Gas 320/620 Ace.

Specification guide
What’s
inside.
03 Remeha, the expert choice 24 Gas 320/620 Ace fault
03 Introducing the Remeha reporting /outputs
Gas 320/620 Ace Range 25 Safety interlocks
04 Gas 320/620 Ace 26 Boiler controls
boiler construction 28 Gas 320 Ace flue data
07 Gas 320/620 Ace 29 Gas 320/620 Ace flue data
operating principle 30 Gas 620 Ace flue data
08 Gas 320/620 Ace 31 Technical support
technical information 31 Declaration
12 Gas 320 Ace suggested of compliance
engineering specification
13 Gas 620 Ace suggested
engineering specification
14 Gas 320 Ace boiler dimensions
16 Gas 620 Ace boiler dimensions
18 Gas 320/620 Ace
module partial disassembly
– for restricted access
19 Gas 320/620
Ace configurations
22 Electrical connections
and controls
Remeha, From using the latest materials and manufacturing
techniques to meticulously designing and engineering each

the expert choice.

boiler, we ensure they’re efficient to specify, install, run
and maintain. All our boilers share the same simple design
– so they’re expandable, adaptable and future-proofed.
Complete commercial solutions from the
We’re the experts in heating and hot water solutions,
experts in sustainable heating and hot water. built with sustainable technology. Our teams will guide you
Choose Remeha’s advanced commercial boilers for your through the right choices for your commercial heating and
next commercial project. We invest heavily in research and hot water project. So from specification to design, through
development which enables our specialist teams to design to supply and installation, our customer service and product
high performance products at every level. support is second to none.

Introducing the Remeha Gas 320/360 Ace Range.

The Gas 320/620 Ace range features compact, floor-standing, An optional optimising weather compensating control
gas-fired high efficiency condensing boilers (available in five package can also ensure maximum efficiency.
to ten section models from 285 to 1300). These boilers are suitable for both new and retrofit
Their small footprint and ability to be installed side-to-side applications. With conventional and room-sealed
makes them ideally suited for modular configuration. capability, they can be installed in most situations.

Features and benefits

More flexibility in design flow and return temperatures
Operates from 10* to 40* ΔT (from 10-40 ΔT) Maximising bi and tri-generation capacity
Reduced pumping energy and pipe sizes

Low water content, quick acting performance with

Low water content with zero to low flow operation low to zero flow operation and monitoring

Full remote monitoring to the front end BMS.

Modbus for connection to BMS Simplification of BMS point schedule. The boiler control
configuration can be adjusted remotely via the BMS

Bluetooth for enhanced connectivity Easier servicing and maintenance

Low pollutant emissions that meet

Low NO2 levels (BREEAM POL 02 CLASS 6) environmental regulations
Condensing efficiency up to 106.8%.
Class leading efficiency
Non-condensing efficiency up to 98.5%
Ease of installation especially
Multiple boiler configuration
where access is restricted
Easy to install in smaller spaces; particularly suitable
Compact, lightweight construction
for retrofit applications

Illuminates all serviceable areas of the product providing

Internal LED lighting a safe and comfortable working environment
for routine maintenance

Multiple flues can use the same header without

Integral flue gas non-return valve
risk of cross-contamination

Remeha’s boiler control includes:

>Fully modulating 18-100% Built-in flexibility for easy installation and
>Open Therm compatible efficient reliable heat delivery
>0-10V VFC control

03
 Gas 320
GasAce620
650Ace 1150 652 kW 10 section
1147 kW
Gas 620 Ace 570 558 kW 2 x 5 sectio
Gas 620 Ace 1300 1303 kW
Gas 320/620 Ace Gas 620 Ace 710 701 kW
(1) Nominal output Pnc 50/30 °C
2 x 6 sectio

boiler construction.
Gas 620 Ace 860 849 kW 2 x 7 sectio
Gas 620 Ace 1000 994 kW 2 x 8 sectio
Gas 620 Ace 1150 1147 kW 2 x 9 sectio
3.2 Main components
Fig. 1 General – Front Gas 620 Ace 1300 Fig. 1 Key 1303 kW 2 x 10 sec
(1) Nominal output Pnc 50/30 °C
1 Burner
Fig.1 General - front 1 Burner
2 Ignition2 / ionisation
Ignition / ionisation transformer
transformer
3.2 Main components 3 Heat exchanger
3 Heat exchanger
5 4 Inspection 4 hatch
Inspection hatch

Fig.1
1 General - front 1 5 Air inlet
Burner 5 connection
Air inlet connection
2 6 Flame
Ignition 6inspection
/ ionisation transformer glass glass
Flame inspection
3 Heat7 exchanger
Ignition7 / ionisation electrode
Ignition / ionisation electrode
2 5
6 4 8 Heat
Inspection exchanger temperature sensor
hatch
8 Heat exchanger temperature sensor
1 5 Air inlet connection
9 Data plate
3 7 6 Flame
10 inspection
Siphon9 glass Data plate
8 7 Ignition / ionisation
10 electrode
Siphon
4
2 11 Document holder
6 8 Heat exchanger temperature sensor
11 Document holder
9 9 Data plate
3 7
8 10 10 Siphon
4 11 Document holder
9 11
10
AD-3001552-01

Fig.2 Gas 320 Ace - back 11 1 Flow connection

Fig. 2 Gas 320 Ace – Flue and pipe connections
AD-3001552-01
2 Second Fig.return
2 Key connection
9
Fig.2 Gas 320 Ace - back 1 Flow3 connection
Return1 temperature sensor (when no second r
Flow connection

9 2 4 Flue
Second returngas outlet
2connection
Secondconnection
return connection
3 5 temperature
Return Return connection
sensor (when no second return is fitted)
Return temperature sensor
1 4 Flue6gasFlue gas
outlet measuring
3connection point
(when no second return is fitted)
5 Return
7 connection
Flue gas temperature sensor
4 Flue gas outlet connection
1 6 Flue8gas measuring point
Condensate collector cap
7 Flue gas temperature
5 sensor
Return connection
2 9 Air pressure differential switch
8 Condensate collector
6 cap
Flue gas measuring point
Air1pressure
0 Heatdifferential
exchanger insulation kit (optional)
3
2 10 9 switch
4 1 1 Return 7 temperature
Flue gas temperature
sensor sensor
(when a second re
3 10 10 Heat exchanger insulation kit (optional)
5
4 11 12 temperature
Return Levelling
8 footCondensate
sensor (when collector cap return is fitted)
a second
5 12 Levelling foot 9 Air pressure differential switch
11
6 Heat exchanger insulation kit
11 10
6 (optional)
7 12
7 12 Return temperature sensor
8 11
8 AD-3001553-01 (when a second return is fitted)
AD-3001553-01

12
12 7734324 - v.03773
- 29

04
 Gas 320/620 Ace
boiler construction.
3 Description of the product

Fig. 3 Gas 620 – Flue and pipe connection Fig. 3 Key

3 Description of the product

Fig.3 Gas 620 Ace - back 1 Flow connection

Fig.3 Gas 620 Ace - back 1 Flow connection
2 Flue gas outlet
2 Flue gas outlet 1 Flow connection
3 Return connection3 Return connection
4 Flue gas collector4 Flue gas collector 2 Flue gas outlet
4

1
4 3 Return connection
1 3 Description of the product
2
4 Flue gas collector
2

Fig.3 Gas 620 Ace - back 1

Flow connection
3 3 Description of the product
2
Flue gas outlet
3
Return connection
3
AD-3001554-01 4
Flue gas collector
Fig.3 Gas -Gas
Fig.4 air unit620 Ace - back 1 Gas pressure measuring1 point
Flow connection
2 4Gas supply tube 2 Flue gas outlet
Fig.
1 4 - Gas – Air unit
8 3 Gas - air connection piece
3 Return connection
4 Pressure measurement point
Fig. 4 Key
4 Flue gas collector
AD-3001554-01
12 5 Non-return valve
6 Gas filter
2
3
Fig.4 Gas - air unit 9 7 Gas valve 1 Gas pressure measuring point 1 Gas pressure measuring point
4
8 Air box
4 2 Gas supply tube
5
9
10
Fan
8
Venturi
3 Gas - air connection piece 2 Gas supply tube
1
1 11 Air supply hose4 Pressure measurement point
6 2 10 5 Non-return valve 3 Gas – air connection piece
7 2 6 Gas filter
3 3 11
7 Gas valve
4 Pressure measurement point
AD-3001555-01 9
Fig.5 Control box 1 Display cover 8 Air box
4
9 Fan
1 5
2 Power button
3 Control panel 10 Venturi
AD-3001554-01
5 Gas pressure measuring point
4 Service connector
5 Control box rear1part
1 - Air supply hose
Fig.4
3
Gas - air unit 10 box front1partGas
6 Control
for expansion
pressure
- for the
PCBs with wire connections
control unitmeasuring point
and connectivity
6 Gas supply tube
6 expansion PCBs2 Gas supply tube
7
8 11 3 Gas - air connection piece 7 Gas – air connection piece
1
AD-3001555-01
AD-3001554-01
4 Pressure measurement point
2
2
5 Non-return valve 8 Pressure measurement point
Fig.5
Fig.4 Control box
Gas - air unit 1 Display
1 Gas cover
6 Gas filter pressure measuring point
3 5
34 2 Power button
6
9 7 Gas 2 Gas
3 Control
valvesupply tube 9 Gas – air connection piece
Gaspanel
AD-3001556-01
1 8 8 Air 3 box - air connection piece
Fig.6
4 Flow pipe 1 Temperature sensor4 (external
Service connector
control) immersion tube (½")
1 2 Air vent (⅛") 9 Fan 4 Pressure measurement point 10
5 Control box rear part - for expansion PCBs with wire connections Venturi
51 2 3 3 Safety valve connection5 (1½")
10 Venturi Non-return valve
6 Control box front part - for the control unit and connectivity
2 3 4 4 Pressure gauge (½")
11 Air
5 Flow temperature sensor
6 supply
Gas filter
expansion
(M6)
hose
PCBs 11 Air supply hose
6 10 9 7 Gas valve
7 4 5
8 Air box

Fig. 5 Gas 620 – Control box

9 Fan
Fig. 5 Key
11
AD-3001555-01
5
2 10 Venturi
Fig.5 3 Control box 5 1 1 Air cover
1 Display supply hose
2 Power button
1 Display cover
4
6 6 10
AD-3001557-01
3 Control panel
1 7
2 Power button
AD-3001556-01

11 4 Service connector
Fig.6 Flow pipe 51 Control
Temperature sensor
part -(external control) immersion tube (½")
AD-3001555-01
box rear for expansion PCBs with wire connections
62 Control
Air ventbox
(⅛")front part - for the control unit and connectivity 3 Control panel
7734324 - v.03 - 29092020 13
Fig.5 Control box 3 1 Display
3 expansion
Safety valve cover
connection (1½")
PCBs
1 2 Power button
4 Pressure gauge (½") 4 Service connector
4
2
1 3 Control
5 Flow panel sensor (M6)
temperature
4 Service connector
2 5 Control box rear part - for expansion PCBs with wire 5 Control box rear part – for expansion
connections
5 6 Control box front part - for the control unit and connectivity PCBs with wire connections
3 5
4
expansion PCBs
Control box front part – for the
6
AD-3001556-01

6 control unit and connectivity

Fig.6 Flow pipe 1 Temperature sensor (external control) immersion tube (½")
2
2 Air vent (⅛") expansion PCBs
3 3
AD-3001557-01
5 3 Safety valve connection (1½")
1
4 4 Pressure gauge (½")
Fig. 6 Key
6
Fig. 6 Flow pipe
2 4
AD-3001556-01 5 Flow temperature sensor (M6)
7734324 - v.03 - 29092020 13
Fig.6 Flow pipe 1 Temperature sensor (external control) immersion tube (½") Temperature sensor (external
5 2 Air vent (⅛") 1
3 3 Safety valve connection (1½") control) immersion tube (½”)
1
4 Pressure gauge (½")
2 4
5 Flow temperature sensor (M6)
2 Air vent (1/8”)
3 Safety valve connection (1½”)
5
4 Pressure gauge (½”)
AD-3001557-01

7734324 - v.03 - 29092020 5 13 Flow temperature sensor (M6)

AD-3001557-01

7734324 - v.03 - 29092020 13

05
06
Gas 320/620 Ace
operating principle.

Combustion air is drawn into the inlet connection from

the plant room (conventionally flued) or from outside via the
concentric flue system (room-sealed) by an air supply fan.
On the inlet side of the fan is a specially designed chamber
(venturi unit) which takes gas from the multiblock and mixes
it in the correct proportions with the incoming air.

This mixing system ensures that the correct gas/air ratio is A vapour cloud will form at the flue gas terminal due to the
delivered to the pre-mix burner at all times. Depending on low flue gas exit temperature – this isn’t smoke, simply water
demand (under the dictates of flow/return sensor and other vapour formed during the combustion process. When the
external/internal control inputs) the burner control system flue gas temperature falls below dew point (55°C), water
determines the required boiler output. The burner control vapour created during the combustion process will begin to
then varies the speed of the air supply fan which alters the condense out in the boiler, transferring its latent heat into
volume of air being drawn into the venturi. This change in the system water, increasing the output of the boiler without
volume is measured using air pressure differential which increasing the gas consumption. Condensation formed within
directly controls the volume of gas also being delivered to the the boiler and flue system is discharged from the boiler to an
venturi. The resultant controlled mixture is delivered to the external drain via the drain pan and siphon supplied.
premix burner.

This mixture is initially ignited by the combined ignition/

ionisation probe, which monitors the state of the flame.
If the flame is unstable or doesn’t ignite within the
pre-set safety time cycle, the controls will, after five attempts,
shut the boiler down requiring manual intervention to reset
the boiler. The digital display will indicate a flashing fault
code confirming the reason for the failure. The products of
combustion in the form of hot flue gases are forced through
the heat exchanger transferring their heat to the system
water (the flue gas temperature is reduced to approximately
5-8°C above the temperature of the system return water) then
discharged via the condensate collector, to the flue gas outlet
connection – and then into the atmosphere.

07
Gas 320 Ace
technical information.

285/5 355/6 430/7 500/8 575/9 650/10

Performance

Nominal heat output central heating

51.1-260.7 64.8-326.7 78.6-394.8 91.5-461.0 105.5-530.4 118.7-600.9
operation @ 80/60°C kW (min-max)

Nominal heat output central heating

278.8 350.3 424.5 497.1 573.5 651.5
operation @ 50/30°C kW (max)

Nominal input (Hi) (min-max) 54-266 68-333 82-402 95-469 109-539 122-610
Efficiency
SBEM seasonal efficiency GCV 96.48 96.34 9 6.19 96.05 95.89 95.75
Efficiency – full load 100% NCV 98% 9 8.1% 98.2% 98.3% 98.4% 98.5%
Efficiency – part load 30% NCV 109.2% 109% 108.8% 108.6% 108.3% 108.1%

Seasonal space heating efficiency

88.3 88.4 88.5 88.6 88.7 88.7
at rated heat output

Seasonal space heating efficiency

98.4 98.2 98 97.8 97.6 97.4
at 30% rated heat output

Gas
Standard fuel Natural gas Natural gas Natural gas Natural gas Natural gas Natural gas
Max gas consumption m3/h 5.7-28.1 7.2-35.2 8.7-42.5 10.1-49.6 11.5-57.0 12.9 -64.6
Min/max gas inlet pressure mbar 17-25 17-25 17-25 17-25 17-25 17-25
Flue (supplied as standard for conventional flue, option for room-sealed available)
Flue diameter mm I/D 250 250 250 250 250 250
Air inlet diameter mm I/D 250 250 250 250 250 250
Flue gas mass flow rate kg/h 91-448 115-561 138-677 160-790 184-907 205-1027
Residual fan duty Pa 130 120 130 150 150 150
Hydraulics
Water content litres 49 60 71 82 93 104

Hydraulic resistance
34 (3.4 kPa) 33 (3.3 kPa) 36 (3.6 kPa) 33 (3.3 kPa) 38 (3.8 kPa) 39 (3.9 kPa)
@ 40°C ΔT mbar (kPa)

Hydraulic resistance
60 (6 kPa) 59 (5.9 kPa) 64 (6.4 kPa) 59 (5.9 kPa) 67 (6.7 kPa) 69 (6.9 kPa)
@ 30°C ΔT mbar (kPa)

Hydraulic resistance
113 (11.3 kPa) 110 (11.0 kPa) 120 (12.0 kPa) 110 (11.0 kPa) 125 (12.5 kPa) 130 (13.0 kPa)
@ 20°C ΔT mbar (kPa)

Hydraulic Resistance
374 (37.4 kPa) 364 (37.4 kPa) 397 (39.7 kPa) 364 (36.4 kPa) 413 (41.3 kPa) 435 (43.5 kPa)
@ 11°C ΔT mbar (kPa)

08
Gas 320 Ace
technical information.

285/5 355/6 430/7 500/8 575/9 650/10

Hydraulics
Nominal flow rate @ 40°C ΔT l/s 1.6 1.9 2.3 2.7 3.2 3.6
Nominal flow rate @ 30°C ΔT l/s 2.1 2.6 3.1 3.6 4.2 4.8
Nominal flow rate @ 20°C ΔT l/s 3.1 3.9 4.7 5.5 6.3 7.1
Nominal flow rate @ 11°C ΔT l/s 5.6 7.1 8.5 9.9 11.5 13.0
Standard operating temperature °C 20-90 20-90 20-90 20-90 20-90 20-90
Max operating temperature °C 90* 90* 90* 90* 90* 90*
High limit temperature °C 110 110 110 110 110 110
Max water operating pressure bar 7 7 7 7 7 7
Min water operating pressure bar 1 1 1 1 1 1
General

Dry weight kg without packaging

366 400 435 497 533 570
incl. control box

707 x 1550 707 x 1550 707 x 1550 707 x 1550 707 x 1550 707 x 1550
Dimensions (WxHxD)
x 1862 x 1862 x 1862 x 2172 x 2172 x 2172

NO2 Annual Emissions EN15502 G20 43 43 44 45 46 47

NO2 Annual Emissions BREEAM G20 15 16 16 17 18 18
Noise levels dB(A) @ 1m 55.7 55.7 55.7 55.7 55.7 55.7
Electrical (excluding pump)
Nominal power supply 230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz
Power consumption (w) 10-280 10-345 10-450 10-576 10-768 10-720
Modulating input (V dc) 0-10 0-10 0-10 0-10 0-10 0-10
Start current amps 4 4 4 4 4 4
Fuse main (power connector) 10 10 10 10 10 10
Insulation class IP X1 X1 X1 X1 X1 X1
Fuse main (power connector) 1.4 1.4 1.4 1.4 1.4 1.4

*When operating at >25°C ΔT maximum flow temperature is limited to 80°C

09
Gas 620 Ace
technical information.

570 710 860 1000 1150 1300

(2x5 sections) (2x6 sections) (2x7 sections) (2x8 sections) (2x9 sections) (2x10 sections)

Performance

Nominal heat output central heating

75.8-521.4 86.7-653.3 122.6-789.5 122.3-922.1 148.1-1060.8 165.4-1201.7
operation @ 80/60°C kW (min-max)

Nominal heat output central heating

557.5 700.6 849 994.3 1147 1303
operation @ 50/30°C kW (max)

Nominal input (Hi) (min-max) 80-532 91-666 128-804 127-938 153-1078 170-1220
Efficiency
SBEM seasonal efficiency GCV 96.48 96.34 9 6.19 96.05 95.89 95.75
Efficiency – full load 100% NCV 98% 9 8.1% 98.2% 98.3% 98.4% 98.5%
Efficiency – part load 30% NCV 109.2% 109% 108.8% 108.6% 108.3% 108.1%

Seasonal space heating efficiency

N/a N/a N/a N/a N/a N/a
at rated heat output

Seasonal space heating efficiency

N/a N/a N/a N/a N/a N/a
at 30% rated heat output

Gas
Standard fuel Natural gas Natural gas Natural gas Natural gas Natural gas Natural gas
Max gas consumption m /h 3
8.5-56.3 9.6-70.5 13.5-85.1 13.4-99.3 16.2-114.1 18-129.1
Min/max gas inlet pressure mbar 17-25 17-25 17-25 17-25 17-25 17-25
Flue (supplied as standard for conventional flue, option for room-sealed available)

Flue diameter mm I/D 350 350 350 350 350 350

Air inlet diameter mm I/D 250/350 250/350 250/350 250/350 250/350 250/350

Flue gas mass flow rate kg/h 135-896 153-1121 216-1354 214-1579 258-1815 286-2054

Flue gas temperature (80/60°C) 30-60 30-61 30-64 30-63 30-66 30-65

Residual fan duty Pa 130 120 130 150 150 150

Hydraulics
Water content litres (per module) 49 60 71 82 93 104

Hydraulic resistance
34 (3.4 kPa) 33 (3.3 kPa) 36 (3.6 kPa) 33 (3.3 kPa) 38 (3.8 kPa) 39 (3.9 kPa)
@ 40°C ΔT mbar (kPa)

Hydraulic resistance
60 (6 kPa) 59 (5.9 kPa) 64 (6.4 kPa) 59 (5.9 kPa) 67 (6.7 kPa) 69 (6.9 kPa)
@ 30°C ΔT mbar (kPa)

Hydraulic resistance
113 (11.3 kPa) 110 (11.0 kPa) 120 (12.0 kPa) 110 (11.0 kPa) 125 (12.5 kPa) 130 (13.0 kPa)
@ 20°C ΔT mbar (kPa)

Hydraulic Resistance
374 (37.4 kPa) 364 (37.4 kPa) 397 (39.7 kPa) 364 (36.4 kPa) 413 (41.3 kPa) 435 (43.5 kPa)
@ 11°C ΔT mbar (kPa)

10
Gas 620 Ace
technical information.

570 710 860 1000 1150 1300

(2x5 sections) (2x6 sections) (2x7 sections) (2x8 sections) (2x9 sections) (2x10 sections)

Hydraulics

Nominal flow rate @ 40°C ΔT

1.6 1.9 2.3 2.7 3.2 3.6
l/s per module

Nominal flow rate @ 30°C ΔT

2.1 2.6 3.1 3.6 4.2 4.8
l/s per module

Nominal flow rate @ 20°C ΔT

3.1 3.9 4.7 5.5 6.3 7.1
l/s per module

Nominal flow rate @ 11°C ΔT

5.6 7.1 8.5 9.9 11.5 13.0
l/s per module
Standard operating temperature °C* 20-90 20-90 20-90 20-90 20-90 20-90
Max operating temperature °C* 90 90 90 90 90 90*
High limit temperature °C 110 110 110 110 110 110
Max water operating pressure bar 7 7 7 7 7 7
Min water operating pressure bar 1 1 1 1 1 1
General
Dry weight kg without packaging
711 775 841 961 1029 1099
incl. control box
1442 x 1550 1442 x 1550 1442 x 1550 1442 x 1550 1442 x 1550 1442 x 1550
Dimensions (WxHxD)
x 1862 x 1862 x 1862 x 2172 x 2172 x 2172
NO2 Annual Emissions EN15502 G20 43 43 44 45 46 47
NO2 Annual Emissions BREEAM G20 15 15 16 17 18 18
Noise levels dB(A) @ 1m 58.1 58.1 58.1 57.8 57.8 57.8
Electrical

2x 2x 2x 2x 2x 2x
Nominal power supply
230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz 230v-1ph-50hz

Power consumption (w) 20-560 18-690 20-900 20-1152 20-1536 20-1440

Modulating input (V dc) 2 x 0.10 2 x 0.10 2 x 0.10 2 x 0.10 2 x 0.10 2 x 0.10
Start current amps 2x4 2x4 2x4 2x4 2x4 2x4
Fuse rating amps 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10
2 x 24 2 x 24 2 x 24 2 x 24 2 x 24 2 x 24
Controls voltage
(max 4va) (max 4va) (max 4va) (max 4va) (max 4va) (max 4va)
Installation class IP X1 X1 X1 X1 X1 X1
Run current amps 2 x 1.4 2 x 1.4 2 x 3.8 2 x 3.8 2 x 3.8 2 x 3.8

*When operating at >25°C ΔT maximum flow temperature is limited to 80°C

11
Gas 320 Ace
suggested engineering specification.

Construction Controls
The boiler consists of a sectional cast aluminium heat The boiler includes a controls package that allows the actual
exchanger with other major components contained within and set values to be read and adjusted on the built-in digital
a rigid steel frame with removable casing parts for display, which also provides normal operating and fault code
maintenance purposes. The boiler comes complete with indication. The controls come as standard with the following:
wheels to enable the assembled unit to be easily manoeuvred > 0-10V input (flow or load control)

into position within the plant room on site with the minimum
of effort. All major electrical and electronic controls are
> Common alarm


contained within the instrument panel mounted on top of > High limit lock out

the boiler at the opposite end to the connections facing to the > External gas valve control (optional)

front (long side) but can be rotated 90˚ towards the short side > Low water protection (optional)

to suit site location. The boiler can pass through a 720mm > Frost protection

standard door and shall be delivered fully assembled. > External pump control

> Hydraulic pressure sensor (optional)

Hydraulic, Gas and Flue Connections > Shutdown interlock

The boiler will be available with flow and return connections > Min gas pressure switch (optional)

on the left or right hand end of the boiler (this must be > Release input

decided when ordering the boiler) with the gas connection > Volt free (enable signal)

on the top of the boiler. The flue gas outlet, complete with > Open therm control
a condensate connection shall be at a low level on the same > Cascade control (optional)
end as the F/R connections. The combustion air inlet is > System zone, valve and pump control (optional)
located at the top of the boiler. The boiler will be suitable for > Modbus connectivity (optional)
room-sealed or conventional flue applications and designed > Bluetooth connectivity
to operate at working pressures not exceeding seven bar.

Features
Operation
The boiler comes complete with a modulating control system
> Ultra-low NO2 from 15mg/kWh
that limits the maximum difference in temperature between > Fully modulating
the heating flow and return and the maximum speed at which > Supplied on fully built-in wheels
the flow temperature increases. The boiler comes complete > Air pressure differential sensor (LDS)
with a pre-mix burner (NG) with the gas/air ratio control
system controlled internally. An intelligent, advanced boiler
> ErP compliant
control continuously monitors the boiler conditions, varying > Digital diagnostic display
the heat output to suit the system load. The controls can > Pre-mix burner
react to external negative influences in the rest of the system > Left or right hand versions available
maintaining boiler output for as long as possible without
resorting to a lock out condition. Should a negative effect
> In-built passive flue gas non-return valve
happen in the system the boiler will reduce its output and/or
shuts down (shut-off mode), awaiting the negative conditions
Dimensions and connections
to return to normal before restarting. The small footprint of this range alongside its easy
The boiler is equipped with multiple sensors to detect and disassembly and its space saving configurations, makes
respond on low to no-flow conditions. Using an in-built it ideal for modular arrangement and particularly suitable
PI control, the boiler maintains active control during flow for retrofit applications.
variations. This ensures that during temperature related stop
conditions the boiler immediately responds when heat is
required. This also protects the heat exchanger if a zero flow
condition occurs during normal operation. The control cannot
override the standard flame safety controls. Standard frost
protection activates below 6°C with stage one activating the
system/shunt pump. Stage two activates below 3°C with
boiler switching on to 10°C flow.

12
Gas 620 Ace
suggested engineering specification.

Construction Controls
The boiler consists of a sectional cast aluminium heat The boiler includes a controls package that allows the actual
exchanger with other major components contained within and set values to be read and adjusted on the built-in digital
a rigid steel frame with removable casing parts for display, which also provides normal operating and fault code
maintenance purposes. The boiler consists of two modules indication. The controls come as standard with the following
connected together to share the same air-box. Each section inputs/outputs:
is able to perform independently to each other and should > 0-10V input (flow or load control)

one module go to fault, the other will remain operational.
The boiler is complete with wheels to enable the assembled
> Common alarm


unit to be easily manoeuvred into position within the plant > High limit lock out

room on site with the minimum effort. All major electrical > External gas valve control (optional)

and electronic controls are contained in the instrument > Low water protection (optional)

panel mounted on top of the boiler at the opposite end to > Frost protection

the connections facing to the front (long side) but can be > External pump control

rotated 90˚ towards the short side to suit site location. The > Hydraulic pressure sensor (optional)
boiler can pass through a 720mm wide standard door fully > Shutdown interlock
assembled in two modules to allow ease of positioning.
> Min gas pressure switch (optional)

Hydraulic, Gas and Flue Connections

> Release input

> Volt free (enable signal)

The boiler is available with flow and return connections > Open therm control
on the left or right hand end of the boiler (this must be decided > Cascade control (optional)
during coordination), with the gas connection on the top of > System zone, valve and pump control (optional)
the boiler. The combustion air inlet is located at the top of the > Modbus connectivity (optional)
boiler. The boiler is suitable for room-sealed or conventional > Bluetooth connectivity
flue applications and designed to operate at working pressures
not exceeding seven bar. The boiler has two flows and returns
at one end with a combined flue gas outlet. The control panel
Features
can be rotated to enable the boiler connections to be on > Ultra-low NO2 from 15mg/kWh
the left or right hand side > Fully modulating

Operation
> Supplied on fully built-in wheels
> Air pressure differential sensor (LDS)
The boiler comes complete with a modulating control system
that limits the maximum difference in temperature between
> ErP compliant
the heating flow and return and the maximum speed at which > Digital diagnostic display
the flow temperature increases. The boiler comes complete > Pre-mix burner
with a pre-mix burner (NG) with the gas/air ratio control > Left or right hand versions available
system controlled internally. An intelligent, advanced boiler
control continuously monitors the boiler conditions, varying
> In-built passive flue gas non-return valve
the heat output to suit the system load. The controls can
react to external negative influences in the rest of the system
Dimensions and connections
maintaining boiler output for as long as possible without The small footprint of this range alongside its easy
resorting to a lock out condition. Should a negative effect disassembly and its space saving configurations, makes
happen in the system the boiler will reduce its output and/or it ideal for modular arrangement and particularly suitable
shuts down (shut-off mode), awaiting the negative conditions for retrofit applications.
to return to normal before restarting.
The boiler is equipped with multiple sensors to detect and
respond on low to no-flow conditions. Using an in-built
PI control, the boiler maintains active control during flow
variations. This ensures that during temperature related
stop conditions the boiler immediately responds when heat
is required. This protects the heat exchanger if a zero flow
condition occurs during normal operation. The control cannot
override the standard flame safety controls. Standard frost
protection will activate below 7°C with stage one activating the
system/shunt pump. Stage two will activate below 3°C with
boiler switching on to 10°C flow.

13
Gas 320 Ace
dimensions for the 285, 355 and 430 models.

Secondary return shown is an optional extra and does not come as standard.

14
Gas 320 Ace
dimensions for the 500, 575 and 650 models.

Secondary return shown is an optional extra and does not come as standard.

15
Gas 620 Ace
dimensions for the 570, 710 and 860 models.

Air inlet adaptor shown optional item.

Secondary return shown is an optional extra and does not come as standard.

16
Gas 620 Ace
dimensions for the 1000, 1150 and 1300 models.

17
Gas 320/620 Ace
module partial disassembly – for restricted access.

Gas 320 Ace 5-7 sections

1107

1160

700

Gas 320 Ace 8-10 sections

1107

1469

700

18
Gas 320 Ace
configurations.
The service side with the inspection hatch on the heat exchanger is considered to be the
front of the boiler. This boiler is available in both a left-hand and right-hand version. This means
that the hydraulic connections and the flue gas discharge are situated on either the left or the
right-hand side of the boiler. The control panel is on the front as standard, but can easily be
rotated so that it is on the short side. To make the boiler level and to raise the wheels off the
floor, the adjustment jacks must be used. Turn the adjustment bolts out as soon as the boiler
is placed in the correct position. The picture shows the support surface of the boiler.
This is the position of the adjustment bolts.

Right hand configuration Left hand configuration

Right hand configuration Multiple configuration

19
Gas 620 Ace
configurations.
The Gas 620 Ace boiler is not available with a choice between left or right hand versions,
but the control panel can easily be rotated to enable the boiler connections to be on
the left or right hand side. To make the boiler level and to raise the wheels off the floor,
the adjustment bolts must be used. Turn the adjustment bolts out as soon as the boiler
is placed in the correct position. The picture shows the support surface of the boiler.
This is the position of the adjustment bolts.

20
Gas 320/620 Ace
configurations.
Typical clearances are shown below on the schematic.
We recommend a clearance of at least 45cm above the boiler.
If the air supply filter is used, there must be a clearance of at least 65cm.

These clearances apply to

the gas 320/620 Ace models
when used in combination

21
Electrical connections
and controls.

General Low water level protection (flow and content)

General specifications apply to the Gas 320 Ace and to the The boiler is fitted with a low water pressure safety device
Gas 620 Ace. The Gas 320/620 Ace boilers are supplied as to protect the boiler from a shortage of water. The boiler is
standard with electronic operating and flame ionisation safety inhibited when the system pressure drops to 0.8 bar and
controls with a specially designed microprocessor at the will not operate again until it achieves 1 bar.
heart of the system. The boilers are pre-wired. All external The boiler shall be equipped with multiple sensors to detect
connections can be made on the terminal strips. and respond on low to no-flow conditions. Using an in-built
PI control, the boiler maintains active control during flow
Power supply variations. This ensures that during temperature related stop
The boilers are suitable for a 230V-50Hz supply with phase/ conditions the boiler will immediately respond when heat is
neutral/earth. Other connection values are only acceptable required. This also protects the heat exchanger if a zero flow
if an isolating transformer is installed. The boilers are condition occurs during normal operation.
sensitive to phase/neutral and therefore have a facility
to ensure that phase and neutral are correctly connected. High limit protection
The maximum protection switches the boiler off if the water
Automatic controls temperature is too high (110°C) and locks it on the control box
The Gas 320/620 Ace has a unique boiler code. This together (the minimum off time is preset to a fixed value (*1 second).
with other data (incl. boiler type, counter readings, etc.) is Once the fault has been rectified, the boiler can be reset by
stored in a code-key that belongs to the boiler. If the control pressing the reset button for two seconds.
unit is replaced, the counter readings remain stored in the For further information please refer to the Installation
code-key. and User Manual at remeha.co.uk

Temperature control
The boiler is equipped with electronic temperature control
based on flow, return, and boiler block temperature sensors.
The flow temperature can be set between 20 and 90°C.
The boiler reduces its power when the set outlet-temperature
is attained. The cut-out temperature is the set heating
outlet temperature + 5°C.

22
Electrical connections and controls
wiring layout.
The Gas 320/620 Ace boiler is equipped with the e-Smart controls platform.
This is a modular system, and offers compatibility and connectivity between
all products that make use of the same platform.

Electrical diagram

R-Bus C
RU
CU B

SCB CB A

GTW
L-Bus
S-Bus
MK
GTW

Item Description Function

CU Control Unit The control unit handles all basic functionality of the appliance

The connection PCB provides easy access to all connectors of

CB Connection Board: Connection PCB
the control unit

An expansion PCB provides extra functionality,

SCB Smart Control Board: Expansion PCB
like an internal calorifizone

A gateway can be fitted to an appliance or system,

to provide one of the following:
GTW Gateway: Conversion PCB > Extra (wireless) connectivity
> Service connections
> Communication with other platforms

The control panel is the user interface to the appliance

MK Control Panel: Control panel and display
calorifizones

RU Room Unit: (for example, a thermostat) A room unit measures the temperature in a reference room

L-Bus Local Bus: Connection between devices The local bus provides communication between devices

S-Bus System Bus: Connection between appliances The system bus provides communication between appliances

R-Bus Room Unit Bus: Connection to a room unit The room unit bus provides communication to a room unit

A Device A device is a PCB, control panel or a room unit

B Appliance An appliance is a set of devices connected via the same L-Bus

C System A system is a set of appliances connected via the same S-Bus

Specific devices delivered with the Gas 320/620 Ace boiler can be found within the installation and user manual located at remeha.co.uk

23
Gas 320/620 Ace
fault reporting/outputs.
The Gas 320/620 Ace are complete with the SCB-01 as standard.
This board allows for fault reporting via the 2 x status relays and
pump control or modular reporting via the 1 x 0-10V output.

Status relay
The status relay can be used in a normally open (NO) or
normally closed (NC) configuration for activation. The main
functions are as follows (please see the installation manual
for more options):
> Boiler alarm


> Burner on/off

SCB-01
> Service required
> Boiler on (run)


> Boiler is in locking or blocking state



0-10V output
The 0-10V output can be used to control:
> Modulate Wilo/Grundfos pump speed


> PWM signal for UPMXL pump

Status Status 0 - 10
0-10V output can also report:
> Boiler PWM
 Nc C No Nc C No 0 +
> Boiler actual power %

SCB-01

24
Safety
interlocks.
This applies to the Gas 320 Ace and to each module on the Gas 620 Ace.
The boilers are supplied with two interlocks as standard.

Blocking input Optional accessories

The boiler has a blocking input. A potential-free contact can > Hydraulic pressure sensor
 > Gas leak switch (VPS)


be connected to the BL terminals of the connector. If the > Minimum gas pressure switch > Air filter
contact is opened, the boiler will be blocked from firing:
> Second return > Recom kit
Change the function of the input using parameter AP001.
The parameter has the following 3 configuration options: > Cleaning tool
 > Combined roof flue kit


1 Complete blocking: no frost protection with the outdoor > Water pressure sensor


sensor and no boiler frost protection (no pump and

no burner start) Boiler Pump Control
2 If the contact is closed when there is no heat demand, The Gas 320/620 Ace boilers have terminals which can
the boiler will be blocked after a waiting time. The waiting be used to connect an external boiler pump. This pump
time of the input can be changed using Parameter AP008. is run once every 24 hours to prevent sticking
(24-hour pump operation).
3 L
 ock out: no frost protection (similar to 1) requires
a manual reset
Installation shutdown
Release input If the central heating system is not used for a long period,
we recommend switching the boiler off:
The boiler has a release input. A potential-free contact
can be connected to the RL terminals of the connector: > Switch the On/Off switch to Off


1 If the contact is closed during a heat demand, the boiler > Switch off the boiler electrical power supply


will be blocked immediately > Shut off the gas supply



2 If
 the contact is closed when there is no heat demand, the >  nsure that the boiler and system are protected
E

boiler will be blocked after a waiting time. The waiting time against frost damage
of the input can be changed using Parameter AP008
CAUTION: In the event of low temperatures, we recommend
that the installation continues to operate at a lower
Hydraulic pressure sensor
temperature. This prevents freezing.
The hydraulic pressure sensor registers the water pressure
and can shut the boiler down when the minimum water Frost protection
pressure is reached. To activate this blocking option, a
CAUTION: Drain the boiler and central heating system if you
minimum pressure must be set with the boiler parameters.
are not going to use the building for a long time and there
is a chance of frost.
SCB-01
Set the temperature control low, for example at 10°C.
The boiler is supplied as standard with an SCB-01, If there is no demand for heat, the boiler will only switch on
the SCB-01 has the following features: in order to prevent frost damage. When the heating water
1 T
 wo potential-free contacts for status notifications temperature in the boiler falls by too much, the integrated
2 0-10V
 output connection for a PWM pump protection system in the boiler starts up. This protection
functions as follows:
The two potential-free contacts can be configured as
required by using Parameters EP018 and EP019. 1 The circulation pump switches on if the water temperature
is <6°C (if pump is electrically connected to the boiler)
Maximum voltage 230vac maximum current 1 amp.
2.If the water temperature is <3°C, the boiler starts up.
The inbuilt frost protection programme is for the sole use
of the heat exchanger protection
3.If the water temperature is >10°C, the boiler shuts down
and the heating pump continues to run for a short time
CAUTION: The integrated protection system only protects
the boiler, not the installation.

25
Boiler
controls.

On/off control There are two different methods

of 0-10V input control:
Using a VFC (Volt Free Contact), the boiler is enabled via
the OT connection. Once enabled (and all safety conditions > Analogue temperature control (preferred)


achieved) the boiler fires and modulates to achieve and > Analogue modulation control

control a pre-set temperature set point.
The Gas 320 Ace requires 1 x 0-10V and the Gas 620 Ace
required 2x 0-10V (one of each module).

Analogue temperature control:

During analogue temperature control the 0-10V input defines
the target flow temperature set point. Modulation is based
on the required flow temperature, internal temperature
sensing, return temperature and using the ΔT dependent
output control.

CB-01 PCB Input

Temperature A Description
Signal (v)
This is defined as on/off control. 0-1.5 0-15 Boiler off
During on/off control the output modulates between the 1.5-1.8 15-18 Hysteresis
minimum and maximum value. Modulation is based on
the required flow temperature, internal temperature 1.8-10 18-100 Temp required
sensing, return temperature and using the ΔT dependent
output control.
Analogue temperature control %:
The Gas 320 Ace requires 1 x VFC and the Gas 620 Ace
requires 2x VFC (one of each module). During analogue output control the 0-10V input controls the
boiler output within the minimum and maximum modulation
These are connected on the OT on/off control on PCB CB-01. range. The output temperature is a function of control input,
return temperature and flow rate.
0-10V input control
Using a 0-10V input the boiler can be controlled directly.
When 0-10V controls are configured, on/off control signals Input
Heat output % Description
are ignored. Enable (via OT) and 0-10V control (via 0-10V Signal (v)
input) is not possible. An input <1.5V disables the boiler, thus
0-2.0* 10-20 Boiler off
the 0-10V input becomes control and on/off signal.
2.0-2.2 20-22 Hysteresis
2.0-10* 20-100 Heat output supplied

CB-01 PCB

26
Boiler
controls.

Cascade control
Using the optional SCB-10 expansion board, the boilers The supplied temperature sensor must be installed onto the
can control their own cascade arrangement. The SCB-10 common flow header or low loss header. The cascade can
is mounted internally into the master boiler and connects function stand alone using configurable parameters or using
using the S-Bus ports to slave boiler(s) via the CB-01 a 1 x 0-10V connection from the BMS allowing set point
supplied as standard. temperature control.

Typical cascade wiring arrangement

SCB-10 CB-10 CB-10

27
 Diameter 250 mm 300 mm 350 mm
Diameter (1)
L=
250 mm 300 mm 350 mm Gas 620 Ace 570
according to the reduction table.
50 m(1) 50 m(1) 50 m(1)
Gas 620 Ace 570 50 m(1) 50 m(1) 50 m(1) Gas 620 Ace 710 Use approved flue
31 m
reducers
50 m (1)
for adaptatio
50 m(1)
50 m(1) Gas 620 Ace 860 The boiler also 20
supports50 other flue
50 m(1)length
Gas 320
Gas 620 Ace 860 Ace
Gas 620 Ace 710 31 m
20 m
50 m(1)
50 m (1)
50 m(1)
Gas 620 Ace 1000specified in the11
m
tables.
m
m(1)
Contact
39 m usm(1)for mor
50

flue data.
Gas 620 Ace 1000
Gas 620 Ace 1150
11 m
5m
39 m
26 m
50 m(1) Gas 620 Ace 1150
50 m Gas 620 Ace 1300
5m
3m
26 m
Room-ventilated system (B , B
19 m
50 m
2AD-3001564-0
50 3m 23P )
Gas 620 Ace 1300 3m 19 m 50 m (1) While maintaining maximum length, additional 5 times 90º or 10 times 45º
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º bends can be used (indicated for each boiler type and diameter).
Open flue
bends can (B23,
be used B23
(indicated)
AD-3001564-01
(2) for each boiler type and diameter). With(C33,
Room-sealed a room-ventilated
C63) system, only the flue
Room-seaislednot
systconnected
em (C 33, C 63, Cand will draw the combust
01564-01
93)
WithRoaoroom-ventilated
m-sealed systemsystem,
(C33, Conly the flue is connected. With a room-sealed system, both the flue and the air supply
63, C93)
The air supply is not connected and will draw the combustion installation
are aconnected.
With room-sealed system, botharea.
the flue and the air supply are
air directly
With from the
a room-sealed installation
system, both thearea.
flue and the air supply are connected.
Fig.12
connected. Room-ventilated
Fig.14
system Gas 320
Room-sealed system Gas 320 Ace
L the flue andofairthe
L Combined length ofLength flue to roof terminal
supply channel to the roof
L Ace
Combined length of the flue and air supply channel to the roof Fig.14
terminal Room-sealed
Flue gas outletsystem Gas 320 Ace
connection
terminal Flue gas outlet connection
Flue gas outlet L
connection
= + Tab.12
Air supply connection Maximum length (L)
Air supply connection
Tab.14 Maximum length (L) (1)
Tab.14 Maximum length (L) Diameter 250 mm 300 mm
L= Diameter (1) L= +
Diameter (1) 250 mm 300 mm Gas
Gas 320 Ace 285 320 Ace 285 100 m(1) 100 m(1)
Gas 320 Ace 285 100 m (1)
100 m (1)
Gas 320 Ace 355 100 m (1)
100 m(1)
Gas 320 Ace 355 100 m (1)
100 m (1) Gas
Gas 320 Ace 430
320 Ace 355 100 m 100 m(1)
Gas 320 Ace 430 100 m 100 m(1)
AD-3001562-01 Gas
Gas 320 Ace 500 320 Ace 430 100 m 100 m(1)
Gas 320 Ace 500 100 m 100 m(1) Gas 320 Ace 575 68 m 100 m(1)
Gas 320 Ace 500
01562-01

Gas 320 Ace 575 68 m 100 m (1)

Gas 320 Ace 650 48 m 100 m(1)
Gas 320 Ace 650 48 m 100 m (1)
Gas 320 Ace 575
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º bends can be used (indicated for each boiler type and diameter).
bends can be used (indicated for each boiler type and diameter). Gas 320 Ace 650
Fig.15 Room-sealed system Gas 620 Ace L Combined length of the flue and air supply channel to the roofAD-3001562-0
AD-3001561-01
L Combined length of the flue and air supply channel to the roof L Combined (1)of the
terminal length While
flue andmaintaining
air supply channelmaximum length, additi
to the roof terminal
terminal
L Length of the flue to roof terminal Fluegas
Flue gas outlet
outlet bends can be used (indicated for each bo
connection
connection
Fluegas
Flue gas outlet
outlet connection
connection
L= + Airsupply
Air supply connection
connection
Air supply connection
Tab.15 Maximum length (L)
Tab.15 Maximum length (L) Diameter (1) 300 mm 350 mm 400 mm
DiaMaximum
meter (1) length (L) 300 mm 350 mm 400 mm Gas 620 Ace 570
Maximum length (L) 100 m(1) 100 m(1) 100 m(1)
Gas 620 Ace 570 100 m(1) 100 m(1) 100 m(1) Gas 620 Ace 710 86 m 100 m (1)
100 m(1)
Gas 620 Ace 710 86 m Diameter
100 m(1) 100 m (1)
Gas Fig.15
620 Ace 860 Diameter52system
Room-sealed m Diameter
Gas
100 m(1) 620 100 Ace
m(1)
Boiler type Boiler type
Gas 620 Ace 860 52 m 250MM
100 m(1) 100 m(1) Gas 620 Ace 1000
250MM 26 m
300MM
70 m 100 m(1)
Gas
Gas 620320
AceAce 285
1000 26 m 50m
70 m (1)
100 m(1) Gas
Gas 620320
AceAce 285
1150 100m(1) 10 m 100m
32 m
(1)
48 m
Gas 620 Ace 1150 10 m 32(1)m 48 m
AD-3001565-01

Gas 320 Ace 335 50m Gas 620320

Gas AceAce
1300
355 100m(1) - 20 m (1)
100m 24 m
01565-01
Gas 620 Ace 1300 - 20 m 24 m (1) While maintaining maximum length, additional 5 times 90º or 10 times 45º
L= +
Gas
(1) 320maintaining
While Ace 430 maximum length, additional 5 times 50m (1)
90º or 10 times 45º Gas 320can
bends Acebe430 100m
used (indicated for 100m(1)
each boiler type and diameter).
bends can be used (indicated for each boiler type and diameter).
Gas 320 Ace 500 50m(1)
Gas 320 Ace 500 100m 100m(1)
Connection in different pressure zones (C53)
Con320
Gas nectAce
ion i575
n different pressure zones (C550m
3)
(1)
Gas 320 Ace 575 68m 100m(1)
The maximum permitted height difference between the air supply terminal
TheGas 320 Ace
maximum 650 height difference between the
permitted 50mair supply terminalandGas 320gas
the flue Aceoutlet
650 is 36 m. 48m 100m(1)
and the flue gas outlet is 36 m.
(1) While maintaining maximum length, additional 5 times 90º or 10 times (1) While maintaining maximum length, additional 5 times 90º or 10 times
45º bends can be used (indicated for each boiler type and diameter). 45º bends can be used (indicated for each boiler type and diameter).
(2) When installing a boiler with connection type B23 , B23P the IP rating
of the boiler is lowered to IP20.

20 7734324 - v.03 - 29092020 21

AD-3001565-0
21

28
 Diameter 250 mm 300 mm 350 mm
Gas 620 Ace 570 50 m(1) 50 m(1) 50 m(1) Diameter
(1)
250 mm 300 mm 350 mm
L=
Gas 620 Ace 710 31 m 50 m (1)
50 m(1) Gas 620 Ace 570 50 m(1) 50 m(1) 50 m(1)

Gas 320/620 Ace2011 mm

Gas 620 Ace 860
Gas 620 Ace 1000
50 m(1)
39 m
50 m(1) Gas 620 Ace 710
50 m(1) Gas 620 Ace 860
31 m
20 m
50 m(1)
50 m (1)
50 m(1)
50 m(1)

flue
Gas data.
620 Ace 1150
Gas 620 Ace 1300
5m
3m
26 m
19 m
50 m
50 m
Gas 620 Ace 1000
Gas 620 Ace 1150
11 m
5m
39 m
26 m
50 m(1)
50 m
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º Gas 620 Ace 1300 3m 19 m 50 m
bends can be used (indicated for each boiler type and diameter). (1) While maintaining maximum length, additional 5 times 90º or 10 times 45º
Different pressure zones Open flue
can (B23, B23(2)) for each boiler type and diameter).
3001564-01

4 4 Before
Beforeinstallation
installation AD-3001564-01
bends be used (indicated
Room-sealed system (C 33, C 63, C 93)
The maximum permitted height difference between WithRoaoroom-ventilated
m-sealed system system,
(C33, only
C63, the
C93flue
) is connected.
the aairroom-sealed
With supply terminal and
system, thethe
both flue
fluegas
andoutlet
the airissupply
36m. are The air supply is not connected and will draw the combustion
connected. With aFig.13
air directly from the
room-sealed Room-ventilated
installation
system, area.
both the system
flue and the air supplyGas
are 620

ce
e
Fig.16
Fig.16 Different
Different
L Combined
pressure
length ofpressure
zones
zones
the flue and air
Gas
supply Gas
320
channel320
to the roof
LL
connected. Combined Ace length
Combined lengthofofthe theflue
flueand
andair airsupply
supplyc
Ace
Ace Fig.14 Room-sealed system Gas 320 Ace
terminal L Flue
Combined Flue gas
length of outlet
gas outlet
the connection
connection
flue and air supply channel to the roof
Flue gas outlet connection terminal
Air supply connection Air
Flue gas Airsupply
supply
outlet connection
connection
connection
Air supply connection
Tab.14 Maximum length
Tab.16 L =Maximum
Maximumlength
length(L)
L = (L) +
Tab.16
Tab.14 Maximum length (L)
(L)
L a=
DiLm=
eter (1) ++ 250 mm 300 mm
Gas 320 Ace 285 100 m(1) 100 m(1) DiaDeia
mD teim
ar (meteetrer(1)(1)
1)
250 mm 300 mm 25
20
Gas 320 Ace 355 100 m 100 m Gas 320 Ace 285 100 m (1)
100 m (1)
Gas
Gas320320AceAce285 10
(1) (1)

Gas 320 Ace 355

285 100 m(1) 100 m(1)
1
Gas 320 Ace 430 100 m 100 m(1)
3001562-01 Gas 320 Ace 500 100 m 100 m(1) Gas
Gas Gas
320 320
Ace 430Ace
320 Ace355
355 100 m 100 m(1) 10
1
Gas 320 Ace 575 68 m Gas 320 Ace 500 100 m 100 m(1)
100 m
Gas
Gas320320AceAce430
430 8
AD-3001562-01 (1)

Gas 320 Ace 650 48 m 100 m (1) Gas 320 Ace 575 68 m 100 m(1)
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º Gas
Gas Gas
320 320
Ace 650Ace
320 Ace500
500 48 m 100 m(1) 7
bends can be used (indicated for each boiler type and diameter). (1) While maintaining maximum length, additional 5 times 90º or 10 times 45º
Gas
Gas320
320Ace Ace575 575
bends can be used (indicated for each boiler type and diameter). 5
ce
e L Combined length of the flue and air supply channelAD-3001563-01
to the roof
Gas
Gas320
320Ace Ace650 3
AD-3001563-01
L Combined
terminal length of the flueRoom-sealed
Fig.15 and air supply channel
system Gas 620 Ace
650
L Combined length of the flue and air supply channel to the roof
AD-3001564-
Fluegas
Flue gas outlet
outlet connection
connection L (1)
(1) While maintainingmaximum
While
terminal
Length maintaining
of the flue
maximumlength,
to roof terminal
length,additional
additional5 5tim
t
Airsupply
Air supply connection
connection Fluegas
Flue gas outlet
outlet connection
connection
bends
bends can be used (indicated for each boiler typea
can be used (indicated for each boiler type
L =(L) + Air supply connection
Tab.15 Maximum length
Diameter (1) 300 mm 350 mm 400 mm Tab.15 Maximum length (L)
Fig.17
Fig.17
Gas Different
Different
620 Ace
Maximum 570 pressure zones
length (L) pressure 100 m(1) Gas
zones 100620
Gas m620
(1) meteL 1) Combined
r (L
100 m(1) DiaMaximum Combined
length (L)
length 3of
length the
00ofm theflue
m 350 and
flue m air
mand 00supply
4air supply
m m c
Ace
Ace
Gas 620 Ace 710 86 m 100 m(1) 100 m(1) Gas 620 AceFlue
Fluegas
570 gasoutlet
outletconnection
connection
100 m(1) 100 m(1) 100 m(1)
Diameter52 m Diameter 100 m Gas 620 Ace 710 Diameter 86 Diameter
m 100 Diameter
m (1)
100 m(1)
Gas 620 Ace 860 100 m Air
Airsupply
supplyconnection
connection
(1) (1)
Boiler type Boiler type
250MM 300MM 250MM 300MM 350MM
Fig.14
100 m(1) Gas 620 Ace 860 Room-sealed52 system
m Gas
100 m 320 100Ace
m(1)
(1)
Gas 620 Ace 1000 26 m 70 m
Gas
620320
AceAce 285 100m(1) 10 m 100m Gas
620620
Tab.17
Gas AceAce 570 50m
Maximum
1000 50m
length26(L)
m (1) 70 m50m(1)100 m(1)
Tab.17 Maximum length (L)
(1) (1)
Gas 1150 32 m 48 m
3001565-01
LL==
Gas 620320
Gas AceAce
1300
355 ++ 100m(1) - 20 m (1)
100m 24 m
Gas 620 Ace 710 Gas 620 Ace 1150
31m 10 m
50m(1) 32 m
50m(1) 48 m
D620
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º Gas iaim
D etee
aAce
AD-3001565-01
m trer(1)(1)
1300 - 20 m 30
30240m
mmmm
Gas 320can
bends Acebe430 88m
used (indicated for 100m(1)
each boiler type and diameter). Gas
(1) 620maintaining
While Ace 860 maximum20m 50m
length, additional
(1)
50m
5 times 90º or
(1)
10 times 45º(1)(1)
Gas
Gas620 = Ace
L620 Ace570 570
+
bends can be used (indicated for each boiler type and diameter).(1) 100
100mm
Gas 320 Ace 500 76m 100m(1) Gas 620 Ace 1000 11m 39m 50m
Connection in different pressure zones (C53)
Gas
Gas 620
Con620 620
nectAce
Ace
Ace
ion i1150
710
710
n different p5m
ressure zone26m
s (C
48
48mm
Gas 320 Ace 575 53m 100m(1) Gas 53) 50m
The maximum permitted height difference between the air supply terminal
andGas 320gas
Aceoutlet
650 is 36 m. 38m 100m(1) GasGas 620
620 Ace
Ace860 860difference between 50m24 24mm
the flue TheGas 620
maximum Ace 1300
permitted height3m 19m the air supply terminal
andGas
the flue620
Gas 620
gas Ace
Ace
outlet is1000
1000
36 m. --
(1) While maintaining maximum length, additional 5 times 90º or 10 times (1) While maintaining maximum length, additional 5 times 90º or 10 times
45º bends can be used (indicated for each boiler type and diameter). Gas
Gas620
620Ace
Ace1150
1150
45º bends can be used (indicated for each boiler type and diameter). --
(2) When installing a boiler with connection type B23 , B23P the IP rating
Gas
Gas620
620Ace
Ace1300
1300
of the boiler is lowered to IP20. --
AD-3001566-01
AD-3001566-01 (1)
(1) While
Whilemaintaining
maintainingmaximum
maximumlength,
length,additional
additional5 5tim
AD-3001562-t
21 bends
bendscan
canbebeused
used(indicated
(indicatedfor
foreach
eachboiler
boilertype
typea
7734324 - v.03 - 29092020 Maximum length (L) 21

RR
eedd
uDiameter
uctcio
250MM
nntata
tio b300MM
lele
b
Diameter Diameter
350MM
Diameter
400MM
45° bend 2.0m 2.4m 2.8m 3.2m
Fig.18
Fig.18 Bend
Bendradius
radius1D
1D Tab.18
Tab.18 Pipe
Pipereduction
reductionfor
foreach
eachbend
bend- -radius
radius1D
1D
90° bend 3.5m 4.2m 4.9m 5.6m
R=1D
R=1D DD
iaim
ameteetrer 25
2050mmmm 30300mmm
DD Fig.15
45° Room-sealed system Gas 620 Ace
45°bend
bend 2.0
2.0mm 2.4
2.4mm
90°
90°bend
bend 3.5
3.5mm 4.2
4.2mm

L= +
AD-3001609-01
AD-3001609-01

29
44
.5.5
.5.5 AA
ddd
itio nn
tio aa
lguu
lg idid
eelinlin
eess
 Tab.14 Maximum length (L) D
Diameter (1)
G
Fig.13
L Length of the Room-ventilated
flue to roof terminal system Gas 620 L Length of the flue to roof terminal
Gas 620 Ace Ace
Flue gas outlet connection Gas
Flue gas outlet320 Ace 285
connection G
Gaslength
320(L)
Ace 355
flue
Diameter data.
Tab.13 Maximum length (L) Tab.13 Maximum
G
(1) 250 mm 300 mm 350 mm Diameter (1) 250 mm 300 mm 350 mm
L= Gas 320 Ace 430 G
Gas 620 Ace 570 50 m(1) 50 m(1) 50 m(1) Gas 620 Ace 570 50 m(1) 50 m(1) 50 m(1)
Gas 620 Ace 710 31 m 50 m 50 m Gas 620 Ace Gas
710 320 Ace 500 31 m 50 m 50 m
G
(1) (1)
AD-3001562-01 (1) (1)

Room
Gas sealed
620 Ace 860 system 20 m 50 m (1) Different pressure
50 m (1) Gas 620 Ace 860
Gas 320 zones
Ace 575
20 m 50 m (1)
50 m (1)AD-3001563-01
AD-3001563-01
Gas 620 Ace 1000 11 m 39 m 50 m(1) Gas 620 Ace 1000 11 m 39 m 50 m(1) G
If using a room-sealed version, it is necessary to connect Combustion air supply and combustion gas discharge are
Gas 620 Ace 1150 5m 26 m 50 m Gas 620 Ace Gas 1150 320 Ace 650 5 m 26 m 50 m
both the combustion gas exhaust and the air supply possible in various pressure zones, semi-CLV systems, with
Gas 620 Ace 1300 3 m 19 m 50 m Gas 620 Ace 1300 3 m 19 m 50 m
opening separately. the exception of (1)coastal
While maintaining
areas. The maximum maximum length, addition
permissible
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º difference
(1) While maintaining maximum
in height betweencan length, additional
the combustion 5 times
air supply and 45º
90º or 10 times
bends can be used (indicated for each boiler type and diameter). bends can be usedbends be boiler
(indicated for each used type(indicated
and diameter).for each boile
01564-01 AD-3001564-01 the combustion gas discharge is 36m.
Room-sealed system (C33 , C63 , C93 ) Fig.17
Fig.17
Room-sDifferent
ealeDifferent
d systepressure
m (Cpressure zones
33 , C63 , C93 )
zones GasGas 620620
Fig.15 Room-sealed system Gas 620 Ace AceAce L Combined length of the flue and air su
With a room-sealed system, both the flue and the air supply are With a room-sealed system, both the flue and the air supply are
connected. connected. terminal
Flue gas outlet connection
e L Combined length
Fig.14of the
Room-sealed systemchannel
flue and air supply Gas 320toAce
the roof L Combined length of the flue and air supply channel to the roof
Ta
terminal
L= + L =terminal
L= + +Air supply connection
Flue gas outlet connection Flue gas outlet connection
D
Air supply connection
L= + Tab.15
Air supply connectionMaximum length (L)
Tab.14 Maximum length (L) Tab.14 Maximum length (L)(1)
G
Diameter 300 m
Diameter (1)
250 mm 300 mm Diameter (1)
250 mm 300 mm G
Gas 320 Ace 285 100 m(1) 100 m(1) Gas 320 Ace Gas 285 620 Ace 570 100 m(1) 100 m(1) 100 m
Gas 320 Ace 355 100 m(1) 100 m(1) Gas 320 Ace 355 100 m(1) 100 m(1)
G
Gas 620 Ace 710 86 m
Gas 320 Ace 430 100 m 100 m(1) Gas 320 Ace 430 100 m 100 m(1) G
Gas 320 Ace 500 100 m 100 m(1) Gas 320 Ace Gas 500 620 Ace 860 100 m 100 m(1) 52 m
G
01562-01 AD-3001562-01

Gas 320 Ace 575 68 m 100 m (1)

Gas 320 Ace 575 68 m 100 m (1)
Gas 620 Ace 1000 26 m
Gas 320 Ace 650 48 m 100 m(1) Gas 320 Ace 650 48 m 100 m(1) G
(1) While maintaining maximum length, additional 5 times 90º or 10 times 45º Gas 620
(1) While maintaining Ace
maximum 1150
length, additional 5 times 90º or 10 times 45º 10 m
bends can be used (indicated for each boiler type and diameter). bends can be used (indicated for each boiler type and diameter).
AD-3001565-01 AD-3001566-01
AD-3001566-01
Gas 620 Ace 1300 -
e L Combined length Fig.15of the
Room-sealed systemchannel
flue and air supply Gas 620toAce the roof L Combined length of the flue and air supply channel to the roof
L Combined
terminal length of the flue and air supply channel to the roof terminal L Combined
(1) While maintaining maximum length, addition
terminal length of the flue and air supply channel
Fluegas
Flue gas outlet
outlet connection
connection Fluegas
Flue gas outlet
outlet bends
connection
connection can be used (indicated for each boile
Airsupply
Air supply connection
connection
L= + Airsupply
Air supply connection
connection

Tab.15 Maximum length (L) Fig.18

Fig.18Maximum
Tab.15 BendBend
C radius
onradius
length n(L)ec1D
tio1D
n in different pressure zoTa ne
Diameter (1)
300 mm 350 mm 400 mm Diameter (1)
300 mm 350 mm 400 mm
Gas 620 Ace 570 100 m(1) 100 m(1) 100 m(1) Gas 620 Ace 570
R=1DR=1D
100 m(1) 100 m(1) 100 m(1)
D
Maximum length (L) Maximum The maximum
length (L) permitted height difference
D D be
Gas 620 Ace 710 86 m 100 m(1) 100 m(1) Gas 620 Ace 710 86 m 100 m(1) 100 m(1) 45
Gas 620 Ace 860 52 m (1) Gas 620 Aceand860 the flue gas outlet
52 m is 36 m.
100 m (1)
100 m Diameter Diameter 100 m (1)
100 m(1)

Boiler type1000 Diameter Diameter Diameter

Boiler type 90
Gas 620 Ace 300MM 350MM
26 m 70 m 400MM
100 m(1) Gas 620 Ace 1000 26 m 70 m
250MM 100 m(1)
300MM
Gas 620 Ace 1150 10 m (1) 32 m (1) 48 m Gas 620 Ace 1150 10 m 32 m 48 m
01565-01 Gas 620 Ace 570 100m (1)
100m 100m
AD-3001565-01 Gas 620 Ace 570 100m (1)
100m(1) 100m(1)
Gas 620 Ace 1300 - 20 m 24 m Gas 620 Ace 1300 - 20 m 24 m
Gas 620maintaining
Ace 710 maximum 86m 100m 5 times 90º100m Gas 620maintaining
Ace 710 maximum48m 100m 5 times 90º 100m
(1) (1) (1) AD-3001609-01
AD-3001609-01
(1)
(1) While length, additional or 10 times 45º (1) While length, additional or 10 times 45º
bends can be used (indicated for each boiler type
(1) and diameter).(1) bends can be used (indicated for each boiler type and diameter). (1)
Gas 620 Ace 860 52m 50m 50m Gas 620 Ace 860 24m 83m 100m 4.5
Con620
Gas nectAce
ion i1000
n different p ressure zon70m
26m es (C53) 50m (1) Con620
Gas nect1000
ion in different pr–essure zone38m
s (C53) 90m

TheGas 620 Ace

maximum 1150 height10m
permitted 32m the air supply
difference between 48m terminalTheGas 620 1150
maximum –
permitted height difference – the air supply
between 28m terminal
and the flue gas outlet is 36 m. and the flue gas outlet is 36 m.
Gas 620 Ace 1300
7734324 - v.03 –
- 29092020 20m 24m Gas 620 1300 – – –
An
(1) While maintaining maximum length, additional 5 times 90º or 10 times (1) While maintaining maximum length, additional 5 times 90º or 10 times
45º bends can be used (indicated for each boiler type and diameter). 45º bends can be used (indicated for each boiler type and diameter). W

7734324 - v.03 - 29092020 21 21

30
Technical support and
declaration of compliance.

Technical support Declaration of compliance

From brochures to CAD drawings and We hereby certify that the series of appliances
BIM files, you can access all the information specified herein is in compliance with the
you need at remeha.co.uk standard model described in the EC declaration
of compliance, and that it is manufactured and
Or call our sales or technical departments
on 0345 070 1055. marketed in compliance with the requirements
and standards of the following European Directives:
We’re always happy to help.
We can provide you with:
> E
 U Type Examination Certificate (GAR) Issue Date 13-10-2020

> B
 rochures
> E
 C Type Examination Certificate (BED/R813) 92/42/

ECC Efficiency Requirements

> T
 echnical specification sheets
> 8
 9/336/EEC E.M.C. Directive

> C
 ase studies
And complies with the following requirements:
> I nstallation manuals
> 7
 3/23/EEC Electrical Low Voltage Directive

> B
 IM files
> 9
 7/23/EEC Pressure Equipment Directive

> C
 AD files
> C
 E Certification

> E
 nergy-related products directive data
> N
 O 2 Class Declaration EN15502-1:2012 + A1:2016 Gas Fired

> C
 ommissioning
Heating Boilers – Part 1: General requirements and tests
> T
 echnical information
> T
 he unit has been inspected for compliance with the

> Spare parts)

 essential requirements of the following directives:
CE identification number (PIN): 0063CU3937
> N
 O 2 Class: 6

> B
 oiler Efficiency Declaration Issue date 14-10-2020

to EN15502-1:2012+A1:2015

Content provided within this document is correct as of publication, subject to change without notice.
Please refer to the Installation, Operation and Maintenance Manual which can be found at remeha.co.uk

31
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Coventry Road
Warwick CV34 4LL
T 0345 070 1055
E [email protected]
W remeha.co.uk

Registered address:
Baxi Heating UK Ltd
Brooks House Coventry Road
Warwick CV34 4LL
Gas 320/620 Ace Specification Guide August 2022

Complete heating and hot water

solutions for your commercial projects.
LA-267