MFT1500/2 and MFT1552 Series Multifunction Tester: User Manual
MFT1500/2 and MFT1552 Series Multifunction Tester: User Manual
USER MANUAL
G SAFETY WARNINGS
■ Safety Warnings and Precautions must be read and understood before the instrument is used. They must be observed during use.
■ The circuit under test must be switched off, de-energised and isolated before test connections are made when carrying out insulation and continuity
tests.
■ Continuity of protective conductors and earthed equipotential bonding of new or modified installations must be verified before carrying out an earth
fault loop impedance test, or RCD test.
■ Circuit connections and exposed metalwork of an installation or equipment under test must not be touched.
■ The live circuit warning and Automatic discharge are additional safety features and should not be regarded as a substitute for normal safe working
practices.
■ Do not change the rotary switch positions while a test is in progress.
■ The LCD ‘neon’ voltage indicators cannot reveal a Neutral - Earth reversal. They cannot be relied upon to identify circuit correctness and are for
guidance only.
■ After insulation tests, capacitive circuits must be allowed to discharge before disconnecting test leads.
■ The instrument should not be used if any part of it is damaged.
■ Test leads, probes and crocodile clips must be in good order, clean and with no broken or cracked insulation.
■ Ensure that hands remain behind guards of probes/clips when testing.
■ UK Safety Authorities recommend the use of fused test leads when measuring voltage on high energy systems.
■ Replacement fuses must be of the correct type and rating.
Failure to fit the correctly rated fuse will result in damage to the instrument in the event of an overload.
■ The battery cover must be in place whilst conducting tests.
NOTE
THE INSTRUMENT MUST ONLY BE USED BY SUITABLY TRAINED AND COMPETENT PERSONS.
Users of this equipment and/or their employers are reminded that Health and Safety Legislation requires them to carry out valid risk assessments of all
electrical work so as to identify potential sources of electrical danger and risk of electrical injury such as inadvertent short circuits. Where the assessments
show that the risk is significant then the use of fused test leads constructed in accordance with the HSE guidance note
GS38 'Electrical Test Equipment for use by Electricians' should be used.
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CONTENTS
Loop impedance 9
NO TRIP (15mA) loop test 10
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DESCRIPTION
Thank you for purchasing the MFT1500 Multifunction Tester. The Test selection RCD range
MFT1500 series of tester is compact and designed to perform all of the selection
functions required by the electrical contractor to fully test domestic,
commercial and industrial wiring. Specially designed to comply with UK,
European and other International wiring regulations and standards, the
MFT may be used on all single and three phase systems with rated voltages
up to 300 Volts a.c. rms to earth/ground.
All test leads supplied with the MFT form part of the measuring circuit of
the instrument and must not be modified or changed in any way, or be
used with any other electrical instrument or appliance. Display Battery cover (side panel)
Connection
A plug severed from the power cord MUST be destroyed, as a plug indicators
with bare conductors is hazardous in a live socket outlet. Contact Noise warning Fuse warning
Battery status
OVERVIEW OF MFT SERIES Temperature
Ohms
warning
Null
ORANGE (BUZZER THRESHOLD) YELLOW (TEST BUTTON)
BLACK (BACKLIGHT) Warning
BLUE (RCD)
(1502/1552 ONLY) RED (TEST LOCK)
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REPLACING FUSES AND BATTERIES
Fuse blown symbol f and turn the left hand rotary switch to any ON position.
2. Keep the button held down until the instrument displays the ‘SET’
Battery charging indication
warning.
The battery charge level is automatically indicated when the MFT is turned
on. 3. Now release the TEST button.
To replace batteries 4. Press the TEST button again to view the current setting for the touch
Switch off the instrument and disconnect (the instrument) from any voltage.
electrical circuits.
The display shows the touch voltage limit, either ‘25 V’ or ‘50 V’.
Remove the battery cover.
Note: The MFT can also display the measured Touch Voltage on a bar-
Slide out the battery clip and remove the dead cells. graph display.
Refit new batteries following correct polarity as marked on the battery If the touch voltage display is active, a bar-graph display will also
holder. appear.
Replace the battery holder and cover. 5. Press the ORANGE (buzzer) button to change the touch voltage limit
setting.
Note:- Incorrect battery cell polarity can cause electrolyte leakage,
resulting in damage to the instrument. 6. Press the BLUE (RCD) button to turn the bar-graph display ON or
OFF.
To replace the fuse
Should the main fuse fail, the symbol f will be displayed. 7. Press the TEST button to exit from the set-up menu.
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OPERATION
GENERAL OPERATION Polarity Indication
Note: These functions are generally applied and not limited to an If connected to a single-phase power supply by a plug or by the 3-wire lead
individual test function. set, three LCD ‘neons‘ marked L-PE, N-PE and L-N respectively will indicate
supply polarity.
Live circuit warning - Test Inhibit
If a voltage is detected between their respective two wires, the ‘neon’(s)
Testing is automatically inhibited if: will activate.
During insulation testing - an external voltage >55 V is
present on the terminals L-PE N-PE L-N
During RCD or No-Trip loop testing - a voltage >270 V is Live –Neutral swapped
present
Any other combinations should be investigated further. However the LCD
During Loop testing - a voltage >480 V is present 'NEONS' cannot be relied upon to identify circuit correctness and are for
Test button lock guidance only.
To lock the test button hold down the RED L test lock button whilst Note:- The presence of a voltage between phase and earth does not prove
holding down the YELLOW TEST button. earth continuity, as the earth could have a high resistance and a voltage
Intelligent Backlight (MFT1502/1552 only) would still be measured. To test earth continuity refer to the sections on
Both the display and range knobs have a backlight. To activate, press the loop resistance or RCD testing.
BLACK
J button. Warning: The LCD 'Neons' are invalid when using the two wire lead-set
To disable the Intelligent backlight function, press the BLACK
and the RED L lock button together.
J button and should be ignored.
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The BLACK switch operates a white LED, which illuminates the probe tip OR Using the Mains plug Lead set (OPTION3)
for use when testing under low light levels.
Voltage between the L and E pins is displayed
There is also a visual indication via a red/green LED to notify the user of
Note:- When connected to the circuit under test the instrument will
the display status, the meanings are as follows:
automatically display AC or DC voltage measurement up to 500 V.
Green : A valid result is present on the display or the
Warning: The voltage measurement range should not be used for
continuity buzzer is buzzing.
verifying power has been removed (isolated) from a circuit for testing of
Red: A warning is being shown on the display, testing documentation, a test lamp should be used.
will be inhibited.
This function will continue to work if the fuse is blown.
VOLTAGE MEASUREMENT [V]
TEST LEAD CONNECTION
CONTINUITY Z
Warning: Prior to any continuity testing, ensure the circuits under test are
OPTION 1 OPTION 2 isolated and not live
OPTION 3
2 wire lead Switched Mains plug TEST LEAD CONNECTION
set probe test lead L-E
BLACK BLACK
OPTION 1 OPTION 2
2 wire lead Switched
set probe
RED BLACK
BLACK
PLUG
PROBE
RED
PROBE
Set the Rotary range knob to the [V] range
(The position of the right hand ‘mA’ rotary range knob does not matter)
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Set the left hand rotary range knob to the required INSULATION Range. Method of measurement
A current limited (2 mA) d.c source is used, and the resistance is calculated
250 V Insulation measurement to 99.9 MΩ
from measurements of the voltage and current.
500 V Insulation measurement to 299 MΩ
The voltage is only present when the test button is pressed or the test lock
1000 V Insulation measurement to 499 MΩ is active. A measurement of the terminal voltage is made before the test and
if this exceeds 55 V the test is disabled. The reading is stable with a circuit
capacitance up to 5 µF.
(The position of the right hand rotary range knob does not matter.)
LOOP IMPEDANCE [LOOP] TESTING
To initiate insulation testing press and hold the YELLOW TEST button on Loop impedance measurement can be made via installation sockets using
the instrument or the switched probe if connected. the plug terminated test lead, OPTION 3, or at any other convenient point
on the installation using a two/three wire lead set, OPTION 1 OR 2.
Release the test button after the displayed reading has settled.
The MFT will measure the loop resistance from the supply end of the
TEST LOCK
standard test leads, allowing for their resistance.
To lock down the test button press the YELLOW TEST button followed by
the RED LOCK L button. NON TRIPPING LOOP TESTS [NO TRIP]
Set the LEFT rotary range knob to the required LOOP range as
A warning triangle G will appear in the display while the test lock is active. described below:
Press the YELLOW TEST button to stop the test.
OPTION 1 OPTION 2 OPTION 3
Note:- A 1000 V warning is displayed whenever the 1000 V range is selected 3 wire Switched Mains plug
and the test button pressed measurement Probe test lead
Warning: The test voltage will be permanently present on the test probes BLACK BLACK
or crocodile clips when in the locked modes. GREEN GREEN
Notes:- Auto discharge - Auto discharge facility automatically and safely RED
PROBE PLUG
discharges connected circuit after test via 250 kΩ resistor.
Test Inhibited - an audible alarm operates at >55 V. The instrument (The position of the right hand rotary range knob does not matter.)
will not perform a test until the voltage source has been removed.
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[NO TRIP] LOOP-TESTING - SINGLE PHASE TESTING ONLY 1. Select NO TRIP PFC test range.
The NO TRIP loop test is a high resolution low current earth loop
2. Connect the leads as shown.
resistance measurement (Loop L-PE 0.01 Ω) range which does not trip RCDs
with a rated current 30 mA or higher. 3. Supply voltage and polarity are displayed.
[NO TRIP] PHASE TO EARTH LOOP IMPEDANCE MEASUREMENT 4. The test will ‘beep’ and automatically start when sufficient
(AT A POWER SOCKET) voltage is detected.
Test Lead set: OPTION 3
5. The measured PFC result is displayed.
1. Select NO TRIP Loop test range.
HIGH CURRENT LOOP-TESTING [HI]
2. Insert the plug into an installation socket.
Single Phase and Phase to Phase loop testing on circuits that are NOT
3. Supply voltage and polarity are displayed. protected by RCD
4. The test will ‘beep’ and automatically start when voltage is OPTION 1 OPTION 2 OPTION 3
detected. 2 wire lead Switched Mains plug
set probe test lead
5. Measured loop value is displayed
If desired the test can be repeated by pressing the YELLOW TEST button. GREEN GREEN
RED
[NO TRIP] EARTH LOOP IMPEDANCE MEASUREMENT (NOT AT A
POWER SOCKET)
PROBE
PLUG
Test Lead set: OPTION 1 or OPTION 2
1. Firmly connect the GREEN lead to EARTH, the BLACK lead Set the instrument to the [HI] Loop test range
to NEUTRAL and the RED lead to PHASE.
High current Phase to Earth loop impedance measurement (at a
2. Perform the loop test, as above for power socket. power socket):
If desired the test can be repeated by pressing the YELLOW Test Lead set: OPTION 3
TEST button.
1. Insert the plug into an installation socket.
PFC MEASUREMENT [NO TRIP PFC]
2. Supply voltage and polarity are displayed.
Use Test Lead set OPTION 1, OPTION 2 or OPTION 3
3. The test will ‘beep’ and automatically start when voltage is
detected.
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4. Measured loop value is displayed. If desired the test can be repeated by pressing the YELLOW
TEST button.
If desired the test can be repeated by pressing the YELLOW
TEST button. PHASE-NEUTRAL OR PHASE-PHASE LOOP IMPEDANCE
Test Lead set: OPTION 1 or 2
High current Phase-Earth loop impedance (not at a power
socket): 1. Connect the GREEN lead to NEUTRAL and the RED lead to
Test Lead set: OPTION 1 or 2 PHASE (or the 2nd PHASE for Phase to Phase loop
measurement).
1. Connect the GREEN lead to EARTH and the RED lead to
PHASE 2. The supply voltage is displayed.
2. Supply voltage is displayed. Warning: The LCD 'Neons' are invalid when using the two wire lead-set
and should be ignored.
Warning: The LCD 'Neons' are invalid when using the two wire lead-set
and should be ignored. 3. The test will automatically start when voltage is detected.
3. The test will automatically start when voltage is detected. 4. Measured loop resistance is displayed.
4. Measured loop value is displayed. If desired the test can be repeated by pressing the YELLOW
TEST button.
If desired the test can be repeated by pressing the YELLOW
TEST button.
Warning: The LCD 'Neons' are invalid when using the two wire lead-set
and should be ignored.
PROBE
3. Measured PFC value is displayed.
Notes:-
The PSCC of a circuit is the largest Prospective Fault Current (PFC). In a
Set the instrument to the [PFC Hi] range
single phase system, this would be the larger of the earth loop PFC and
Hi current PFC is a 25 A two wire test. the neutral loop PFC. In a multi-phase system phase-phase loops also need
to be considered and these can be measured using the Loop 25A switch
PHASE TO EARTH PFC
position.
Test Lead set: OPTION 1,2
The PFC is calculated by using the sum:-
1. For Single phase measurement connect the test leads as
shown above. Nominal supply voltage
PFC =
For Phase to Phase measurement connect the GREEN lead Loop resistance
to the 2nd Phase.
The supply voltage used in the calculation depends on the measured
2. Supply voltage and polarity are displayed. voltage. The instrument uses the following voltage values:-
3. The test will ‘beep’ and automatically start when voltage is Actual measured voltage Nominal voltage
detected.
> 45 V and < 80 V 55 V
4. Measured PFC value is displayed.
>80 V and <150 V 110 V
If desired the test can be repeated by pressing the YELLOW
>150 V and <300 V 230 V
TEST button.
>300 V 400 V
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PFC measurement accuracy Phase-Earth loop is being measured, this leakage may be due to filter
An accurate PFC measurement requires an accurate measurement of the capacitors, etc.
loop resistance. The difference of a few digits in the loop resistance
Test results may be adversely affected by supply voltage fluctuations or
measured will have a large effect on the PFC displayed.
electrical ‘noise’ during a measurement. It is recommended that tests are
Noise Indication repeated and the results verified, if measurement results are considered
The symbol is displayed when excessive noise caused by other abnormal.
equipment exists on the circuit under test. This noise can effect the
Errors can be reduced by:-
accuracy of the loop measurement. The operator is advised to repeat the
■ The two-wire lead set with prods and make a firm connection
measurement or, if the noise symbol continually appears, investigate the
to clean conductors.
cause.
■ Several tests and take the average value.
Method of measurement
The phase-earth, phase-neutral or phase-phase loop resistance can be ■ Ensure that potential sources of noise in the installation are isolated
measured. The instrument takes a current from the supply and measures (switched off), eg: automatically switched loads or motor controllers
the difference between the unloaded and loaded supply voltages. From this ■ Ensuring that the instrument is calibrated.
difference it is possible to calculate the loop resistance. The test duration Thermal Protection
will depend on the loop resistance value and the presence of noise on the To protect the MFT from overheating during Loop testing, thermal
supply. protection is fitted. If the message ‘HOT’ appears in the display when loop
The NO TRIP loop test range performs a test with a current of up to 25 A testing, the instrument must be allowed to cool down before further
flowing Line to Neutral to measure the resistance of the source and line attempts are made at loop testing.
wires, followed by a current of 15 mA flowing Line to Earth to measure the
resistance of the earth wire .
5I Tripping test at 5 x the rated RCD trip current. The trip time 4. If enabled, the touch voltage is displayed on the bar-graph
will be displayed in milliseconds. display.
DC 1/2I, I and 5I tests can be performed as DC tests. If the RCD trips unexpectedly the message ‘trP’ will be
displayed.
0 or 180°
Some RCDs are sensitive to the polarity of the supply, i.e 1 x I RCD Testing
whether the test current is applied with the instantaneous Set the LEFT [RCD] rotary range knob to the [ I ] RCD test range.
voltage rising or falling. Trip tests should therefore be
1. Press the YELLOW TEST button.
performed with both polarities 0° and 180° and the
maximum time recorded. 2. The RCD trip time is displayed.
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4. If the RCD fails to trip, >400 ms is displayed (indicating a 2. Select the AUTO RCD TEST function on the main range knob,
failed test). and the appropriate RCD current rating on the small range
knob.
5 x I RCD Testing
Set the LEFT [RCD] rotary range knob to the [ 5I ] test range. 3. Press the TEST button to start the test. The display will show
‘t1’ to ‘t5’ to indicate the current test.
1. Press the YELLOW TEST button.
t1 = 1/2I, t2 = I at 0º, t3 = I at 180º, t4 = 5I at 0º and t5
2. The trip time will be displayed.
= 5I at 180º
3. If enabled, the touch voltage will be displayed on the bar-
4. Reset the RCD each time it trips.
graph display.
5. On completion of testing the results can be recalled by
4. If the RCD fails to trip, >40 ms is displayed (indicating a failed
repeatedly pressing the lock button. To indicate each test result,
test).
segments of the bar graph are displayed as below:
Note:- The instrument can only test up to 1 A a.c. or 300 mA d.c. Any tests
NO BARS = 1/2 I test
that exceed these limits are disabled.
ONE BAR = I test
0 or 180° testing
0° or 180° is selected by pressing the BLUE button on the side of the MFT FIVE BARS = 5I test
on either the I or 5I RCD test.
The I, and 5I RCD tests should be performed at 0° and 180° and the
Example shows a 13.9 ms trip time at 5I on 180º.
greater trip time recorded.
RAMP TEST
AUTO RCD TEST SEQUENCE (MFT1552 ONLY)
The RCD trip current is measured by applying a test current of half the
The AUTO test function will run the 1/2I, I, and 5I plus 0º and 180º tests
rated trip current and increasing this every 200 ms. When the RCD trips,
automatically, and store the test results, while the operator stands by the
the current flowing is recorded and displayed in mA.
RCD to reset it when it trips.
To determine the trip current of an RCD.
To start the RCD AUTO-test:
1. Select the appropriate RCD rated current on the right hand
1. Connect the RED test lead to the “Live” terminal of the RCD and
rotary switch.
GREEN and BLACK test leads to the earth conductor.
Alternatively connect the mains plug test lead to a supply outlet. 2. Select the RAMP test on the left hand range knob.
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3. Press the YELLOW TEST button Possible sources of error
Measurement results can be affected by the following:
4. The trip current is displayed.
■ Significant operating errors can occur if loads, particularly rotating
5. If the RCD fails to trip, ">***mA" will be displayed, where
machinery and capacitive loads are left connected during tests.
*** indicates the last test current applied.
■ A poor connection to the circuit under test.
DC SENSITIVE RCD TESTING
D.C. sensitive RCDs are tested with a pulsed waveform. The RMS current is
√2 x the rated operating current of the RCD. As with the normal RCDs, Thermal Protection T
these should be tested with 0° and 180° polarity. The RCD circuit has thermal protection fitted to prevent overheating in
the event of multiple ramp tests being performed. The T symbol or the
1. Select the appropriate RCD rated current on the right hand message "Hot" will be displayed. Allow the instrument time to cool down
rotary switch. before continuing.
2. Select the [1/2I, I, or 5I] test on the left hand range knob
Method of measurement
The two wire lead or plug should be used for this measurement. A
constant current source is connected across the supply and the time taken
for the supply to trip is measured by the instrument in ms.
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TECHNICAL SPECIFICATIONS
1 mA at min. pass value of insulation specified in BS7671, HD384 and Supply 55 V - 480 V 45Hz to 65Hz
IEC364
25 A 0.01 Ω -19.99 Ω (±5% ±0.03 Ω) (at 230 V)
250 V 0.01 - 99.9 MΩ
EN 61557 Operating Range 0.25 Ω to 19.99 Ω
500 V 0.01 - 299 MΩ
Low current Loop (No Trip)
1000 V 0.01 - 499 MΩ
Supply 55 V - 270 V 45Hz to 65Hz
250 V, 500 V and 1 kV into 1 mA load
15mA 0.01 Ω - 2.00 kΩ (±5% ±0.03 Ω ± Noise Margin) (at 230 V)
Output voltage +20% - 0% at rated load or less.
EN 61557 Operating Range 0.5 Ω to 2.00 kΩ
Auto discharge facility safely discharges connected circuit after test.
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Prospective Short-circuit Current (PSC) I trip A ramp test that displays actual trip current .
Prospective Short circuit current = Nominal Voltage / Loop Resistance DC sensitive A DC test current at I current.
Accuracy is therefore derived from the loop test. Current accuracy 1/2I -8% to -2%
2.0 kA - 19.9 kA 100 A resolution Intrinsic Accuracy of ramp test current ±3%
Test Lead resistance zeroing Up to 9.99 Ω (zero uses Test Button) Safety CLASS 1 LED to IEC 60825:2001
GREEN indicates that the display on the instrument is valid or that Storage temperature -25 to 65ºC
the Continuity Buzzer on the instrument is sounding.
Maximum altitude 2000 m
Power Supply
Dust and water protection: Instrument IP54, Probe no rating.
Instrument 8 x 1.5 V Alkaline cells type LR6 (AA cells)
IEC61557
Note: Rechargeable batteries must not be used
Complies with the following parts of 61557, Electrical safety in low voltage
Illuminated switched Probe 1 x 9 V Alkaline cell type PP3 (6LR61) systems up to 1000 V a.c. and 1500 V d.c.- Equipment for
testing, measuring or monitoring of protective measures:-
Fuses
Instrument:- Replaceable 500 mA (F) HBC 10 kA 500 V Part 1 - General requirements
EMC
In accordance with IEC61326 including amendment No. 1
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ACCESSORIES
Multifunction tester with illuminated Replacement 3 wire test lead set 6220-770
switched probe MFT1502
Fused prod and clip set 6180-405
Multifunction tester with automatic RCD testing MFT1552 Standard switched probe 6220-606
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REPAIR AND WARRANTY
The instrument contains static sensitive devices, and care must be taken in Returning your product to Megger - UK and USA service
handling the printed circuit board. If an instrument’s protection has been centres
impaired it should not be used, but sent for repair by suitably trained and 1. When an instrument requires recalibration, or in the event of a repair
qualified personnel. being necessary, a Returns Authorisation (RA) number must first be
obtained from one of the addresses shown. You will be asked to
The protection is likely to be impaired if for example; it shows visible provide the following information to enable the Service Department to
damage; fails to perform the intended measurements; has been subjected to prepare in advance for receipt of your instrument, and to provide the
prolonged storage under unfavourable conditions, or has been subjected to best possible service to you.
severe transport stresses.
■ Model, e.g. MFT1501
NEW INSTRUMENTS ARE WARRANTED FOR 3 YEARS FROM THE
■ Serial number, (e.g. 61110357050305/1234)
DATE OF PURCHASE BY THE USER.
■ Reason for return, (e.g. calibration required, or repair)
NOTE: Any unauthorized prior repair or adjustment will automatically
■ Details of the fault (if the instrument is to be repaired)
invalidate the Warranty.
2. Make a note of the RA number. A returns label can be emailed or faxed
CALIBRATION, REPAIR AND SPARE PARTS
to you if you wish.
For service requirements for Megger Instruments contact:
3. Pack the instrument carefully with plenty of padding, but no pressure on
Megger Limited or Megger window or glass.
Archcliffe Road Valley Forge Corporate Centre
Dover 2621 Van Buren Avenue 4. Ensure the returns label is attached, or that the RA number is clearly
marked on the outside of the package and on any correspondence,
Kent CT17 9EN Norristown PA 19403
before sending the instrument, carriage paid, to Megger.
England. U.S.A.
Tel: +44 (0) 1304 502 243 Tel: +1 610 676 8579 5. You make track the progress of your return on line by accessing the
Service/Support facilities at www.megger.com
Fax: +44 (0) 1304 207 342 Fax: +1 610 676 8625
Megger operate fully traceable calibration and repair facilities, ensuring your Approved Service Centres
instrument continues to provide the high standard of performance and
A list of Approved Service Centres may be obtained from the UK address
workmanship you expect. These facilities are complemented by a
worldwide network of approved repair and calibration companies to offer shown. If outside UK/USA please consult your distributor for the most
excellent in-service care for your Megger products. convenient Service Organisation.
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