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Technical

This document provides technical specifications for 7 mining trucks model Belaz-75131 being sold by MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC. The trucks have a 50.3L diesel engine producing 1600 horsepower, electric drive transmission, 130-136 metric ton payload capacity, and meet international safety standards.

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Abolfazl Shabani
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0% found this document useful (0 votes)
45 views

Technical

This document provides technical specifications for 7 mining trucks model Belaz-75131 being sold by MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC. The trucks have a 50.3L diesel engine producing 1600 horsepower, electric drive transmission, 130-136 metric ton payload capacity, and meet international safety standards.

Uploaded by

Abolfazl Shabani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC

License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Technical offer

1. BUYER:
Opal Kani Pars Mining & Processing Co,
Address: No.43, West 20st., North Allameh st., Saadat abad, Tehran,
IRAN hereinafter referred to as Buyer.
2. SELLER:
MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS
TRADING LLC., PO Box 309071, Dubai, Al Abraj South St., Business Bay,
UAE / hereinafter referred to as Seller
3. GOODS: Mining truck model: BELAZ-75131 (7 unit).
4. MANUFACTURER: Belarusian Automobile Works (BELAZ), Republic of
Belarus
5. Technical characteristics:

Engine
Model: KTA50
4-cycle, 16-cylinder, V-type Direct injection diesel, Turbocharged,
Intercooled, with electronic control system
Displacement, l 50.3
Bore x Stroke, mm 159 x 190
Max torque @ 1900 rpm 1 194 kW (1 600 hp)

Cooling system: single-loop fluid cooling system with forced circulation.


Lubrication system: forced flow type with “wet” crankcase, pressurized.
Air supply system: suitable for dusty operation conditions: three-stage air
cleaning filters with cyclone pre-filtering collectors and filtering elements of
dry type. Automatic dust ejection from the first stage and air restriction
indicators. Exhaust is carried out via body.
Fuel supply system: direct injection diesel, double-stage fuel filtering:
preliminary and fine cleaning.
Engine starting system: pneumatic starting system.
Preheating system with pre-heater and extra heater in fuel system suitable
for working conditions up to 3000 m above sea level and temperatures from
-400C to +400C.
Electrical Equipment: 24 V

Transmission
Alternating-direct current electric drive: one traction alternator (800 kW),
two electric traction wheel motors (power capacity 590 kW each) and

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MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

reducing gears from motors to wheels, auxiliary electric machines and control
and adjustment devices. Temperature sensors installed on wheel-motors in
order to avoid flashing or high temperature. Motor-wheel reduction unit is
fully enclosed of planetary two-stage type.
Gear ratio 30,36

Suspension
Suspension is conventional for front axle and driving axle and equipped with
trailing arms, central joints and transversal rods. Cylinders are
pneumohydraulic (nitrogen and oil) and equipped with inbuilt hydraulic shock
absorber. Two cylinders are on the front axle and two cylinders are on the
rear axle. High-quality rubber parts and components and rings installed in
suspension cylinders.
Max front stroke, mm 320
Min rear stroke, mm 290

Steering system
Hydraulic volumetric power steering, two-circuit, flow booster (stream
booster), dosage pump (hydraulic steer) and two double acting hydraulic
cylinders with non-cut trapezium; steered front wheels; adjustable steering
column (height and inclination angle). Meets ISO 5010 requirements.
Steering angle, degree 42
Turning radius, m 13
Overall turning diameter, m 28
Emergency steering. Pressure for emergency steering in case of engine
shut-down is provided automatically by three pneumatic-hydraulic
accumulators.

Brakes
Dump truck brake system meets ISO 3450 international safety regulations
and requirements. The system is equipped with service, parking, auxiliary
and emergency brake systems.
Service brake system is disk brakes with two brake gears per disk for front
wheels and disk brakes with two brake gears per disk and automatic gap
adjustment for rear wheels. The disks are mounted on traction motor shafts.
Parking brake system is permanently closed system with one brake gear
of rear wheels per disk, spring actuator and hydraulic control.

2
MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Auxiliary brake system is electrodynamic braking by traction motors with


forced air cooling of brake resistors (UVТR 2хб00, power 1200 kW).
Emergency brake system uses parking brake and operable circuit of wheel
brakes.
Hydraulic system and tipping mechanism
Hydraulic system: Common for steering, tipping mechanism and brake
actuator. Consists of oil tank, one-section oil pump BOSCH-REXROTH, oil-
distribution equipment with safety valves and high pressure oil pipes.
Corresponds to European standards EN474-1, EN474-6 and EN853
requirements.
Tipping mechanism: Two 3-stage telescopic hoist cylinders, the last stage
is double-acting. Automatic body lowering if truck starts movement (possible
to block body lowering while truck maneuvering). Limitation of maximum
body upright angle. High quality rubber parts and component and rings in
hoist cylinders.
Filtration: Total – 5 filters in common hydraulic system
F1, F2 – 63 micrometers
F3, F5 – 10 micrometers (dry type, paper filtering elements)
F4 – 80 micrometers
Accumulator: 3 pneumatic-hydraulic accumulators in common hydraulic
system, AK1, AK2 –for brake system, AK3– for steering system and
emergency steering.
Control-valve: control valve of body lifting, lowering and stopping consists
of two hydraulic distributors with electro-magnetic control and pressure
reduction valve. Pressure in hydraulic control of tipping mechanism is
reduced to 3±0.2 MPa. System relief pressures: safety valve for pump
protection while body lifting – 16.0-20 MPa.
Safety valve for hydraulic system protection while body lowering – 8 MPa.
Body lifting time, s 20
Body lowering time, s 18
Max pressure in the system, MPA 28
3
Max pump delivery @ 1900 rpm, dm /min 474
Filtration degree, mcm 10

Electrical system
One circuit, DC, 24 V
Batteries: 2 batteries 12 V, 190 A/h each

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MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Alternator: 3 phase synchronous AC alternator with in-built voltage regulator


installed on engine
Lights: 2 front high and low beam head lamps, 2 front high beam head lamps,
2 front fog lamps. 2 front turning lights, 3 front clearance lights, 1 front
ladder light, 2 side lamps, 2 side repeat lamps, 2 side light sets of loading
control indicators, 1 deck light, 2 engine compartment lights, 1 side light of
fuel overfilling indicator, 1 reverse moving fog light, 2 front signal lights and
1 rear signal light.

Body
Welded bucket-type rock body, fully welded construction with canopy
meeting ROPS requirements. Floor and side boards are made of high-
strength wear-resistant steel analog to HARDOX-400 (18HGNMFR). Body
side's thickness is 12 mm and body bottom thickness is 22 mm. The body is
equipped with rock ejectors and a device for mechanical locking in raised
position.
Body of heavy-duty type
Body capacity struck / heaped (2:1) 45.0 / 71 m3

Frame
Frame is welded of high-strength Low-alloy steel with application of cast
elements at the maximum loading points and equipped with box-section
variable-height side-members interconnected by cross-members.

Cab
Two-man two-door cab is equipped with air-sprung adjustable driver seat,
additional trainee seat and adjustable steering column. The cab meets EN
474-1 and EN 474-б requirements that specify permissible Levels of in-cab
noise, vibration, content of hazardous substances and dust. Driver's
workplace meets ROPS safety requirements.
In-cab noise level is not more than 80 dB(A).
Local vibration level is not more than 126 dB(A).
Overall vibration level is not more than 115 dB(A).
PLC system installed on dump truck will be of STRIM make.
Technical information and notice plates on the panel-ware will be in
English.

Payload & weight


130 metric tonnes (or 136 metric tons if radial tires 33.00R51 are used)

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MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Mass of empty dump truck, kg 113 000


Max payload capacity, kg:
- With 33.00-51 bias tires 130 000
- With 33.00R51 radial tires 136 000
Gross weight of the dump truck, kg:
- With 33.00-51 bias tires 243 000
- With 33.00R51 radial tires 249 000
Dump truck weight distribution on axles,%:
unloaded loaded
front 50,9 33,0
rear 49,1 67,0

Tires and Rims


33.00-51 tubeless “Belshina” bias type with disc, 6 pcs per each
dump truck.

Towing and braking performance

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MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Filling capacities, l
Fuel tank 1900
Engine cooling system 410
Engine lube oil system 195
Hydraulic system 490
Wheel drives 92 (46х2)
Suspension cylinders:
- Front 33,8 (16,9х2)
- Rear 57,4 (28,7х2)
Dimensions

Overall length, m 11,50


Overall height, m 5,90
Overall width, m 6,36
Wheel base, m 5,30
Ground clearance, m 0,60
Loading height, m 4,80
Height of dumped body, m 11,00

* Dimensions are subject to change without any notice. Major


characteristics to be without change.

6
MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

List of option

6. INSTALLED AS OPTION OR AFTER TECHNICAL CHANGES


REQUESTED BY CUSTOMER

Engineering changes applied Strengthened suspension cylinders (rear


from 2015: with suspension rod ø280 mm instead of
ø250 mm & front cylinders with
suspension rod ø250 mm instead of
ø220 mm)
New design of ventilated brake resistors
cooling unit
Сentralized lubrication system
(Produced by Vogel, Lincoln or Graco)
Other options installed:
Modular lubrication system by Graco /
USA or Lincoln

New gear-shift panel instead of switch-


type

Electromagnetic contactors Schaltbau


/KM1-KM7-KM8 Germany

7
MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Fuel fast-fill system (Wiggins)

Fuel filter «FLEETGUARD»

Complete multifunctional electronic


dashboard with diagnostic system

Switches and control blocks produced by


Produced by Hella / Germany

Horn produced by Hella / Germany

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MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Back & front video control system

LED-type head, rear and for lights


(Produced by Hella / Germany)

Tire pressure and fuel control system

Driver’s seat CIEB / Pilot

9
MINING HEAVY EQUIPMENT & MACHINERY SPARE PARTS TRADING LLC
License No. 846119 – P.O. Box 309071 – Dubai, Al Abraj South St., Business Bay – UAE

Keimax full-welded wheel rims produced


by USA license / or TOPY full-welded
wheel rims produced in Japan

Approach to high-voltage line


signalization
Engine pre-heater
Tinted cabin windows

6.1. In case any of above goods will not be available for supply Seller will
have the right to install other high-quality brands from its vendor-list

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