69 157 127
4 47 188 212 31 188 265 82 188 106
5 55 220 182 37 220 227 96 220 91
6 63 251 159 42 251 199 110 251 80
7 71 283 141 47 283 177 124 283 71
8 79 314 127 52 314 159 137 314 64
9 86 345 116 58 345 145 151 345 58
10 94 377 106 63 377 133 165 377 53
11 102 408 98 68 408 122 179 408 49
12 110 440 91 73 440 114 192 440 45
13 118 471 85 79 471 106 206 471 42
14 126 502 80 84 502 99 220 502 40
15 134 534 75 89 534 94 234 534 37
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4.13 Inertia
Overvoltage (A.13) may happen if the servomotor exceeds 30 times the load inertia in acceleration。
Regeneration error (A.16) may happen if using the wrong internal regenerative resistor or external regenerative resistor.
If any of the above alarms happens, take the following actions:
Decrease torque limit value
Decrease deceleration curvature
Decrease high speed
If the alarm is not released with the above actions, re-select external regenerative resistor or contact your ESTUN
representative or the dealer from whom you purchased the products.
You can fulfill the updating operation by using ESView V3 application, for details see the ESViewV3 Help.
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Chapter 5
Panel Operator
The panel operator is a built-in operator that consists of display section and keys located on the front panel of the servo
drive.
Parameter setting, status display ,and execution of utility function are enabled using the panel operator.
The names and functions of the keys on the panel operator are shown as follows:
Panel Corresponding
Function
Symbol Key Name
·To display the parameter settings and setting values.
▲ INC key
·To increase the setting value.
▼ DEC key
·To decrease the setting value.
·To select a basic mode, such as the display mode, parameter setting
M MODE key mode, monitor mode, or utility function mode.
◄ ENTER key To display the parameter settings and setting values, and release ararm.
Note: In this manual, the Panel Symbol is represented by Corresponding Key Name for easy understanding.
Servo alarms can be reset by pressing the ENTER key when the panel operator in display mode. Servo alarms can also
There is no need to clear the servo alarms if it turns the main circuit power supply OFF.
Note: After an alarm occurs, remove the cause of the alarm before resetting it.
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ProNet Plus Series AC Servo User's Manual
The basic modes include status display mode, parameter setting mode, monitor mode, and utility function mode. Each
time the MODE key is pressed, the next mode in the sequence is selected.
Select a basic mode to display the operation status, set parameters and operation references.
The basic mode is selected in the following order.
Power ON
Monitor mode
The status display mode displays the servo drive status as bit data and codes.
Selecting Status Display Mode
The status display mode is selected when the power supply is turned ON. If it is not displayed, select this mode by
pressing MODE key.
Note that the display differs between the speed/torque control and position control types.
{
{
③
④ ⑦
⑤ ⑥
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2
○ Base lock Lit for base block. Not lit at servo ON. Base block Lit for base block. Not lit at servo ON.
Codes Display
Code Meaning
Baseblock
Servo OFF (servomotor power OFF)
Run
Servo ON (servomotor power ON)
Forward Run Prohibited
CN1-16 (P-OT) is OFF.
Reverse Run Prohibited
CN1-17 (N-OT) is OFF.
Alarm Status
Displays the alarm number.
Press ENTER key to clear the present servo alarm.
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The servo drive offers a large number of functions, which can be selected or adjusted by the parameter settings. Refer to
A.1 Parameter List for details.
■Parameter Setting Procedures
The parameter settings can be used for changing parameter data. Before changing the data, check the permitted range of
the parameter.
The example below shows how to change parameter Pn102 from “100” to “85”.
1. Press MODE key to select the parameter setting mode.
4. Press the INC or DEC key to change the data to the desired number 00085. Hold the key to accelerate the changing
of value. When the maximum value or minimum value is reached, pressing INC or DEC key respectively, will have no
effect.
5. Press the ENTER or MODE key once to return to the display of Pn102.
The monitor mode allows the reference values input into the servo drive, I/O signal status, and servo drive internal status
to be monitored.
■Using the Monitor Mode
The example below shows how to display the value (1500) stored in Un001.
1.Press MODE key to select the monitor mode.
2.Press the INC or DEC key to select the monitor number to display.
3.Press the ENTER key to display the data for the monitor number selected at step 2.
4.Press the ENTER key once more to return to the monitor number display.
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Content
Monitor Number Display LED Number
ProNet-□□□MG ProNet-□□□EG-EC
0 CN1_05, CN1_06 CN1_11, CN1_14
1 CN1_07, CN1_08 CN1_12, CN1_14
Un007
2 CN1_09, CN1_10 CN1_13, CN1_14
3 CN1_11, CN1_12 Reserved
In utility function mode, the panel operator can be used to run and adjust the servo drive and servomotor.
The following table shows the parameters in the utility function mode.
Parameter No. Function
Fn000 Alarm traceback data display
Fn001 Parameter setting initialization
Fn002 JOG mode operation
Fn003 Automatic adjustment of speed reference offset
Fn004 Manual adjustment of speed reference offset
Fn005 Automatic adjustment of servomotor current detection
Fn006 Manual adjustment of servomotor current detection
Fn007 Software version display
Fn008 Position teaching
Fn009 Static inertia detection
Fn010 Absolute encoder multiturn data and alarm reset
Fn011 Absolute encoder related alarms reset
Note: Fn010, Fn011 only can be used when the servomotor mounted the absolute encoder.
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3. Press the ENTER key once, the latest alarm data is displayed.
Alarm Sequence Number Alarm Code
4. Press the INC or DEC key to display other recent alarms that have occurred.
Note: Hold the ENTER key for one second with alarm code displaying, all the alarm traceback datas will be cleared.
4. Hold the ENTER key for one second, the parameters will be initialized.
5. Release the ENTER key to ruturn to the utility function mode display Fn001.
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Note:
Press the ENTER key during servo ON does not initialize the parameter settings.
Initialize the parameter settings with the servo OFF.
4. Press the MODE key to enter into servo ON (servomotor power ON) status.
5. Press the MODE key to switch between the servo ON and servo OFF status.The servo drive must be in servo ON
status when the servomotor is running.
6. Press the INC or DEC key to rotate the servomotor.
7. Press the ENTER key to return to utility function mode display Fn002. Now the servo is OFF(servomotor power OFF).
When using the speed/torque (analog reference) control, the servomotor may rotate slowly even if 0V is specified as the
This happens if the host controller or external circuit has a slight offset (in the unit of mV) in the reference voltage.
The reference offset automatic adjustment mode automatically measures the offset and adjusts the reference voltage. It
The servo drive automatically adjusts the offset when the host controller or external circuit has the offset in the reference
voltage.
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Offset automatically
adjusted in servodrive.
Offset
Speed Reference
Speed Reference
After completion of the automatic adjustment, the amount of offset is stored in the servo drive. The amount of offset can be
checked in the speed reference offset manual adjustment mode (Fn004). Refer to 4.5.3 (2) Manual Adjustment of the
1. Turn OFF the servo drive, and input the 0V reference voltage from the host controller or external circuit.
Servodrive Servomotor
0V Speed
Host Reference
Controller
4. Press the ENTER key to enter into the speed reference offset automatic adjustment mode.
5. Press the MODE key for more than one second, the reference offset will be automatically adjusted.
6. Press the ENTER key to return to the utility function mode display Fn003.
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Manual adjustment of the speed/torque reference offset is used in the following cases:
If a position loop is formed with the host controller and the error is zeroed when servolock is stopped.
To deliberately set the offset to some value.
Use this mode to check the offset data that was set in the automatic adjustment mode of the speed/torque reference
offset.
This mode operates in the same way as the automatic adjustment mode, except that the amount of offset is directly input
Note:
When the offset using in automatic adjustment exceeds the manual adjustment range (-1024~+1024) ,
manual adjustment will be invalid.
3. Press the ENTER key to enter into the speed reference offset manual adjustment mode.
5. Hold the ENTER key, the speed reference offset will be displayed.
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Automatic servomotor current detection offset adjustment is performed at ESTUN before shipping. Basically, the user
does not need to perform this adjustment.
Perform this adjustment only if highly accurate adjustment is required for reducing torque ripple caused by current offset.
This section describes the automatic and manual servomotor current detection offset adjustment.
Note:
·Offset-adjustment of the servomotor current detection signal is possible only while power is supplied to the main
circuit power supply and with the servo is the OFF state.
·Execute the automatic offset adjustment if the torque ripple is too big when compared with that of other servo
drives.
·If this function, particularly manual adjustment, is executed carelessly, it may worsen the characteristics.
3. Press the ENTER key to enter into the automatic adjustment of the servomotor current detection signal mode.
4. Press the MODE key,the display will blinks for one second. The offset will be automatically adjusted.
5. Press the ENTER key to return to the utility function mode display Fn005.
Thus, the automatic offset-adjustment of the servomotor current detection signal is complete.
3. Press the ENTER key to enter into the manual adjustment of the servomotor current detection signal.
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4. Press the MODE key to switch between the phase U(o _ CuA) and phase V(1_ Cub) servomotor current detection
offset adjustment.
5. Hold the ENTER key for one second to display the phase V offset amount.
7. Press the ENTER key for one second to return to the display in step 3 or 4.
8. Press the ENTER key to return to the utility function mode display Fn006.
Thus, the manual offset-adjustment of the servomotor current detection signal is completed.
Note:
The adjusting range of the servomotor current detection offset is -1024 to +1024.
Select Fn007 in utility function mode to check the current software version of the drive.
1. Press the MODE key to select the utility function mode.
2. Press the INC or DEC key to select the utility function number Fn007.
3. Press the ENTER key to display the DSP software version (the highest bit displays d or E or F or 0).
4. Press the MODE key to display the FGPA/CPLD software version (the highest bit displays P).
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4. Press the MODE key to rotate the servomotor, and the servomotor dynamic speed will be displayed.
5. The unit of the servomotor and load total inertia displayed when servomotor stops is kg.cm²
Thus, the static inertia detection is complete.
Note: Make sure that the servomotor completes at least 6 full revolutions in the CCW direction before detection.
4. Press the MODE key to reset the absolute encoder multiturn data and alarm.
5. Thus the absolute encoder multiturn data and alarm reset is complete.
Important:
This function will clear the absolute position of the encoder; the mechanical safety must be noted.
When the multiturn data is cleared, other encoder alarms will be reset at the same time.
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Chapter 6
MODBUS Communication
The MODBUS protocol communication can be applied to ProNet series servo drives, which allow you to modify the
parameters and perform the monitoring operation.
In the case of ProNet-□□□MG servo drives, the communication method is using the RS-485 interface (CN3 and CN4).
The definitions of the communication connector terminals are as follows.
CN3:
Terminal No. Name Function
1 —
Reserved
2 —
3 485+ RS-485 communication terminal
4 ISO_GND
Isolated ground
5 ISO_GND
6 485- RS-485 communication terminal
7 CANH CAN communication terminal
8 CANL CAN communication terminal
Note: Do not short terminal 1 and 2 of CN3.
CN4:
Terminal No. Name Function
1 — Reserved
2 — Reserved
3 485+ RS-485 communication terminal
4 ISO_GND
Isolated ground
5 ISO_GND
6 485- RS-485 communication terminal
7 CANH CAN communication terminal
8 CANL CAN communication terminal
Note:
1. The length of the cable should be less than 100 meters and in an environment with minimal electrical
disturbance/interference. However, if the transmission speed is above 9600bps, please use the communication cable
within 15 meters to ensure transmission accuracy.
2. A maximum of 31 servo drives can be connected when RS485 is used. Terminating resistances are used at both ends
of the 485 network. If more devices are wanted to connect, use the repeaters to expand.
3. CN3 of servo drive is always used as communication cable input terminal, and CN4 is always used as communication
cable output terminal(If still need to connect slave stations, the communication cable is connected from CN4 terminal to
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the next slave station; if need not, add balance resistor in CN4 terminal.).It is prohibited to connect CN3 of any two servo
drives directly when multiple ProNet series servo drives are connected.
Example:
When a RS-485 network is composed of a PLC and three servo drives (A, B, and C), the cable wiring is shown as follows:
PLC→CN3 of A, CN4 of A→CN3 of B, CN4 of B→CN3 of C, CN4 of C→120Ω terminating resistance.
In the case of ProNet-□□□EG-EC servo drives, the communication method is using the standard mini-USB port. By
using the CP2102 chip, it converts the RS232 communication to USB communication. Thus, it is necessary to install the
CP2102 drive in the host computer. In addition, the definitions of the communication connector terminals are as follows.
Terminal No. Name Function
1 5V Isolated Power
2 D- Communication terminal
3 D+ Communication terminal
4 DI Reserved
5 G Isolated ground
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MODBUS communication protocol is only used when Pn700.2 is set to 1. There are two modes for MODBUS
communication: ASCII (American Standard Code for information interchange) mode and RTU (Remote Terminal Unit)
mode.
The next section describes the two communication modes.
ASCII Mode:
Every 8-bit data is consisted by two ASCII characters. For example: One 1-byte data 64 H (Hexadecimal expression) is
expressed as ASCII code ‘64’, which contains ‘6’ as ASCII code 36H and ‘4’ as ASCII code 34H.
RTU Mode:
Every 8-bit data is consisted by two 4-bit hexadecimal data, that is to say, a normal hexadecimal data. For example:
decimal data 100 can be expressed as 64H by 1-byte RTU data.
Data Structure:
10-bit character form (7-bit data)
Pn700.1=0:7,N,2(Modbus,ASCII)
7-data bits
10- bits character frame
Pn700.1=1:7,E,1(Modbus,ASCII)
7-data bits
10- bits character frame
Pn700.1=2:7,O,1(Modbus,ASCII)
7-data bits
10- bits character frame
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8,N,2(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
8,E,1(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
8,O,1(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
RTU Mode:
STX Sleep interval of at least 4 bytes transmission time.
ADR Communication address=>1-byte
CMD Reference code=>1-byte
DATA(n-1) Data content=>n-word=2n-byte, n≦12
……
DATA(0)
CRC CRC checking code=>1-byte
End 1 Sleep interval of at least 4 bytes transmission time.
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RTU mode: Sleep interval of at least 4 bytes transmission time (automatically changed according to different
communication speed).
ADR (communication address)
Valid communication address: 1 to 254
For example: communicate with the servo drive which address is 32 (20 in hex) :
ASCII mode: ADR=‘2’, ‘0’=>‘2’=32H, ‘0’=30H
RTU mode: ADR=20H
CMD (command reference) and DATA (data)
Data structure is determined by command code. Regular command code is shown as follows:
Command code: 03H, read N words(word), N ≦ 20.
For example: read 2 words starting from 0200 H from the servo drive which address is 01 H.
ASCII mode:
Reference information: Response information:
STX “: ” STX “: ”
‘0’ ‘0’
ADR ADR
‘1’ ‘1’
‘0’ ‘0’
CMD CMD
‘3’ ‘3’
‘0’ Data number ‘0’
‘2’ (count as byte) ‘4’
Data start address
‘0’ ‘0’
‘0’ Content of data start ‘0’
‘0’ address 0200H ‘B’
Data number ‘0’ ‘1’
(count as word) ‘0’ ‘1’
‘2’ Content of second ‘F’
‘F’ data address 0201 H ‘4’
LRC checking
‘8’ ‘0’
End 1 (0D H)(CR) ‘E’
LRC checking
End 0 (0A H)(LF) ‘8’
End 1 (0D H )(CR)
End 0 (0A H )(LF)
RTU mode:
Reference information: Response information:
ADR 01 H ADR 01 H
CMD 03 H CMD 03 H
02 H (high-bit) Data number
Data start address 04 H
00 H (low-bit) (count as byte)
Data number 00 H Content of data start 00 H (high-bit)
(count as word) 02 H address 0200H B1 H (low-bit)
CRC checking C5 H (low-bit) Content of second 1F H (high-bit)
CRC checking B3 H (high-bit) data address 0201 H 40 H (low-bit)
CRC checking A3 H (low-bit)
CRC checking D3 H (high-bit)
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For example: write 100 (0064 H) into 01H servo address 0200 H .
ASCII mode:
Reference information: Response information:
STX “: ” STX “: ”
‘0’ ‘0’
ADR ADR
‘1’ ‘1’
‘0’ ‘0’
CMD CMD
‘6’ ‘6’
‘0’ ‘0’
‘2’ ‘2’
Data start address Data start address
‘0’ ‘0’
‘0’ ‘0’
‘0’ ‘0’
‘0’ Content of data start ‘0’
Data content
‘6’ address 0200H ‘6’
‘4’ ‘4’
‘9’ ‘9’
LRC checking LRC checking
‘3’ ‘3’
End 1 (0D H)(CR) End 1 (0D H )(CR)
End 0 (0A H)(LF) End 0 (0A H )(LF)
RTU mode:
Reference information: Response information:
ADR 01 H
ADR 01 H
CMD 06 H
CMD 06 H
02 H (high-bit)
02 H (high-bit) Data start address
Data start address 00 H (low-bit)
00 H (low-bit)
00 H (high-bit)
00 H (high-bit) Data content
Data content 64 H (low-bit)
64 H (low-bit)
CRC checking 89 H (low-bit)
CRC checking 89 H (low-bit)
CRC checking 99 H (high-bit)
CRC checking 99 H (high-bit)
LRC (ASCII mode) and CRC (RTU mode) error detection value calculation:
LRC calculation in ASCII mode:
ASCII mode uses LRC (Longitudinal Redundancy Check) error detection value. The exceeded parts (e.g. the total value is
128H of hex, then take 28H only) is taken off by the unit of 256 in the total value from ADR to the last information, then
calculate and compensate, the final result is LRC error detection value.
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ASCII mode:
Communication is ended with (0DH) - [carriage return] and (0AH) - [new line].
RTU mode:
When the time exceeds the sleep interval by at least 4 bytes transmission time while in the current communication speed,
it means the communication is finished.
Example:
The following example uses C language to generate CRC value. The function needs two parameters.
unsigned char * data;
unsigned char length;
The function will return unsigned integer type CRC value.
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When the first and second communication faults occur, the servo drive is running normally, and will feed back an error
frame.
When the third communication fault occurs, transmission data will be recognized as invalid to give up, and no error frame
is returned.
For example: Servo drive axis number is 03H, write data 06H into parameter Pn100 is not allowed , because the range of
parameter Pn100 is 0~0x0036. The servo drive will feedback an error frame, the error code is 03H (Beyond the
parameter’s maximum value or minimum value).
Host controller data frame:
start Slave station address Command Data address,content Checking
03H 06H 0002H 0006H
Besides, if the data frame sent from host controller slave station address is 00H, it determines the data to be broadcast
data. The servo drives will not feedback any frames.
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07F1 ~07FA Alarm information memory area Ten alarms historical record Read only
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Note:
1. Parameter area (communication address 0000~00DEH)
Parameter address is relevant to the parameters in the parameter list.
For example, parameter Pn000 is relevant to communication address 0000H; parameter Pn101 is relevant to
communication address 0065H. Read/write operation to address 0000H is the read/write operation to Pn000. If the
communication input data is not within the parameter range, the data will be aborted, and servo drive will return an
operation unsuccessful signal.
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Pn512 and Pn513 enable the IO bit, the IO can be controlled by communication.
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Chapter 7
Servo drive Model: ProNet- A5A 01A 02A 04A 08A 10A 15A 20A 30A 50A 10D 15D 20D 30D 50D
Applicable Servomotor Model: EMG- — — — — — 10A 15A 20A 30A 50A 10D 15D 20D 30D —
Continuous Output Current[Arms] 0.95 1.05 1.4 2.8 4.0 6.0 9.0 12.0 18.0 28.0 3.2 5.0 6.4 9.0 15.0
Max. Output Current [Arms] 3.0 3.3 4.2 8.4 12.0 18.0 28.0 42.0 45.0 62.0 9.6 15.0 19.2 27.0 45.0
Main Input Power Supply Capacity [kVA] 0.2 0.3 0.5 0.9 1.3 1.8 2.5 3.5 4.5 7.5 1.8 2.8 3.5 5.0 8.2
DC24V Power Supply Capacity [W] — — — — — — — — — — 30.0 30.0 30.0 45.0 45.0
Single-Phase Three-phase
Main Circuit 200~230VAC 200~230VAC Three-phase 380~440VAC +10%~-15%(50/60Hz)
+10%~-15% (50/60Hz) +10%~-15% (50/60Hz)
Input Power Supply
Single-phase
24VDC
Control Circuit 200~230VAC
+10%~-15% (50/60Hz) +10%~-15%
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Servo drive Model: ProNet- A5A 01A 02A 04A 08A 10A 15A 20A 30A 50A 10D 15D 20D 30D 50D
Applicable Servomotor Model: EMG- — — — — — 10A 15A 20A 30A 50A 10D 15D 20D 30D —
Configuration Base-mounted
Performance Voltage
Speed Rated voltage ±10%: 0% (at rated speed)
Regulation
Regulation
Temperature
25±25℃: ±0.1% or less (at rated speed)
Regulation
±10VDC at rated torque (Variable setting range:±0~10VDC)
Reference Voltage
Max. input voltage: ±12V
Analog
Torque Control Input Impedance About 10MΩ or above
Reference Input
Circuit Time
10μs
Constant
±10VDC at rated speed (Variable setting range:±0~10VDC)
Reference Voltage
Max. input voltage: ±12V
Analog Input
Input Impedance About 10MΩ or above
Reference
Circuit Time
10μs
Constant
Speed
Rotation Direction
Control With /P-CON signal
Speed Selection Selection
Speed Selection Speed 1 to 7
Soft
Function Start 0~10s (Can be set individually for acceleration and deceleration.)
Setting
Sign + pulse train;CCW + CW pulse train;
Type
90°phase difference 2-phase (phase A + phase B)
Form Non-insulated linde driver (about + 5V), open collector
Position Pulse ×1 multiplier: 4Mpps
Control Reference ×2 multiplier: 2Mpps
Frequency ×4 multiplier: 1Mpps
Open collector: 200Kpps
Frequency will begin to decline when the duty ratio error occurs..
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Servo drive Model: ProNet- A5A 01A 02A 04A 08A 10A 15A 20A 30A 50A 10D 15D 20D 30D 50D
Applicable Servomotor Model: EMG- — — — — — 10A 15A 20A 30A 50A 10D 15D 20D 30D —
Position
Reference Position Setting 16 postion nodes can be set.
Setting
Encoder Dividing Pulses Phase-A, phase-B, phase-C, line driver output
Output Number of dividing pulses: any
Number of
8 channels
channels
Sequence Input Signal allocations and positive/negative logic modifications:
Function Servo ON (/S-ON), P control (/P-CON), alarm reset (/ALM-RST), position error clear (/CLR), forward run prohibited (P-OT), reverse run prohibited (N-OT),
forward current limit (/P-CL), reverse current limit (/N-CL) and so on.
Number of
4 channels
Sequence channels
I/O Signals
Signal allocations and positive/negative logic modifications:
Output
Function Positioning completion (/COIN), speed coincidence (/V-CMP),servomotor rotation detection (/TGON), servo ready (/S-RDY),torque limit output (/CLT), brake
interlock output (/BK), encoder C pulse (/PGC) and Over travel (/OT).
Regenerative Functions 0.75kW~7.5kW: internal regenerative resistor; 11kW~22kW: external regenerative resistor
Protection Functions Overcurrent, overvoltage,low voltage, overload,regeneration error,overspeed,etc.
Utility Function Alarm trace back, JOG operation, load inertia detection, etc.
Display Function CHARGE (Red), POWER(Green), five 7-segment LEDS (Built-in panel operator)
RS-485 communication port,MODBUS protocol;CAN communication port,CANopen protocol;
Communication Functiion
EtherCAT communication module,CiA402 protocol
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ProNet-A5A/01A/02A/04A ProNet-A5A/01A/02A/04A-EC
160
10020
0M
10020
0M
20M4
5
5 150
160
ProNet-08A/10A ProNet-08A/10A-EC
13
96
186
Airflow
10320
3M
10320
3M
Airflow
40M5
72
84
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ProNet-10D/15A/15D/20A/20D ProNet-10D/15A/15D/20A/20D-EC
94.4 Naphslawh
Unit: Millimeter Airflow
25
96
注 意
危 险
Al nlt tlrch heatsfnk. May carse bron.
.0020
0M
.0020
0M
4.8
Cooling Fan Airflow
Golrna Teomfnai (75) 180
2-M4 Scoew
100
5.5
Airflow
5.5 89
100
ProNet-30A/30D/50A/50D ProNet-30A/30D/50A/50D-EC
4-M5
Unit: Millimeter Airflow
Mounting Hole Diagram Nameplate
6
270.5
258.5
.-02-
0M
270.5
.-02-
0M
Ground Terminal
14-M4 Screw
5.5
6 112 (75)
Ground Terminal 204.5
125 Airflow 2-M4 Screw
125
Cooling Fan
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Rated output
kW 0.05 0.1 0.2 0.4 0.75 1.0
power
Instantaneous
torque
Instantaneous
current
Maximum
r/min 5000 4500
speed
Rated power of
W 4 7.2 11.5
brake
Hold torque of
N*m 0.318 1.3 3.2
brake
Fully enclosed, self-cooling, IP65 (exclude the shaft extension if not equipped with an oil seal; exclude the
Protected mode
connector if not equipped with an waterproof plug)
<NOTE>: the values in parentheses indicate the value of the brake motor.
Motor model EMG- 10A□B□□ 10D□B□□ 15A□B□□ 15D□B□□ 20A□B□□ 20D□B□□ 30A□A□□ 30D□A□□ 50A□A□□ 50D□A□□
Rated output power kW 1.0 1.0 1.5 1.5 2.0 2.0 3.0 3.0 5.0 5.0
Rated torque N*m 4.78 4.78 7.16 7.16 9.55 9.55 14.3 14.3 23.9 23.9
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Motor model EMG- 10A□B□□ 10D□B□□ 15A□B□□ 15D□B□□ 20A□B□□ 20D□B□□ 30A□A□□ 30D□A□□ 50A□A□□ 50D□A□□
Instantaneous
N*m 14.3 14.3 21.5 21.5 28.7 28.7 43.0 43.0 71.6 71.6
maximum torque
Rated current Arms 5.8 3.0 8.2 4.3 11.3 5.7 18.0 8.8 28.0 15.0
Instantaneous
Arms 17.4 9.0 24.6 12.9 33.9 17.1 54.0 26.4 84.0 45.0
maximum current
Rotor inertia ×10-4kg*m2 13.2 (14.3) 18.4 (19.5) 23.5 (24.6) 41.3 (44.5) 65.7 (68.9)
Weight kg 7 (8.5) 8.9 (10.4) 10.8 (12.3) 16.63 (20.23) 24.3 (27.9)
Protected mode Fully enclosed, self-cooling, IP65 (exclude the shaft extension if not equipped with an oil seal)
<NOTE>: the values in parentheses indicate the value of the brake motor.
Motor model EML- 10A□B□□ 10D□B□□ 20A□A□□ 20D□A□□ 30A□A□□ 30D□A□□ 40A□A□□ 40D□A□□
Instantaneous
N*m 28.7 57.3 86.0 114.6
maximum torque
Rated current Arms 5.5 2.8 12.0 6.2 18.0 9.0 24.0 12.2
Instantaneous
Arms 16.5 8.4 36.0 18.6 54.0 27.0 72.0 36.6
maximum current
Rotor inertia ×10-4kg*m2 23.5 (24.6) 53.5 (56.7) 77.8 (81.0) 102.2 (105.4)
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Motor model EML- 10A□B□□ 10D□B□□ 20A□A□□ 20D□A□□ 30A□A□□ 30D□A□□ 40A□A□□ 40D□A□□
Protected mode Fully enclosed, self-cooling, IP65 (exclude the shaft extension if not equipped with an oil seal)
<NOTE>: the values in parentheses indicate the value of the brake motor.
EMJ dimensions
<NOTE>: the values in parentheses indicate the value of the brake motor.
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<NOTE>: the values in parentheses indicate the value of the brake motor.
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EMG dimensions
15□□B 225(267.5) 170(212.5) 102(125.2) 153.5(196) 117 60.5 55 4 12 130 145 110 9 22 M6×20L 40 5 8 7 4
<NOTE>: the values in parentheses indicate the value of the brake motor.
<NOTE>: the values in parentheses indicate the value of the brake motor.
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EML dimensions
10□□B 247(289.5) 192(234.5) 124(147.2) 175.5(218) 117 60.5 55 4 12 130 145 110 9 22 M6×20L 40 5 8 7 4
<NOTE>: the values in parentheses indicate the value of the brake motor.
30□□A 372(443) 293(364) 208 268(287) 140 79 79 3.2 18 180 200 114.3 13.5 35 M8×16L 55 6 10 8 5
<NOTE>: the values in parentheses indicate the value of the brake motor.
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Appendix A
Parameter
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Hex
Pn006.0: Bus mode
ProNet-□□□MG: ProNet-□□□MG:
Pn006.1: Reserved
0~0x2133 0x0020
Pn006 Pn006.2: Low-frequency vibration suppression — After restart
ProNet-□□□ ProNet-□□□
switch
EG-EC: 0~0x2134 EG-EC:0x0024
Pn006.3: Reference input filter for open
collector signal
Binary
Pn007.0: Wider the width of C pulse or not
Pn007 Pn007.1: Reserved — 0~0x1111 0 After restart
Pn007.2: Reserved
Pn007.3: Torque filter
Hex ProNet-□□□MG ProNet-□□□EG-EC
Hex
Pn010.0: Automatic identification function of
motor enable
Pn010 — 0~0x0001 0x0000 After restart
Pn010.1: Reserved
Pn010.2: Reserved
Pn010.3: Reserved
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capacity.
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Funtion selection switches Pn000~Pn010 Control mode, stop mode, and some functions selection
Parameters of servo gain Pn100~Pn149 Position gain, speed gain,rigidity,etc.
Position control related parameters Pn200~Pn205 PG divided ratio, electronic gear, etc.
Speed control related parameters Pn300~Pn322 Speed reference input, soft start, etc.
Torque control related parameters Pn400~Pn415 Torque limit, etc.
Parameters to control I/O port Pn500~Pn530 Allocation of I/O port function
Point-to-point control and homing control Pn600~Pn699 Internal point-to-point control and homing control related
related parameters parameters
Communication parameters Pn700~Pn701 Setting of communication parameters
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Pn203
Pn201 Electronic gear numerator 2 Pn201
Electronic gear numerator 1 PCON enabled Electronic gear numerator 1
PCON disabled PCON disabled
Reference pulse
t1 t2
t1,t2>1ms
Reference pulse
t1 t2
t1,t2>1ms
Pn203
Pn201 Electronic gear numerator 2 Pn201
Electronic gear numerator 1 PCON enabled Electronic gear numerator 1
PCON disabled PCON disabled
Reference pulse
t1 t2 t3 t4
t1,t2,t3,t4>1ms
Reference pulse
t1 t2
t1,t2>1ms
Pn002.1 Reserved
Pn002.2 Absolute encoder selection
[0] Use absolute encoder as an absolute encoder
[1] Use absolute encoder as an incremental encoder
Pn002.3 Reserved
Pn003.0 Reserved
Pn003.1 Reserved
Pn003.2 Low speed compensation
[0] Without low speed correction
[1] With low speed correction to avoid servomotor
creeping, but the degree of correction is
Pn003 Binary After restart ALL determined by the setting in Pn219.
Pn003.3 Overload enhancement
[0] Without overload enhancement function
[1] With overload enhancement function, which can
enhance the overload capacity when servomotor
exceeds the 2 times rated overload. It is used in
frequent power ON/OFF occasions.
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[1] KTY84
Pn009.3 Reserved
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Speed reference
Pn111
Pn500
Error counter
Pn111
Pn500
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Pn510.1 → CN1_40
Pn510.2 → CN1_41
Pn510.3 → CN1_42
In the case of ProNet-□□□MG, terminal PRI is CN1_14< CN1_15
CN1_17< CN1_39< CN1_40< CN1_41< CN1_42
In the case of ProNet-□□□EG-EC, terminal PRI is CN1_15< CN1
CN1_17< CN1_18< CN1_19
Corresponding signal of each data is shown as following:
0: S-ON
1: P-CON
2: P-OT
3: N-OT
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Pn512.2CN1_16 Pn512.2CN1_17
Pn512.3CN1_18
Pn512.3CN1_17
Pn513.0CN1_19
Bus control input Pn513.0CN1_39
Pn513 Immediately P, S, T
node low-bit enabled Pn513.1CN1_40
Pn513.2CN1_41
Pn513.3CN1_42
It is used to set input port filter time. The signal will be
Pn514 Input port filter Immediately P, S, T
lagged if the parameter setting is too high.Unit:0.2ms
It is used to set alarm port filter time, The signal will be
Pn515 Alarm port filter Immediately P, S, T
lagged if the parameter setting is too high.Unit:0.2ms
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Pn517.2CN1_41 inversion
Pn517.3CN1_42 inversion
Pn518 Dynamic brake time Immediately P, S, T Motor dynamic brake time Unit: ms
Serial encoder error In the range of this parameter, there will be no
Pn519 Immediately P, S, T
time warning of serial encoder error Unit: 0.1ms
Position complete
Pn520 Immediately P, S, T This parameter set position complete time Unit: 0.1ms
time
Pn521.0 If a regenerative resistor if connected
externally
0: connect externally regenerative resistor between B1
and B2
1: Dose not connect externally regenerative resistor,
Pn521 Binary After restart P,S,T relay on internal capacitance.
(This parameter is in effect only on ProNet-02/04/
ProNet-E-02/04)
Pn521.1 Reserved for manufacturer
Pn521.2 Reserved for manufacturer
Pn521.3 Reserved for manufacturer
Pn522 Reserved — — —
Pn523 Reserved — — —
Pn524 Reserved — — —
When load percentage is larger than overload alarm
threshold, A04 will occur soon.
Overload alarm
Pn525 Immediately P, S, T Pn525 is recommended to set below 120, otherwise
threshold
the servo drive and motor will be damaged.
Unit:%
Temperature When servomotor winding temperature exceeds
Pn526 threshold of motor Immediately P, S, T Pn526 setting, A19 will occur. Unit: ℃
overheat alarm (Only enabled in ProNet–75/1A/1E/2B))
[0]: Do not inverse signal.
[1]: Inverse signal
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Pn708 32 bit electronic gear After restart ALL frequency doubling or frequency division to the
Pn709 32 bit 2nd electronic After restart ALL Numerator(Pn 705 * 10000 + Pn 706 or Pn 709 * 10000 + Pn 710)
Deno min ator(Pn 707 * 10000 + Pn 708)
gear numerator (H)
Pn710 32 bit 2nd electronic After restart ALL
gear numerator (L)
Pn840.0 Encoder model selection
[0]-[8] Reserved for manufacturer
Pn840.1 Motor designing sequence
[0]-[1] Reserved for manufacturer
Pn840.2 Servo drive model selection
[E] 0.05kW servo drive
[F] 0.1kW servo drive
[0] 0.2kW servo drive
[1] 0.4kW servo drive
Pn840 Hex After restart ALL [2] 0.75kW servo drive
[3] 1.0 kW servo drive
[4] 1.5kW servo drive
[5] 2.0kW servo drive
[6] 3.0kW servo drive
[7] 5.0kW servo drive
[8] Reserved
[9] Reserved
[A] Reserved
[B] Reserved
Pn840.3 Reserved (For factory using)
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Appendix B
Alarm Display
Alarm Alarm
Alarm Name Meaning
Display Output
A.06 ╳ Position error pulse overflow Position error pulse exceeded parameter (Pn504).
A.20 ╳ Power line phase shortage One phase does not bring into main circuit power supply.
A.21 ╳ Instantaneous power off alarm An power off for more than one period is occurred in AC.
A.23 ╳ Brake overcurrent alarm Bleeder resistor is too small, or bleeder module is faulty.
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Alarm Alarm
Alarm Name Meaning
Display Output
Mechanical stuck or motor power line U phase sequence is
A.25 ╳ Motor power line U over current
wrong.
Mechanical stuck or motor power line V phase sequence is
A.26 ╳ Motor power line V over current
wrong.
Mechanical stuck or motor power line W phase sequence
A.27 ╳ Motor power line V over current
is wrong.
Nikon encoder temperatur is too
A.28 ╳ Nikon Encode internal Temperature (unit: ℃)
high
A.47 ╳ Battery voltage below 2.5V Absolute encoder multiturn information is lost.
The position of the encoder was Not connect the battery, the battery voltage is low, or the
A.49 ╳
changed. encoder had been damaged.
Serial encoder communication Encoder disconnected; encoder signal disturbed; encoder
A.50 ╳
overtime error or encoder decoding circuit error.
Absolute encoder multiturn information may be faulty.
Error reasons:
1.The battery is not connected or the battery voltage is
Absolute encoder overspeed alarm
A.51 ╳ insufficient.
detected
2. The power supply to servo drive is not turned ON when
the battery voltage is normal, or the servomotor running
acceleration is too high due to external reason.
Absolute state of serial encoder
A.52 ╳ Encoder or the encoder decoding circuit is faulty.
error
A.53 ╳ Serial encoder calcaution error Encoder or the encoder decoding circuit is faulty.
Parity bit or end bit in serial encoder Encoder signal is disturbed or the encoder decoding circuit
A.54 ╳
control domain error is faulty.
Serial encoder communication data Encoder signal is disturbed or the encoder decoding circuit
A.55 ╳
checking error is faulty.
End bit in serial encoder control Encoder signal is disturbed or the encoder decoding circuit
A.56 ╳
domain error is faulty.
A.58 ╳ Serial encoder data empty The EEPROM data of serial encoder is empty.
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Alarm Alarm
Alarm Name Meaning
Display Output
A.59 ╳ Serial encoder data format error The EEPROM data format of serial encoder is incorrect.
Interpolation given position was The interpolation given speed is greater than maximum
A.65 ╳
overflowed motor speed, and location of the cumulative is overflowed.
CAN communication is faulty because of abnormal
A.66 ╳ CAN communication abnormal
communication connection or disturbance.
A.67 ╳ Receiving heartbeat timeout The master station sends heartbeat time timeout.
A.71 ╳ Internal error of ESC chip An error has occurred inside the communication chip.
A.81 ╳ Power line was disconnected The input signals U, V or W of motor was disconnected.
A.82 ╳ Torque output alarm The torque output of the motor exceeds the set value.
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