INSPECTION & TEST PLAN DOC.

NO: QA/MECH/WR
IN HOUSE TEST REPORT OF FINAL PRODUCT
ISSUE NO: 01
HIGH DENSITY POLYETHYLENE PIPE
RITES LTD (HDPE PIPE)
PAGE NO: 1 of 5
(QA DIVISION) EFFECTIVE DATE:
APPROVED BY:
1. Specification /Drawing: Spec. No. IS 4984/2016

2. Item name : HDPE Pipes, Material Grade- PE80 Pressure Rating: (PN 6),
Nominal OD 63 SDR17
3. MJP Letter No : MJP/SEHQ/EP-96(2022)/934

4. Date of Inspection : 23.09.2022

5. Place of Inspection : Survey No 108/P, Toll plaza, Rajkot Gondal, NH027, Rajkot-360311

6. Batch/Lot No : 20220918004001B Mfg Date 18/09/2022

7. Size of Sample : 3Mtr X 1 Pcs

7. Tests/Checks ( To be witnessed/conducted by Inspecting Engineer)

S. No Parameter Value Specified Observations Remarks

Acceptance Test (Table 8 of IS:4984)

1) Colour- It should be black with blue 1) Colour Found Clause No. 6.2
identification stripes. Black With Blue of IS 4984/2016
Strip
2) Each black pipe with identification
stripes shall contain minimum three 2) Strip Width
equispaced longitudinal stripes of Found 5.3 mm
minimum width 3mm(min) in blue and depth
colour, circumferentially distributed. 0.14mm
These stripes shall be co-extruded
during pipe manufacturing and shall
not be more than 0.2mm in depth for
wall thickness up to 10mm and 0.5mm
beyond 10mm.
Visual The material of stripes shall be of the Satisfactory
a)
appearance same type as used in base compound
for the pipe.

2) The internal and external surfaces of

the pipes shall be smooth, clean and 3) The Internal and
free from grooving and other defects. External of the Found OK
Clear cut square with the axis to within pipe found
the tolerances given in Table of 7.1 & smooth, clean
free from deformity: and grooving and
Slight shallow longitudinal grooves or other defects Cl.7.1 of
irregularities in the wall thickness shall
be permissible provided that the wall
thickness remains within the
permissible limits

(b) Dimension Dimension sheet enclosed. Sampling as per

 INSPECTION & TEST PLAN DOC. NO: QA/MECH/WR
IN HOUSE TEST REPORT OF FINAL PRODUCT
ISSUE NO: 01
HIGH DENSITY POLYETHYLENE PIPE
RITES LTD (HDPE PIPE)
PAGE NO: 2 of 5
(QA DIVISION) EFFECTIVE DATE:
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Table 7 of IS:4984
0.20 – 1.10 g/10minute
(both inclusive) at 190 ˚C with nominal 0.2648 gm/10min
load of 5Kgf.(Composite sample of Test method :IS-
Melt Flow Rate minimum 3 pipes
c) 2530
(MFR) shall be tested.)
The MFR of the material shall also be within ±
30 percent of the value declared by the
manufacture.
The specified base density shall be 948.1 kg/m3 Test Method:
between 930 - 960 kg/m³ . IS 7328/1992
(both inclusive) when determined at 27ºC
according to the procedure prescribed in
d) Density
Annex A of IS 7328:1992.The value of the
density shall not differ from the nominal
value by more than 3kg/m³ as per 5.2.1.1
of IS 7328:1992
The appliance shall have an adequate 1.32% Clause 8.2
mechanical strength stability to meet the 1.22% &Annexure ‘C’
e) Reversion test requirement of referred clause 1.16% of
(3 times at 0.5 J ) IS 4984.pdf

Elongation at Break :
The test specimen punched/machined from pipe samples,
shall meet the requirement as per Table 6.
Test parameters
Elongatio Cl.8.9 of IS:4984
Thickness Specimen Test speed
n
shape
350% 100mm/ Test
f) < 5mm Type 2 546%
(Min.) min. method :Annexure
’H’of IS :4984
350 %
5-12mm Type 1 50mm/min
(Min)
Type1 25mm/min
350%
>12mm
(Min)
Or Type 3 10mm/min

Test shall be conducted on a composite

Carbon black sample of 3 pipes and carbon black Test Method
g) Avg. 2.49%
content and content in the material shall be within IS 2530:1963
2.5±0.5%
(Sample of
 INSPECTION & TEST PLAN DOC. NO: QA/MECH/WR
IN HOUSE TEST REPORT OF FINAL PRODUCT
ISSUE NO: 01
HIGH DENSITY POLYETHYLENE PIPE
RITES LTD (HDPE PIPE)
PAGE NO: 3 of 5
(QA DIVISION) EFFECTIVE DATE:
APPROVED BY:
Min. 3 pipes)
Dispersion of carbon shall
Carbon black
h) be satisfactory when viewed in Satisfactory
Dispersion Microscope.

Test
Oxidation
i) Minimum 20 minutes. ≥ 29 Min method :Annexur
Induction time e ‘B’of IS:4984

j) Hydraulic Characteristics(Cl.8.1 of IS:4984/2016)

The pipe under the test shall not show

any signs of Localized swelling, Leakage or
Weeping and shall not burst during the
Internal Pressure
prescribed test period. (for 48 hrs @ 80°C)
Creep Rupture
test for pipe. Induced Hoop stress( MPa)
i) (for 48 hrs @ 80°C) Grade
for acceptance test
PE63 3.8
PE80 4.9 Not Applicable as not
covered in one day
PE100 5.7
possible test as per BIS
Protocol/product
manual. IS:4984:2016 Test
method :Annexur
The Butt fusion joint or Electro fusion e ‘E’of IS:4984
joint of a pipe shall be subjected to the
test at 80°C for 48 hrs.
The pipe under the test shall not show
Internal Pressure any signs of Localized swelling, Leakage or Not Applicable as not
Weeping and shall not burst during the
Creep Rupture covered in one day
prescribed test period. (for 48 hrs @ 80°C)
ii) test for pipe Joints possible test as per BIS
(for 48 hrs @ 80°C) Induced Hoop stress( MPa) Protocol/product
Grade manual. IS:4984:2016
for acceptance test
PE63 3.8
PE80 4.9
PE100 5.7

S No Parameter Value Specified Observations Remarks

i) Marking Each straight length/Coil of pipe shall be
clearly indelibly marked in white/yellow
colour using ink/paint or inkjet print or
 INSPECTION & TEST PLAN DOC. NO: QA/MECH/WR
IN HOUSE TEST REPORT OF FINAL PRODUCT
ISSUE NO: 01
HIGH DENSITY POLYETHYLENE PIPE
RITES LTD (HDPE PIPE)
PAGE NO: 4 of 5
(QA DIVISION) EFFECTIVE DATE:
APPROVED BY:
hot embossed on white base, at every 1 m
throughout the length of pipe/coil with Clause 10 of
the following minimum information. Marking found satisfactory IS 4984.pdf
and all the information are
Manufacturer name/Trade mark found on pipe as IS:4984:2016
Material designation (See Cl.6.1 of IS 4984) Clause 10. Found
Pressure Rating Trade Mark material Satisfactory
Batch or lot no. designation .Manufacturer
Standard Dimension Ratio (SDR) name/trade – mark, Material
Outside Diameter Designation, , Pressure Rating,
Lot No/Batch No. containing of Date of Standard Dimension Ration,
Manufacture. Outside Diameter and
Standard ISI mark, Batch No. as per IS Standards

Name & signature of IE

 INSPECTION & TEST PLAN DOC. NO: QA/MECH/WR
IN HOUSE TEST REPORT OF FINAL PRODUCT
ISSUE NO: 01
HIGH DENSITY POLYETHYLENE PIPE
RITES LTD (HDPE PIPE)
PAGE NO: 5 of 5
(QA DIVISION) EFFECTIVE DATE:
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DIMENSIONS ( in mm )

S Value
Parameter Observations (mm) Remarks
No. Specified
Length
(Length : between 3mtr to 20 Mtr as As per
1
agreed. Short length of min. 3 mtrs. Sample 6 Mtr 6.030 6.035 6.020 6.050 6.040 6.050 OK
Length up to a max of 10% of in Length
supply, if specified in PO)

Outside diameter
Use Vernier – Upto 50mm OD, For
2 above 50mm OD -Pi tape of 315.0 to 316.9 Refer Table 3
315.5 315.55 315.5 315.6 315.6 315.55
accuracy not less than 0.1mm (mean mm of IS:4984
of two readings taken at 90⁰ to each
other)

3 Refer Table 4
Wall thickness 23.2 to 25.6 of IS:4984
23.44 23.68 23.56 23.42 23.78 23.82
(as per grade & Pressure rating) mm

Out of Squareness of the

4
pipe end 7 mm max 1.2 1.0 1.8 1.3 1.1 1.2 OK

Ovality(for straight pipes only) In case of Coils,

at 300mm away from the cut Ovality shall be
11.1 mm measured during
5 end. (Difference between 6.44 6.82 6.48 5.98 6.14 6.22
max. extrusion and
max OD & min. OD at the prior to coiling
same cross section) (Cl.7.4.1.2)
Note : As per Note no.2 of Cl.7.4.1.1, In case of discrepancy, the dimension of the pipe shall be measured after conditioning at room temperature
(27±2°C) for 4 Hrs.
Name & signature of IE