Fpas 2018 16 - Ir
Fpas 2018 16 - Ir
FPAS 2018 16
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ASSESSMENT OF ATMOSPHERIC CORROSIVITY ON METALS AND ITS
MITIGATION BY GREEN CORROSION INHIBITORS IN THE KLANG
VALLEY, MALAYSIA
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September 2018
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COPYRIGHT
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photographs, and all other artwork, is copyright material of Universiti Putra Malaysia
unless otherwise stated. Use may be made of any material contained within the thesis
for non-commercial purposes from the copyright holder. Commercial use of material
may only be made with the express, prior, written permission of Universiti Putra
Malaysia.
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Copyright © Universiti Putra Malaysia
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DEDICATION
My beloved wife
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Abstract of thesis presented to the Senate of Universiti Putra Malaysia in fulfillment
of the requirement for the degree of Doctor of Philosophy
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By
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September 2018
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Chairman : Professor Ahmad Makmom Bin Abdullah, PhD
Faculty : Environmental Studies
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The severity of atmospheric corrosion has now become a considerable concern
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worldwide, and poses a serious threat to many building materials. Many works in this
field have been conducted, particularly in tropical areas, but Malaysia has not received
much attention, only appearing in a few researches. Based on the literature, Malaysia
suffers from acid deposition, which is caused by different air pollution sources.
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Therefore, the corrosion of metals may accelerate in the country. This study was
conducted to assess the atmospheric corrosivity in Klang Valley, Malaysia, and to
mitigate the corrosion issue by taking the environment into consideration. Physico-
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chemical characteristics (pH, Electrical Conductivity and Total Dust Fall) were
determined, and samples collected at four locations with three sampling sites from
August 2014 to July 2015, with one location being chosen as the background location.
The samples were collected using a passive sampler consisting of a funnel and
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polyethylene bottle. The results of acid deposition showed that Klang Valley was
slightly acidic with a mean of 4.71 ± 0.48. Shah Alam had the lowest pH values due
to development in the area, urbanization, and traffic population. Meanwhile,
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the mean of total dust fall concentration exceeded the Malaysian guideline; reaching
199.51 ± 90.31 mg m-2 day-1.
An outdoor atmospheric corrosion test of four metals (Carbon steel, Mild steel,
Aluminum and Copper) was conducted in five locations, namely Shah Alam, UPM
U2 & U3, Puchong, and Putrajaya. The corrosion rates were determined using weight
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loss based on ISO 9226. The results of the corrosion rates reveal that Shah Alam had
the highest corrosion rates for all tested metals, while the lowest rates of corrosion
were recorded in UPM U3 and Puchong. The atmospheric corrosivity indicates that
the time of wetness was 4600 hour/year (τ4), with a SO2 deposition rate of 7.26 µg m-
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(P0 ), and a chloride deposition rate of 27.44 mg m-2 day-1 (S1 ). The findings of this
study reveal that the corrosivity of steel, aluminum, and copper belong to category C 3
(medium) according to ISO 9223, indicating that there is an agreement between
environmental parameters and corrosion rate. The results of the correlation coefficient
showed that all physico-chemical characterizations of the investigated metals such as
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time of wetness, and the deposition rate of sulfur dioxide and chloride, strongly affect
corrosion rate.
Corrosion mitigation was conducted using four natural products, namely Green Coffee
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Extract (GCE), Green Tea Extract (GTE), Pomegranate Waste Extract (PWE), and
Doum Extract (DE). Corrosion rate and inhibition efficiency were determined using
electrochemical methods (Tafel polarization) in artificial acid rain and with different
concentrations of extracts and different temperatures. The findings showed that all the
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green corrosion inhibitors under study acted as good inhibitors for aluminum
corrosion, with only PWE and DE showing adverse effects on carbon steel corrosion.
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The adsorption of these inhibitors onto the tested metals obeyed the Langmuir
adsorption isotherm, while the adsorption of molecule inhibitors followed the Temkin
isotherm. From the values of the standard free energy of adsorption, ΔGads, it can be
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observed that the adsorption process on the tested metal surface was spontaneous
adsorption, and the enthalpy of adsorption ΔHads showed that GCE acted as physical
adsorption and the others performed as chemical adsorption, but the relationship
between inhibition efficiency and temperatures proved that some extracts could
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perform chemical and physical adsorption, which was further proven via the Temkin
isotherm. The one-way ANOVA analysis revealed that temperature variation did not
significantly affect corrosion inhibition, which may be attributed to the chemical
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components’ inhibitor that could have been physically or chemically adsorbed onto
the metal surface. In addition, variation in concentration of green inhibitors
significantly affected the inhibition efficiency of carbon steel and aluminum.
Furthermore, a multifactorial analysis of variance showed that corrosion inhibition
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was greater for all inhibitors of carbon steel in comparison to that of aluminum.
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Abstrak tesis yang dikemukakan kepada Senat Universiti Putra Malaysia sebagai
memenuhi keperluan untuk ijazah Doktor Falsafah
Oleh
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FADEL MOHAMED M ALI BINYEHMED
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September 2018
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Fakulti : Pengajian Alam Sekitar
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Keterukan kakisan atmosfera pada masa kini menjadi perhatian utama seluruh dunia,
dan boleh menyebabkan ancaman serius kepada bahan-bahan binaan. Terdapat banyak
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kajian dalam bidang ini yang dilakukan di kawasan tropika, namun Malaysia masih
kurang dikaji, dan hanya muncul dalam beberapa kajian sahaja. Berdasarkan literatur,
Malaysia mengalami deposisi asid disebabkan oleh pelbagai sumber pencemaran
udara. Justeru, kadar kakisan logam dalam negara ini mungkin akan meningkat dengan
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kepekatan debu jatuh) telah ditentukan dan sampel telah dikumpul di empat lokasi
dengan tiga tapak pensampelan dari Ogos 2014 hingga Julai 2015, beserta satu lokasi
yang dipilih sebagai lokasi latar. Sampel dikumpul menggunakan pensampel pasif
yang terdiri daripada sebuah corong dan botol polietilena. Hasil kajian menunjukkan
bahawa lembah Klang agak berasid dengan min sebanyak 4.71 ± 0.48. Shah Alam
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kajian ini. Puchong menunjukkan nilai KE yang lebih rendah, menandakan kualiti
udara yang lebih baik, manakala Shah Alam menunjukkan nilai KE yang lebih tinggi
mungkin kerana pencemaran udara yang banyak di kawasan tersebut. Di samping itu,
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min jumlah kepekatan debu jatuh iaitu 199.51 ± 90.31 mg m-2 day-1 di kawasan kajian
lebih tinggi daripada yang ditetapkan dalam garis panduan Malaysia.
Ujian kakisan atmosfera luar untuk empat jenis logam (logam keluli, keluli lembut,
aluminium, dan kuprum) dijalankan di lima lokasi iaitu Shah Alam, UPM U2 & U3,
Puchong, dan Putrajaya. Kadar kakisan ditentukan menggunakan pengurangan berat
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berdasarkan ISO 9226. Keputusan ujian menunjukkan bahawa Shah Alam mempunyai
kadar kakisan tertinggi untuk kesemua jenis logam yang diuji, manakala kadar kakisan
terendah telah direkod di UPM U3 dan Puchong. Pengakisan atmosfera menunjukkan
bahawa masa basah adalah 4600 jam/tahun (τ4), dengan kadar deposisi SO2 sebanyak
7.26 µg m-3 (𝑃0 ) dan kadar deposisi klorida sebanyak 27.44 mg m-2 hari-1 (𝑆1 ). Hasil
kajian ini menunjukkan bahawa pengakisan keluli, aluminium, dan kuprum adalah
tergolong dalam kategori C3 (sederhana), berdasarkan ISO 9223, yang menandakan
persetujuan antara parameter alam sekitar dan kadar kakisan. Keputusan pekali
korelasi menunjukkan bahawa semua ciri-ciri fiziko-kimia logam yang telah dikaji
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seperti masa basah serta kadar deposisi sulfur dioksida dan klorida, mempunyai kesan
yang kuat terhadap kadar kakisan.
Pengurangan kakisan telah dijalankan menggunakan empat produk asli iaitu ekstrak
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biji kopi hijau (EKH), ekstrak teh hijau (ETH), ekstrak sisa delima (ESD), dan ekstrak
doum (ED). Kadar kakisan dan kecekapan perencatan ditentukan melalui kaedah
elektrokimia (pengutuban Tafel) dalam hujan asid buatan dan dengan pelbagai
kepekatan ekstrak dan suhu. Keputusan menunjukkan bahawa kesemua perencat
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kakisan hijau yang dikaji merupakan perencat kakisan aluminium yang bagus. Hanya
ESD dan ED menunjukkan kesan negatif terhadap kakisan keluli karbon. Penjerapan
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perencat-perencat tersebut ke atas logam mematuhi syarat-syarat penjerapan isoterma
Langmuir, manakala penjerapan perencat molekul mematuhi syarat-syarat penjerapan
isoterma Temkin. Nilai tenaga bebas standard untuk penjerapan, ΔGads, dapat dilihat
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bahawa proses adsorpsi pada permukaan logam yang diuji adalah penjerapan spontan,
dan entalpi penjerapan ΔHads menunjukkan bahawa GCE bertindak sebagai
penjerapan fisikal dan yang lain dilakukan sebagai penjerapan kimia , tetapi hubungan
antara kecekapan dan suhu pencerobohan membuktikan bahawa beberapa ekstrak
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boleh melakukan penjerapan kimia dan fizikal, yang dibuktikan melalui isoterm
Temkin. Analisis ANOVA satu hala menunjukkan bahawa variasi suhu tidak memberi
kesan signifikan ke atas perencatan kakisan. Hal ini mungkin terjadi kerana komponen
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perencat kimia mungkin telah dijerap secara fizikal atau kimia ke atas permukaan
logam. Selain itu, variasi kepekatan perencat hijau memberi kesan signifikan ke atas
kecekapan perencatan keluli karbon dan aluminium. Tambahan pula, analisis multi-
faktor yang dijalankan menunjukkan bahawa perencatan kakisan lebih berkesan untuk
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ACKNOWLEDGEMENTS
All praises to Allah for all His blessings and for granting me the strength to complete
this thesis. This research would not have been possible without the guidance and help
of several individuals, who had contributed and extended their valuable assistance in
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the preparation and completion of this study.
First of all, I would like to express my sincere gratitude to my supervisor, Prof. Dr.
Ahmad Makmom Bin Abdullah, for his continuous support throughout my Ph.D study
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and research—for his patience, motivation, enthusiasm, and immense knowledge. His
guidance has helped me immensely in my research and in the writing of this thesis. I
am truly grateful for everything, I remain throughout my life indebted to him, and I
beseech Allah (SWA) to reward him abundantly. Besides my supervisor, I would also
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like to thank the rest of my supervisory committee, Prof. Dr. Zulkarnain Zainal, and
Dr. Ruzniza Binti Mohd Zawawi, for their encouragement, insightful comments, and
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tough and thought provoking questions.
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My acknowledgment also goes to the Department of Environment, Malaysia,
especially Mrs. Mashitah Binti Darus and Mrs. Zaliha Mohd Rashid, the management
of Masjid UPM, and all staff and technicians in the Faculty of Environmental Studies,
in particular Mr. Shamsuddin Johan, Mr. Abd Gafar Talib, Mr Zuber bin Mohd Saad,
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Mrs. Siti Norela Talib, Mrs. Suhana, Mr. Remy, and Mrs. Jc Chua from Metrohom
Malaysia.
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I am grateful to Universiti Putra Malaysia for awarding me the IPS-Putra Grant to fund
this project and for providing me with the data, training, and purchase of other items,
which greatly contributed to accomplishing my work. Also, I send my thanks to Sebha
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expatriate life, and in weathering all difficulties together. Not to forget my children,
Salman, Reham, Ahmed, and Asil, who I cannot imagine life without. To my Father,
the greatest teacher, and my Mother, the greatest woman I know, I send special thanks
and my deepest appreciation for all their sacrifices to see me achieve my goal. My
thanks also go to my lovely sisters and my beloved brothers, for their love and support
during these trying times.
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Last but not least, I would like to thank all my friends and colleagues as well as
everyone who had indirectly contributed to this research; your kindness means a lot to
me. Thank you very much indeed.
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©
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This thesis was submitted to the Senate of Universiti Putra Malaysia and has been
accepted as fulfillment of the requirement for the degree of Doctor of Philosophy.The
members of the Supervisory Committee were as follows:
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(Chairman)
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Faculty of Science
Universiti Putra Malaysia
(Member)
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Ruzniza Mohd Zawawi, PhD
Senior Lecturer
Faculty of Science
Universiti Putra Malaysia
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(Member)
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Date:
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Declaration by graduate student
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Universiti Putra Malaysia, as according to the Universiti Putra Malaysia
(Research) Rules 2012;
written permission must be obtained from supervisor and the office of Deputy
Vice-Chancellor (Research and innovation) before thesis is published (in the form
of written, printed or in electronic form) including books, journals, modules,
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proceedings, popular writings, seminar papers, manuscripts, posters, reports,
lecture notes, learning modules or any other materials as stated in the Universiti
Putra Malaysia (Research) Rules 2012;
there is no plagiarism or data falsification/fabrication in the thesis, and scholarly
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integrity is upheld as according to the Universiti Putra Malaysia (Graduate
Studies) Rules 2003 (Revision 2012-2013) and the Universiti Putra Malaysia
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(Research) Rules 2012. The thesis has undergone plagiarism detection software
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Signature: Date:
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Declaration by Members of Supervisory Committee
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Signature:
Name of Chairman
of Supervisory
Committee: Professor Dr. Ahmad Makmom Abdullah
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Signature:
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Name of Member
of Supervisory H
Committee: Professor Dr. Zulkarnain Zainal
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Signature:
Name of Member
of Supervisory
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TABLE OF CONTENTS
Page
ABSTRACT i
ABSTRAK iii
ACKNOWLEDGEMENTS v
APPROVAL vii
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DECLARATION ix
LIST OF TABLES xv
LIST OF FIGURES xviii
LIST OF ABBREVIATIONS xxii
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CHAPTER
1 INTRODUCTION 1
1.1 Background of the Study 1
1.2 Atmospheric Corrosion 2
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1.2.1 Atmospheric Corrosion Mechanism 2
1.3 Problem Statement 4
1.4 H
Objectives of the Study
1.4.1 General Objective
1.4.2 Specific Objective
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1.5 Scope and Limitation 6
2 LITERATURE REVIEW 8
2.1 Atmospheric corrosivity 8
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2.2.4 Adsorption Isotherm 36
2.2.4.1 Langmuir Adsorption Isotherm 38
2.2.4.2 Temkin Adsorption Isotherm 39
2.2.4.3 Frumkin Adsorption Isotherm 40
2.2.5 The Inhibitive Action of Green Corrosion Inhibitor on
the Corrosion of Carbon Steel 41
2.2.6 The Inhibitive Action of Green Corrosion Inhibitor on
the corrosion of Aluminum 42
2.2.7 The Consideration of Green Corrosion Inhibitor 50
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2.2.7.1 Green Coffee Bean 50
2.2.7.2 Green Tea 51
2.2.7.3 Pomegranate Fruit 51
2.2.7.4 Doum Fruit 52
2.3 Summary 53
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3 MATERIALS AND METHODS 54
3.1 Study Area 54
3.2 Atmospheric corrosivity Study 57
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3.2.1 Physico-chemical Analysis 57
3.2.1.1 Dust Fall Sampling 57
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3.2.1.2 Determination of pH level and conductivity
3.2.1.3 Volume-Weighted Mean (VWM)
3.2.1.4 Determination of Total Dust Fall
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3.2.2 Determination of Chloride deposition rate 60
3.2.3 Secondary Data 61
3.2.3.1 Meteorological Data 61
3.2.3.2 Air Quality Data 62
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rate 65
3.3 Corrosion Mitigation 67
3.3.1 Selection of plant for green inhibitor 67
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4 RESULTS AND DISCUSSIONS 74
4.1 Physico-chemical characteristics 74
4.1.1 Acid Deposition characteristics 74
4.1.2 Electrical Conductivity (EC) 82
4.1.3 Total Dust Fall (TDF) 90
4.2 Atmospheric Corrosivity Results 97
4.2.1 Environmental Data & Time of Wetness 97
3.2.2 Pollution of Sulfur Dioxide SO2 101
4.2.2.1 The Corrosivity of SO2 105
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4.2.3 Deposition Rate of Chloride (DRC) 106
4.2.3.1 Corrosivity of DRC 111
4.2.4 Corrosion Test 112
4.2.5 Determination of the Atmospheric Corrosivity 116
4.2.6 Correlation between Environmental Parameters and
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Corrosion Rate of Metals 120
4.3 Corrosion Mitigation 122
4.3.1 Green Coffee Bean Extract (GCE) 122
4.3.1.1 Effect of GCE on Carbon Steel Corrosion 122
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4.3.1.2 Effect of GCE on Aluminum Corrosion 130
4.3.2 Green Tea Extract (GTE) 136
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4.3.2.1 Effect of GTE on Carbon Steel Corrosion
4.3.2.2 Effect of GTE on Aluminum Corrosion
4.3.3 Pomegranate Waste Extract (PWE)
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4.3.3.1 Effect of PWE on Carbon Steel Corrosion 151
4.3.3.2 Effect of PWE on Aluminum Corrosion 153
4.3.4 Doum Extract (DE) 159
4.3.4.1 Effect of DE on Carbon Steel Corrosion 159
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5 CONCLUSION AND RECOMMENDATIONS 171
5.1 Conclusion 171
5.2 Recommendation for future studies 172
REFERENCES 174
APPENDICES 225
BIODATA OF STUDENT 265
LIST OF PUBLICATIONS 266
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LIST OF TABLES
Table Page
2.2 The effect of simulated acid rain on the environment and building
materials 19
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2.3 The effect of different exposure angles on the corrosion rate of plain
carbon steel 22
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2.5 The effect of some green corrosion inhibitors on carbon steel corrosion 44
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3.1 Coordinates and description of sampling sites in the Klang Valley 55
3.2
3.3
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The investigated air monitoring stations in the Klang Valley
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3.4 Classification of Sulfur dioxide SO2 65
4.2 Electrical Conductivity mean values (µS cm-1) in the study area 84
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4.3 Electrical conductivity (µS cm-1) of the current study and previous
studies 89
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4.4 The concentration of total dust fall (mg m-2 day-1) in the study area 90
4.5 The results of TDF (mg m-2 day-1) of the current study and previous
studies 97
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4.7 Descriptive statistics for SO2 data in 2013 103
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4.12 The concentration of DRC (mg m-2 day-1) in the study area 110
4.13 Monthly mean of DRC (mg m-2 day-1) in the study area 111
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(mg m-2 day-1) of DRC 111
4.15 Corrosion rates of tested metals in the study area (µm/year) 112
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4.16 Atmospheric corrosivity factors 117
4.19 Tafel parameters and inhibition efficiency attained from the impact of
GCE on carbon steel in AAR 124
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4.22 Tafel parameters and inhibition efficiency obtained from the effect of
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4.25 Tafel parameters and inhibition efficiency obtained from the effect of
GTE on carbon steel in artificial acid rain solution 138
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4.27 Correlation coefficient and slope values of three types of adsorption
isotherms 142
4.28 Tafel parameters and inhibition efficiency obtained from the effect of
GTE on aluminum in artificial acid rain solution 145
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4.30 Correlation coefficient and slope values of three types of adsorption
isotherms 149
4.31 Tafel parameters and inhibition efficiency obtained from the effect of
PWE on carbon steel in artificial acid rain solution 152
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4.32 Tafel parameters and inhibition efficiency obtained from the effect of
PWE on aluminum in artificial acid rain solution 155
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aluminum at different temperatures 158
4.34
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Correlation coefficient and slope values of three types of adsorption
isotherms 159
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4.35 Tafel parameters and inhibition efficiency obtained from the effect of
DE on carbon steel in artificial acid rain solution 160
4.36 Tafel parameters and inhibition efficiency obtained from the effect of
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LIST OF FIGURES
Figure Page
2.1 The annual average concentration of SO2 (µg m-3) at several cities in
East Asia 28
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2.2 The concentration of SO2 (µg m-3) in some cities in India 29
2.4 Correlation between the adsorption isotherm (a) and the corrosion rate
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(b) with the concentration of inhibitor 37
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2.6 Plot of Temkin adsorption isotherm 40
2.7
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3.2 Map of the study area showing the stations and sampling sites 57
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4.6 pH mean values of rainwater in Kajang 79
4.8 Box and Whisker plots for mean pH in the study area 80
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4.11 EC mean values (µS cm-1) of rainwater in in Cheras 86
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4.14 EC mean values (µS cm-1) of rainwater in in Puchong 87
4.15 Box and Whisker plots for mean EC (µS cm-1) in the study area 88
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4.16 Total dust fall mean (mg m-2 day-1) in the Klang Valley 91
4.17
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Total dust fall mean (mg m-2 day-1) in Shah Alam 92
4.22 Box and Whisker plots for mean TDF (mg m-2 day-1) in the Klang
Valley 95
4.23 The chart of time of wetness and relative humidity in the Klang
Valley 100
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4.24 The chart of time of wetness and precipitation in the Klang Valley 100
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4.27 The monthly mean of DRC (mg m-2 day-1) in the Klang Valley 107
4.28 Monthly mean of DRC (mg m-2 day-1) of Shah Alam 107
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4.31 Monthly mean of DRC (mg m-2 day-1) of UPM 109
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4.35 Tafel polarization plots for carbon steel in AAR at different
concentrations of GCE at 313 K 126
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4.37 Langmuir isotherms for adsorption of Inhibitor GCE on carbon steel at
300, 313, and 323K 128
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of GCE at different temperatures 132
4.39 H
Tafel polarization plots for aluminum in AAR at different
concentrations of GCE at 300 K 133
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4.40 Tafel polarization plots for aluminum in AAR at different
concentrations of GCE at 313 K 133
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4.49 Tafel polarization plots for aluminum in AAR at different
concentrations of GTE at 300 K 147
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4.52 Langmuir isotherms for adsorption of Inhibitor GTE on aluminum
at 300, 313, and 323K 149
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4.54 Tafel polarization plots for aluminum in AAR at different
concentrations of PWE at 300 K 156
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concentrations of PWE at 313 K 156
4.56
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Tafel polarization plots for aluminum in AAR at different
concentrations of PWE at 323 K 157
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4.57 Langmuir isotherms for adsorption of Inhibitor PWE on aluminum at
310, 313 and 323 K 158
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LISTS OF ABBREVIATIONS
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ASTM American Society for Testing And Materials
ANOVA Analysis of Variance
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A Area
AAR Artificial Acid Rain
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bpd Barrel per Day
BTA
BS
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Benzotriazole
British Standard
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𝛽𝑐 Cathodic Tafel Constant
CO Carbon Monoxide
Cl Chloride
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C Concentration
R2 Correlation Coefficient
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CE Counter Electrode
D Density
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DEIS Dynamic Electrochemical Impedance Spectroscopy
EC Electrical Conductivity
EIS Electrochemical Impedance Spectroscopy
E.C. Element Carbon
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GP Galvanostatic Polarization
GCE Green Coffee Bean Extract
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GDP Gross Domestic Product
GNP Gross National Product
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HC Hydrocarbon
HCl
HE
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Hydrochloric Acid
Hydrogen Evolution
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ICP Induced Coupled Plasma
IE Inhibition Efficiency
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PM Particulate Matter
ppb Part per Billion
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ppm Part per Million
Rp Polarization Resistance
PWE Pomegranate Waste Extract
PP Potentiodynamic Polarization
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RE Reference Electrode
RH Relative Humidity
ΔGads Standard Free Energy of Adsorption
SPSS Statistical Package for Social Sciences
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SO2 Sulfur Dioxide
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TEP Tafel Extrapolriazation
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Temperature (Centigrade & Absolute)
TOW Time of Wetness
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TDF Total Dust Fall
UPM Universiti Putra Malaysia
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WD Wind Direction
WS Wind Speed
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CHAPTER 1
1 INTRODUCTION
Air pollution is a serious global concern, and is becoming even more pressing due to
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rapid urbanization and increased industrial emissions in several cities around the world
(Jahn et al., 2013; Sharma et al., 2013; Elansky, 2014; Calderón-garcidueñas et al.,
2015). This phenomenon occurs as a consequence of human activity (anthropogenic)
as well as natural processes. Generally, anthropogenic air pollution is caused by
various sources; mobile sources such as transportation means and stationary sources
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such as industrial activities (Abdullah et al., 2012). In urban areas, particulate matter
(PM) pollutants have been observed as the principal pollutant (Hao & Wang, 2005; Li
et al., 2009). Although PM originates from vehicle exhaust, it may also relate to many
other sources such as biomass burning (Zhang et al., 2009b) and road traffic
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(Gurugubelli et al., 2013). In Malaysia, air pollution has become a key environmental
problem due to the growing numbers of vehicles, industrial activities, and trans-
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boundary pollution from neighboring countries, which are the main sources of air
pollution in the country (Azid et al., 2015). In addition, Afroz et al. (2003) stated that
mobile sources account for 70–75% of total air pollution, while stationary sources
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account for 20–25% of the total, with open burning making up 3–5% of total air
pollution. In addition, dust fall is a typical primary air pollutant, where the main
content of dust fall is particulate matter PM with a diameter equal to or greater than
10 µm that has the capability to deposit on surfaces after temporary suspension in air
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(Sami et al., 2006). Thus, dust fall is a significant contributor to air pollution in urban
areas (Gurugubelli & Pervez, 2009; Harrison et al., 1997; Xia et al., 2007), industrial
areas, construction locations (Pandey et al., 2008), and roadways (Arsene et al., 2007).
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Furthermore, there are also natural contaminants that may affect the quality of air in
an urban area such as chloride. The chloride ion is one of the most significant natural
contaminants in the marine environment, and plays a vital role in the corrosion process
of structural metals (Ma et al., 2009; Corvo et al., 2005). In fact, there are several
chemical reactions that occur between pollutants and atmospheric components that
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lead to deposits on the earth’s surface, either by wet deposition (Afroz et al., 2003;
Ramírez-lara et al., 2016) or dry deposition (Jaradat et al., 2004; Ramírez-lara et al.,
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2016).
As is known, air pollution is an important issue that affects population health (Hamatui
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& Beynon, 2017; Krecl et al., 2017; Lang et al., 2012; Mardani et al., 2015; WHO,
2016). In addition, atmospheric pollution leads to ecological issues (Grantz et al.,
2003; Ramírez-lara et al., 2016), acid rain (Chen et al., 2013a), desertification (Molina
& Molina, 2004; Zelnik et al., 2017), and global climate change (Zhang et al., 2003;
Khan et al., 2015). The impact of air pollution is not only confined to the environment
or human health but also to building materials (Slezakova et al., 2011; Corvo et al.,
2010; de la Fuente et al., 2013). A considerable amount of literature has been
1
published on the role of pollutants and their effect on the atmospheric corrosion of
metals and its alloys (Kamimura et al., 2012; Kosaki, 2008; Samie et al., 2007b; Syed,;
2010; 2013; Qian et al., 2015; Kubzova et al., 2017). According to Syed (2006),
“corrosion is defined as the destruction of materials caused by the chemical or
electrochemical action of the surrounding environment”. Atmospheric corrosion
causes a metal surface that is exposed to the atmosphere to erode. Moreover,
atmospheric corrosion is the most common form of corrosion, as most materials are
exposed to the atmosphere (Morales et al., 2005).
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1.2 Atmospheric Corrosion
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direct chemical attack (Tong, 2012). Besides that, atmospheric conditions such as
relative humidity, temperature, pollutants, and salinity play a vital role in causing
atmospheric corrosion and its behavior (Katayama et al., 2005; Natesan et al., 2006).
In particular, the most corrosive conditions that result in serious atmospheric corrosion
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of metals are found in tropical, subtropical, and marine environments (Li et al., 2010).
These conditions are due to the conjoined reactions of base metal, oxygen, and water
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in which the oxidation of iron and reduction of oxidizing agent occurs simultaneously.
Water that condenses on the metal surface acts as an electrolyte for transferring
electrons and charges. However, in the absence of the electrolyte, the metal corrodes
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at a negligible rate. In other cases, the existence of electrolyte could also be associated
with atmospheric corrosion. In addition, the existence of dust and contaminants from
the atmosphere such as sodium chloride, sulfur dioxide, and carbon dioxide, will speed
up corrosion reactions (Tong, 2012).
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2
metals are exposed to the atmosphere, they tend to return to their original state or to
similar metallic compounds (Veleva & Kane, 2003).
During the corrosion process, in addition to mass transfer, there is also an interchange
of charged particles at the interface of the metal and the electrolyte. Therefore, the
transfer of electrons occurs because of the formation of a galvanic corrosion cell on
the metal surface. Generally, the corrosion in this cell requires three essential elements
to occur; anode and cathode sites, an electrolyte, and an oxidizing agent such as
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oxygen and hydrogen ions (Veleva & Kane, 2003). Equations 1.1 to 1.6 summarize
the anodic and cathodic reactions that occur on the surface interface between metal
and atmosphere (see Figure 1.1).
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while, the cathodic reaction can be grouped into one of five different categories of
reduction reactions.
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Hydrogen evolution: 2𝐻+ + 2𝑒 − → 𝐻2 ↑ (1.2)
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Reduction of metal ion: 𝑀 3+ + 𝑒 − → 𝑀2+ (1.3)
(1.5)
3
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Figure 1.1 : Schematic of atmospheric corrosion mechanism
(Source: Tong, 2012)
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In fact, the corrosion reaction cannot be stopped totally, but it can be mitigated using
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different techniques (Revie, 2011). Unfortunately, most of these techniques are
complicated, expensive, non-biodegradable, or toxic. Therefore, the environmental
consideration of green methods, which could solve this issue and conserve the
environment, is of great concern nowadays.
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as the issue is expected to exacerbate with rapid economic growth, urbanization, and
industrial activities particularly in Klang Valley (Abdul Mutalib et al., 2013; Shahid
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et al., 2014). Consequently, air pollution has become the major issue that influences
the choice of buildings and materials (Cai et al., 2018; Díaz et al., 2018). Additionally,
natural pollutants such as the deposition rate of chloride has a great impact especially
on the degradation of metals (Alcántara et al., 2015; Kubzova et al., 2017). The
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4
Atmospheric corrosion can be so severe that it can degrade more than 80% of metallic
constructions materials (Badea et al., 2011), release hazardous elements into the
environment as corrosion products (Goidanich et al., 2011; Hedberg et al., 2015),
adversely affect safety (Melchers, 2013), cause a loss in the aesthetic view of metallic
structures (Groysman, 2010; Ismail et al., 2012), leads to an accelerated depletion of
mineral reserves (Prabhu & Rao, 2017; Vasant & Bansal, 2013), and incur more losses
and costs (Ivaskova et al., 2015; Syed, 2013; Vasconcelos et al., 2014). In addition,
Okafor et al. (2009) stated that the cost of atmospheric corrosion includes damage to
structures such as historical monuments, buildings, bridges, transport vehicles, power
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grids, communications hardware, and household equipment. It is found that roughly
20% of the failures of aircraft electronics are due to atmospheric corrosion.
A report on the economic impact of corrosion published in the USA from 1999 to 2001
showed that the total cost of corrosion was USD 276 billion annually, equivalent to
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3.1% of the country’s Gross Domestic Product (GDP) (Hansson, 2011; Koch et al.,
2002). In 2016, NACE International estimated that the global cost of corrosion was
approximately US$ 2.5 trillion, equivalent to 3.4% of the global GDP (Koch, 2017).
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In addition, Dai et al. (2016) stated that the annual costs of corrosion reached USD
trillions and accounted for about 6% of GDP in that year.
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A number of researches have studied atmospheric corrosion and classified
atmospheric corrosivity in tropical areas worldwide. However, there are only a few
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studies that have studied Malaysia, which is a tropical country. One study conducted
an international project involving Malaysia (Tidblad, 2012), while another developed
a corrosion risk map (Fathoni et al., 2013). In addition, studies were also conducted
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to compare the indoor and outdoor corrosion of some metals (Ismail, 2009; Tong,
2012), and the effect of temperature on the corrosion behavior of stainless steel (Ishak
et al., 2008). In fact, the study of this issue will enrich the literature and knowledge,
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Considering the above, mitigating this problem should be made a priority, and using
a suitable corrosion control method could prevent about 20–25% of the corrosion cost
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(Badea et al., 2011), and result in global savings of between 15% and 35% of the cost
of damage, or between US$ 375 and US$ 875 billion (Koch, 2017). In fact, most
mitigation techniques e.g., coating (Graziani et al., 2017), electrochemical methods
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(Revie & Uhlig, 2008), and environmental alteration (El Ouadi et al., 2015) are
complicated. One of the most widespread methods of environmental alteration is the
use of corrosion inhibitors (Akpan & Offiong, 2014; El Ouadi et al., 2015).
Unfortunately, most corrosion inhibitors are toxic, expensive, and non-biodegradable.
©
Therefore promising materials, which are friendly towards the environment (e.g., non-
toxic, cheap, available, and bio-degradable) should be used instead. These are called
green or eco-friendly corrosion inhibitors. Many researchers have started to see the
promise of using green corrosion inhibitors to prevent the corrosion process in
different media, but this study is the first of its kind to investigate this issue in artificial
acid rain conditions.
5
1.4 Objectives of the Study
The general objective of this study is to assess the atmospheric corrosivity and its
effect on metals in the Klang Valley, and its mitigation.
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1.4.2 Specific Objective
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characteristics of dust fall in terms of acid deposition, electrical conductivity (EC),
and total dust fall (TDF) concentration in urban areas in Klang Valley.
2. To classify atmospheric corrosivity using time of wetness and deposition rate of
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chloride and sulfur dioxide in Klang Valley.
3. To determine the atmospheric corrosion rate by conducting weight loss method in
the Klang Valley. H
4. To assess the effectiveness of corrosion control using green corrosion inhibitors
via potentiodynamic polarization (Tafel polarization), and to study the
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corresponding adsorption isotherms.
four types of metals i.e. carbon steel, mild steel, aluminum, and copper, with Shah
Alam, UPM, Putrajaya and Puchong as the exposure sites.
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Many attempts have been conducted to mitigate the negative impact of corrosion
attack. Anodic and cathodic protection, using a selected noble material, overdesign of
the metallic structure, painting, coating and using chemical inhibitors are conventional
techniques, but using inhibitors are more significant methods to prevent corrosion,
which has not been fully explored. In fact, most chemical inhibitors— besides being
expensive—have some drawbacks in terms of their impact on the environment. This
study attempts to use eco-friendly materials found in common plants and waste
6
agriculture as the green corrosion inhibitors for the tested metals. In the future, the
findings of this work will help to improve the mitigation of atmospheric corrosion
using materials obtained from plants.
However, the present study is subjected to several limitations. The first limitation is
that the author was unable to perform Ion Chromatography to determine the chemical
composition of deposition due to limited budget. Furthermore, the study of corrosion
products requires specific techniques. Thirdly, the plant extracts need to be identified
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to determine the main chemical components in the plants that are responsible for the
inhibitory action.
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7
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