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Test Cheat Sheet

The document provides instructions for operating and inspecting various elevator equipment from different manufacturers, including Dover, Otis, Kone, Montgomery, and ThyssenKrupp. Information on putting equipment into inspection mode, running the elevator, and locations of directional and safety limits is given.

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100% found this document useful (4 votes)
2K views

Test Cheat Sheet

The document provides instructions for operating and inspecting various elevator equipment from different manufacturers, including Dover, Otis, Kone, Montgomery, and ThyssenKrupp. Information on putting equipment into inspection mode, running the elevator, and locations of directional and safety limits is given.

Uploaded by

brad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Dover

DMC car calls = P24 to 1C, 2C, 3C, etc.


hall calls = P24 to 1U, 2D, 2U, 3D, 3U, etc.
pull wire off INB to put on inspection
touch wire from INB (or use P24) to INU=up and IND=down (to limits)
jump W to R=up or M=down (**bypasses doors and safety circuit**)
SC0 to SC1 gets pit stop switch, SC1 to SC2 gets bottom final
SC2 to SC3 gets top final

Hydros Pull wire off INX to put on inspection


INS to U to run up
INS to D to run down
Up limit is P5 to P6
Or
Pull INA
Hold U1 and U2 relays
Or
Pull IN
SN to INU to run up or 10 and U relays
SN to IND to run down or 10 and D relays

Composit Pull wire off INA for inspection (may have to pull INX also)
Jump S-orSNorINA to INU=up or hold in UA1 relay
Jump S-orSNorINA to IND=down or hold in DA1 relay
Move directional limits off selector DLM & ULM
Final limits = H2 to H5 Down Final H3 to H4?
SOS = H5 to H9 (manual reset under car)
Gov = S- to H2

Dover / Rotary / Hunter Hays Hydro


Pull wire off 101 to put on inspection
X3 to T9 up direction limit
Hold in UA1 & UA2 relays to run up
Hold in DA1 & DA2 relays to run down

1965 Dover Relay Pull wire off 203 to put on inspection


Jump IN to INU to run up
Jump IN to IND to run down
Top directional = T8 to T9
Top Final = X1 to X2

Rotary 1962 1959


Pull wire off 203 or 104 for inspection pull off 103
Jump 200 to 201 to run up 201 to 202 = up
Jump 200 to 202 to run down 201 to 203 = down
Top limit = X3 to T9 or T9 to H3 Top directional = T7 to 100
Top final = X4 to T9
ThyssenKrupp
LMH Hydro Pull wire off INX or INA to put on inspection
CSW to INU to run up
CSW to IND to run down
Up direction limit = UDL2 to SC7
Down direction limit = TA to 1A

TAC 20 Pull wire off IN4 to put on inspection


Put jumper on P24 to INCT (or jump loose IN4 wire to INCT)
Jump P24 to CTU to run up (or INCT to CTU)
Jump P24 to CTD to run down (or INCT to CTD)
Up direction limit = DLT to DLB (G24 to ULT top & G24 to DLT bottom)
Up final limit = 115 to 108

TAC-32 Toggle to inspection and run up to Directional.


Place jumper in CON47 pins 2 to 3
On the UIT login with “1234144”
Go to menu “Adjustments->Commands Startup->PRT”
Select Bypass the Directional

T4 Up directional limit = LCS to UNL


Down directional limit = LCS to DNL
Final limits (top and bottom) = GV to HS
SOS = GV to CS

TAC 50 Up directional limit = LCS to UNL


Down directional limit = LCS to DNL
Final limits (top and bottom) = GV to HS (also gets pit stop switch,
buffers, and comp sheave switches)
SOS = HS to CS (also gets x-head stop sw. and emergency exit)
Governor Switch = OVL to GV (or GV to CS)

TAC 50 (later) Connector #12 AC1B to DLT = top directional


AC1B to DLB = Bottom directional
Connector #14 107 to 115 & 115 to 116 = final limits

TAC 50/04 Connector #12 1(DLB) to 2(AC1B) = bottom directional


3(DLT) to 4(AC1B) = top directional
5(115) to 8(108) = final limits (also gets pit stop switch, buffer switches,
comp and gov. sheave switches)
7(108) to 9(107) = governor switch
Connector #7 9(115) to 10(116) = SOS
Governor in overhead = Jump P24 to GSS to set governor
Jump P24 to GSR to reset governor
Montgomery
Hydro Pull wire off CLU to put on inspection
DG to US1 or US2 to run up
DG to DS1 or DS2 to run down
Up limit = US1 to US2

Or

Pull wire off UD


Move jumper to “Construction”
RDG to US2 to run up
Up limit = US1 to US2
Or run up with RDG to US1 to stop ring

HS Hydro Pull wire off IRX to put on inspection


DG to UAX to run up
DG to DAX to run down
Up Final = SS to US1

6010 L2A to IRU to run up


L2A to IRD to run down
Down Directional = 32 to 33
Top Directional = 30 to 31
Bottom Final = 14 to 15
Top Final = 13 to 14
Governor Switch = 1 to 13 (1 to 18 gets Gov., limits, Pit Stop & Buffer)
SOS = 20B to 21 (1 to 3 = safety string)

Miprom 6010 Inspection on top of car


DG to US2 to run up
DG to DS2 to run down
Up Direction limit = US1 to US2
Down Direction limit = DS1 to DS2
Governor Switch = SW to SH4 or SH5
SOS = SH to SC

SSC 6010 Jump SS to J to put on inspection


DG to US1 to run up
DG to DS1 to run down
Directional – Top = US1 to US2 – Bottom = DS1 to DS2
Final Limit - Top = SH5 to SH4 - Bottom = SH4 to SH3
Safety Circuit = SW to SH & SH to SC
Governor Switch = SW to SH5
Buffer = SH1 to SH2
SOS = SC to SH
Hold in P2 & SB relays to pick brake

Traction Top Final = US to US1


Bottom Final = Ds to DS1
Safety Circuit = SW to SH
SOS = SH to 350

Miprom 50 SOS = C4/2 to C4/4 in car top j-box


Directional – top = H4/3 to M4/10 – bottom = H4/4 to M4/10
Final – top = H4/11 to H4/10 – bottom = H4/11 to H4/10
Montgomery(cont.)
Miprom 21VF / AI / Ultron DDC
Pull wire off IR to put on inspection (jump IR to IA on a 21vf)
(turn stop switch in controller when putting wire back on IR)
Jump SC to SC1 to run
DG to UAX to run up
DG to DAX to run down
Top Final Limit = SH2 to SH3
Bottom Final Limit = SH1 to SH2
Governor Switch = SH3 to SW
SOS = SC or SC2 to SC4 or SH
Top Directional = SS to US (TS to TSF on ULtron DDC)
Bottom Directional = SS to DS (TS to BSF on Ultron DDC)
SW to SH = hoistway safety devices SW-SH3-SH2-SH1-SH
SH to SC = car safety devices SH-SC4-SC3-SC2-SC
Card on bottom rack w/ B1, B2, B3, B4, etc. shows what floor the
elevator is on in Binary B1=1, B2=2, B3=4, B4=8, etc.

KONE
KCM831 Hydro – limits = Connector XH1 terminals 1 to 5
Directional = Connector XS1 terminals 2 to 3

KCM831 Inspection in machine room bypasses directional limits


Top Directional = Connector XS1 terminals 2 to 3
Bottom Directional = Connector XS2 terminals 2 to 3
Final Limits = Connector XH1 terminals 1 to 5
Governor Switch = Connector XM3A terminals 1 to 3
SOS = Connector XC1 terminals 7 to 9 (or in car-top J-Box XB2)
Car doors = Connector XC1 terminals 3 to 5
Hoistway Doors = XH2
Unintended movement = unplug CO1 Give call to bottom floor
When its leveling in pick main brake w/ key switch car will
drift up and emergency brake will stop it.
Brake modules in controller - Jump XB2 - 4 to 5
Take cover off & hold in relay to pick brake
Load Weigher = Menu 5 - 1 Select = capacity percentage
Empty car turn offset to 0; put ½ load in and turn gain to 100
Menu 4-1 0=normal, 1=insp., 3=F.S., 11=ind. svc., 10 & 18= out of svc.
Menu 1-62 = Fire Service - 0=on & 1=off

ReSolve 20 Governor = XM3A - 1 to 3


SOS = Connector XC1 terminals 3 to 5
Final Limits = Connector XH1 terminals 1 to 5
Top Directional = Connector XS1 terminals 2 to 3
Bottom Directional = Connector XS2 terminals 2 to 3

AMF
Hydro Take off wire on IO board RB3 (AUT)
Jump RB4 to run to +24
Jump +24 to X11 to run up.
Jump +24 to X12 to run down.
Up Directional Limit = CP3 to UDL
Otis
LRV Hydro Remove PM and ULV relays and replace with Button Relays.
Jumper Fuse 5 to terminal 88 to run up

OHV Hydro Pull wire off 37 to put on inspection.


Jump 20 to 12 to run up.
Jump 20 to 8 to run down.
Directional limit = 14 to 21
Top Final Limit = 12 to 15

2500 Hydro To run up hold in XVA and UNR


Block our INR relay
Top Limit = MT1 – 2 to 3
Over 100 fpm MY1 – 8 to 9
211 Hydro
(1991 Model) Up Directional = C92 to C98

211M Toggle to inspection.


Up Directional = 302 to 303
Up Limit = 359 to 081
Ram Head = 79 to 80

LVM 211 Toggle to inspection.


Top Limit = 302 to 303
“PRAC” means OLS (overload) is tripped.

Relay Logic Hold in H and U to run up & H and D to run down.


(Traction) Directional Limits – Top = C112 to C113 – Bottom = C114 to C116
Final Limits = C6 to C10 (top and bottom)
Governor Switch = C7 to C10
S.O.S. C6 to C7 (manual reset)

10,21,30U-MRS – S.O.S. = 302 to 318 (motion controllers)


10U Directionals Top = H5 to H8
Bottom = H6 to H8
Final Limits = H25 to H26
S.O.S. = K9 to K10

311 GEM Move plug from normal to limits


(Traction) Top Limit = 109 to 110
Bottom Limit = 107 to 108
S.O.S. = 87 to 96
Buffer Switch = 112 to 118

401 Up Final = L2S = A8-TB1-93 to 95


Elevonic Bottom Final = L1S = A8-TB1-95 to 93
Buffer Switch = BFS = A8-TB1-96 to 120
S.O.S. = KJ1-33 to 34 (on car-top J-Box with Run Station.)
S.O.S. = A8-TB1-19 to 22
(to find A8 open door inside controller (on right side) Terminal Strip TB1.)

Gen2 Top Final = 77 to 78


Bottom Final = 78 to 90
Governor Switch = 74 to 75
S.O.S. = 19 to 26
Fault SHD 2925 = Secondary Brake – Press UCM RES(et) button.
Otis (cont.)
Gen2 ReGen S.O.S. = P22 terminal 1 & 7
CI02 to CSC
P26 terminals 4 & 5
AC1-1 to OS

Schindler
MPH1 Hydro TC6 to TC13 to run up
TC6 to TC 3 to run down
Up Directional Limit = TT8 to TT9
MPH II Toggle to inspection.
Up Directional Limit = TT1 to TT2

JLO Up Directional Limit = X125 to 103


Hold in line starter.

Hydro Hold in line starter to run up.


- or 1 to 4 on soft starter.
Up Directional Limit = X14.1 to X17.1

330A Toggle to inspection.


Select “Login” on controller and enter “ABCD”.
Run up to Directional Limit.
Select “Commands AcceptHyd Tst” Change it to “ON”
Run up to stop ring.
Select “Logout” when finished.

Miconic TXR5 Top Final Limit – Terminal Strip CTT = 6 to 7


Bottom Final Limit – Terminal Strip CTB = 7 to 8
S.O.S. Switch – Terminal Strip X5-1-1 = 5 to 7

Esco
Esco To put on inspection jump CP2 to INS.
Jump CP2 to UIN to run up.
Jump CP2 to DIN to run down.
Up Directional Limit = 4 to 6

1961 relay Up call = 90 to 13


Down call = 90 to 23
Up Limit = 4 to 10

After 1979 To put on inspection jump 99 to UIN.


Jump CP2 to 4 to run up to Directional Limit.
Jump CP2 to 6 to run up to Final Limit.

Esco Remove wire off INS to put on inspection.


Jump INC to UIS to run up.
Jump INC to DIS to run down.

Baxco
Hydro Toggle to inspection.
Jump INS to UP to run up.
Jump INS to DN to run down.
Top Directional Limit = SS to UDS
Top Final Limit = S10 to TF
U.S. Elevator
Ascention 2000 Pull wire off TV10 to put on inspection.
To run up touch wire off TV10 to TV11
To run down touch wire off TV10 to TV12
Up Directional Limit = TV26 to TV 30

Traction To put on inspection jump 15 to 59


To run up jump 15 to 58
To run down jump 15 to 57
Top Limit = 19 to 20
Bottom Limit = 20 to 21
Governor Switch = 19 to 4A
S.O.S. = 15 to 16

Microcable Top Directional Limit (UDL) = Term H2 - 3 to 15


MP1220 Bottom Directional Limit (DDL) = Term. H2 – 3 to 6
Final Limits = Term. H2 – 1 to 18 (also gets buffers and pit stop)
Governor Switch = Term. H1 – 20 to 21
S.O.S. Switch in car-top j-box = Term. CT – 8(SPK1) to 9(SPK2)

Elevator Controls
Hydro Toggle to inspection.
Up Directional Limit = 28 to 30
Top Final Limit = 17 to 24 or 23A to 24

Cetek
Flex-H Up Directional = STP to US
Top Final = SH1 to SH3

Electrodyn Systems
Hydro Pull wire off of G9 to put on inspection.
Jump M5 to H1 to run up. (or E8 to H1)
Jump M5 to H2 to run down. (or E8 to H2)
Top Limit = G7 to E7
Car calls = K4 to J5, J4, J3…

A&F
Hydro Remove wire off 19 to put on inspection.
Jump 6 to 20 to run up.
Jump 6 to 21 to run down.
Up Directional Limit = 6 to 13

Galaxy
Hydro Toggle to inspection.
Up Directional Limit = SFC to UN
Top Final Limit = RPR to TF

VMI
Hydro Remove wire off 5W to put on inspection.
Jump 99E to 18A to run up.
Up Directional Limit = 8E to 11E
Top Final Limit = 1W to 2W

VHC-102 Top Limit = DCC to UTL


Northern
Hydro Up Directional Limit = N1 to UNL

Traction Jump CLC to D to run down on inspection.


Jump CLC to U to run up on inspection.
Up Directional Limit = U to UNL
Down Directional Limit = D to DNL
Top Final Limit = ES to UFL
Bottom Final Limit = UFL to DFL
Governor Switch = PS to CHC
S.O.S. Switch = CS2 to CS3
Buffer Switch = BTS to BFS
CSB-CS1-CS2-CS3-ES-UFL-DFL-BTS-BFS-PS-CHC

Harris
Hydro Remove wire off OE2 to put on inspection.
Jump E6 to ISU to run up.
Jump D4 to ISD to run down.
Up Directional Limit = D3 to UDL
Jump 99E to 22A to run down.

South Eastern
Hydro Remove wire off 35 to put on inspection.
Jump 35 to SU to run up.
Jump 35 to SD to run down.
Up Directional Limit = 30 to 49
Top Final Limit = 1 to 1A

Fujitec
Hydro Remove wire off P23 to put on inspection.
Jump P67 to F12 to run up.
Jump P6Y to F12 to run down.
Up Directional Limit = PL9 to P17
Top Final Limit = P8 or P7 to PSD

MCOP-A3 CPU Rotary switch to 1 = Machine room Inspection


Press BTN1 to run up. Press BTN3 to run down.
Press BTN2 to close doors if open.
Top Final Limit (LS12) = P4 to P5
Bottom Final Limit (LS22) = P5 to P5A
Governor = L4A to L4B
S.O.S. = L4B to L40

Swift
Futura Up Directional Limit = LCS to SU1 & LCS to UNL
Down Directional Limit = LCS to SD1 & LCS to DNL\
Top Final Limit = GV to FL
Bottom Final Limit = FL to LBS
S.O.S. Switch = HS to ICS
Governor Switch = LCS to GV
Westinghouse
FRL Toggle to “Hand” for inspection.
Hold in 81 and 81U relays to run up.
Hold in 81 and 81D relays to run down.
Up Directional Limit = 73 to 76
Down Directional Limit = 75 to 76
Final Limit Switches = 52 to 54
Governor Switch = 71 to 72
S.O.S. Switch = 74 to 79

2BC HYL Toggle to “Hand” for inspection.


Hold in 81 and 81U relays to run up to limit
Jump 83 to 31 – it should pick relay 6 (or just hold in relay 6)
Hold in relay 1 to run up.
Hold in relay 2 to run down.

Epoch Up Directional Limit = 51 to 53


Down Directional Limit = 52 to 53
Top Final Limit = 73 to 76
Bottom Final Limit = 75 to 76
Buffer Switch = 74X to 74Y
S.O.S. Switch = 74D to 77

Hollister Whitney
Rope Gripper Jump RG5 to RG6 in gripper box.
Screw set screws in to clamp to prevent setting.

Schumacher
Hydro Jump INS to ULI to run up.
Jump INS to DLI to run down.
Up Directional Limit = NLC to UN2

Hydro Remove wire off INSP to put on inspection.


Jump BS to ULI to run up.
Jump BS to DLI to run down.
Up Directional Limit = UNL to NLC

3H1BC Remove wire off INS to put on inspection.


Jump CTC to UL1 to run up.
Jump CTC to DL1 to run down.
Up Directional Limit = NLC to UNL
Motion Control
MCE Hydro Toggle to inspection.
Up Directional Limit = 8 to 10
Top Final Limit = 2 to 15 or 16

MCR-HMC-1000 - Toggle to inspection.


Up Directional Limit = 4 to UNL

HMC-1000-PHC – Toggle to inspection.


Up Directional Limit = 4 to 10

HMC-2000 Toggle to inspection.


Up Directional Limit = 2L to UNTD

IMC-AC Toggle to inspection.


Up Normal Limit = 8 to 10
Down Normal Limit = 8 to 12
Top Final Limit = 2 to 15A
Bottom Final Limit = 15A to 15B or 16
Governor Switch = 2 to 15
S.O.S. Switch = 16 to 17

ELON-VVF-CL Toggle to inspection.


Up Directional Limit = UNT1 to UNT2
Down Directional Limit = DNT1 to DNT2
Top Final Limit = TF1 to TF2
Bottom Final Limit = BF1 to BF2
Safety String = P11 to CS1

M4000 Toggle to inspection.


Directional - toggle F3 up
Controller System Menu
“Inspection Mode Fault Bypass” to ON
J1 jumper has to be on (upper right of HC-CTL board)
Finals jump SAFH to 2 for final
15 to 15A for the top & 15A to 15B for the bottom
Governor Switch = GOS1 to GOS2
S.O.S. Switch = FP to CSMS

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