Introduction and Overview Table of Contents

Introduction and Overview

2. 24.05.2019

Table of Contents
1. Introduction ..................................................................................................................... 2
1.1 Topology of Train Control Systems ................................................................................... 2
1.2 Application ........................................................................................................................ 3
1.3 System Concept ................................................................................................................ 3
1.4 Abbreviations .................................................................................................................... 4
1.5 Controller Families ............................................................................................................ 4
1.6 Meaning of Designation Indices for MAS 72x .................................................................... 5
2. Article Overview ............................................................................................................. 6
2.1 Decentralized Controllers MAS 72x ................................................................................... 6
2.2 Node Modules MAS 72x .................................................................................................... 6
2.3 Extension Modules MAS 72x............................................................................................. 7
2.4 Train Bus Coupler TBC 702-T ........................................................................................... 8
2.5 Operating and Display Terminals ...................................................................................... 8
2.6 Accessories and Replacement Material ............................................................................ 8
3. Chapter Overview ......................................................................................................... 10
4. Service Hotline ............................................................................................................. 11

List of Figures
Fig.2.01: Topology of train control systems ................................................................................... 2
Fig.2.02: Selectron controls, overview ........................................................................................... 4
Fig.2.03: Expandable subsystems MAS 72x.................................................................................. 4

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Introduction and Overview Introduction

1. Introduction
1.1 Topology of Train Control Systems
Train bus

Gateway Gateway

Vehicle bus Consist bus

Vehicle bus / Consist bus

Bus master / Decentralized I/O islands

Vehicle control unit w ith a bus connection module
and w ith extension modules

Fig.2.01: Topology of train control systems

The hardware topology in a train group consists of decentralized I/O islands, which are
connected to one another via communication cables.
Throughout the entire train group, the communication lines are mostly based on various
bus systems. Generally the connection between them is via gateways.
Typically, these gateways connect the train bus running beyond the car with the
vehicle bus or the consist bus in the car units.
The hardware topology within a car unit consists of decentralized I/O islands that are
connected to one another via the vehicle bus or the consist bus.
There are two possible structures for a decentralized I/O island:
1. A decentralized I/O island with a bus master/vehicle control unit
2. A decentralized I/O island with bus connection module and extension modules
The bus connection module connects the extension modules to the train system.
The extension modules are I/O modules for digital and/or analog signals.

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Introduction and Overview Introduction

1.2 Application
®
The automation system Selectron MAS is used in a range of applications in rail vehicles,
from a control component through to a complete I&C system including train bus and
vehicle bus.
Range of applications:
 lighting
 heating
 ventilation
 air-conditioning
 sanitary areas
 doors
 traction monitoring
 service brake
 vehicle speed
 power supply

1.3 System Concept

1.3.1 Hardware
The system concept of the automation system Selectron® MAS integrates functions for
controlling, measuring, regulating, optimizing, communicating and networking. Users can
assemble their own system from individual modules as required for their particular
application, and the system can be adapted optimally whenever market requirements
change.

1.3.2 Software
Modern development tools are available to the user for programming purposes. These
®
tools run under Windows (CAP1131, TOP1131, WDLD1131, Maestro Pro and
SysCom PC). The programming languages, data types and structuring tools included in
the package correspond to the IEC 61131-3 standard and are described in detail in this
system manual.

1.3.3 Equipment Tests

All modules have been developed so as to meet the requirements laid down in the
EN 50155 standard.

Note
Selectron checks its modules according to the criteria listed in in
chapter "Standards and Test Regulations".

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Introduction and Overview Introduction

1.4 Abbreviations
Abbr. Meaning
MAS Modular automation system
MOS MAS operating system

1.5 Controller Families

Selectron Controls

Central controllers Expandable subsystems

MAS 83x MAS 72x MAS 73x

Fig.2.02: Selectron controls, overview

1.5.1 Central Controllers MAS 83x

Central controllers are used in particular as vehicle control units.
The central controllers MAS 83x are documented in the "Transport System Manual"
‒ Chapter 2, "Introduction and Overview", 1.5.1 Central Controllers MAS 83x
‒ Chapter 5, "Central Controllers MAS 83x"

1.5.2 Expandable Subsystems MAS 72x

Expandable subsystems MAS 72x

Class T3: -25…+70°C: Use under moderate ambient conditions

Light plastic housing
Installation orientation as required
Non-ventilated
Extension bus to the extension modules: MOBI bus
Fig.2.03: Expandable subsystems MAS 72x

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Introduction and Overview Introduction

1.5.3 Expandable Subsystems MAS 73x

The expandable subsystems MAS 73x are documented in the "Transport System Manual"
‒ Chapter 2, "Introduction and Overview", 1.5.2 Expandable Subsystems MAS 73x
‒ Chapter 6, "Decentralized Controllers MAS 73x"
‒ Chapter 7, "Node Modules MAS 73x"

1.5.4 Compatibility between the Bus Systems

IMPORTANT
The series MAS 72x and the series MAS 73x/83x have different extension busses
(also called "data busses").
The MOBI bus of the series MAS 72x and the CBus of the series MAS 73x/83x are
not compatible among each other, i.e.
within one decentralized I/O island you can only use one of these series ,
but of course, within vehicle itself you can combine differing decentralized
I/O islands via the vehicle bus or the consist bus. That means: within the same
vehcile these series can be combined.

1.6 Meaning of Designation Indices for MAS 72x

Index Meaning
T Supply voltage, signal voltage 24 Vdc
TH Supply voltage, signal voltage 36 Vdc
TV Supply voltage, signal voltage 72 Vdc
TP Paralleling of inputs allowed
CT Counter (fast inputs)
DT Display
LT Low cost (no battery, no RTC)

Examples:
‒ CPU 727-DT: Supply voltage 24 Vdc, with display
‒ CPU 725-LTH: Supply voltage 36 Vdc, low cost
‒ DIT 701-TP: Signal voltage 24 Vdc, paralleling of inputs allowed

Exceptions:
‒ PWT 701-T: Supply voltage 24/36 Vdc

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Introduction and Overview Article Overview

2. Article Overview
Abbreviations
Abbr. Meaning
m/f male/female
US Supply voltage
VIN Input voltage

Note
The modules of the MAS 72x series are non-safety-oriented.

2.1 Decentralized Controllers MAS 72x

Extension Modules MAS 72x can be connected to these.

Module Art.no. Attributes

1 MB RAM, 1 MB FEPROM, 2 kB EEPROM, 2×CAN,
CPU 723-T 44120223
1×RS-232C, US 24 Vdc
CPU 725-LT 44120265 256 kB RAM, 512 kB FEPROM, 2 kB EEPROM,
1×CAN, 1×RS-232C
CPU 725-LTH 44120365 US –LT: 24 Vdc, –LTH: 36 Vdc
CPU 727-T 44120227
1 MB RAM, 1 MB FEPROM, 2 kB EEPROM, 1×CAN,
CPU 727-TH 44120326 1×RS-232C
CPU 727-CT 44120226 US –T/–CT: 24 Vdc, –TH/–CTH: 36 Vdc
CPU 727-CTH 44120327 –DT: with MMI terminal,
–CT[H]: with 4 counter inputs
CPU 727-DT 44120330

2.2 Node Modules MAS 72x

Extension Modules MAS 72x can be connected to these.

Module Art.no. Attributes

DDC 701-T 44120208
1×SeleCAN, US -T: 24 Vdc, -TH: 36 Vdc
DDC 701-TH 44120308
DDC 712-T 44120210
1×CANopen, US -T: 24 Vdc, -TH: 36 Vdc
DDC 712-TH 44120310

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Introduction and Overview Article Overview

2.3 Extension Modules MAS 72x

2.3.1 Digital I/O Modules

Module Art.no. Attributes

DIT 701-T 44120250 8 digital inputs,
DIT 701-TH 44120350 VIN -T: 24 Vdc, -TH: 36 Vdc
8 digital inputs, paralleling of inputs allowed
DIT 701-TP 44120255
VIN: 24 Vdc
DOT 701-T 44120251 8 digital outputs, 0.5 A,
DOT 701-TH 44120351 US -T: 24 Vdc, -TH: 36 Vdc
DOT 702-T 44120252 8 digital outputs, 0.5 A, US 24 Vdc
DOT 703-T 44120254 4 relay outputs, 4 A
Semiconductor relay, US 36 Vdc
HRT 701-TH 44170301
2 semiconductor outputs 3…50 Vdc / 3 A
Semiconductor relay, US 24 Vdc
HRT 702-T 44170302
2 semiconductor outputs 3…100 Vdc / 1.8 A

2.3.2 Analog I/O Modules

Module Art.no. Attributes

AIT 701-T 44120260 8 analog inputs, 10-bit
AIT 702-T 44120262 4 inputs Ni/Pt 100/1000, 12-bit
AIT 704-T 44120263 8 analog inputs, 12-bit
AOT 701-T 44120261 2 analog outputs, 10-bit
AOT 701-TH 44120361 US -T: 24 Vdc, -TH: 36 Vdc

2.3.2.1 Connection Modules

Module Art.no. Attributes

NTC 701-T 44170046 9 connections for NTC 5 kΩ,
NTC 701-TH 44170045 US -T: 24 Vdc, -TH: 36 Vdc

2.3.2.2 Function Modules

Module Art.no. Attributes

2 current-controlled PWM outputs, 2.0 A
PWT 701-T 44120253
US 24/36 Vdc

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Introduction and Overview Article Overview

2.4 Train Bus Coupler TBC 702-T

Module Art.no. Attributes
CAN ↔ CAN-Powerline, US 24/36 Vdc, 1×CAN,
TBC 702-T 44130015
1×CAN-Powerline, 1×RS-232

2.5 Operating and Display Terminals

Module Art.no. Attributes
Terminal 4×20 characters, US 24/36 Vdc,
HMI 712-T 44150012 vacuum fluorescent display, 11 keys and 4 LEDs,
connection for CAN bus with CANopen device profile
Terminal 4×20 characters, US 24/36 Vdc,
MMIC 702-T 44150013 vacuum fluorescent display, 11 keys and 4 LEDs,
connection for CAN bus with SeleCAN device profile

2.6 Accessories and Replacement Material

2.6.1 Data and Connection Cables

Module Art.no. Attributes

Data cable for CAN and CAN-Powerline, shielded,
DCA 701-T 44170055
twisted pair
CCA 36/5M 43170052 Connection cable RS-232 (PC/CPU)
CCA 703 44170019 Connection cable RS-232 (PC/CPU)
CCA 703-T 44170044 Stub line for connection module CTA 703-T

2.6.2 Plug Connectors, Adapters, and Bus Terminators

Module Art.no. Attributes

CBC 701-T 44570101 D-sub plug set, straight, m/f (CAN)
CBC 702-T 44170069 D-sub plug set, angled, m/f (CAN-Powerline)
CBC 704-T 44570111 D-sub plug set, angled, m/f (CAN)
CBT 702-T 44570102 CAN Bus terminator (120 Ω) (CAN)
CPP 701-T 44170074 CAN-Powerline protection plug for TBC 702-T

2.6.3 Memory Modules

Module Art.no. Attributes

FMC 701-T 44170232 Flash cassette with 1MB Flash EPROM

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Introduction and Overview Article Overview

2.6.4 Batteries

Module Art.no. Attributes

RBA 721 44170224 Replacement battery for CPU 72x-T (except CPU 727-DT)
RBA 731 44570103 Replacement battery for CPU 727-DT

2.6.5 Bus Connection Modules

Module Art.no. Attributes

CTA 703-T 44170228 Connection module for CAN bus

2.6.6 Spring Terminals for Processor and Node Modules

Module Art.no. Attributes

TBA 710 44170016 Terminal block set for CPU 725/727 with spring terminals
TBA 720 44170033 Terminal block set for CPU 723-T with spring terminals
TBA 730 44570106 Connection terminal for CPU 72x and DDC 72x

2.6.7 Spring Terminals for Extension Modules

Module Art.no. Attributes

Terminal block for the node and extension modules;
TBA 702 44170002
matching DDC, DIT, DOT, AIT, AOT
TBA 703 44170003 Supply connection for three wire sensors
TBA 705 44170024 Terminal block for connection of two wire sensors

2.6.8 Accessories for Connection Technology

Module Art.no. Attributes

CTA 701S/DI-T 44670401 Passive diagnostics interface for MAS 72x
ISA 701 44170010 Simulator for 8 digital inputs for MAS 72x

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Introduction and Overview Chapter Overview

3. Chapter Overview
The chapters of this manual describe the hardware components of the Selectron® MAS
automation system and the wiring and startup.

This system manual contains the following chapters:

Chapter 1 Directives

Chapter 2 Introduction and Overview

Chapter 3 Cabling Guideline

Chapter 4 Installation, Startup, and Operation

Chapter 5 Central Controllers

Chapter 6 Decentralized Controllers MAS 72x

Chapter 7 Node Modules MAS 72x

Chapter 8 Extension Modules MAS 72x

Chapter 9 Train Bus Coupler TBC 702-T

Chapter 10 Operating and Display Terminals

Chapter 11 Accessories and Replacement Material

Chapter 12 Standards and Test Regulations

Chapter 16 Version Information

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Introduction and Overview Service Hotline

4. Service Hotline
Trouble-shooting should as far as possible be carried out systematically.

If a fault occurs, check the following points first:

 How was the fault detected?
 When did the fault first appear?
 Was the equipment previously operating faultlessly?
 Was any part of the system modified recently?
 When and under what circumstances does the malfunction occur?
 Can the fault be reproduced?
 Have attempts been made to rectify the fault?

Also refer to the description of the LEDs.

If you cannot locate the error, do not hesitate to call us.

Note
In order to be optimally prepared, please note
‒ the symptoms you have noticed
‒ the configuration of your system with hardware components, serial numbers,
version numbers, software releases, third-party components and, if
appropriate, dates of purchase

Then contact the Service Hotline.

Service hotline:
Selectron Systems AG
Bernstrasse 70
3250 Lyss/Switzerland
Phone: +41 32 387 62 93
E-Mail: [email protected]

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