Megger secondary test kit

Generator phase voltage

Relay spare contact

Generator phase current Generator neutral current

Methodology:
 Connect all the leads as mentioned in the above diagram.
 Connect USB / serial from your laptop to the GE relay.
 Connect ethernet cable from your laptop to the test kit.
 Note:
We need to open the test switch before connecting the test leads and connect the lead on the
relay side of the test switch (odd number).
 Example: connect the current for gen line (phase) side test:
1- Open test switch Ts-14 cover.
2- Open test switch points no.7-8 and 11-12 and 15-16 and 19-20.
3- Connect your test leads as: IR -7 & IY-11 & IB-15 & IN-19.
 Communicate with the relay through Enervista software as normal
 Communicate with the test kit through software as follows:

Double click on the Icon it will start opening the software

Then press OK when this message come.

Then press the computer button (highlighted) when this page open.

Then this message will come, wait until detecting the device
A message will come that the device has successfully detected.

Then the below page will open for you

Now you are ready to start testing the relay.

 A-Measurement test:
1- Current measurement from Gen neutral side:
 Insert the values which you want to inject on the software (normally 0.1 A for the 3
phases.
 Open the CT ratio page on Enervista from setting – system setup – AC inputs – Current.
 calculate the measured current. In our example it will be 1.5KA.
 15000/1 = 1500/0.1
 Open the measured current from Actual values- metering -neutral current.
 Make sure that reading is only positive sequence.
 You can change magnitude, angle and frequency and check the effect on measured
values in the actual.

Actual result values during testing

2- Current measurement from Gen line (phase) side:

 Insert the values which you want to inject on the software (normally 0.1 A for the 3
phases.
 Open the CT ratio page on Enervista from setting – system setup – AC inputs – Current.
 calculate the measured current. In our example it will be 1.5KA.
 15000/1 = 1500/0.1
 Open the measured current from Actual values- metering -phase current.
  Make sure that reading is only positive sequence.
 You can change magnitude, angle and frequency and check the effect on measured
values in the actual.

Actual result values during testing

3- Phase voltage measurement:

 Insert the values which you want to inject on the software (normally 63.5 V (110 / √3) for the 3
phases).
 Open the VT ratio page on Enervista from setting – system setup – AC inputs – Voltage – phase
VT connection.
 calculate the measured voltage. In our example it will be 15.75 KV.
 15.75 /√3 -110/ √3.
 Open the measured current from Actual values- metering -phase voltage.
 Make sure that reading is only positive sequence
 You can change magnitude, angle and frequency and check the effect on measured values in the
actual.
 Actual result values during testing

4- Auxiliary voltage measurement:

 Insert the values which you want to inject on the software (normally 2.4 V for the 3 phases).
 Open the VT ratio page on Enervista from setting – system setup – AC inputs – Voltage – Aux
VT secondary.
 calculate the measured voltage. In our example it will be 120 V.
 12000/240 = 120/2.4
 Open the measured current from Actual values- metering -aux voltage.
 Make sure that reading is only positive sequence.
 You can change magnitude, angle and frequency and check the effect on measured values in the
actual.
 Actual result values during testing

5- Power measurement:
 Insert the values which you want to inject on the software (normally 63.5 V voltage for the 3
phases and 0.1 A current for the 3 phases).
 Open the VT and CT ratio page on Enervista from setting – system setup – AC inputs – Voltage –
phase VT secondary & setting – system setup – AC inputs – Current – phase CT
 calculate the primary current and voltage values corresponding to injected secondary values.
 In our example voltage = 15.75 KV, current = 1500 A.
 Calculate the power from the formula P= √3VIcosᶲ, in our example P=√3*15750*1500*0.99 =
40.5 MW.
 Open the measured power from Actual values- metering -power.
 Make sure that reading is only positive sequence.
 You can change magnitude, angle and frequency and check the effect on measured values in the
actual.
 Actual result values during testing

6- Frequency measurement:
 Insert the values which you want to inject on the software (normally 63.5 V voltage for the 3
phases with 50 Hz frequency.
 Check the measured power from Actual values- metering – frequency.
 Actual result values during testing

B- Protection functions testing:

Protection summary (all enabled functions)

1- Power swing detection:

 Open the function setting from Setting – Grouped element – Group 1-Power swing detection or
double click on the function on protection summary.
 Adjust the injected current values on the test kit software to be 1.2 for the 6phases balanced
(simulated sudden heavy loading on the generator).
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as power swing detection for function timing checks.
 Start injecting the current for 3 phases from both generator phase and neutral side and check
trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
2- Stator diff trip from neutral side:
 Open the function setting from Setting – Grouped element – Group 1-Stator Diff or double click
on the function on protection summary.
 Adjust the injected current values on the test kit software to be little more than pick up value (in
our example 0.11 (pick up= 0.1))
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as stator diff trip for function timing checks.
 Start injecting the current for 3 phases from neutral side only and check trip indication on front
panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Actual result values during testing

3- Stator diff trip from generator line side:

 Open the function setting from Setting – Grouped element – Group 1-Stator Diff or double click
on the function on protection summary.
 Adjust the injected current values on the test kit software to be little more than pick up value (in
our example 0.11 (pick up= 0.1))
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as stator diff trip for function timing checks.
 Start injecting the current for 3 phases from neutral side only and check trip indication on front
panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Actual result values during testing

4- Phase Time Over Current 1:

 Open the function setting from Setting – Grouped element – Phase current – phase TOC or
double click on the function on protection summary.
 Adjust the injected current values on the test kit software to be little more than pick up value (in
our example 1.3 (pick up= 1.206))
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as time over current trip for function timing checks.
 Start injecting the current for 3 phases from generator phase side only and check trip indication
on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Actual result values during testing

Trip time can be calculated from the above formula

5- Generator unbalance:

 Open the function setting from Setting – Grouped element – Group 1 – generator unbalance or
double click on the function on protection summary.
 Adjust the injected current values on the test kit software to match setting value (in our
example 0.82 (In = 0.804))
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as generator unbalance trip for function timing
checks.
 Start injecting the current for 3 phases from both generator phase and neutral sides with small
unbalance in angles (5.6%) 235 instead of 240 and check trip indication on front panel and trip
time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.

Actual result values during testing Stage 1 &2

Trip time can be calculated from the above formula

 Actual result values during testing Stage 2 operated

6- Phase under voltage 1:

 Open the function setting from Setting – Grouped element – Group 1 – voltage element –
phase UV or double click on the function on protection summary.
 Adjust the injected voltage values on the test kit software to match setting value (in our
example 50.7 V (pick up = 0.8*63.5 = 50.8)).
 Configure the block setting to be OFF instead of Block on VO5.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as phase UV1 trip for function timing checks.
 Start injecting the voltage for 3 phases from generator phase only and check trip indication on
front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Adjust the injected voltage values on the test kit software to match reset setting value (in our
example 50.7 V (pick up = 0.8*63.5 = 50.8)) so for reset the UV we inject 52 V for the 3 phases.
 Actual result values during testing for pick up

Actual result values during testing for reset

7- Phase over voltage 1:

 Open the function setting from Setting – Grouped element – Group 1 – voltage element –
phase OV or double click on the function on protection summary.
 Adjust the injected voltage values on the test kit software to match setting value (in our
example 77.5 V (pick up = 1.2*63.5 = 76.2)).
 Open the front panel screen from actual values – front panel.
 Configure the block setting to be OFF instead of Block on VO5.
 Configure the spare trip contact (P6b-P6C) as phase OV1 trip for function timing checks.
 Start injecting the voltage for 3 phases from generator phase only and check trip indication on
front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Adjust the injected voltage values on the test kit software to match reset setting value (in our
example 76 V (pick up = 1.2*63.5 = 76.2)) so for reset the OV we inject 76 V for the 3 phases.

Actual result values during testing for operating

 Actual result values during testing

8- Auxiliary OV1:
 Open the function setting from Setting – Grouped element – Group 1 – voltage element – Aux
OV1 or double click on the function on protection summary.
 Adjust the injected voltage value on the test kit software to match setting value (in our example
5.1 V (pick up = 0.021*240 = 5.04)).
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as Aux OV1 trip for function timing checks.
 Start injecting the voltage for 1 phase voltage (V4) from generator neutral only and check trip
indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Actual result values during testing

9- Voltage per hertz 1:

 Open the function setting from Setting – Grouped element – Group 1 – voltage element –
Voltage per hertz 1 or double click on the function on protection summary.
 Adjust the injected voltage and frequency values on the test kit software to match setting value
(in our example pick up V/f = 1.1* (63.5/50), injected = (63.5/44)).
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as voltage per hertz1 trip for function timing checks.
 Start injecting the voltage and frequency for 3 phases from generator phase only and check trip
indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Actual result values during testing

Trip time can be calculated from the above formula

10- Voltage per hertz 2:
 Open the function setting from Setting – Grouped element – Group 1 – voltage element –
Voltage per hertz 2 or double click on the function on protection summary.
 Adjust the injected voltage value on the test kit software to match setting value (in our example
pick up V/f = 1.18* (63.5/50), injected = (63.5/40)).
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) as voltage per hertz2 trip for function timing checks.
 Start injecting the voltage and frequency for 3 phases from generator phase only and check trip
indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.

Actual result values during testing

11- Accident energization:

 Open the function setting from Setting – Grouped element – Group 1 – Accident energization
or double click on the function on protection summary.
 Adjust the injected current value on the test kit software to satisfy the accident energization
function (in our example 1 A for the 6 phases balanced).
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) accident energization operated for function timing
checks.
 Start injecting the current for 6 phases from both generator phase and neutral sides and check
trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Actual result values during testing

12- Sensitive directional power #1&2:

 Open the function setting from Setting – Grouped element – Group 1 – power-sensitive
directional power or double click on the function on protection summary.
 Adjust the injected current and voltage values on the test kit software to match the sensitive
directional power function (in our example 0.5 A for the 6 phases balanced and 63.5 V for the 3
phases balanced but 180° angle shifted from the original sequence).
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) sensitive directional power operated for function
timing checks.
 Configure the block setting to be OFF instead of 33STX+VTFF on (VO9).
 Start injecting the current for 6 phases from both generator phase and neutral sides and voltage
for 3 phases from generator phase side and check trip indication on front panel and trip time on
the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
Actual result values during testing sensitive Dir power 1

Actual result values during testing sensitive Dir power 2

C- Control element testing:

 Enabled control element functions

1- Under frequency #1:

 Open the function setting from Setting – Control element – Under frequency or double click on
the function on protection summary.
 Adjust the injected voltage value on the test kit software to match the under-frequency function
(in our example 47 Hz) so inject voltage of 63.5 V for the 3 phases with frequency of 46.9 Hz.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) under frequency 1 operated for timing checks.
 Set the block configuration to off to be able to test the function and return after finishing.
 Check trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.

Actual result values during testing

2- Under frequency #2:
 Open the function setting from Setting – Control element – Under frequency or double click on
the function on protection summary.
 Adjust the injected voltage value on the test kit software to match the under-frequency function
(in our example 46.5 Hz) so inject voltage of 63.5 V for the 3 phases with frequency of 46.4 Hz.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) under frequency 2 operated for timing checks.
 Set the block configuration to off to be able to test the function and return after finishing.
 Check trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.

Actual result values during testing

3- Under frequency #3:

 Open the function setting from Setting – Control element – Under frequency or double click on
the function on protection summary.
 Adjust the injected voltage value on the test kit software to match the under-frequency function
(in our example 46.0 Hz) so inject voltage of 63.5 V for the 3 phases with frequency of 45.9 Hz.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) under frequency 3 operated for timing checks.
 Set the block configuration to off to be able to test the function and return after finishing.
 Check trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.

4- Over frequency #1:

 Open the function setting from Setting – Control element – Over frequency or double click on
the function on protection summary.
 Adjust the injected voltage value on the test kit software to match the Over-frequency function
(in our example 52.5 Hz) so inject voltage of 63.5 V for the 3 phases with frequency of 52.6 Hz.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) over frequency 1 operated for timing checks.
 Set the block configuration to off to be able to test the function and return after finishing.
 Check trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.

Actual result values during testing

5- Over frequency #2:

 Open the function setting from Setting – Control element – Over frequency or double click on
the function on protection summary.
 Adjust the injected voltage value on the test kit software to match the Over-frequency function
(in our example 53 Hz) so inject voltage of 63.5 V for the 3 phases with frequency of 53.1 Hz.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6C) over frequency 2 operated for timing checks.
 Set the block configuration to off to be able to test the function and return after finishing.
 Check trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.

Actual result values during testing

6- Over frequency #3:

 Open the function setting from Setting – Control element – Over frequency or double click on
the function on protection summary.
 Adjust the injected voltage value on the test kit software to match the Over-frequency function
(in our example 53.5 Hz) so inject voltage of 63.5 V for the 3 phases with frequency of 53.6 Hz.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6c) over frequency 3 operated for timing checks.
 Set the block configuration to off to be able to test the function and return after finishing.
 Check trip indication on front panel and trip time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software
 Actual result values during testing

7- VT fuse failure#2:
 Open the function setting from Setting – Control element – monitoring element – VT fuse fail
or double click on the function on protection summary.
 Adjust the injected voltage value on the test kit software to satisfy the VT fuse fail (in our
example we inject ramp voltage starting from 63.5 V to 5 voltage for the 3 phases with
frequency.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6c) VT fuse fail 2 operated for timing checks.
 Check alarm indication on front panel and operating time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software.
 Actual result values during testing

8- Digital element:
 Open the function setting from Setting – Control element – digital element 1 or double click on
the function on protection summary.
 Adjust the injected voltage value on the test kit software to satisfy the digital element 1 (in our
example we inject aux voltage of 5.1 V voltage for the V4 phase.
 Open the front panel screen from actual values – front panel.
 Configure the spare trip contact (P6b-P6c) digital element 1 (59N operated) for timing checks.
 Check alarm indication on front panel and operating time on the test kit software.
 Change the magnitude, angle, frequency and injected phases and check the changes on front
panel and test kit software
Actual result values during testing