Manual RWF II 100 - 1080
Manual RWF II 100 - 1080
RWF II
ROTARY SCREW COMPRESSOR UNITS
WITH
QUANTUM™ LX CONTROL
MODELS: RWF II 100 — 1080
NOTE: PLEASE PROVIDE ORDER NUMBER, UNIT MODEL NUMBER, AND UNIT SERIAL NUMBER WHEN REQUESTING A QUOTA-
TION OR PLACING AN ORDER. FAILURE TO INCLUDE THIS INFORMATION MAY DELAY PROCESSING OF YOUR REQUEST.
TABLE OF CONTENTS
HOW TO USE SERVICE PARTS LIST................................................................ 2
RECOMMENDED SPARE PARTS - CURRENT DESIGN....................................... 3
Figure 1. General Arrangement, Typical.......................................................... 4
Figure 2. Screw Compressor, Typical (1913/1918 shown)................................ 6
Figure 3. Motor Support 193, RWFII 100 & 134............................................. 10
Figure 4. Motor Support 233, RWFII 177, 222, & 270......................................12
Figure 5. Motor Support 283, RWFII 316, 399, 480, & 546..............................14
Figure 6. Motor Support 355, RWFII 496, 676, 856 & 1080.............................16
Figure 7. Oil Separator, Typical......................................................................18
Figure 8. Oil Filter, Typical.............................................................................22
Figure 9. Dual Oil Filters, Typical (100/134 shown).........................................24
Figure 10. Oil Cooler Piping, Typical, 100-546...............................................26
Figure 11. Oil Cooler Piping, Typical, 496-1080.............................................28
Figure 12. Liquid Injection............................................................................. 30
Figure 13. 4-8" Suction/Discharge Stop Valve...............................................32
Figure 14. 10-12" Suction/Discharge Stop Valve, Danfoss............................ 34
Figure 15. 4-8" Discharge Check Valve, Current (Danfoss)............................36
Figure 16. Multivalve, 496 & 676....................................................................38
Figure 17. Multivalve, 856 & 1080................................................................. 40
Figure 18. Economizer...................................................................................42
Figure 19. Oil Pump...................................................................................... 44
Figure 20. Coupling Assembly, T. B. Woods, 100 & 134.................................54
Figure 21. Coupling Assembly, T. B. Woods, 177—1080..................................55
Figure 22. Piping and Instrumentation, Typical..............................................56
Figure 23. Power Assist................................................................................ 60
Figure 24. 1913/1918 Compressor Ports Locations.........................................62
Figure 25. 2313/2317 Compressor Ports Locations.........................................63
Figure 26. 2321 Compressor Ports Locations................................................ 64
Figure 27. 2813/2817 Compressor Ports Locations..........................................65
Figure 28. 2821/2824 Compressor Ports Locations.........................................66
Figure 29. 3511/3515/3519 Compressor Ports Locations.................................67
Figure 30. 3524 Compressor Ports Locations.................................................68
193—283 COMPRESSOR PORTS & O-RINGS..................................................69
193—283 COMPRESSOR PORTS & SIZES........................................................69
355 COMPRESSOR PORTS & SIZES................................................................69
RWFII MODEL vs. COMPRESSOR MODEL.......................................................69
COMPRESSOR PORTS 100 - 546.................................................................. 70
STRAIGHT ADAPTERS / O-RINGS - STRAIGHT THREAD TO NPTF................ 70
90° ELBOW ADAPTERS / O-RINGS - STRAIGHT THREAD TO TUBE.............. 70
COMPRESSOR PORTS 496 - 1080................................................................ 70
FRICK COMPRESSOR OILS.............................................................................71
FRICK FLANGE GASKETS...............................................................................71
FRICK BLUE PAINT.........................................................................................72
MISCELLANEOUS TUBING AND CONNECTORS...............................................72
WIRING HARNESSES CHART..........................................................................73
NUMERICAL PARTS LIST................................................................................74
RWFII ROTARY SCREW COMPRESSOR UNIT 070.610-SPL (AUG '11)
SERVICE PARTS LIST Page 3
Note: This list is based on one unit. When stocking for more than one unit, the quantity should be adjusted
to meet your individual requirements.
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 4 SERVICE PARTS LIST
2— 534E0672 Screw Compressor, SGC 1913, 1918 (RWFII 100 & 134) Ref. P
534E0697 Screw Compressor, SGC 2313, 2317 (RWFII 177 & 222) Ref. R
534E0708 Screw Compressor, SGC 2321 (RWFII 270) Ref. N
534E0753 Screw Compressor, SGC 2813, 2817 (RWFII 316 & 399) Ref. H
534D1270 Screw Compressor, SGC 2821 (RWFII 480) Ref. E
534D1450 Screw Compressor, SGC 2824 (RWFII 546) Ref. C
534D1436 Screw Compressor, SGCB 3511 (RWFII 496) Ref. D
534D1444 Screw Compressor, SGCH 3511 (RWFII 496) Ref. E
534D1439 Screw Compressor, SGCB 3515 (RWFII 676) Ref. D
534D1445 Screw Compressor, SGCH 3515 (RWFII 676) Ref. E
534D1442 Screw Compressor, SGCB 3519 (RWFII 856) Ref. D
534D1443 Screw Compressor, SGCB 3524 (RWFII 1080) Ref. D
—15 534E0656C01 Support, Motor, 193, RWFII 100 & 134 (See Fig. 3) 1
534E0773C01 Support, Motor, 193, RWFII 100 & 134 (2) 1
333Q0000738 Washer, Flat, M8 6
534A0506H01 Grommet 6
534B0149H01 Pin, Dowel, 20 x 70mm 1
534B0151H01 Pin, Dowel, 20 x 70mm, Special 1
534B0705H01 Cover 1
534C1466H01 Cover (2) 1
901A0190H06 Capscrew, Socket Head, (M8x1.25)x20mm 6
901A0224H09 Capscrew, Socket Head, (M12x1.75)x55mm 9
534E0684C01 Support, Motor, 233, RWFII 177, 222, & 270 (See Fig. 4) 1
534E0684C11 Support, Motor, 233, RWFII 177, 222, & 270 (See Fig. 4) (3) 1
534B0149H01 Pin, Dowel, 20 x 70mm 1
534B0151H01 Pin, Dowel, 20 x 70mm, Special 1
901A0224H09 Capscrew, Socket Head, (M12x1.75)x55mm 10
534B0723H01 Plate, Cover 1
534A0506H01 Grommet 6
333Q0000738 Washer, Flat, M8 6
901A0190H06 Capscrew, Socket Head, (M8x1.25)x20mm 6
534E0731C01 Support, Motor, 283, RWFII 316, 399, 480 & 546 (See Fig. 5) 1
534B0149H01 Pin, Dowel, 20 x 70mm 1
534B0151H01 Pin, Dowel, 20 x 70mm, Special 1
RWFII ROTARY SCREW COMPRESSOR UNIT 070.610-SPL (AUG '11)
SERVICE PARTS LIST Page 9
5
INSTALL DOWEL PIN
WITH PULLER HOLE
FACING OUT
2
1
DETAIL A
7
534E0676
6 8
5
INSTALL DOWEL PIN
WITH PULLER HOLE
FACING OUT
2 1
DETAIL A
7
534E0786
Figure 3. Motor Support 193, RWFII 100 & 134.
RWFII ROTARY SCREW COMPRESSOR UNIT 070.610-SPL (AUG '11)
SERVICE PARTS LIST Page 11
—2 534A0506H01 Grommet 6
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 12 SERVICE PARTS LIST
9 6 7
8
SECTION A-A
B B
C
A
A
C 1,2 5
VIEW B-B
VIEW C-C
—7 534A0506H01 Grommet 6
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 14 SERVICE PARTS LIST
8 5 6
7
SECTION A-A
B B
C
A
A
C 1 4
2
VIEW B-B
VIEW C-C
Figure 5. Motor Support 283, RWFII 316, 399, 480, & 546.
RWFII ROTARY SCREW COMPRESSOR UNIT 070.610-SPL (AUG '11)
SERVICE PARTS LIST Page 15
5— 534E0758G01 Motor Support, RWFII 316, 399, 480 & 546 Ref.
—6 534A0506H01 Grommet 6
C
DETAIL C
6
7
INSTALL PIN WITH
PULLER HOLE
FACING OUT
2 PL
3
2
5
DETAIL A
A
POSITON PIN
AS SHOWN
4
DETAIL B
1
Figure 6. Motor Support 355, RWFII 496, 676, 856 & 1080.
RWFII ROTARY SCREW COMPRESSOR UNIT 070.610-SPL (AUG '11)
SERVICE PARTS LIST Page 17
6— 534C1714G01 Motor Support, RWFII 496, 676, 856 & 1080 Ref.
—2 534B1010H01 Gasket, Cover, Support, Motor (496, 676, 856 & 1080) 2
1 18
21
19
20
3
7
17
16
NOTE: Pumpout Valve (Index #7-17) is now standard. Do not confuse with earlier oil fill valve,
or coalescer will fill with oil. See NS-05-10.
7— 548E0401G01 Assembly, Oil Separator, 24 x 118 3/8", 300 DWP, 100 & 134(2) Ref.
548E0402G01 Assembly, Oil Separator, 30 x 123 3/8", 300 DWP, 100 & 134(2) Ref.
548E0419G01 Assembly, Oil Separator, 24 x 123 3/8", 400 DWP, 100 & 134(2) Ref.
548E0420G01 Assembly, Oil Separator, 30 x 123 3/8", 400 DWP, 100 & 134(2) Ref.
548E0403G01 Assembly, Oil Separator, 30 x 132 5/8", 300 DWP, 177 & 222(2) Ref.
548E0404G01 Assembly, Oil Separator, 36 x 135 3/4", 300 DWP, 177 & 222(2) Ref.
548E0421G01 Assembly, Oil Separator, 30 x 132 5/8", 400 DWP, 177 & 222(2) Ref.
548E0422G01 Assembly, Oil Separator, 36 x 135 3/4", 400 DWP, 177 & 222(2) Ref.
548E0405G01 Assembly, Oil Separator, 36 x 160 1/2", 300 DWP, 270(2) Ref.
548E0423G01 Assembly, Oil Separator, 36 x 160 1/2", 400 DWP, 270(2) Ref.
548E0406G01 Assembly, Oil Separator, 36 x 160 1/2", 300 DWP, 316 & 399(2) Ref.
548E0407G01 Assembly, Oil Separator, 42 x 163 1/2", 300 DWP, 316 & 399(2) Ref.
548E0424G01 Assembly, Oil Separator, 36 x 160 1/2", 400 DWP, 316 & 399(2) Ref.
548E0425G01 Assembly, Oil Separator, 42 x 163 1/2", 400 DWP, 316 & 399(2) Ref.
548E0408G01 Assembly, Oil Separator, 42 x 170 1/2", 300 DWP, 480 & 546(2) Ref.
548E0426G01 Assembly, Oil Separator, 42 x 170 1/2", 400 DWP, 480 & 546(2) Ref.
548E0409G01 Assembly, Oil Separator, 42 x 179 1/2", 300 DWP, 496(2) Ref.
548E0427G01 Assembly, Oil Separator, 42 x 179 5/8", 400 DWP, 496(2) Ref.
548E0410G01 Assembly, Oil Separator, 48 x 190 5/8", 300 DWP, 676(2) Ref.
548E0428G01 Assembly, Oil Separator, 48 x 190 5/8", 400 DWP, 676(2) Ref.
548E0411G01 Assembly, Oil Separator, 54 x 199 3/4", 300 DWP, 856 & 1080(2) Ref.
548E0429G01 Assembly, Oil Separator, 54 x 199 3/4", 400 DWP, 856 & 1080(2) Ref.
—1 531A0105H04 Gasket, Manway, 12 x 16" 1
—2 947A0003H05 Sightglass, Ball Float, 2-11 1/2 NPT, Silver 3
947A0003H07 Sightglass, Ball Float, 1 1/2-11 1/2 NPT, Silver 3
—3 959A0054H30 Gasket, Compressor to Separator, Class 300, 100 & 134 1
959A0054H32 Gasket, Compressor to Separator, Class 300, 177—270 1
959A0054H33 Gasket, Compr. to Separator, Class 300, 316/399/480/546 1
959A0054H34 Gasket, Compressor to Separator, Class 300, 496—1080 1
—4 913A0092G02 Assembly, Oil Heater, 1000W/120V 3 HTR
913A0047H02 Heater, Oil, 1000W/120V 3
333Q0001810 Connector, DIN 3
913A0092G04 Assembly, Oil Heater, 1000W/240V 3 HTR
913A0047H04 Heater, Oil, 1000W/240V 3
333Q0001810 Connector, DIN 3
—5 913A0123H01 Assembly, Switch, Oil Level Sensing, 24V 1
913A0123H11 Sensor Probe less Well 1
913A0123H12 Well only 1
—6 639A0151G03 Assembly, Temperature Sensor 4 TE
639A0151H01 Temperature Sensor Probe, less Well 1
913A0098H01 Well, with cap 1
913A0100H01 Thermal Compound A/R
649A0890H02 Connector, DIN 1
649A0890H11 Gasket, DIN Connector 1
100-1080 300 PSIG (2) PSV-1
—7 580C0424G10 Assembly, Dual Safety Valve, 1/2", 100—1080 1
955B0005H01 Manifold, Valve, 1/2" FPT 1
952A0051H10 Valve, Safety, 1/2 x 1" FPT, Shank 813, 300 PSIG 2
580C0425G10 Assembly, Dual Safety Valve, 3/4", 100—1080 1
955B0005H02 Manifold, Valve, 3/4" 1
952A0052H10 Valve, Safety, 3/4 x 1-1/4" FPT, Shank 814, 300 PSIG 2
580C0426G10 Assembly, Dual Safety Valve, 1", 100—1080 1
955B0005H03 Manifold, Valve, 1" 1
952A0053H10 Valve, Safety, 1 x 1-1/2" FPT, Shank 815, 300 PSIG 2
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 20 SERVICE PARTS LIST
1. Quantity of coalescing filters may be different, depending on operating conditions of your unit.
2. 300 DWP is standard. 400 DWP is optional. Contact factory to determine correct separator used on your package.
3. Oil will now be charged through the drain valve. A pump will be necessary to drive oil flow. See Service Information NS-05-10.
4. Pumpout valve is now standard. Do not confuse with earlier oil fill valve, otherwise coalescer will fill with oil. See NS-05-10.
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 22 SERVICE PARTS LIST
1. Prior to January, 2010 contained two of 531A0218H02 element. Replaced with one 531B0100H02 after January, 2010.
2. Prior to January, 2010 contained three of 531A0218H02 element. Replaced with one 531B0100H03 after January, 2010.
3. Current SuperFilter™ II 531B0100H02, and 531B0100H03 replace earlier SuperFilter™ 531A0218H02. One 531B0100H02
replaces two of 531A0218H02. One 531B0100H03 replaces three of 531A0218H02. Required for 1-2-3 Warranty.
4. Not part of Pressure Transducer. Order separately.
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 24 SERVICE PARTS LIST
2
4
2
3
7 1 2
10— 720M0437 Plate Oil Cooler w/Pump & Temp. Control Valve, 100-134 Ref.
720M0438 Plate Oil Cooler w/Pump & Temp. Control Valve, 177-222 Ref.
720M0440 Plate Oil Cooler w/Pump & Temp. Control Valve, 270 Ref.
720M0458 Plate Oil Cooler w/Pump & Temp. Control Valve, 316-399 Ref.
720M0467 Plate Oil Cooler w/Pump & Temp. Control Valve, 480-546 Ref.
—1 950A0233H06 Valve, Angle, Danfoss, Shutoff, 2" SW, SC 1
950A0232H23 Valve Repair Kit, Complete (less stem) 1
950A0241H07 Valve, Angle, Danfoss, Shutoff, 2-1/2" BW, SC 1
950A0240H24 Repair Kit, Complete (less stem) 1
—2 950A0320H05 Strainer, Angle,1-1/2", SW 1
950A0320H15 Kit, Strainer & Gasket, 1-1/2" 1
950A0320H06 Strainer, Angle, 2", SW 1
950A0320H16 Kit, Strainer & Gasket, 2" 1
950A0329H01 Valve, Angle, 2-1/2" BW 1
950A0329H11 Kit, Strainer & Gasket, 2-1/2" 1
—3 956A0012G03 Valve, Check, 1-1/2" SW 1
956A0012G01 Valve, Check, 2" SW 1
956A0012G05 Valve, Check, 2-1/2" SW 1
—4 944A0108H05 Flange, 1-1/2" SW, 300# 2
944A0108H07 Flange, 2-1/2" SW, 300# 2
944A0108H08 Flange, 3" SW, 300# 2
—5 959A0054H25 Gasket, 1-1/2" SW, 300# Flange 2
959A0054H27 Gasket, 2-1/2" SW, 300# Flange 2
959A0054H28 Gasket, 3" SW, 300# Flange 2
—6 901A0172H03 Kit, Flange Bolt, 1-1/2", 300# 2
901A0172H05 Kit, Flange Bolt, 2-1/2", 300# 2
901A0172H06 Kit, Flange Bolt, 3", 300# 2
—7 950A0294H01 Valve, Temperature Control, 1-1/2" 1
950A0294H11 Kit, Service, Temperature Control Valve, 1-1/2 & 2" * 1
950A0294H02 Valve, Temperature Control, 2" 1
950A0294H11 Kit, Service, Temperature Control Valve, 1-1/2 & 2" * 1
950A0297H01 Valve, Temperature Control, 2-1/2" 1
950A0297H11 Kit, Service, Temperature Control Valve, 2-1/2" * 1
11— 720M0469 Plate Oil Cooler w/Pump & Temp. Control Valve, 496 & 676 Ref.
720M0470 Plate Oil Cooler w/Pump & Temp. Control Valve, 856 & 1080 Ref.
1. Consists of Cone complete incl. steel balls and Allen screw, Packing Gland incl. Gaskets, O-ring for Housing/Bonnet, Cap Gasket, and
Back Seal.
2. Consists of Packing Gland, incl. Gaskets, with O-rings.
3. Consists of Cone Complete incl. Steel Balls & Allen Screw, O-ring for Housing/Bonnet.
4. HW Kit Consists of Handwheel, Nut/Washer (Nut/Washer numbers are: 4" 950A0240H61/950A0240H64,
5-6" 950A0240H62/950A0240H65, 8" 950A0240H63/950A0240H66. SC Kit consists of Cap and Gasket.
5. Consists of Seal Cap Gasket, O-ring for Housing/Bonnet, and Soft Back Seal.
1. Consists of Packing Gland complete, Five Gaskets, Wear Ring for Cone.
2. Consists of Packing Gland complete.
3. Consists of Gasket for Cone (u-sleeve), Wear ring for Cone, Gasket for Cone (valve seat)
4. HW Kit Consists of Handwheel, Washer, and Nut. SC Kit consists of Cap and Gasket.
5. Consists of Cap and Gasket, and Gasket for backseat.
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 36 SERVICE PARTS LIST
1 24
5
12
19
A 20 13
21
25
18
6 11
33
For Stop Valve Parts 23
See Figure 13 and Chart listing Repair Kits 9
10 22 26 16
1. Consists of Teflon Ring, Housing Gasket, Nylon Washer, Glyde Ring, and 3 O-rings.
2. Consists of Spring, Marking Plate, and Rivet.
RWFII ROTARY SCREW COMPRESSOR UNIT 070.610-SPL (AUG '11)
SERVICE PARTS LIST Page 37
16— 535D0549G01 Assembly, Multivalve, 12" In x 14" Out, 300 Class, HW Ref.
535D0549G02 Assembly, Multivalve, 12" In x 14" Out, 300 Class, SC Ref.
—1 950A0286G01 Valve, Angle, 12", HW - Flanged Assbly. 1
950A0283H02 Valve, Angle, 12", HW (1) 1
950A0286G02 Valve, Angle, 12", SC - Flanged Assbly. 1
950A0284H02 Valve, Angle, 12", SC (1) 1
901A0050D02 Capscrew, Hex Head, 1-1/8 NC x 3-1/4" LG. (not shown) 16
905A0013H10 Lock Washer, 1-1/8" (not shown) 16
17— 535D0553G01 Assembly, Multivalve, 14" IN x 14" OUT, 300 Class, HW Ref.
—1 950A0185G01 Valve, Angle, 14", HW - Flanged Assbly. 1
950A0169G01 Valve, Angle, 14", HW, Hansen (1) 1
901A0050D02 Capscrew, Hex Head, 1-1/8 NC x 3-1/4" LG. (not shown) 20
905A0013H10 Lock Washer, 1-1/8" (not shown) 20
—5 913A0146G22 Transducer, Pressure, 0-500 PSIA w/DIN Conn. & Str. Relief 1
913A0146H02 Transducer, Pressure, 0-500 PSIA 1
649A0890H02 Connector, DIN 1/2" NPTF 1
649A0890H11 Gasket, DIN Connector 1
649D4628H01 Relief, Strain, 1/2" 1
—6 950A0292H01 Valve, Angle, SC, Stop/Needle, 1/4" MPT x 1/4" FPT 1
—7 720C0189G01 Assembly, Economizer 1½" Inlet Pipe, 100 & 134 1
720C0189G02 Assembly, Economizer 2" Inlet Pipe, 177, 222, & 270 1
720C0189G03 Assembly, Economizer 2½" Inlet Pipe, 316, 399, 480, 546 1
720C0189G04 Assembly, Economizer 3" Inlet Pipe, 496, 676, 856, 1080 1
—8 959A0057H05 Gasket, 1½" Bolt Flange, 100 & 134 1
959A0057H07 Gasket, 2" Bolt Flange, 177 - 270 1
959A0057H06 Gasket, 2½" Bolt Flange, 316 - 546 1
959A0057H18 Gasket, 3" Bolt Flange, 496 - 1080 1
—9 944A0255H01 Fitting, Snubber, Gauge Protector, 1/4 MPT x 1/4 FPT (1) 1
19— — Oil Pump Mounting, 100-1080 (300#, 350#, & 400# DWP) Ref.
300 PSI DWP (except #11 Oil)
—1 960A0082G01 Assembly, Pump, 1 HP, 1150 RPM / 954 RPM (1) (4) 1
960A0082H01 Pump only, HJ495M (2) 1
914A0015H18 Motor only, 208/230/460-3-60, 190/380-3-50 1
960A0066H11 Coupling only 1
960A0082G02 Assembly, Pump, 1 HP, 1150 RPM (1) (4) 1
960A0082H01 Pump only, HJ495M (2) 1
914A0015H19 Motor only, 575-3-60 1
960A0066H11 Coupling only 1
960A0082G03 Assembly, Pump, 1 HP, 954 RPM (1) (4) 1
960A0082H01 Pump only, HJ495M (2) 1
914A0015H20 Motor only, 415-3-50 1
960A0066H11 Coupling only 1
960A0082G07 Assembly, Pump, 1-1/2 HP, 1750 RPM (1) (4) 1
960A0082H01 Pump only, HJ495M (2) 1
914A0015H02 Motor only, 208/230/460-3-60 1
960A0066H11 Coupling only 1
960A0082G08 Assembly, Pump, 1-1/2 HP, 1450 RPM (1) (4) 1
960A0082H01 Pump only, HJ495M (2) 1
914A0015H02 Motor only, 190/380-3-50 1
960A0066H11 Coupling only 1
960A0082G09 Assembly, Pump, 1-1/2 HP, 1750 RPM (1) (4) 1
960A0082H01 Pump only, HJ495M (2) 1
914A0015H02 Motor only, 575-3-60 1
960A0066H11 Coupling only 1
960A0082G10 Assembly, Pump, 1-1/2 HP, 1450 RPM (1) (4) 1
960A0082H01 Pump only, HJ495M (2) 1
914A0015H02 Motor only, 415-3-50 1
960A0066H11 Coupling only 1
960A0082G04 Assembly, Pump, 3 HP, 1750 RPM / 1450 RPM (1) (4) 1
960A0082H02 Pump only, HL495M (2) 1
914A0015H03 Motor only, 230/460-3-60 / 190/380-3-50 1
960A0066H12 Coupling only 1
960A0082G05 Assembly, Pump, 3 HP, 1750 RPM (1) (4) 1
960A0082H02 Pump only, HL495M (2) 1
914A0015H03 Motor only, 575-3-60 1
960A0066H12 Coupling only 1
960A0082G06 Assembly, Pump, 3 HP, 1450 RPM (1) (4) 1
960A0082H02 Pump only, HL495M (2) 1
914A0015H03 Motor only, 415-3-50 1
960A0066H12 Coupling only 1
960A0083G01 Assembly, Pump, 5 HP, 1450 RPM (1) 1
960A0083H01 Pump only, AS495M (2) 1
914A0016H02 Motor only, 190/380-3-50 1
960A0067H13 Coupling only 1
960A0083G02 Assembly, Pump, 5 HP, 1750 RPM (1) 1
960A0083H01 Pump only, AS495M (2) 1
914A0016H02 Motor only, 230/460-3-60 1
960A0067H13 Coupling only 1
960A0083G03 Assembly, Pump, 5 HP, 1450 RPM (1) 1
960A0083H01 Pump only, AS495M (2) 1
914A0016H20 Motor only, 415-3-50 1
960A0067H13 Coupling only 1
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 46 SERVICE PARTS LIST
2. 960A0082 Pumps use Shaft Seal Kit 960A0076H41. Kit consists of Shaft Seal, O-ring, Bearings and Locknut.
960A0083 Pumps use Shaft Seal Kit 960A0077H41. Kit consists of Shaft Seal, O-ring, Bearings and Locknut.
960A0100 Pumps use Shaft Seal Kit 960A0100H41. Kit consists of Shaft Seal, O-ring, Bearings and Locknut.
960A0101 Pumps use Shaft Seal Kit 960A0101H41. Kit consists of Shaft Seal, O-ring, Bearings and Locknut.
SIZE 9C
FLANGE BORE KEYWAY PART NUMBER
Compressor End 2.25 1/2 x 1/4 930A0127H01
Compressor End 2.5 5/8 x 5/16 930A0127H02
Motor End 2.375 5/8 x 5/16 930A0127H03
Motor End 1.875 1/2 x 1/4 930A0127H04
Motor End 2.125 1/2 x 1/4 930A0127H05
SIZE 10C
FLANGE BORE KEYWAY PART NUMBER
Compressor End 2.25 1/2 x 1/4 930A0127H10
Compressor End 2.5 5/8 x 5/16 930A0127H11
Motor End 2.375 5/8 x 5/16 930A0127H12
Motor End 2.125 1/2 x 1/4 930A0127H13
SIZE 11C
FLANGE BORE KEYWAY PART NUMBER
Compressor End 2.25 1/2 x 1/4 930A0127H20
Compressor End 2.5 5/8 x 5/16 930A0127H21
Motor End 3.25 7/8 x 7/16 930A0127H22
Motor End 1.875 5/8 x 5/16 930A0127H23
Motor End 2.625 5/8 x 5/16 930A0127H24
CENTER SLEEVE
9C 930A0093H05
10C 930A0093H11
11C 930A0093H17
RWFII ROTARY SCREW COMPRESSOR UNIT 070.610-SPL (AUG '11)
SERVICE PARTS LIST Page 55
Revised Sept. 22, 2011
13
6
12
17
18,19
6
14
6 SEE FIG. 12
4
3
4
5 13
16
7
13 6 8 6
12
12
FILL/
6 DRAIN
11
2 12 21
1
9 20
10
22
23 SEE FIG. 19
6 6
13 6
TSOC/WCOC/GCOC
1. Oil will now be charged through the drain valve. A pump will be necessary to drive oil flow. See Service Information NS-05-10.
2. Pumpout valve is now standard. Do not confuse with earlier oil fill valve, otherwise coalescer will fill with oil. See NS-05-10.
3. See Figures 10, 11, and 12.
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 58 SERVICE PARTS LIST
SB-3: BEARINGS
SEAL WEEPAGE
SV-1: VAPOR
INJECTION
SB-3: BEARINGS
SL-2: HIGH Vi
LIQUID
INJECTION
SL-1: LOW Vi LIQUID INJECTION
SC-6: DISCHARGE PRESSURE
SB-3: BEARINGS
SC-14: LIQUID
SC-5: INLET PRESSURE
INJECTION BLEED
SB-3: BEARINGS
SC-6: DISCHARGE
PRESSURE
SM-1: MAIN OIL
INJECTION
SD-1: COALESCER
BLEED
SB-3: BEARINGS
SL-2: HI Vi LIQUID
SC-6: DISCHARGE
INJECTION SL-1: LOW Vi LIQUID
PRESSURE
INJECTION
SC-9: INLET
HOUSING DRAIN
SB-3:
OUTLET BEARINGS
AND SHAFT SEAL
SB-2:
INLET BEARINGS
SB-3
SC-9: CLOSED
THREAD
DRAIN
SC-4: INLET OIL DRAIN SC-9: CLOSED THREAD DRAIN SC-6: DISCHARGE SC-10: OIL DRAIN
PRESSURE
TW-1: THERMOWELL
DISCHARGE
SC-7: SEAL
WEEPAGE
355 COMPRESSOR PORTS & SIZES RWFII MODEL vs. COMPRESSOR MODEL
3511-3524 RWFII MODEL COMPRESSOR MODEL
PORT DESCRIPTION NPTF SIZE (1) RWFII 100 & 134 SGC 1913 (193)
SB-2 Inlet Bearings 3/4-14 RWFII 177 & 222 SGC 2313 (233)
SB-3 Outlet Brgs. / Shaftseal 1 1/2-11 1/2 RWFII 270 SGC 2321 (233)
SC-3 Moveable Slide Stop 1/2-14 RWFII 316 & 399 SGC 2813 (283)
SC-4 Inlet Oil Drain 1/2-14 RWFII 480 SGC 2821 (283)
SC-5 Inlet Pressure 3/8-18 RWFII 546 SGC 2824 (283)
SC-6 Discharge Pressure 3/8-18 RWFII 496 SGCB 3511 (355)
SC-8 Closed Thread Drain 1 1/4-11 1/2 RWFII 496 SGCH 3511 (355)
SC-9 Closed Thread Drain 1 1/2-11 1/2 RWFII 676 SGCB 3515 (355)
SC-10 Oil Drain 1 1/2-11 1/2 RWFII 676 SGCH 3515 (355)
SD-1 Coalescer Bleed 1/2-14 RWFII 856 SGCB 3519 (355)
SL-1 Low Vi Liq Injection 1 1/4-11 1/2 RWFII 1080 SGCB 3524 (355)
SL-2 High Vi Liq Injection 1 1/4-11 1/2
SM-1 Main Oil Injection 2 Sq Flg
SP-1 High Pressure Oil 3/4-14
ST-1 Thermowell Suction 3/4-14
SV-1 Vapor Injection 3 Sq Flg
TW-1 Thermowell Discharge 3/4-14
1. In Inches
070.610-SPL (AUG '11) RWFII ROTARY SCREW COMPRESSOR UNIT
Page 70 SERVICE PARTS LIST
NOTES
Form 070.610-SPL (2011-08) JOHNSON CONTROLS
Supersedes: 070-610 SPL (2010-10) 100 CV Avenue
Subject to change without notice Waynesboro, PA USA 17268-1206
Published in USA - GUI Phone: 717-762-2121 • FAX: 717-762-8624
© 2011 Johnson Controls Inc. - ALL RIGHTS RESERVED www.johnsoncontrols.com/frick