6000 KW DM LI - 15T SF - Masa Iron Products Factory Co LLC
6000 KW DM LI - 15T SF - Masa Iron Products Factory Co LLC
Tel: +91.2717.62.1000
Fax: +91.2717.62.1111
Toll Free No: 1800.419.2900
[email protected]
www.inductothermindia.com
M/s. Masa Iron Products Factory Company LLC
3rd Industrial City, Dammam
Saudi Arabia
This is in reference to your discussions with undersigned in connection with your requirement of Medium
Frequency Induction Melting Furnace. We really appreciate your interest in Inductotherm Induction
Melting Furnace.
As per your discussion, we are pleased to enclose herewith following quotation for your perusal:
➢ Quotation for ONE [1] 6000 KW/200 HZ VIP DUAL MODE HIGH EFFICIENCY WITH TWO
[2] 15000 KG STEEL FRAME FURNACES.
We are also enclosing herewith technical specification sheet, scope of supply, standard terms &
conditions.
Hope our offer is in line with your requirement. If you need any further information/assistance from our
side, please feel free to contact undersigned or our Mr. Sunil Pandita, Asst. General Manager
(Sales), (Cell # 09737377734).
Thanking you,
Sincerely,
PRASEN MEHTA
ASST. MANAGER (SALES)
CELL: 09374954573
Encl: Quotation consists of price sheet, technical specification, bulletins, international terms &
conditions (ITAC-03).
I COMPANY INFORMATION
II ACHIEVEMENTS
III TECHNOLOGY
IV TECHNICAL SPECIFICATIONS
V PRICING SUMMARY
VI SCOPE OF SUPPLY
Inductotherm Group leads the industry in the development and manufacturing of advanced
technologies, products and systems for the heat-driven transformation of metals and specialty
materials. You’ll find us wherever our customers need to melt, heat treat, forge, roll, cut and
weld.
Inductotherm Group is structured to reach across the globe and organized to provide localized
manufacturing, engineering, service and support in every region of the world. We do it through
40 remarkable full-service companies providing 50 individual product lines organized into 10
global brands. Each product is designed for superior and consistent performance and offered
around the world by a highly developed technology transfer and manufacturing system.
Across six decades, Inductotherm Group has grown, adapted and evolved. The result: A broad
offering of products and services to meet the needs of customers across every industry.
Inductotherm Group has supplied more than 35000 Induction Melting Furnaces in 131 different
countries and operates from Argentina, Australia, Belgium, Brazil, Canada, China, France,
Germany, India, Indonesia, Japan, Korea, Mexico, Russia, Spain, Turkey, Taiwan, U.K. &
USA.
Features highlighted in PURPLE are designed to enhance and improve refractory lining life.
Furnace Design: Inductotherm’s heavy steel frame furnace design incorporates the following
features:
1) This rugged construction enables Inductotherm to build the most rigid furnaces available.
2) Inductotherm provides Iron shunts which cover up to 60% of the outside of the coil to
ensure adequate control of the magnetic field and direct mechanical support of the coil
and better electrical efficiency
5) Coils are manufactured with the minimum of joints and all joints are
made using a beveled, sleeved joint that is brazed and identified.
1) This Power -Trak operates with an uncontrolled AC/DC rectifier. An uncontrolled AC/DC
rectifier ensures that the line power factor Cos Ø will always be between 0.98 and
above at ALL levels of power draw.
2) Full Power from start to finish ensuring shorter tap to tap time.
3) The efficiency of the power supply is quoted as 98%.
4) The SCR's in this system will be operated at 50% of their manufacturer's KVA rating and
selected for a optimum thermal junction temperature.
5) The combination of the high power factor and high efficiency ensure Inductotherm’s
power supplies have the lowest KVA requirement.
6) All Inductotherm’s power supplies are built into steel enclosures. This ensures all the
components, interconnecting cables and bus bars are installed in the factory and power
supply is tested in-house prior to delivery. This design enables Inductotherm to simplify
the installation of the equipment and shorten the onsite installation and commissioning
period. This construction ensures the power supply sits on a flat floor and does not require
any trenches.
7) The nominal operating frequency will be 200 Hz which gives the right balance on stirring
and lesser power consumption and helps in melting light scrap in proper manner
2) The installation cost is kept to a minimum as each unit is pre wired and pre piped before
delivery to site.
3) ISO 9001: Inductotherm’s equipment is ALL built and tested in the same ISO 9001
approved factory.
Instantaneous trip circuit facility is provided for the protection of the rectifier.
This design helps to achieve the conversion efficiency not less than 96%.
3. INVERTER SECTION
4. CAPACITOR SECTION
a) This section contains all the required DC filters and medium frequency
AC capacitors.
c) One indicating lamp located on the monitor board to notify the operator
when the capacitor pressure switch has been actuated.
IN BUILT TOTAL PLANT MPC+ (MAXIMUM DEMAND CONTROL): Controls Plant maximum demand
in every 15 minute or 30 minute cycle time as per Electricity board requirement hence reduces excess
MD charges per kVA thus reduces energy cost per ton plus increases productivity by utilizing more power.
AUTO SINTERING CYCLE: Time based with 10 steps of ramp and soak with different power settings
KWH MODE & TIME MODE: These are Energy Optimization modes, kWH mode keeps furnace on hold
power once predefined kWH consumed similarly Time mode keeps furnace on hold power when
predefined time is over, thus increase safety of the process and optimize energy consumption.
REMOTE HMI DISPLAY & EXCEL DATA LOGS & TRENDS: Due to Ethernet connectivity in PLC,
customer computer can be connected remotely via Ethernet hence DELTA HMI all real time screens can
be monitored , also Excel file generates per day every minute/selectable time interval with data logs and
power trends .
BATH TEMPERATURE
WEIGHT: Actual weight of the liquid metal will be recorded and displayed.
ALARMS MONITORING & LOGGING: Safety interlocks/alarms/trip monitoring and event logging
B. MELTING FURNACE
VI. STEEL FRAME FURNACE
Hydraulically tilted steel frame furnace constructed
from steel structure to provide higher rigidity and
strength. Iron shunts prevent heating of the steel
frame from the strong magnetic field; the shunt also
holds the coil and prevents the coil from deformation.
4. Set of flexible water-cooled power leads for connection between the power induction coil
and power supply unit. Water cooled leads are with sleeves for protection against metal
splash.
• 380 V, 3 Phase/60 Hz power supply from auxiliary transformer to MCC and LT cables from MCC
panel to all the auxiliaries like external Pumps, Cooling tower, internal water pump and hydraulic
power unit.
• Cooling water system including RCC/plastic water tanks, piping & fittings as suggested by our
Project Engineering Department.
• Overhead tank for emergency water supply to coil in case of failure of water system.
• Complete civil work like furnace platform, foundations, overhead tank, underground tank, etc.
Supplier will provide necessary foundation layout drawing/load data.
• Overhead crane, pouring ladles/system, pyrometer, charging device, ramming tools & other misc.
equipment/tools required to start/run the system.
• Consumables like hydraulic oil, distilled water, silica paper/board, ramming mass, lining former
etc.
• Statutory requirements of electricity board, factory inspectorate, pollution control and any other
statutory requirements.
These terms and conditions are part of our quotation, which also contains the prices of the equipment and some of the
principal terms and conditions of our offer.
EXCLUSIVE AND ENTIRE:
The following standard terms and conditions are intended by the parties to govern all the purchases of equipment, parts
or service from seller, and together with the specifications provided or embodied herewith, represent the entire
understanding of the parties without exception. All other terms and conditions are specifically rejected, and by proceeding
with the transaction in any manner, both seller and purchaser agree that these standard terms and conditions shall control.
The price charged by seller is based on these standard terms and conditions.
1. PRICE
All the prices quoted are in US Dollars, export packed FOB MUMBAI. This quotation is valid for Sixty (60) days only
and prices should be reconfirmed after this period. The quoted prices do not include any duties & taxes.
2. DRAWINGS
Complete drawings to assist in installation and maintenance, consisting of customized layout of the equipment, standard
outlines of equipment, equipment weights, electrical service, water cooling specifications; replacement parts data; and
operations and maintenance manuals. Two (2) sets of drawings are provided.
3. TRAINING
The training course covers the operation and maintenance of the equipment. The course also covers component
description and function of the power supply, system controls; power circuit and coils followed by operation, maintenance,
troubleshooting, and shop floor safety procedures. This course is conducted thrice a year at seller’s manufacturing facility
in Sanand, Ahmedabad.
4. TERMS
If Applicable, confirmed irrevocable Letter of Credit drawn on HDFC Bank Limited, Navrangpura Branch, Ahmedabad ,
Gujarat, India, acceptable to Inductotherm (India) Pvt. Ltd, to be established at the time of placement of order and the
L.C. to be kept valid for a period not less than 6 weeks after promised delivery and payable upon presentation of invoice
and on-board bills of lading. It will be the Purchaser’s responsibility to extend the validity of the L/C to accommodate any
delays in delivery due to export/import license requirement
5. INSURANCE
Purchaser represents that they have a program of Insurance which adequately protects their interest, and that of their
employees, including damage to plant, property and equipment, personal injury of any kind, directly or indirectly related
in any way to the equipment, service, repair or parts supplied by Seller. Accordingly, Purchaser waives any claim against
seller for the foregoing, and on behalf of its Insurance company, any right of subrogation in connection therewith.
6. CHANGE IN ORDER
This may be accommodated at the sole discretion of seller, but the original order will be treated as cancelled and
cancellation charges may be applicable. The revised order will have to be at the then prevailing terms and conditions of
prices and delivery.
7. TERMINATION
As Induction furnace is capital equipment, it is mostly made against an order. In the event that this purchase is terminated
for any reason (including Purchaser’s failure to make partial payments) engineering efforts and material will result in loss
to Seller. To compensate this loss, the advance will not be refundable and in case if expenses incurred towards
engineering efforts and material exceeds advance collected, the balance amount will be payable by the purchaser.
8. DELIVERY
Normal delivery on the above type of equipment is from three (3) to Eight (8) months following receipt of technically and
commercially clear order. However, Inductotherm (India) Pvt. Ltd. will, by policy, always endeavor to meet deliveries as
required by our purchasers subject to availability of components/ parts from our suppliers. Actual delivery of the equipment
covered by this quotation will be set during final negotiations and upon sufficient clarification of commercial details and
final specifications to allow project to proceed.
10. STARTUP
The normal period of start-up of the equipment is about three to five days, if all the site material and necessary
arrangements are complete. The services of a qualified field engineer to supervise proper start-up and commissioning of
the equipment will be chargeable as USD 300/- per day. Customer will have to provide for his to & fro air travel, visa
expenses, living, boarding, internal travelling and local conveyance expenses The purchaser will be charged extra for
additional man-days at the prevailing service charges. Excess material, if any, left after commissioning is Inductotherm's
property and will be taken back or can be retained by purchaser on chargeable basis.
11. WARRANTY
The warranty stated here is valid only if supplier's engineer has commissioned the equipment. Supplier agrees to repair
or replace ex-factory parts manufactured by supplier except expendable items such as refractories, refractory
components, fuses, bulbs, pumps seals, melting crucibles, thermocouples, water cooled leads, Hydraulic hose pipes and
other similar consumable items that fail due to defects in material or workmanship within one year of start-up or eighteen
(18) months after the shipment, whichever occurs first. The warranty obligations of Seller with respect to equipment not
manufactured by Seller shall conform to and be limited to the warranty actually extended to Seller by its suppliers. Notice
of a claim for alleged defective equipment must be given within fifteen (15) days after Purchaser learns of the defect. The
defective part or parts shall be returned to Seller, freight prepaid, unless otherwise directed by Seller. This warranty shall
be exclusive and in lieu of any other warranties and seller makes no warranty of merchantability or warranties of any other
kind express or implied, including any implied warranty of fitness for a particular purpose which extend beyond the
warranty as set forth above. Seller’s liability for any and all losses and damages to purchaser resulting from defective
parts of equipment shall in no event exceed the cost of repair or replacement, EX-WORKS of defective parts or equipment.
IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY
KIND OR NATURE WHATSOEVER OR LOST PROFITS.
Please note that if cause of failure is identified as arising out of improper operation, maintenance negligence, tampering
or any accident etc. then such parts and labour are not covered under above warranty clause. This will be judged fairly
by a team of our technical experts at Ahmedabad in consultation with the concerned field engineers. Furthermore, seller
is not responsible for any damage resulting from chemical/or metallurgical reaction.
The warranty will lapse if the purchaser uses components from any other suppliers/manufacturers without supplier’s
written permission Or if servicing is done by other than Inductotherm engineers; or sale of the equipment within warranty
period.
14. PATENTS
Seller agrees to indemnify Purchaser against any proven claim and assessed liability for infringement of any United States
patent arising from the manufacture or sale of any apparatus furnished by Seller to Purchaser. THE FOREGOING
STATES SELLER'S ENTIRE LIABILITY FOR CLAIMS OR PATENT INFRINGEMENT. Seller shall have no liability
whatsoever if the claim of infringement arises out of Seller's compliance with Purchaser's specifications. Seller shall have
no liability whatsoever if a claim of infringement is based upon the Purchaser's use of the equipment as part of a patented
combination where the other elements of the combination are not supplied by Seller, or in the practice of a patented
process. Where the specifications, process, design are supplied by Purchaser, then Purchaser agrees to indemnify Seller
in like manner.
AUTHORISED SIGNATORY