JETSTREAM ‘Senits 3200 MAINTENANCE MANUAL CHAPTER 54 TABLE OF CONTENTS SUBJECT CH/SE/SU PAGE — EFFECTIVITY EXTERNAL FINISH 51-00-20 ALL DESCRIPTION AND OPERATION 1 General 1 VISUAL INSPECTIONS - GENERAL 51-11-00 ALL INSPECTION CHECK 601 Visual Inspection 601 CONTROL SURFACE ELECTRICAL BONDING 51-27-00 ALL ADJUSTMENT/TEST 501 Bonding Test of Aileron to 501 Structure Bonding Test of Rudder to Structure 502 Bonding Test of Elevator to 504 Structure CORROSION ~ PROTECTIVE TREATMENTS 51-30-00 ALL APPROVED REPAIRS 801 Apply corrosion protection to the 801 seat rails and other structural surfaces below floor Level where corrosion could cause damage 51-CONTENTS Page 1 Apr 15/08Page left intentionally blankJETSTREAM ‘Senits 3200 MAINTENANCE MANUAL CHAPTER 514 LIST OF EFFECTIVE PAGES CHAPTER/SECTION/SUBJECT PAGE DATE CONTENTS 1 Apr 15/08 51-00-20 1 Oct 30/98 51-11-00 601 oct 30/98 602 Oct 30/98 603 Oct 30/98 604 oct 30/98 605 oct 30/98 51-27-00 501 Dec 15/99 502 Dec 15/99 503 Dec 15/99 504 Dec 15/99 505 Dec 15/99 51-30-00 801 Oct 15/07 802 Apr 15/07 803 Apr 15/07 804 Apr 15/07 805 Apr 15/07 806 Apr 15/07 807 Apr 15/07 808 Apr 15/07 809 Apr 15/07 810 Apr 15/07 51-LEP Page 1 Apr 15/08Page left intentionally blankSexies 3200 MAINTENANCE MANUAL #* For Aircraft ALL+* EXTERNAL FINISH DESCRIPTION AND OPERATION 1, General External markings as well as information concerning external finish and paints used are shown in Chapter 11-00-00. 51-00-20 Page 1 Oct 30/98Page left intentionally blankSexies 3200 MAINTENANCE MANUAL #* For Aircraft ALL+* VISUAL INSPECTIONS - GENERAL INSPECTION CHECK 1, Visual Inspection A. General The following procedure lists types of damage(s) to look for when doing a visual inspection. For damage classification and assessment, refer to STRUCTURAL REPAIR MANUAL Chapters 51-00-00 and 54-10-11. 5 Inspection (1) Visually inspect aircraft metallic structures. (a) Visually inspect aircraft metallic structures for the following: 1 Corrosion Cracks Dents Scratches, nicks or gouges Scores or holes Signs of wear or erosion Distortion Loose or defective fasteners Damage to surface protection or finish Pitot and ctatic holes for blockage. JQ be te IN to te te tos Static plates for paint. 51-11-00 Page 601 Oct 50/98JETSTREAM ‘Senies 3200 MAINTENANCE MANUAL (2) Visually inspect aircraft non-metallic structures. (a) Visually inspect aircraft non-metallic structures for the following: Corrosion Dents or crushed cores Delaminations Debonding of cores Scratches, nicks or gouges Holes Damage to surface protection or finish. (3) Visually inspect aircraft controls. (a) Visually inspect aircraft controls for the following: Cables - kinks - signs ot wear corrosion loose strands (birdcaging) broken strands correct safety of turnbuckles correct routeing correct tension. Seized bearings Signs of axial movement in bearings 2 3 4 Signs of radial movement in bearings No loose parts No unwanted material Security of attachments Correct wirelocking of components 51-11-00 Page 602 Oct 50/98Sexies 3200 MAINTENANCE MANUAL 9 Signs of wear on cable drums and quadrants 10 Range and freedom of movement (4) Visually inspect aircraft electrical components fad Visually inspect aircraft electrical components for the following: a 2 3 - Corrosion Loose connections Burning or pitting caused by arcing Electrolyte spillage (if applicable) Damage to wires and connectors Correct bonding Bonding cables not damaged or tensioned Signs of overheating Security of attachments |g be te iN te Correct component installation on the bus bar 1 Cleanliness. (5) Visually inspect fuel, oil and hydraulic components. (a) Visually inspect fuel, oil and hydraulic components for the following: 1 Corrosion Leaks Cracks Loose pipeline connections Lockwire of pipeline connections Correct routeing of pipelines 3 i & 51-11-00 Page 603 Oct 50/98JETSTREAM ‘Senies 3200 MAINTENANCE MANUAL Chafing of pipelines Security of attachments Overheating of components or pipelines 10 Cleanliness (6) Visually inspect aircraft rubberized components (a) Visually inspect aircraft rubberized components for the following: Cuts, tears, splits or gouges Cracks or holes Deterioration Hardening Bulges or blisters Wear or erosion Contamination, (7) Visually inspect aircraft furnishings. (a) Visually inspect aircraft furnishings for the following: 1 2 3 4 Cuts, tears, scratches or cracks Deterioration Contamination Fraying of stitching 5 Damage to decorative covering (sidewal panelling) 6 Distortion or buckling (sidewall panelling) 8 Damage to placards. 51-11-00 Page 604 Oct 50/98Sexies 3200 MAINTENANCE MANUAL (8) Visually inspect aircraft windows. (a) Visually inspect aircraft windows for the following: Scratches or chips Cracks or holes Delamination Crazing or etching Bubbling Discoloration IN Lo le te fai to Glass shear. 51-11-00 Page 605 Oct 50/98Page left intentionally blankSexies 3200 MAINTENANCE MANUAL #* For Aircraft ALL+* CONTROL SURFACE ELECTRICAL BONDING ADJUSTMENT/TEST 1, Bonding Test of Aileron to Structure A. References Table No. 501 REFERENCE ITEM 24-00-00 Page Block 201 Electrical Power - General B. Access None €. Tools and Equipment Table No. 502 REFERENCE ITEM 5A/2126 Bonding Tester (low voltage ohneter) None Warning notice : DO NOT OPERATE THE FLIGHT CONTROLS None Warning notice : DO NOT CONNECT AN ELECTRICAL POWER SUPPLY D. Consumable Materials None E. Expendable Parts None 51-27-00 Page 501 te cea aeF. Proc ay (2) ial JETSTREAM ‘Senies 3200 MAINTENANCE MANUAL. edure De-energize aircraft de bus-bars (Ref. Chapter 24-00-00). Display warning notices. (a) Display warning notice in flight compartment: DO NOT CONNECT AN ELECTRICAL POWER SUPPLY (b) Display warning notice in flight compartment: Dd NOT OPERATE THE FLIGHT CONTROLS. Using a bonding tester (low voltage ohmeter) , measure resistance from metalized surface of left (right) aileron to nearest main structure. NOTE : Resistance must be less than 50 milliohms. «ay (3) Make sure work area is clean and clear of tools and miscellaneous items of equipment. Remove warning notices. 2. Bonding Test of Rudder to Structure References Table No. 503 REFERENCE ITER 24-00-00 Page Block 201 Electrical Power - General + Access None 51-27-00 Page 502 Dec 15/99Sexies 3200 MAINTENANCE MANUAL €. Tools and Equipment Table No. 504 REFERENCE ITEM SA/2126 Bonding Tester (low voltage ohneter) None Warning notice : DO NOT CONNECT AN ELECTRICAL POWER SUPPLY None Warning notice : DO NOT OPERATE THE FLIGHT CONTROLS D. Consumable Materials None E. Expendable Parts None F. Procedure (1) De-energize aircraft de bus-bars (Ref. Chapter 3) (4) (5) 24-00-00). Display warning notices. (a) play warning notice in flight compartment: DO NOT CONNECT AN ELECTRICAL POWER SUPPLY. (b) Display warning notice in flight compartment: DO NOT OPERATE THE FLIGHT CONTROLS. Using a bonding tester (low voltage ohmeter) , measure resistance from metalized surface of rudder to nearest main structure. NOTE : Resistance must be less than 50 milliohms. Make sure work area is clean and clear of tools and miscellaneous items of equipment. Remove warning notices. 51-27-00 Page 503 te cea aeJETSTREAM ‘Senies 3200 MAINTENANCE MANUAL 3. Bonding Test of Elevator to Structure A. References Table No. 505 REFERENCE ITEM 24-00-00 Page Block 201 Electrical Power - General B. Access None €. Tools and Equipment Table No. 506 REFERENCE ITER SAL2126 Bonding Tester (low voltage ohmeter) None Warning notice : DO NOT CONNECT AN ELECTRICAL POWER SUPPLY None Warning notice : DO NOT OPERATE THE FLIGHT CONTROLS D. Consumable Materials None E. Expendable Parts None Procedure (1) De-energize aircraft de bus-bars (Ref. Chapter 24-00-00). 51-27-00 Page 504 Dec 15/99Sexies 3200 MAINTENANCE MANUAL (2) Display warning notices. (a) Display warning notice in flight compartment: DO NOT CONNECT AN ELECTRICAL POWER SUPPLY. (b) Display warning notice in flight compartment: DO NOT OPERATE THE FLIGHT CONTROLS (3) Using a bonding tester (Low voltage ohmeter) , measure resistance from metalized surface of left (right) elevator to nearest main structure. NOTE : Resistance must be less than 50 milliohms. (4) Make sure work area is clean and clear of tools and miscellaneous items of equipment. (5) Remove warning notices. 51-27-00 Page 505 te cea aePage left intentionally blankSexies 3200 MAINTENANCE MANUAL #* For Aircraft ALL+* CORROSION - PROTECTIVE TREATMENTS APPROVED REPAIRS Apply corrosion protection to the seat rails and other ructural surfaces below floor level where corrosion could cause damage (Ref. Figure 801) and (Ref. Figure 802 A. Special tools and equipment Table No. 801 ITEN DESIGNATION u6981108-01 Dispensing gun PLO30715-11 Dual plunger (supplied wit dispensing gun) None Warning notices HT3935FR-7 Hi-Tak tape PR1422B-1/2 Sealant (PR1422B-1/2 HT3326-5FR Self-Levelling green sealant 162010 Thixotlex gray sealant None Isopropyl alcohol solvent 1200 Alocrom conversion coating AVIS Corrosion preventive compound cavi5) B. References Table No. 802 REFERENCES DESCRIPTION 00, page block 204 L pever - ral 25-20-05, page block 0201 Remove/install passenger seats 51-30-00 Page 801 Oct 15/07JETSTREAM ‘Senies 3200 MAINTENANCE MANUAL REFERENCES DESCRIPTION 25-20-20, page block 0201 c. Remove/install floor covering Procedure (Ret. Figure 801) NOTE : Before you start, make sure that all items to which —— corrosion protection is to be applied have been inspected. Refer to applicable procedures and mak sure that any defective items have been fully corrected. (1) Job set-up (a) De-energize the aircraft de bus-bars (Ref. Chapter 24-00-00, paye block 201 ). (b) Put a warning sign in the flight compartment to tell persons: - DO NOT CONNECT ELECTRICAL POWER (c) Put warning signs at the entrances to the aircraft to tell persons: = FLOORBOARDS HAVE BEEN REMOVED (d) Remove the passenger seats (Ret. 25-20-05, page block 0201 ). (e) Remove the floor covering, as applicable, for access (Ref. 25-20020, page block 0201 J. (f) Remove the buffet/galley/refreshment unit. (g) Remove the toilet assembly. (h) Remove the floor panels, as applicable, for access. (i) Remove the floor covering, as applicable, for access. (2) Examine the seat rails 51-30-00 Page 802 Apr 15/07Sexies 3200 MAINTENANCE MANUAL (b) Apply Alocrom conversion coating and epoxy primer to any bare metal. (c) Remove any damaged finish paint. Apply epoxy primer followed by finish paint. (3) Clean all surfaces to which the Corrosion preventive compound (AV15) is to be applied with isopropyl alcohol solvent . (4) Apply Corrosion preventive compound (AV15) NOTE : Refer to the instructions supplied by th —— manufacturer of the Corrosion preventive compound CAV15) (a) Apply masking to all areas on which Corrosion preventive compound (AV15) would cause damage, such as: - bearings (sealed and unsealed) = control cables - pulleys, etc. (b) Use a brush or spray to apply a thin continuous layer of Corrosion preventive compound (AV15) . Apply to all the surfaces of the seat rails. Also apply it to all the structural surfaces where corrosion could cause damage, such as: = the floor beams and support structure for the floor panels - the fuselage frames below floor Level = the fuselage skin between the frames below floor Level - the door closing members - the galley attachment feet - the toilet attachments. (c) Allow to dry for a minimum of 1 hour. (d) Visually inspect the layer of Corrosion preventive compound (AV15) . It should b: = continuous - of constant thickness 51-30-00 Page 803 Apr 15/07JETSTREAM ‘Senies 3200 MAINTENANCE MANUAL - smooth = free from runs and pin holes. NOTE : It is not necessary to completely remove and —— re-apply the Corrosion preventive compound (AV15) at regular intervals. Dirt and other foreign matter can be removed with a cloth. Make the cloth moist with cold water. Any damage should be locally repaired with minimum increase to the thickness of the original layer of corrosion preventive compound. (5) Apply the sealant (PR1422B-1/2) to the joint between the floor support angles and the floor support flange of the frame. Allow the sealant to dry until it is not tacky. (6) Apply the Hi-Tak tape = to the seat rail flanges - to the top faces of the floor support structure to the door closing members. CAUTION - DO NOT LEAN ON THE TAPE WHEN YOU APPLY IT. MAKE SURE THAT YOU DO NOT DISTURB THE TAPE WHEN YOU INSTALL THE FLOOR PANELS. NOTE : The release film on the other side stays on the tape so that the floor panel can be removed easily. (a) Install the tacky side to the structure and slowly go forward. Do not cause air bubbles. (b) Make sure that the tape has 2 good bond with the structure. (c) Use a punch to make a hole in the tape at the attachment holes for the floor panels. NOTE : The holes should allow the tape to stay —— undamaged while the attachment fasteners are installed. 51-30-00 Page 804 Apr 15/07o2) (8) ae Sexies 3200 MAINTENANCE MANUAL (d) Use a sharp knife to cut off the unwanted tape Make sure that you do not damage the structure. NOTE : When you apply the tape to the surface, do —— not trim back the overhang but fold it under the surface. NOTE : Make sure that the tape extends fully across ——" the width of the surface. NOTE : If a number of Lengths of the tape connect, —— "the ends of the tapes should be touched together as near as possible. Clean the floor panels. Make sure all sealants and adhesives are removed. NOTE : If the floor panels are soft, refer to the applicable repair procedures. Install the floor panels removed for access. NOTE : When you install the floor panels, use the cate self-levelling green sealant to wet assemble the floor panel fasteners. In the passenger cabin, apply the self-levelling green sealant : = to the joints between the seat rails and the floor panels - to the joints between the floor panels - to the joints between the edges of the floor panels and the internal trim panels. (a) To apply the self-leveling green sealant + 1 Hold the dispensing gun with the mixing straw — vertical. Slowly pull the trigger of the dispensing gun until the mixing straw is full. 2 To fill the mixing element, hold the mixing straw vertical over a container. Slowly release the sealant until you cannot sce air bubbles in the mixing straw. 3 Apply the sealant quickly because it is designed to gel in less than ? minutes. A new 51-30-00 Page 805 Apr 15/07JETSTREAM ‘Senies 3200 MAINTENANCE MANUAL mixing straw must be installed if the dispensing gun is left unused for any longer than 2 minutes. Discard the syringe if it has been removed from the original package for more than 24 hours. (b) To clean or re-use the syringe: 1 To release the plunger, push the trigger — release tab at the back of the gun and hold it jn place. Pull the plunger ac far back as possible. Release the trigger release tab. 2 Lift the syringe retainer to the unlocked position. Slide the syringe out of the dispensing gun. To discard the syringe refer to standard practice procedures. If the syringe is lo be re-used, leave the mixing straw in place to prevent moisture being absorbed. 4 To re-use the syringe, rotate the mixing straw a quarter turn counter-clockwise. Refer to standard practice procedures and remove and discard the mixing straw. 5 Use a clean cloth to remove any sealant from the dispensing gun. Make the cloth moist with an approved solvent. (10)In the baggage bay, apply the Thixoflex gray sealant : = to the joints between the floor panels - to the joints between the edges of the floor panels and the internal trim panels. NOTE : The procedures to apply and clean are the same —— "for both self-levelling green sealant and Thixoflex gray sealant . C11) FALL the seat rail track with sealant (Ref. Figure 801). (a) Install the passenger seats (Ref. 25-20-05, page block 0201 ) (b) It may be necessary to dam the ends of the seat 51-30-00 Page 806 Apr 15/07Sexies 3200 MAINTENANCE MANUAL rail track with a suitable material to stop the flow of sealant. (c) Apply the self-levelling green sealant to the seat rail track between the seat track holes. (d) Install the seat track fillers before the sealant starts to get hard. Remove any unwanted sealant with a cloth NOTE : Allow the sealant to cure fully. Refer to ——" the instructions supplied by the manufacturer for sealant curing Limes (12) Close up (a) Apply the self-levelling green sealant to the mating surfaces of the attachments of the buffet/ galley/retreshment unit. Install the buttet/galley/ refreshment unit attachments. NOTE : Allow the sealant to cure fully. Refer to —— "the instructions supplied by the manufacturer for the sealant curing times (b) Install the buffet/galley/refreshment unit. (c) Apply the self-levelling green sealant to the mating surfaces of the toilet assembly attachments. Install the toilet assembly attachments. NOTE : Allow the sealant to cure fully. Refer to ——" the instructions supplied by the manufacturer for the sealant curing times. (d) Install the toilet assembly. (e) Install the floor covering removed for access. (f) Install the floor covering removed for access (Ref. 25-20-20, page block 0201 ). (a) ze the aircraft dc bus-bars (Ref. Chapter Energ 24-00-00, page block 0201 ). (h) Remove all the tools, materials and equipment. Make sure the work area is clean 51-30-00 Page 807 Apr 15/07JETSTREAM ‘Senies 3200 MAINTENANCE MANUAL (i) Remove all the warning signs. 51-30-00 Page 808 Apr 15/07jgure 801 51-30-00 Page 809 Apr 15/07iM ‘Senies 3200 MAINTENANCE MANUAL. APPLY CORROSION FLOOR PANEL SEALANT HT9326-5FR g i HT2905FR-7 TO UPPER PREVENTATIVE COMPOUND ae il FLOOR SUPPORT ANGLE FLOOR suPPORT ~ " A : FLOOR PANEL APPLY CORROSION PREVENTATIVE COMPOUND | — FUSELAGE rRAME | seoT0N'AA - Typical frame showing corrosion protection 02 ™ 51-30-00 Page 810 Apr 15/07