Job No :

Inspection and Test Plan Project :

Client :
Equipment Title : AIR RECEIVER
Tag No. :
Inspection Involvement
Quality Control Controlling Spec./ Acceptance Verifying
Ref Activity / Description AEI QC AI ASME
Activity Required Standard Proc. Criteria Documents
SIGN SIGN SIGN
I  Project Kick Off Meeting
1 Inspection and Test Plan TP is made to guideline the inspection activities AEI-QM-01 Sec. 6 ASME VIII Div 1 -2015 Approved document from client. H
such as NDE, testing, painting inspection etc “Process and Inspection Control” Signed off ITP.
AEI-WI 01
"Inspection and Test Plan"

2 Fab Drawings, Fab Tolerance Drawings shall be prepared in accordance with AEI-QM-01 Sec. 3 ASME VIII Div 1 2015 Approved document from client. H
the Code and Client's requirements “Drawing, Design and Specification Client's Data Sheet.
and Design Calculation Control” Signed off ITP.

3 Welding Procedures/PQRs Check WPS/ PQR against corresponding joint AEI-QM-01 Sec. 8 ASME VIII Div 1 2015 Approved document from client. H
configuration. Confirm approval given “Welding Control” ASME IX 2015
and Weld Map AEI-WI 02 Signed off ITP.
"Welding Procedure"

4 Welder/ Welding Operator Check welder qualification for validity and AEI-QM-01 Sec. 8 ASME VIII Div 1 2015 ASME IX Welder and Welding Operator H
range qualified. “Welding Control” 2015 Records/ Certificates.
Signed off ITP.

5 NDE Map & NDE Procedures Check the Codes and Client’s spec for AEI-QM-01 Sec. 6 ASME VIII Div 1 2015 ASME V Approved document from client. H
inspection requirements. “Process and Inspection Control” 2015
Assign QC inspection extent incld NDT extents AEI-WI 01 Signed off ITP.
"Inspection and Test Plan"

6 NDE Operators Qualifications Check the Codes and Client’s spec for NDT AEI-QM-01 Sec. 9 ASME VIII Div 1 2015 ASME V Signed off ITP H
Technician qualifications “Nondestructive Examination” 2015
AEI-WI 04 SNT-TC-1A
NDE Personnel Register & Certificates

7 Hydrostatic Test Procedure Check the Codes and Client’s spec for test AEI-QM-01 Sec. 6 ASME VIII Div 1 2015 Signed off ITP H
requirements “Process and Inspection Control”
AEI-WI 07
Hydrostatic Testing Procedure

8 Painting procedure Check th standard and Client’s spec for test QM-01 Sec. 6 SSPC Signed off ITP H
requirements “Process and Inspection Control”
AEI-WI 09
Surface Preparation and Painting Procedure

II Material Receiving Material certificates shall confirm to EN-10204 AEI-QM-01 Sec. 4 ASME VIII Div 1 2010 Ed 2011 Add Material Verification Records H
3.1 for pressure parts "Material Control" ASME Sec II 2010 Ed 2011 Add Material Certificates.
Purchase Order
AEI-WI 06
Material Receiving and Traceability
Procedure

686031500.xlsx Page 2 of 7 Form No. 100 Rev. 0

 Job No :

Inspection and Test Plan Project :

Client :
Equipment Title : AIR RECEIVER
Tag No. :
Inspection Involvement
Quality Control Controlling Spec./ Acceptance Verifying
Ref Activity / Description AEI QC AI ASME
Activity Required Standard Proc. Criteria Documents
SIGN SIGN SIGN
III Fabricated Dished Heads Marking and Cutting, Verify Material before AEI-QM-01 Sec. 4 ASME VIII Div 1 2010 Ed 2011 Add Signed off ITP H
marking, Transfer material identification, "Material Control" Head Dimension Report
(Marking & Cutting) IF Visual and dimensional check AEI-WI 06 UG-80, 81
ANY Material Receiving and Traceability AFC Drawing
Procedure

IV Material Preparation/ Check bevel preparations are as per detail AEI-QM-01 Sec. 6 ASME VIII Div 1 2010 Ed 2011 Add Material Traceability Record H
drawing. “Process and Inspection Control” AFC Drawing Approved drawing.
Prefabrication Visual check for edge lamination. Signed off ITP.
Check heat numbers are properly
transferred priors to cut plates and pipes.

V Shell Fabrication (Marking Verify Material before marking, Transfer AEI-QM-01 Sec. 6 ASME VIII Div 1 2015 Signed off ITP H
material identification, Visual and dimensional “Process and Inspection Control” AFC Drawing
and Cutting) check

VI Shell Fabrication (Rolling) Visual and Dimensional Check after rolling, AEI-QM-01 Sec. 6 ASME VIII Div 1 2015 Dimensional Report H
including thickness check. Check of Lamination “Process and Inspection Control” Signed off ITP
IF ANY after forming/rolling

VII Fit-up
1 Fit-up Shell LS-1 Check weld preparation. AEI- QM-01 Sec. 6 ASME VIII Div 1 2015 Welding Traceability Records. H
Check dimension. “Process and Inspection Control” UW-33 Signed off
Check alignment. AEI-QM-01 AFC Drawing ITP
2 Fit-up Shell CS-1 Check cleanliness of weld preparation. Sec. 8 “Welding
H
Check internal prior to closing head Check Control”
3 Fit-up Shell CS-2 nozzle marking prior to opening. Check weld AEI-WI 041 H
preparation, dimension, alignment and "Welding Procedure"
4 Fit-up Nozzles to Flanges cleanliness of weld preparation AEI-WI 012 Refer to attached “Weld Joints Inspection Records” (Page 6 of 7)
Check weld preparation. “Dimensional and Visual Inspection
5 Fit-up Nozzles to Shell/Dished Check dimension, check Procedure” Refer to attached “Weld Joints Inspection Records” (Page 7 of 7)
cleanliness of weld preparation
Heads Verify weir height - control dimension
Nozle shall be jig set
6 Fit-up of Nozzle Repads (N8 H
and N9)

7 Fit-up of non-pressured parts H

to pressure parts

8 Fit-up of non-pressured parts H

to non-pressured parts

686031500.xlsx Page 3 of 7 Form No. 100 Rev. 0

 cleanliness of weld preparation
Check weld preparation.
Check dimension, check
cleanliness of weld preparation
Verify weir height - control dimension
Nozle shall be jig set
Job No :

Inspection and Test Plan Project :

Client :
Equipment Title : AIR RECEIVER
Tag No. :
Inspection Involvement
Quality Control Controlling Spec./ Acceptance Verifying
Ref Activity / Description AEI QC AI ASME
Activity Required Standard Proc. Criteria Documents
SIGN SIGN SIGN
9 Fit-up Saddles, Lugs, Supports H
& other Ext. Attachments

VIII Welding
1 Welding Shell LS-1 Check electrode storage and drying. Checks AEI-WI 03 ASME VIII Div 1 2015 Welding Traceability Records H
preheat temperature before welding “Welding Consumable Control” ASME IX 2015 Signed off ITP
AEI-QM-01 Sec. 8 AFC Drawing
2 Welding Shell CS-1 Check items are welded to specified “Welding Control”
H
WPS. AEI-
3 Welding Shell CS-2 Verify weir height - control dimension WI 012 H
Nozle shall be jig set “Dimensional and Visual Inspection
4 Welding Nozzles to Flanges Procedure" Refer to attached “Weld Joints Inspection Records” (Page 6 of 7)
AEI-WI 041
"Welding Procedures"
5 Welding Nozzles to Shell/Dished Refer to attached “Weld Joints Inspection Records” (Page 7 of 7)
Heads
6 Welding of Nozzle Repads H
(N8 and N9)

7 Welding of non-pressured H
parts to pressure parts

8 Welding of non-pressured H
parts to non-pressured parts

9 Welding of Saddles, Lugs, H

Supports & other Ext.
Attachments

7 Visual Inspection after all Check items are welded to specified WPS. AFC Drawing ASME VIII Div 1 2015 Signed off ITP H
UW-35
welding joints complete
welded

IX Welding Repair Check Location and marking of repair on the AEI-WI 041 ASME VIII Div 1 2015 Signed off ITP H
weld. Check " Welding Procedures" ASME IX 2010 Ed 2011 Add Weld Repair Control Sheet
Prehet requirements NDE Report

686031500.xlsx Page 4 of 7 Form No. 100 Rev. 0

 Job No :

Inspection and Test Plan Project :

Client :
Equipment Title : AIR RECEIVER
Tag No. :
Inspection Involvement
Quality Control Controlling Spec./ Acceptance Verifying
Ref Activity / Description AEI QC AI ASME
Activity Required Standard Proc. Criteria Documents
SIGN SIGN SIGN
X Removal of Temporary Check the removal of temporary welds AEI-WI 004 ASME VIII Div 1 2015 Signed off ITP H
procedure “Weld Repair and Material Restoration ASME IX 2015 NDE Report
Welds Procedure”

XI Non Destructive NDE to be done after visual Inspection done by AEI-WI 036 ASME VIII Div 1 2015 NDE Report H
QC “RT Procedures” SNT-TC-1A RT Film shall be used Fine Grain
Examination ASME V 2015 (AGFA D7 or equivalent) up to 2”
weld thickness”

1. RT-4 (Spot)
XII Final Inspection
1 Visual Inspection (Internal, Check all NDT, welding visual check and AEIQM-01 Sec. 6 ASME VIII Div 1 2010 Ed 2011 Add Signed off ITP. Dimensional H
dimensional are accepted prior to hydrotest. “Examination & Inspection Program” AFC Drawing Reports. Welding Traceability
before closing head) Sharp edges AEI-QM-01 Sec. 8 Record, Thickness Measurement
grind smooth. Verify “Welding Control” Report.
nozzle inside edges shall be chamfered or AEI-WI 012
2 Visual Inspection (External) rounded. “Dimensional and Visual Inspection” H

3 Dimensional Check H

XIII Repad Test (Pneumatic Test Repads Leak Tested for 50 psig using soap. AEI-WI 007 ASME VIII Div 1 2015 Repads Test Report Equipment H
"Project Approved Hydrostatic Test Calibration Certificates
for Hole Pad) IF ANY Procedure”
AEI-QM-01 Sec.11
"Calibration of Measuring and Test
Equipment"

XIV Hydrostatic Test Check calibration still valid and range of Press AEI-WI 007 ASME VIII Div 1 2015 Hydrostatic Test Report & Chart H
Gages & Recorder. Check no “Project Approved Hydrostatic Test
leakage or deformation. Procedure” AEI- QM-01 Sec.11
"Calibration of Measuring and
Test Equipment"

XVI Surface Preparation and Check of Painting material to be used, Check of AEI-WI 009 SSPC Blasting and Painting Report H
ambient condition, Check of area/surface before "Project Approved Surface Preparation and Signed off ITP
Painting painting, Visual and dry film thickness check Painting Procedure"
after painting

XV Name Plate Check nameplate for accuracy prior to AEI-QM-01 Sec. 12 Detail Drawings Name plate photocopy or rubbing. H
stamping. “Records Retention” Project Approved Name Plate
Verify Name Plate has been attached to proper Drawing
vessel

686031500.xlsx Page 5 of 7 Form No. 100 Rev. 0

 Job No :

Inspection and Test Plan Project :

Client :
Equipment Title : AIR RECEIVER
Tag No. :
Inspection Involvement
Quality Control Controlling Spec./ Acceptance Verifying
Ref Activity / Description AEI QC AI ASME
Activity Required Standard Proc. Criteria Documents
SIGN SIGN SIGN
XVI Manufacturing Data Report/ Documentation to be checked for completeness AEI-QM-01 Sec. 12 MDR Books H
and clarity. “Records Retention” Signed off ITP
Book AEI-WI 043
"Approved MDR Index & Table of
Contents

XVII Final Inspection Release Final Dimension to be done before issuing AEI-QM-01 Sec. 12 Purchase Order Inspection Release Notes signed H
Inspection Release Certificate. “Records Retention” by Profab, Third Party (if any)
Certificate and Client

XVIII Delivery/Packing and All flanged surfaces shall be protected with rust Packing List Signed off ITP H
preventive grease and closed with plywood
Shipment wired to flanges

LEGEND:
R: Record Review W : Witness H : Hold Point
Client, AI or 3rd party shall review inspection record. Client, AI or 3rd party witness inspection (requires notification). Client, AI or 3rd party requires notification of the inspection/ test timing
However inspection and test is performed as scheduled. And even and inspection/ test shall be carried out with client or AI/ 3rd party in
if the client, AI or 3rd party are not present. attendance.
SW : Spot Witness NOTE:
Profab not required notifying client, AI or 3rd party the timing of inspection/ test. “H” In Profab column is intended for Profab QC Dept.
Spot witness may be performed during witness inspection or when deemed
necessary.

686031500.xlsx Page 6 of 7 Form No. 100 Rev. 0