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SS5V3 - 1945E Cable Modulo Osgood

1. The document provides information on ordering D-sub connectors for manifold bases in SMC's SV series, including the SV1000, SV2000, SV3000, and SV4000. 2. It explains how to specify the number of valve stations and wiring configurations when ordering, including options for double wiring, specified layouts, and mounting options like direct mounting or DIN rail mounting. 3. Technical specifications for the 25-pin D-sub connectors are also provided, such as conforming to the JIS-X-5101 standard.

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ROBERTO RAMIREZ
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© © All Rights Reserved
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0% found this document useful (0 votes)
55 views21 pages

SS5V3 - 1945E Cable Modulo Osgood

1. The document provides information on ordering D-sub connectors for manifold bases in SMC's SV series, including the SV1000, SV2000, SV3000, and SV4000. 2. It explains how to specify the number of valve stations and wiring configurations when ordering, including options for double wiring, specified layouts, and mounting options like direct mounting or DIN rail mounting. 3. Technical specifications for the 25-pin D-sub connectors are also provided, such as conforming to the JIS-X-5101 standard.

Uploaded by

ROBERTO RAMIREZ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 21

1_02_SV.qxd 04.6.

16 14:29 Page 2-65

e plugged.
ositions.

D-sub Connector
SV
SZ
SY
SYJ
SX

Tie-rod base

Cassette base

Cassette base manifold


SV1000/SV2000
Applicable series
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
• Number of connectors: 25 pins
• MIL-C-24308
Conforming to JIS-X-5101
107.5
114.5

gulator
0-00-
MAX.20
202.9
172.9

ations
20
23
12.5
94.8
14
41

1-2-65
1_02_SV.qxd 04.6.16 14:29 Page 2-66

For details about certified products


conforming to international standards,
visit us at www.smcworld.com.

D-sub Connector How

Series SV
Order

Man
SS5

How to Order
Note 1) Double wiring specifications: Single, double,
3 position and 4 position solenoid valves
Valve stations can be used at all of the manifold stations.

U
Use of a single solenoid will result in an
Symbol Stations Note unused control signal in an unused
02 2 stations (1) control signal. If this is not desired, order
Double wiring with a specified layout.
···

···
specifications
Series 11 11 stations Note 2) Specified layout: Indicate wiring specifica-
tions on the manifold specification sheet.
1 SV1000 02 2 stations Specified layout
(2)
(Note that double, 3 and 4 position valves
2
···

···
SV2000 (Up to 23 solenoids cannot be used where single solenoid
3 SV3000 20 20 stations possible.) wiring has been specified.)
4
 Tie-rod base SV4000 Mounting
Nil Direct mounting

SS5V 1 – 10FD 1 – 05 U – – D DIN rail mounting (With DIN rail)



D0 DIN rail mounting (Without DIN rail)
 Cassette base For 3 When a longer
D3stations DIN rail is
SS5V 1 – 16FD 1 – 05 U – – desired than the

···

···
specified
Series stations. (Specify
For 20 a longer rail than
1 SV1000 Connector entry direction D20 stations the standard
2 SV2000 1 Upward
∗ In case of D0, only DIN
2 Lateral rail fittings are attached.
Valve stations
Series SV1000 Note 1) Double wiring specifications: Single, dou-
ble, 3 position and 4 position solenoid DIN rail length specified
Symbol Stations Note valves can be used at all of the manifold
Nil Standard length
02 2 stations (1)
stations.
Double wiring Use of a single solenoid will result in an 3 For 3 stations (Specify a longer rail
···

···

···

specifications than the standard


···
unused control signal in an unused
09 9 stations control signal. If this is not desired, order 20 Note) For 20 stations length.)
02 2 stations Specified layout (2) with a specified layout.
Note) Able to specify the length
···

···

(Up to 18 solenoids Note 2) Specified layout: Indicate wiring specifica-


possible.) tions on the manifold specification sheet. for 3 stations up to 18
18 18 stations stations for SV1000, which
(Note that double, 3 and 4 position valves
is available with 18
Series SV2000 cannot be used where single solenoid wir-
stations at the maximum.
ing has been specified.) Type
Symbol Stations Note
02 2 stations P, E port location 1
(1)
Double wiring 2
···

···

specifications U U side (2 to 10 stations)


11 11 stations 3
D D side (2 to 10 stations)
4
02 2 stations Specified layout (2) B Both sides (2 to 20 stations)
(Up to 23 solenoids 5
···

···

possible.) Pilot type A


20 20 stations
Nil Internal pilot B
S Internal pilot/Built-in silencer C
R External pilot ∗ 4 po
RS External pilot/Built-in silencer to Se

A, B port size (metric) A, B port size (inch)


Symbol A, B port P, E port Applicable series Symbol A, B port P, E port Applicable series
C3 One-touch fitting for ø3.2 N1 One-touch fitting for ø1/8"
One-touch One-touch
C4 One-touch fitting for ø4 SV1000 N3 One-touch fitting for ø5/32" SV1000
fitting for ø8 fitting for ø5/16"
C6 One-touch fitting for ø6 N7 One-touch fitting for ø1/4"
C4 One-touch fitting for ø4 N3 One-touch fitting for ø5/32"
One-touch
C6 One-touch fitting for ø6 SV2000 N7 One-touch fitting for ø1/4" One-touch SV2000
fitting for ø10
C8 One-touch fitting for ø8 N9 One-touch fitting for ø5/16" fitting for ø3/8"
C6 One-touch fitting for ø6
One-touch
N7 One-touch fitting for ø1/4"
One-touch
C8 One-touch fitting for ø8 SV3000 N9 One-touch fitting for ø5/16" SV3000
fitting for ø12 fitting for ø3/8"
C10 One-touch fitting for ø10 N11 One-touch fitting for ø3/8"
C8 One-touch fitting for ø8
One-touch
N9 One-touch fitting for ø5/16" One-touch
C10 One-touch fitting for ø10
fitting for ø12
N11 One-touch fitting for ø3/8" fitting for ø3/8"
C12 One-touch fitting for ø12 02N NPT 1/4
SV4000 NPT 3/8 SV4000
02 Rc 1/4 03N NPT 3/8
Rc 3/8
03 Rc 3/8 02T NPTF 1/4
NPTF 3/8
02F G 1/4 03T NPTF 3/8
G 3/8
03F G 3/8 M A, B ports mixed
M A, B ports mixed
∗ In the case of mixed specifications (M), indicate separately on the manifold specification sheet.
∗ Port sizes of X, PE port for external pilot specifications (R, RS) are ø4 (metric), ø5/32" (inch) for SV1000/2000 and ø6
(metric) and ø1/4" (inch) for SV3000/4000.

1-2-66
1_02_SV.qxd 04.6.16 14:29 Page 2-14

For details about certified products


conforming to international standards,
visit us at www.smcworld.com.

Valve Manifold
Common Specifications Serie

Series SV
Cassette base manifold Manifold Specifications
Applicable series SV1000 SV2000
Manifold type Stacking type cassette base manifold
1 (P: SUP)/3, 5 (E: EXH) type Common SUP, EXH
Valve stations (maximum) 18 stations 20 stations
Max. number of solenoids 18 points 26 points
JIS
1(P), 3/5(E) port C8, N9 C10, N11
Port size C3, C4, C6 C4, C6, C8
4(A), 2(B) port
N1, N3, N7 N3, N7, N9
• Changing the number of stations can
be easily done by lever operation.

Flow Characteristics
Port size Flow characteristics
Model 1, 5, 3 4, 2 1  4/2 (P  A/B) 4/2  3/5 (A/B  E)
(P, EA, EB) (A, B) C [dm3/(s·bar)] b Cv C [dm3/(s·bar)] b Cv
SS5V1-16 C8 C6 0.89 0.22 0.22 0.98 0.21 0.23
SS5V2-16 C10 C8 2.3 0.28 0.50 2.7 0.18 0.56
Note) The value is for manifold base with 5 stations and individually operated 2 position type.

Tie-rod base manifold

• 34 pins connector allows up to 16


stations with double solenoids.
Manifold Specifications
Applicable series SV1000 SV2000 SV3000 SV4000
Manifold type Tie-rod base manifold
1 (P: SUP)/3, 5 (E: EXH) type Common SUP, EXH
Valve stations (maximum) 20 stations
Max. number of solenoids 32 points
1(P), 3/5(E) port C8, N9 C10, N11 C12, N11 C12, N11, 03
Port size C3, C4, C6 C4, C6, C8 C6, C8, C10 C8, C10, C12
4(A), 2(B) port
N1, N3, N7 N3, N7, N9 N7, N9, N11 N9, N11, 02, 03

Flow Characteristics
Port size Flow characteristics
Model 1, 5, 3 4, 2 1  4/2(P  A/B) 4/2  3/5(A/B  E)
(P, EA, EB) (A, B) C [dm3/(s·bar)] b Cv C [dm3/(s·bar)] b Cv
SS5V1-10 C8 C6 0.98 0.26 0.24 1.1 0.35 0.28
SS5V2-10 C10 C8 2.1 0.20 0.46 2.4 0.18 0.48
SS5V3-10 C12 C10 4.2 0.22 0.91 4.3 0.21 0.93
SS5V4-10 C12 C12 6.2 0.19 1.3 7.0 0.18 1.6
Note) The value is for manifold base with 5 stations and individually operated 2 position type.

Enclosure of Manifold Variations


(Common for cassette base and tie-rod base)
Series Enclosure (Based on IEC529)
Series EX500 Decentralized serial wiring IP67 ∗
Series EX250 Serial wiring with input/output onit IP67
Series EX120 Dedicated output serial wiring Dusttight (IP40)
For circular connector IP67
D-sub connector Dusttight (IP40)
Flat ribbon cable Dusttight (IP40)
∗ Enclosure of a gateway unit and input manifold is IP65.

1-2-14
1_02_SV.qxd 04.6.16 14:29 Page 2-67

products
tandards,
m.
D-sub Connector Series SV
How to Order Valve Manifold Assembly
Ordering example (SV1000)

Double solenoid
Manifold
SS5V1-16FD1-06B-C6 (1 set) SV1200-5FU (2 sets)

Single solenoid
SV1100-5FU (4 sets)

e, double,
SS5V1-16FD1-06B-C6··········1 set (manifold part no.)
SV
oid valves
stations. ∗SV1100-5FU······4 sets (Single solenoid part no.)
SZ
U
sid

sult in an
e

unused ∗SV1200-5FU······2 sets (Double solenoid part no.)


ed, order
SY
specifica- D
on sheet. D
D SYJ
S

on valves
ta

D
tio

solenoid D
ns

D
SX
3
2
1

ting
sid
e

th DIN rail)
out DIN rail)
onger
s
han the
(Specify How to Order Solenoid Valves
rail than
dard
ly DIN
ached. SV 1 1 0 0 – 5 F – Note)
Note) Available with manifold block
for station additions. Refer to
ied pages 1-2-89 and 1-2-93.
h
onger rail Series
andard 1 SV1000 Manual override
2 SV2000 Nil: Non-locking push D: Push-turn locking
e length 3 SV3000 type slotted type
o 18 4 SV4000
00, which
8
ximum.
Type of actuation
1 2 position single solenoid
2 2 position double solenoid
3 3 position closed center
4 3 position exhaust center
5 3 position pressure center
A 4 position dual 3 port valve: N.C./N.C.
B 4 position dual 3 port valve: N.O./N.O.
C 4 position dual 3 port valve: N.C./N.O. Light/Surge voltage suppressor
∗ 4 position dual 3 port valves are applicable U With light/surge voltage suppressor
to Series SV1000 and SV2000 only. R With surge voltage suppressor

Pilot type
licable series Nil Internal pilot
R External pilot
SV1000 Rated voltage
∗ External pilot specifications
is not available for 4 5 24 VDC
SV2000
position dual 3 port valves. 6 12 VDC

SV3000 Back pressure check valve


Nil None
K Built-in
∗ Built-in back pressure check valve type is
SV4000 applicable to series SV1000 only.
∗ Back pressure check valve is not available for 3
position closed center and 3 position pressure
center.

Refer to Precautions 2 on page 1-2-9.


ø6

1-2-67
1_02_SV.qxd 04.6.16 14:29 Page 2-68

Series SV
Manifold Electrical Wiring Dime

10F/16F D-sub Connector Type (25 pins)  Cas

13
Common
Common
12
25
Light/Surge voltage
suppressor 24
SOL.B
11 Station 11
SOL.A
Light/Surge voltage
suppressor

15
SOL.B
Station 2
Light/Surge voltage SOL.A
suppressor 2
14
SOL.B
Station 1
SOL.A
1
Light/Surge voltage
suppressor

• This circuit has double wiring specifications for up to 11 stations. Since the usable number of
solenoids differs depending on the manifold type, refer to the table below.
In the case of single solenoids, connect to SOL.A. Furthermore, when wiring is specified on the
manifold specification sheet, connections are made without skipping any connectors, and signals
A for single and A, B for double are in order 1  14  2  15, etc.
• Stations are counted from D side (connector side) as the 1st.
• Since solenoid valves do not have polarity, either the +COM or –COM can be used.

92.2
Usable No. of Solenoids
Max. no. of
Model
solenoids
SV1000
Tie-rod base type 10 to 23
SV4000 DIN rail
SV1000 18
Cassette base type 16
SV2000 23

L Dim
n
L
L1 1
L2 1
L3
L4

1-2-68
1_02_SV.qxd 04.6.16 14:29 Page 2-73

D-sub Connector Series SV


Dimensions: Series SV3000 for D-sub Connector
U C6, N7
 Tie-rod base manifold: SS5V3-10FD 12 - Stations D
B
(S, R, RS)- C8, N9 (-D)
C10, N11

e plugged.  When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
ositions.  External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.

With External Pilot Specifications


(Pitch)
23.5 P = 20.5 21.3 35.5 18 11

SV

11.6
13.5
36.1

SZ

37.6

60.3
35 4 E 4A 4A 4A 4A 35 A E 35 4 E 4A 4A 4A 4A 35 A E

76.8
SY
2 2B 2B 2B 2B B 2 2B 2B 2B 2B B
1 P 1 P 1 P 1 P

(Lateral connector entry) PE X PE X

One-touch fitting
[1(P), 3/5(E) port]
One-touch fitting
[4(A), 2(B) port] One-touch fitting
SYJ
One-touch fitting
Applicable tubing O.D.: ø12 Applicable tubing O.D.: ø6 ,ø1/4"
ø3/8" [X: External pilot port] [PE: Pilot EXH port]
ø8, ø5/16"
ø10, ø3/8"
Applicable tubing O.D.: ø6 Applicable tubing O.D.: ø6 SX
ø1/4" ø1/4"
U side D side
L3 (L4)
L5 18.5
DIN rail holding screw
{
Equivalent to applicable D-sub connector JIS-X-5101
MIL-C-24308 }
(5.3)

(5.1)

(For DIN rail mounting)

B B B B B

7.9 8
128.8
115.8
83.8

A A A A A
35
B

58.9
29.6 14.3

5.5
46.9

Manual override
10.1
5

4-ø5.3 ( Press and turn for the


locking type. ) 2-M2.6
(For mounting) 4(A) port side: Orange 2-4-40 UNC With option
2(B) port side: Green [4(A), 2(B) with inch
size ports]
L2 5
(Rail mounting hole pitch: 12.5) Connector case
L1
Release lever (Both sides)
58.4

60.9
4 E 3/5 4A 4A 4A 3/5 A E 85.4

Silencer (Air discharge port)


101.2

105.7
98.7
2 2B 2B 2B B
1 P 1 P
(Station n) (Station 1) (Built-in silencer specifications)
5

1 P 3 E
86.5

Light/Surge voltage suppressor


(6)
Individual SUP spacer 1 1
Interface regulator
MAX.21
82.7
MAX.21

SV3000-00-
or Individual EXH spacer
63.8

66.8
(52.9)


Interface regulator
SV3000-M1-
12
(For DIN rail

(10)
mounting)
14.7

B B B B
157.9
139.9
145.6
127.6

A A A A
B

B
A

ations L Dimension n: Stations


20 n 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L
35.5 L1 160.5 173 198 223 235.5 260.5 285.5 298 323 348 360.5 385.5 398 423 448 460.5 485.5 510.5 523
25 L2 150 162.5 187.5 212.5 225 250 275 287.5 312.5 337.5 350 375 387.5 412.5 437.5 450 475 500 512.5
94.4 L3 122 142.5 163 183.5 204 224.5 245 265.5 286 306.5 327 347.5 368 388.5 409 429.5 450 470.5 491
23.5 L4 22.5 18.5 20.5 23 19 21 23.5 19.5 21.5 24 20 22 18 20.5 22.5 18.5 21 23 19
68 L5 97 117.5 138 158.5 179 199.5 220 240.5 261 281.5 302 322.5 343 363.5 384 404.5 425 445.5 466

1-2-73
1_02_SV.qxd 04.6.16 14:29 Page 2-75

e plugged.
ositions.

Flat Ribbon Cable Connector


SV
SZ
SY
SYJ
SX

Tie-rod base

Cassette base

Cassette base manifold


SV1000/SV2000
Applicable series
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
• Number of connectors: 26, 20, 10 pins
• With strain relief
Conforming to MIL-C-83503
107.5
114.5

regulator
00-00-
MAX.20
202.9
172.9

ations
20
10.5
00
69
24
41

1-2-75
1_02_SV.qxd 04.6.16 14:29 Page 2-76

For details about certified products


conforming to international standards,
visit us at www.smcworld.com.

Flat Ribbon Cable Connector How

Series SV
Order
Manifol
SS5V1-

How to Order

U
Valve stations

sid
e
P: Flat ribbon cable 26 pins PH: Flat ribbon cable 10 pins
02 2 stations (1) 02 2 stations (1)
Double wiring Double wiring

···

···

···

···
Connector type specifications specifications

S
12 12 stations 04 4 stations

t
P Flat ribbon cable connector: 26 pins
PG Flat ribbon cable connector: 20 pins 02 2 stations (2) 02 2 stations (2)
Specified layout Specified layout

···

···

···

···
PH Flat ribbon cable connector: 10 pins (Ip to 24 solenoids possible.) (Up to 8 solenoids possible.)
20 20 stations 08 8 stations
PG: Flat ribbon cable 20 pins
02 2 stations (1)
Series Double wiring
···

···
1 SV1000 specifications
09 9 stations
2 SV2000 02 2 stations (2)
3 SV3000 Specified layout
···

···

(Up to 18 solenoids possible.)


4 SV4000 18 18 stations

 Tie-rod base Mounting


Nil Direct mounting
SS5V 1 – 10 P D 1 – 05 U – – D DIN rail mounting (With DIN rail)

D0 DIN rail mounting (Without DIN rail)
 Cassette base For 3 When a longer
Typ
SS5V 1 – 16 P D 1 – 05 U – – D3 stations DIN rail is
desired than the 1

···

···
specified
stations. (Specify 2
For 20 a longer rail than
Connector D20 stations the standard 3
Series entry direction ∗ In case of D0, only DIN 4
1 SV1000 1 Upward rail fittings are attached. 5
2 SV2000 2 Lateral A
DIN rail length specified B
C
Nil Standard length
P, E port location ∗4
3 For 3 stations (Specify a longer
ap
U U side (2 to 10 stations) rail than the
···

···

SV
D D side (2 to 10 stations) 20 Note) For 20 stations standard length.)
B Both sides (2 to 20 stations) Note) Able to specify the
length for 3 stations up
to 18 stations for
Pilot type SV1000, which is
Nil Internal pilot available with 18
S Internal pilot/Built-in silencer stations at the
R External pilot maximum.
RS External pilot/Built-in silencer
Valve stations A, B po
Series SV1000 Series SV2000 Symbol
C3
P: Flat ribbon cable 26 pins PH: Flat ribbon cable 10 pins P: Flat ribbon cable 26 pins PH: Flat ribbon cable 10 pins
C4
02 2 stations 02 2 stations 02 2 stations 02 2 stations C6
Double wiring (1) Double wiring (1) Double wiring (1) Double wiring (1)
···

···

···

···

···

···

···

···

specifications specifications specifications specifications C4


09 9 stations 04 4 stations 12 12 stations 04 4 stations C6
02 2 stations 02 2 stations 02 2 stations 02 2 stations C8
Specified layout (2) Specified layout (2) Specified layout (2) Specified layout (2)
···

···

···

···

···

···

···

···

(Up to 18 solenoids possible.) (Up to 8 solenoids possible.) (Up to 24 solenoids possible.) (Up to 8 solenoids possible.) C6
18 18 stations 08 8 stations 20 20 stations 08 8 stations C8
PG: Flat ribbon cable 20 pins PG: Flat ribbon cable 20 pins C10
02 2 stations 02 2 stations C8
(1) (1)
Double wiring Double wiring C10
···

···

···

···

specifications specifications C12


09 9 stations 09 9 stations
02 2 stations 02 2 stations 02
Specified layout (2) Specified layout (2) 03
···

···

···

···

(Up to 18 solenoids possible.) (Up to 18 solenoids possible.) 02F


18 18 stations 18 18 stations
03F
Note 1) Double wiring specifications: Single, double and 3 position Note 2) Specified layout: Indicate wiring specifications on a manifold M
solenoid valves can be used on all manifold stations. Use of specification sheet.
a single solenoid will result in an unused control signal. If
this is not desired, order with a specified layout.
1-2-76
1_02_SV.qxd 04.6.16 14:29 Page 2-77

products
tandards,
m.
Flat Ribbon Cable Connector Series SV
How to Order Valve Manifold Assembly
Ordering example (SV1000)
Double solenoid
Manifold
SV1200-5FU (2 sets)
SS5V1-16PD1-06B-C6 (1 set)
Single solenoid
SV1100-5FU (4 sets)

SS5V1-16PD1-06B-C6··········1 set (manifold part no.)


∗SV1100-5FU······4 sets (Single solenoid part no.)
SV
U
sid
e

∗SV1200-5FU······2 sets (Double solenoid part no.)


ns SZ
D
D SY
S

D
ta

D
tio
ns

D
D SYJ
3
2

SX
1

D
sid
e

How to Order Solenoid Valves

SV 1 1 0 0 – 5 F – Note)
Note) Available with manifold block
Series for station additions. Refer to
pages 1-2-89 and 1-2-93.
1 SV1000 Manual override
ting 2 SV2000
Nil: Non-locking push D: Push-turn locking
th DIN rail) 3 SV3000 type slotted type
out DIN rail) 4 SV4000
longer
s Type of actuation
than the 1 2 position single solenoid
d
(Specify 2 2 position double solenoid
rail than
dard 3 3 position closed center
nly DIN 4 3 position exhaust center
ttached. 5 3 position pressure center
A 4 position dual 3 port valve: N.C./N.C.
B 4 position dual 3 port valve: N.O./N.O. Light/Surge voltage suppressor
fied Rated voltage
C 4 position dual 3 port valve: N.C./N.O. U With light/surge voltage suppressor
5 24 VDC R With surge voltage suppressor
∗ 4 position dual 3 port valves are
a longer applicable to Series SV1000 and 6 12 VDC
the SV2000 only.
length.)
Back pressure check valve
Pilot type
Nil None
the Nil Internal pilot
ons up
K Built-in
R External pilot
r ∗ Built-in back pressure check valve type is applicable to series SV1000 only.
∗ External pilot specifications ∗ Back pressure check valve is not available for 3 position closed center and 3
is is not available for 4 position
8 position pressure center.
dual 3 port valves.
Refer to Precautions 2 on page 1-2-9.

A, B port size (Metric) A, B port size (Inch)


Symbol A, B port P, E port Applicable series Symbol A, B port P, E port Applicable series
C3 One-touch fitting for ø3.2 N1 One-touch fitting for ø1/8"
10 pins One-touch
C4 One-touch fitting for ø4 SV1000 N3 One-touch fitting for ø5/32" One-touch SV1000
fitting for ø8 fitting for ø5/16"
ng (1)
C6 One-touch fitting for ø6 N7 One-touch fitting for ø1/4"
ns C4 One-touch fitting for ø4 N3 One-touch fitting for ø5/32"
One-touch One-touch
C6 One-touch fitting for ø6 SV2000 N7 One-touch fitting for ø1/4" SV2000
fitting for ø10 fitting for ø3/8"
yout (2) C8 One-touch fitting for ø8 N9 One-touch fitting for ø5/16"
possible.) C6 One-touch fitting for ø6 N7 One-touch fitting for ø1/4"
One-touch One-touch
C8 One-touch fitting for ø8 SV3000 N9 One-touch fitting for ø5/16" SV3000
fitting for ø12 fitting for ø3/8"
C10 One-touch fitting for ø10 N11 One-touch fitting for ø3/8"
C8 One-touch fitting for ø8 N9 One-touch fitting for ø5/16" One-touch ∗ In the case of mixed specifications
One-touch
C10 One-touch fitting for ø10 N11 One-touch fitting for ø3/8" fitting for ø3/8" (M), indicate separately on the
fitting for ø12
C12 One-touch fitting for ø12 02N NPT 1/4 manifold specification sheet.
NPT 3/8 SV4000
02 Rc 1/4 SV4000 03N NPT 3/8 ∗ Port sizes of X, PE port for external
Rc 3/8 pilot specification (R, RS) are ø4
03 Rc 3/8 02T NPTF 1/4
NPTF 3/8 (metric), ø5/32" (inch) for
02F G 1/4 03T NPTF 3/8
SV1000/2000 and ø6(metric) and
G 3/8
03F G 3/8 M A, B ports mixed ø1/4" (inch) for SV3000/4000.
a manifold M A, B ports mixed

1-2-77
1_02_SV.qxd 04.6.16 14:29 Page 2-78

Series SV
Manifold Electrical Wiring Dime
 Cas
10P/16P Flat Ribbon Cable Type (26 pins) 10PG/16PG Flat Ribbon Cable Type (20 pins)

26 Common 20 Common
Common Common
25 19
SOL.B SOL.B
24 Station 12 18 Station 9
SOL.A SOL.A
23 Light/Surge voltage 17
Light/Surge voltage SOL.B
suppressor SOL.B suppressor
22 Station 11 16 Station 8
SOL.A SOL.A
21 15

Light/Surge voltage Light/Surge voltage


suppressor suppressor
SOL.B SOL.B
4 Station 2 4 Station 2
SOL.A SOL.A
3 3
Light/Surge voltage Light/Surge voltage
suppressor SOL.B suppressor SOL.B
2 Station 1 2 Station 1
SOL.A SOL.A
1 1
Triangle mark Triangle mark
Light/Surge voltage Light/Surge voltage
suppressor suppressor

• This circuit has double wiring specifications for up to 12 stations. Since the • This circuit has double wiring specifications for up to 9 stations. Since the
usable number of solenoids differs depending on the manifold type, refer usable number of solenoids differs depending on the manifold type, refer
to the table below. In the case of single solenoids, connect to SOL. A. to the table below. In the case of single solenoids, connect to SOL. A.
Furthermore, when wiring is specified on a manifold specification sheet, Furthermore, when wiring is specified on a manifold specification sheet,
connections are made without skipping any connectors, and connections connections are made without skipping any connectors, and connections
are made without skipping any connectors, and signals A for single and A, are made without skipping any connectors, and signals A for single and A,
B for double are in order 1  2  3  4, etc. B for double are in order 1  2  3  4, etc.
• Stations are counted from D side (connector side) as the 1st one. • Stations are counted from D side (connector side) as the 1st one.
• Since terminal numbers are not indicated on the flat cable, use the triangle • Since terminal numbers are not indicated on the flat cable, use the triangle
mark as a reference for wiring. mark as a reference for wiring.
• Since solenoid valves do not have polarity, either the +COM or –COM can • Since solenoid valves do not have polarity, either the +COM or –COM can
be used. be used.
Usable No. of Solenoids Usable No. of Solenoids
Model Max. no. of solenoids Model Max. no. of solenoids
SV1000 SV1000
Tie-rod base type 10 to 24 Tie-rod base type 10 to
SV4000 SV4000 18
SV1000 18 SV1000
Cassette base type 16 Cassette base type 16
SV2000 24 SV2000

10PH/16PH Flat Ribbon Cable Type (10 pins)

10 Common
Common DIN ra
9

Light/Surge voltage SOL.B


suppressor Station 4
8
SOL.A
7

Light/Surge voltage
suppressor
SOL.B
4 Station 2
SOL.A
3
Light/Surge voltage
suppressor SOL.B
2 Station 1
SOL.A
1
Triangle mark
Light/Surge voltage
suppressor

• This circuit has double wiring specifications for up to 4 stations. Since the
usable number of solenoids differs depending on the manifold type, refer
to the table below. In the case of single solenoids, connect to SOL. A.
Furthermore, when wiring is specified on a manifold specification sheet,
connections are made without skipping any connectors, connections are
made without skipping any connectors, and signals A for single and A, B
for double are in order 1  2  3  4, etc.
• Stations are counted from D side (connector side) as the 1st one.
• Since terminal numbers are not indicated on the flat cable, use the triangle
mark as a reference for wiring.
• Since solenoid valves do not have polarity, either the +COM or –COM can
be used.
Usable No. of Solenoids
Model Max. no. of solenoids
SV1000 L Dim
Tie-rod base type 10 to L n
SV4000 8 L1 1
SV1000 L2 1
Cassette base type 16
SV2000 L3
L4
1-2-78
1_02_SV.qxd 04.6.16 14:30 Page 2-83

Flat Ribbon Cable Connector Series SV


Dimensions: Series SV3000 for Flat Ribbon Cable
P U C6, N7
 Tie-rod manifold: SS5V3-10 PG D 12 - Stations D (S, R, RS) - C8, N9 (-D)
PH B C10, N11
plugged.  When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
ositions.  External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.

With External Pilot Specifications


(Pitch)
23.5 P = 20.5 21.3 35.5 18 11 SV

11.6
SZ
13.5
36.1

37.6

60.3
SY
4 E 4A 4A 4A 4A A E 4 E 4A 4A 4A 4A A E

76.8
2 2B 2B 2B 2B B 2 2B 2B 2B 2B B
1 P 1 P 1 P 1 P

PE X PE X SYJ
g One-touch fitting
[1(P), 3/5(E) port]
One-touch fitting One-touch fitting One-touch fitting SX
t] [4(A), 2(B) port]
Applicable tubing O.D.: ø12 [X: External pilot port] [PE: Pilot EXH port]
ø3/8" Applicable tubing O.D.: ø6 ,ø1/4" Applicable tubing O.D.: ø6 Applicable tubing O.D.: ø6
2" ø8, ø5/16" ø1/4" ø1/4"
ø10, ø3/8"
U side L3 (L4) D side
L5 18.5
DIN rail holding screw Applicable connector: 26 pins
(5.1)
(5.3)

(For DIN rail mounting) MIL type


(Conforming to MIL-C-83503)

B B B B B

8 9.9
128.8

Triangle mark position


115.8

5.5
83.8

A A A A A
35
B

58.9
29.6 14.3
46.9

Manual override
10.1
5

4-ø5.3 ( Press and turn for the


locking type. ) (Lateral connector entry)
(For mounting) 4(A) port side: Orange
2(B) port side: Green Connector case
L2 5 Release lever (Both sides)
(Rail mounting hole pitch: 12.5) Silencer (Air discharge port)
L1 (Built-in silencer specifications)

(Station n) (Station 1)

Light/Surge voltage suppressor Applicable connector: 20 pins MIL type Applicable connector: 10 pins MIL type
(Conforming to MIL-C-83503) (Conforming to MIL-C-83503)
(18.9)
k position
Triangle mark position
82.7

79.7

Triangle mark position


63.8

(54.9)
12

10PG (20 pins) 10PH (10 pins)


(For DIN rail

(10)
mounting)
14.7

r D-sub Refer to page 1-2-73 (compliant for D-sub


nterface connector) for dimensions with interface
cer. regulator and individual SUP/EXH spacer.

tions L Dimension n: Stations


20 n 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L
35.5 L1 160.5 173 198 223 235.5 260.5 285.5 298 323 348 360.5 385.5 398 423 448 460.5 485.5 510.5 523
25 L2 150 162.5 187.5 212.5 225 250 275 287.5 312.5 337.5 350 375 387.5 412.5 437.5 450 475 500 512.5
94.4 L3 122 142.5 163 183.5 204 224.5 245 265.5 286 306.5 327 347.5 368 388.5 409 429.5 450 470.5 491
24 L4 22.5 18.5 21 23 19 21.5 23.5 19.5 22 24 20 22.5 18.5 20.5 23 19 21 23.5 19.5
68 L5 97 117.5 138 158.5 179 199.5 220 240.5 261 281.5 302 322.5 343 363.5 384 404.5 425 445.5 466

1-2-83
1_02_SV.qxd 04.6.16 14:30 Page 2-90

Series SV
Type 10: Tie-rod Base Manifold Exploded View
a !5 q Ma
U side Caution Seri
Mounting Screw Tightening Torques
SV1
M2: 0.15 N·m
M3: 0.6 N·m
!0 M4: 1.4 N·m
q M5: 2.9 N·m SV2
Unless otherwise indicated, tighten mounting
w screws to the torques shown above.
SV3
!2 !4 !1

e
SV4
!3

∗ Included only with the DIN rail mounting style.


Series SV3000, SV4000
DIN rail holding screw tightening torque: 1.4 N·m
w SU
Note)
!7
!6 ∗ Included only with the DIN e SU
rail mounting style (with DIN rail).
D side

∗ Included only with the DIN rail mounting style.


Series SV3000, SV4000
Note) DIN rail holding screw tightening torque: 1.4 N·m
!7

e SUP/EXH block assembly


Circular connector (Type 10C)
EX250 (Type 10S1W)

t
y
u

D-sub connector (Type 10F)

iNote) No.

r Se
t Se

y Se
∗ t, y, u and i are not included in the ∗ Included only with the DIN rail mounting style.
SUP/EXH block assembly. (Tightening torque of DIN rail holding screw: 0.5 N·m) Se
u
i EX
EX500 (Type 10SAW) EX120 (Type 10S3) For flat ribbon cable connector
o Se
r (Type 10P) Ga
!0
o !1 Co
!2 Ma
!3 Tie
!4 Tie
Ro
!5
(V
!6 DI
!7 Cl
N
∗ r is not included in the SUP/EXH block assembly. ∗ o is not included in the SUP/EXH block assembly.
Note) i and !7 are for SV2000. Mounting orientation onto DIN rail gets reversed.

1-2-90
1_02_SV.qxd 04.6.16 14:30 Page 2-91

Series SV

q Manifold Block Assembly Part No.


Series Wiring specifications Manifold block ass’y part no. Note
orques Single SV1000-50-1A- C3: With One-touch fitting for ø3.2 N1: One-touch fitting for ø1/8"
C4: With One-touch fitting for ø4 N3: One-touch fitting for ø5/32"
SV1000 C6: With One-touch fitting for ø6 N7: One-touch fitting for ø1/4"
Double SV1000-50-2A- (Tie-rod for station additions !4 and gaskets !0, !1, and !2 are included.)
C4: With One-touch fitting for ø4 N3: One-touch fitting for ø5/32"
Single SV2000-50-1A-
C6: With One-touch fitting for ø6 N7: One-touch fitting for ø1/4"
SV2000 C8: With One-touch fitting for ø8 N9: One-touch fitting for ø5/16"
mounting Double SV2000-50-2A- (Tie-rod for station additions !4 and gaskets !0, !1, and !2 are included.)

Single SV3000-50-1A- C6: With One-touch fitting for ø6 N7: One-touch fitting for ø1/4" SV
C8: With One-touch fitting for ø8 N9: One-touch fitting for ø5/16"
SV3000 C10: With One-touch fitting for ø10 N11: One-touch fitting for ø3/8"
Double SV3000-50-2A- (Tie-rod for station additions !4 and gaskets !0, !1, and !2 are included.) SZ
C8: With One-touch fitting for ø8 N9: One-touch fitting for ø5/16"
Single C10: With One-touch fitting for ø10 N11: One-touch fitting for ø3/8"
SV4000-50-1A-
C12: With One-touch fitting for ø12 SY
SV4000 02: Rc 1/4 02N: NPT 1/4
03: Rc 3/8 03N: NPT 3/8
Double SV4000-50-2A-
02F: G1/4 02T: NPTF1/4
03F: G3/8 03T: NPTF 3/8
SYJ
(Tie-rod for station additions !4 and gaskets !0, !1, and !2 are included.)
SX
w SUP/EXH end block assembly SV 000 52U 1 A
e SUP/EXH block assembly SV 000 51D A
Connector entry direction
Series (D-sub, flat types only)
1 SV1000 1 Upward Mounting
2 SV2000 2 Lateral Nil Direct mounting
3 SV3000
SUP/EXH block assembly D0 DIN rail mounting
4 SV4000
g style.
specifications
10 For EX500 (SI unit) P, E port size
1.4 N·m 11 For EX250 (SI unit) C8 One-touch fitting for ø8
SV1000
12 For circular connector N9 One-touch fitting for ø5/16"
13 D-sub connector C10 One-touch fitting for ø10
SV2000
14 For flat ribbon cable connector (26 pins) N11 One-touch fitting for ø3/8"
15 For Flat ribbon cable connector (20 pins) C12 One-touch fitting for ø12 SV3000
16 For Flat ribbon cable connector (10 pins) N11 One-touch fitting for ø3/8" SV4000
18 For EX120 (dedicated output serial) 03 Rc 3/8
∗ Since EX500 and EX120 type SI units are 03F G 3/8
SV4000
not included, order them separately. 03N NPT 3/8
Pilot type 03T NPTF 3/8
00 Plug All series
Nil Internal pilot
S Internal pilot/Built-in silencer ∗ “00” (Plug) is not available for S, R and
RS types.
R External pilot
RS External pilot/Built-in silencer

Part no.
No. Description Note
SV2000
SV1000 SV3000 SV4000
r Series EX500 SI unit Refer to page 1-2-26.
t Series EX250 SI unit EX250-SDN1 For DeviceNet
EX250-IE1 M12, 2 inputs
y Series EX250 input block EX250-IE2 M12, 4 inputs
EX250-IE3 M8, 4 inputs (3 pins)
u Series EX250 end plate assembly EX250-EA1 With mounting screws (M3 x 10, 2 pcs.)
i EX250 clamp assembly SV1000-78A
o Series EX120 SI unit Refer to page 1-2-44.
!0 Gasket SX3000-57-4 SX5000-57-6 SX7000-57-5 SY9000-11-2
!1 Connector gasket SX3000-146-2 SX3000-146-2 SX3000-146-2 SX3000-146-2
!2 Manifold block gasket SX3000-181-1 SX5000-138-1 SV3000-65-1 SV4000-65-1
!3 Tie-rod SV1000-55-1- VZ1000-11-1- SV3000-55-1- VZ1000-11-4- : Manifold stations
!4 Tie-rod for station addition SV1000-55-2-1 SV2000-55-2A SV3000-55-2A SV4000-55-2A
Round head combination screw SX3000-22-2 SV2000-21-1 SV3000-21-1 SV2000-21-2
!5
(Valve mounting screw) (M2 x 24) (M3 x 30) (M4 x 35) (M3 x 40)
!6 DIN rail SV4000-55-1- SV4000-55-1- VZ1000-11-4- VZ1000-11-4- Refer to DIN rail dimension tables on page 1-2-97.
!7 Clamp assembly SV1000-69A SV1000-69A SV3000-69A SV3000-69A
Note) Two pieces of !3 and !4 (tie-rod) are required for Series SV1000, and three pieces are required for Series SV2000, 3000 and 4000.
Two pieces of !5 (valve mounting screw) are required for Series SV1000, 2000 and 3000, and three pieces are required for Series SV4000.

1-2-91
1_02_SV.qxd 04.6.16 14:30 Page 2-92

Series SV
Type 10: Tie-rod Base Manifold
How to increase manifold bases (Type 10)  1/4,
(1) Loosen the U side screws a, and remove the SUP/EXH end block assembly w. For
S
For
S
(2) Screw in the tie-rods for station addition.
(Screw them in until there is no gap between the tie-rods.)

Tie-rod for station addition

(3) Connect the manifold assembly q and supply/exhaust end block assembly w to be added,
Note 1) B
and tighten the screws a. D
Note 2) W
to
Caution Tightening torques a re
SV1000, SV2000 0.6 N·m H
Note 3) B
SV3000 1.4 N·m in
SV4000 2.9 N·m w
Note) When eliminating manifold stations, the appropriate tie-rods !3 for the desired change should be ordered separately.
(When equipped with a DIN rail, be sure to tighten the DIN rail holding screws after tightening the tension bolts.)
 How
Caution [Ser
• Ty
Fitting Assembly Replacement
By replacing manifold fitting assemblies, it is possible to change the size of the A, B ports and P, E ports. To replace them,
remove the clip with a flat head screwdriver, etc., and pull out the fitting assembly.
Mount the new fitting assembly by inserting it and then replacing the clip to its fully inserted position.
Fitting Assembly Part No.
Port size SV1000 SV2000 SV3000 SV4000
One-touch fitting for ø3.2 VVQ1000-50A-C3 — — —
One-touch fitting for ø4 VVQ1000-50A-C4 VVQ1000-51A-C4 — —
One-touch fitting for ø6 VVQ1000-50A-C6 VVQ1000-51A-C6 VVQ2000-51A-C6 —
One-touch fitting for ø8 — VVQ1000-51A-C8 VVQ2000-51A-C8 VVQ4000-50B-C8
One-touch fitting for ø10 — — VVQ2000-51A-C10 VVQ4000-50B-C10 Type o
A, B Port

One-touch fitting for ø12 — — — VVQ4000-50B-C12 1


One-touch fitting for ø1/8" VVQ1000-50A-N1 — — — 2
3
One-touch fitting for ø5/32" VVQ1000-50A-N3 VVQ1000-51A-N3 — —
4
One-touch fitting for ø1/4" VVQ1000-50A-N7 VVQ1000-51A-N7 VVQ2000-51A-N7 —
5
One-touch fitting for ø5/16" — VVQ1000-51A-N9 VVQ2000-51A-N9 VVQ4000-50B-N9 A 4p
One-touch fitting for ø3/8" — — VVQ2000-51A-N11 VVQ4000-50B-N11 B 4p
1/4 threaded type port block assembly — — — SY9000-58A-02 C 4p
3/8 threaded type port block assembly — — — SY9000-58A-03 ∗ 4 pos
One-touch fitting for ø8 VVQ1000-51A-C8 — — — applica
SV200
One-touch fitting for ø10 — VVQ2000-51A-C10 — —
P, E Port

One-touch fitting for ø12 — — VVQ4000-50B-C12 VVQ4000-50B-C12


One-touch fitting for ø5/16" VVQ1000-51A-N9 — — —
One-touch fitting for ø3/8" — VVQ2000-51A-N11 VVQ4000-50B-N11 VVQ4000-50B-N11
3/8 threaded type port block assembly — — — SY9000-58B-03

1-2-92
1_02_SV.qxd 04.6.16 14:30 Page 2-93

Series SV

 1/4, 3/8 thread type port block assembly


For A, B port
02
SY9000 – 58A – 03 B

For P, E port 2

SY9000 – 58B – 03 A

Clip
Thread type
Nil Rc
SV
F G
N NPT SZ
T NPTF
B

Note 1) Be careful to avoid damage or contamination of O-rings, as this can cause air leakage. B
B
B
SY
Note 2) When removing a fitting assembly from a valve, after removing the clip, attach tubing or a plug (KQP-)
P Fitting assembly
to the One-touch fitting, and pull it out while holding the tubing (or plug). If it is pulled out while holding the SYJ
release button of the fitting assembly (resin part), the release button may be damaged.
However, 02 and 03 port block assemblies should be pulled out as they are.
Note 3) Be sure to shut off the power and air supplies before disassembly. Furthermore, since air may remain O-ring SX
inside the actuator, piping and manifold, confirm that the air is completely exhausted before performing any
work.
parately.
lts.)
 How to order tie-rod type 10 solenoid valves with manifold block
[Series SV1000 to SV4000]
• Type with manifold block is used when adding stations, etc.

SV 1 1 0 0 – 5 F – –
A, B port size
Refer to A, B port size table on
Series pages 1-2-20, 36, 44, and 76.
1 SV1000
2 SV2000 Manifold wiring specifications
3 SV3000 Nil Double wiring
4 SV4000 S Single wiring
-C8
C10 Type of actuation Manifold block type
C12 1 2 position single solenoid For Tie-rod base type 10 with
T
2 2 position double solenoid manifold block
3 3 position closed center Note) Tie-rod type 10 includes tie-rods
4 3 position exhaust center for station additions.
5 3 position pressure center
-N9 A 4 position dual 3 port valve: N.C./N.C. Manual override
N11 B 4 position dual 3 port valve: N.O./N.O. Nil: Non-locking push type D: Push-turn locking slotted
2 C 4 position dual 3 port valve: N.C./N.O. type
3 ∗ 4 position dual 3 port valves are
applicable to Series SV1000 and
SV2000 only.

C12 Pilot type


Nil Internal pilot
N11 R External pilot
3 ∗ External pilot specifications
is not available for 4 position
dual 3 port valves.

Back pressure check valve


Light/Surge voltage suppressor Example (SV1000)
Nil None SV1200-5FU-T-C6
U With light/surge voltage suppressor
K Built-in
R With surge voltage suppressor
∗ Built-in back pressure
check valve type is
applicable to series Rated voltage
SV1000 only.
∗ Back pressure check 5 24 VDC
valve is not available for 3 6 12 VDC
position closed center and ∗ Note that serial wiring
3 position pressure center. (EX500, EX250 and
Refer to Precautions 2 EX120) are only available D
on page 1-2-9. with 24 VDC.

1-2-93
1_02_SV.qxd 04.6.16 14:30 Page 2-94

Series SV
Manifold Option (Common for Type 16 and 10) Mani
 Bla
Use

 Relay output module


By adding a relay output module to a series SV manifold, devices up to 110 VAC,
3 A (large type solenoid valves, etc.) can be controlled together with Series SV valves.

How to Order Relay output module


SV 000 60 5 A 1A Light window

No. of output point


Series A 1 output
1 SV1000 B 2 outputs
2 SV2000
3 SV3000 Rated voltage
4 SV4000 5 24 VDC
6 12 VDC
∗ Note that serial wiring manifolds (EX500,
EX250 and EX120) are available with 24 Series
VDC only.
SV100
Relay Output Module Specifications SV200
Item Specifications SV300
No. of output points 1 output [connector with lead wire (M12)] 2 outputs [connector with lead wire (M12)] SV400

4 pins connector (M12) plug 4 pins connector (M12) plug

1. —
2 2 1
1. Output B
2 1 2 1  SU
2. Output A 2. Output A [SUP
Output type 3. — 3. Output B
4 3 4 4 3 3 4 By pl
4. Output A 4. Output A
pass
Contact type Relay output module side Contact type Relay output module side
one m
(“a” contact) pin arrangement (“a” contact) pin arrangement
[EXH
Load voltage 110 VAC 30 VDC 110 VAC 30 VDC
By in
Load current 3A 3A 0.3 A 1A pass
Indicator light Orange A side: Orange B side: Green affec
Enclosure Based on IP67 (IEC529) posit
Current consumption 20 mA or less (Two
Polarity
Serie
Non-polar
piece
weight (g) 48

 Y type connector
Used to branch a two output relay output module to two separate systems.
How to Order
EX500 ACY00 S
C

Relay output module and Y type connector wiring example


Series
Y type connector Relay output module
(2 outputs) SV100
2
Solenoid

4 2
4 Output A
SV200

1 SV300
Solenoid

2 3 Output B SV400
4

1-2-94
1_02_SV.qxd 04.6.16 14:30 Page 2-95

Series SV
10) Manifold Option
 Blanking plate assembly  Label for block disk
Used in situations where valves will be added in the future. These labels are attached to manifolds in which SUP and
EXH block disks have been installed, in order to identify the
installed locations. (Three sheets each included.)
SV1000 – 74 – 1A
Label for SUP Label for EXH Label for SUP/EXH
block disk block disk block disk
SV
SZ
∗ When a block disk is concurrently ordered by specifying on the manifold
specification sheet, etc., a label will be stuck on the position where block SY
disk is mounted.
SYJ
SX
Caution
Series Blanking plate assembly part no. Mounting screw
SV1000 SV1000-67-1A tightening torques
SV2000 SV2000-67-1A
M2: 0.15 N·m
SV3000 SV3000-67-1A M3: 0.6 N·m
)] SV4000 SV4000-67-1A M4: 1.4 N·m

 Silencer with One-touch fitting


 SUP/EXH block disk This silencer can be quickly mounted on the manifold’s E
[SUP block disk] (exhaust) port.
By placing a SUP block disk in a manifold valve’s pressure supply C
passage, two different high and low pressures can be supplied to B
ule side
one manifold.
[EXH block disk]
SMC
A

By installing an EXH block disk in a manifold valve’s exhaust


passage, the valve’s exhaust can be separated so that it will not
affect other valves. It can also be used on a manifold with mixed
positive pressure and vacuum.
Series Model Effective area A B C
(Two pieces are required to block EXH on both sides. However,
Series SV1000 and 2000 type 10 manifolds require only one SV1000 (For ø8) AN203-KM8 14 mm2 ø16 26 51
piece.) AN200-KM10 26 m2 ø22 53.8 80.8
SV2000 (For ø10)
AN300-KM10 30 mm2 ø25 70 97
SV3000
AN300-KM12 41 mm2 ø25 70 98
SV4000 (For ø12)

 Plug (White)
These are inserted in unused cylinder ports and P, E ports.
d

Cassette base type 16 Tie-rod base type 10


D

A
Series Manifold
SUP block disk EXH block disk L
Model
10 SV1000-59-1A SV1000-59-2A Applicable fitting size d Model A L D
SV1000
16 SX3000-77-1A SX3000-77-1A ø4 KQP-04 16 32 ø6
10 SV2000-59-1A SV2000-59-2A ø6 KQP-06 18 35 ø8
SV2000
16 SV2000-59-3A SV2000-59-3A ø8 KQP-08 20.5 39 ø10
SV3000 10 SV3000-59-1A SV3000-59-1A ø10 KQ2P-10 22 43 ø12
SV4000 10 SY9000-57-1A SY9000-57-1A ø12 KQ2P-12 24 44.5 ø14
ø1/8" KQ2P-01 16 31.5 ø5
ø5/32" KQ2P-03 16 32 ø6
ø1/4" KQ2P-07 18 35 ø8.5
ø5/16" KQ2P-09 20.5 39 ø10
ø3/8" KQ2P-11 22 43 ø11.5

1-2-95
1_02_SV.qxd 04.6.16 14:30 Page 2-96

Series SV
Manifold Option Mani
 Circular connector/Cable assembly (26 pins)  D-sub connector/Cable assembly (25 pins)  Flat
AXT100 – MC26 – AXT100 – DS25 – AX
Lead Wire Length Lead Wire Length
Part no. L dimension Part no. L dimension Cable
AXT100-MC26-015 1.5 m AXT100-DS25-015 1.5 m 1.
AXT100-MC26-030 3m AXT100-DS25-030 3m 3
AXT100-MC26-050 5m AXT100-DS25-050 5m 5
Connecto
When a commercially available connector is required, use a 25 pin
female connector conforming to MIL-C24308. ∗ For oth
L
to MIL-
(60) L
44
8

2
16

W
14
1
47.04

50

26
25

" ø10
Term
13
Multi-core vinyl cable
Terminal
no. 0.3 mm2 x 25C
Plug terminal no.
Socket side 2-M2.6 x 0.45
(arrangement as seen from lead wire side)
Con
D-sub Connector Cable Assembly · Hir
!5 q Terminal No. · Su
!4 !6 w
!3 @4 !7 e Terminal no. Lead wire color Dot marking · Fu
!2 @3 @5 !8 r q Black None · Ja
@2 @6 !9 w Brown None
· J.S
!1 t
!0 @1 @0 y e Red None
o i u r Orange None
t Yellow None
y Pink None
Circular Connector Cable Assembly u Blue None
Terminal No. i Purple White
Terminal no. Lead wire color Dot marking o Gray Black
q Black None !0 White Black
w Brown None !1 White Red
e Red None !2 Yellow Red
r Orange None !3 Orange Red
t Yellow None !4 Yellow Black
y Pink None !5 Pink Black
u Blue None !6 Blue White
i Purple White !7 Purple None
o Gray Black !8 Gray None
!0 White Black !9 Orange Black
!1 White Red @0 Red White
!2 Yellow Red @1 Brown White
!3 Orange Red @2 Pink Red
!4 Yellow Black @3 Gray Red
!5 Pink Black @4 Black White No.
!6 Blue White @5 White None L dimensio
!7 Purple None Weight (g
!8 Gray None No.
!9 Orange Black L dimensio
Circular Connector, D-sub Connector Cable Assembly
@0 Red White Weight (g
Electric Characteristics
@1 Brown White No.
Item Characteristics
@2 Pink Red L dimensio
Conductor resistance W/km, 20°C 65 or less
@3 Gray Red Weight (g
Withstand voltage VAC, 1 min. 1000
@4 Black White
Insulation resistance, M/km, 20°C 5 or less No.
@5 White None
Note) The minimum inside bending radius for each cable is 20 mm. L dimensio
Note) Terminal no.@6 is connected to @5 inside the connector.
Weight (g

1-2-96
1_02_SV.qxd 04.6.16 14:30 Page 2-97

Series SV
Manifold Option
 Flat ribbon cable/Cable assembly  SV1000/2000 and Series EX500 input unit
DIN rail dimensions and weights
AXT100 – FC –
VZ1000 – 11 – 1 –
n Cable length L 10 pins 20 pins 26 pins ∗ As for , enter the number from the DIN rail dimensions table.
1.5 m L
AXT100-FC10-1 AXT100-FC20-1 AXT100-FC26-1 (7.5)
8
3m AXT100-FC10-2 AXT100-FC20-2 AXT100-FC26-2

5.5
5m AXT100-FC10-3 AXT100-FC20-3 AXT100-FC26-3 SV

(35)
(25)
Connector width (W) 17.2 30 37.5
n
∗ For other commercial connectors, use a type with strain relief conforming
Rail mounting hole pitch 12.5
SZ
to MIL-C-83503.

6 Red
No. 0 1 2 3 4 5 6 7 8 9 SY
L dimension 98 110.5 123 135.5 148 160.5 173 185.5 198 210.5
2

Weight (g) 17.6 19.9 22.1 24.4 26.6 28.9 31.1 33.4 35.6 37.9 SYJ
W

No. 10 11 12 13 14 15 16 17 18 19
L dimension 223 235.5 248 260.5 273 285.5 298 310.5 323 335.5 SX
26

25

Weight (g) 40.1 42.4 44.6 46.9 49.1 51.4 53.6 55.9 58.1 60.4
l cable Terminal no. (15.6) No. 20 21 22 23 24 25 26 27 28 29
x 25C L L dimension 348 360.5 373 385.5 398 410.5 423 435.5 448 460.5
Weight (g) 62.5 64.9 67.1 69.4 71.6 73.9 76.1 78.4 80.6 82.9
Connector manufacturers’ example
No. 30 31 32 33 34 35 36 37 38 39
· Hirose Electric Co., Ltd.
L dimension 473 485.5 498 510.5 523 535.5 548 560.5 573 585.5
· Sumitomo 3M Limited
Weight (g) 85.1 87.4 89.6 91.9 94.1 96.4 98.6 100.9 103.1 105.4
· Fujitsu Limited
· Japan Aviation Electronics Industry, Ltd. No. 40 41 42 43 44 45 46 47 48 49
· J.S.T. Mfg. Co., Ltd. L dimension 598 610.5 623 635.5 648 660.5 673 685.5 698 710.5
Weight (g) 107.6 109.9 112.1 114.4 116.6 118.9 121.1 123.4 125.6 127.9
No. 50 51 52 53 547 55 56 57 58 59
L dimension 723 735.5 748 760.5 731 785.5 798 810.5 823 835.5
Weight (g) 130.1 132.4 134.6 136.9 39.1 141.4 143.6 145.9 148.1 150.4
No. 60 61 62 63 64 65 66 67 68 69
L dimension 848 860.5 873 885.5 898 910.5 923 935.5 948 960.5
Weight (g) 152.6 154.9 157.1 159.4 161.6 163.9 166.1 168.4 170.6 172.9
No. 70 71
L dimension 973 985.5
Weight (g) 175.1 177.4

 SV3000 and 4000 DIN rail dimensions and weights


VZ1000 – 11 – 4 –
∗ As for , enter the number from the DIN rail dimensions table.
L
8
(35)
(25)
5.5

Rail mounting hole pitch 12.5 (10)

No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
L dimension 98 110.5 123 135.5 148 160.5 173 185.5 198 210.5 223 233.5 248 260.5 273 285.5 298 310.5 323 335.5 348
Weight (g) 24.8 28 31.1 34.3 37.4 40.6 43.8 46.9 50.1 53.3 56.4 59.6 62.7 65.9 69.1 72.2 75.4 78.6 81.7 84.9 88
No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
L dimension 360.5 373 385.5 398 410.5 423 435.5 448 460.5 473 485.5 498 510.5 523 535.5 548 560.5 573 585.5 598 610.5
embly
Weight (g) 91.2 94.4 97.5 100.7 103.9 107 110.2 113.3 116.5 119.7 122.8 126 129.2 132.3 135.5 138.6 141.8 145 148.1 151.3 154.5
No. 42 43 44 45 46 47 48 49 50 51 52 53 60 6154 62 55 56 57 58 59
L dimension 623 635.5 648 660.5 673 685.5 698 710.5 723 735.5 748 760.5 773 785.5 798 810.5 823 835.5 848 860.5 873
Weight (g) 157.6 160.8 163.9 167.1 170.3 173.4 176.6 179.8 182.9 186.1 189.2 192.4 195.6 198.7 201.9 205.1 208.2 211.4 214.5 217.7 220.9
No. 63 64 65 66 67 68 69 70 71
L dimension 885.5 898 910.5 923 935.5 948 960.5 973 985.5
Weight (g) 224 227.2 230.4 233.5 236.7 239.8 243 246.2 249.3

1-2-97
1_02_SV.qxd 04.6.16 14:30 Page 2-98

Series SV
Manifold Option Mani
 Interface regulator  Ind
How to order interface regulator
Series SV1000 Series SV2000/SV3000/SV4000

SV1 0 00 P 05 SV 2 000 P 00
Applicable valve Option
For single, double 05 With pressure gauge [For odd number station] Series Option
0
For 3 position 06 With pressure gauge [For even number station] SV2000 00 With pressure gauge
3 2
M1 Without pressure gauge SV3000 M1 Without pressure gauge
Regulating port 3
4 SV4000
P P port
A1 A port (P controlled type, A port regulation)
B1 B port (P controlled type, B port regulation) Regulating port
Note) In the case of Series SV1000 with a pressure gauge when mounting on P P port How t
the manifold, use caution that the part numbers are different between the A1 A port (P controlled type, A port regulation)
odd no. stations and the even no. stations to avoid pressure gauges from B1 B port (P controlled type, B port regulation)
interfering from each others. Serie
Note) Use caution that the part numbers will be differed depending on the one
for single/double and 3 position due to the different length of solenoid
valves. Also, when at least the one for 3 position is included in the same
SV
manifold, use all the ones for 3 position.
SV1000--05 SV1000--06 SV1000--M1 SV2000--00 SV2000--M1 SV3000--00
(For mounting odd number stations) (For mounting even number stations)

Acces
Series

SV3000--M1 SV4000--00 SV4000--M1


SV100

SV200

SV300

SV400

Accessory
Series Round head combination screw Gasket
SX3000-22-9 SX3000-57-4
SV1000 (M2 x 39.5)
SV2000-21-7 SX5000-57-6
4 2 SV2000 (M3 x 53)
(A) (B)
JIS Symbol 4 2 SV3000-21-4 SX7000-57-5
(A) (B)
2 4 SV3000 (M4 x 57)
(B) (A)
SV2000-21-8 SY9000-11-2
5(EA) 3(EB)
SV4000 (M3 x 69.5)
5(EA) 3(EB) 5(EA) 3(EB)

Caution
1 1 1 Mounting Screw Tightening Torques
(P) (P) (P)
P port regulation A port regulation B port regulation M2: 0.15 N·m
(P controlled type, A port regulation) (P controlled type, B port regulation) M3: 0.6 N·m
M4: 1.4 N·m

1-2-98
1_02_SV.qxd 04.6.16 14:30 Page 2-99

Series SV
Manifold Option
 Individual SUP spacer assembly  Individual EXH spacer assembly

gauge SV
e gauge SUP port EXH port
SZ
SY
How to order individual SUP/EXH spacer assembly
SYJ
Series SV1000 Series SV2000/SV3000/SV4000
SX
SV1000 38 1A C6 SV 2 000 38 1 A
Port size Series
C3 One-touch fitting for ø3.2 2 SV2000
C4 One-touch fitting for ø4 3 SV3000
C6 One-touch fitting for ø6 4 SV4000 Thread
N1 One-touch fitting for ø1/8" type Note)
N3 One-touch fitting for ø5/32" Nil Rc
N7 One-touch fitting for ø1/4" F G
N NPT
T NPTF
Spacer type
Note) SV2000/3000/4000 port size
38 Individual SUP spacer
Series Port size
39 Individual EXH spacer
SV2000 1/8
SV3000
1/4
SV4000
Accessory
Series Round head combination screw Gasket
SX3000-22-9
SV1000 SX3000-57-4
(M2 x 39.5)
SV2000-21-6
SV2000 SY5000-11-15
(M3 x 46)
SV3000-21-3
SV3000 SY7000-11-11
(M4 x 53)
SV2000-21-5
SV4000 SY9000-11-2
(M3 x 60)

et
57-4

57-6

57-5

11-2

1-2-99

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