Unit 10
Unit 10
10.0 OBJECTIVES
After reading this unit, we shall be able to:
name various heating processes used in dairy industry.
explain effect of heat on milk.
define freezing of milk.
enumerate important enzymes and their role in processing of milk
10.1 INTRODUCTION
The main purpose of application of heat is preservation of milk and milk products.
In some cases controlling microbial contamination is the primary criteria. In products
like dried milk main purpose is to preserve the product from chemical deterioration
apart from microbial spoilage. The purpose of heat is to meet public health
requirements such as pasteurization and sterilization, to remove water, to destroy
enzymes, to facilitate mixing and blending processes, such as in ice cream mix,
processed cheese and cultured dairy products and to impart desirable properties
such as development of flavours.
3Ca ++
+2HPO4- → Ca3 (PO4)2+2 H+
On the basis of available data, heat treatment lead to an increase in the dissolved
citrate in milk.
III) Effect on the milk proteins: The heat-induced changes in milk are of great
practical importance to the dairy industry. During denaturation the original
three-dimensional structure changes. Denaturation consists of non-proteolytic
changes in the structure of protein. Amongst the heat induced changes caused
by denaturation of whey proteins are:
Development of cooked flavour
Development of anti-oxygenic properties
Impairment of clotting properties
Imparting of soft curd characteristic to milk
Prevention of age-thicking in evaporated milk
Improvement in the baking quality for non-fat dry milk in the bakery industry
These changes are related to whey proteins. The whey proteins are present to the
extent of 0.6 to 0.7% in milk. Beta-lactoglobulin is the major whey protein of milk
accounting for 50 percent of the total whey proteins. The observed changes in milk
are: release of H2S production, of cooked flavour, development of anti-oxygenic
properties and lowering of curd tension. All these changes are related to whey
proteins.
a) Heat denaturation of whey proteins: Heat denaturation of whey proteins
occur between 680C to 800C. Heat denaturation starts from 680C onwards
when milk is heated for 30 minutes or 710C for 15 minutes. The denaturation
of whey proteins occurs at a higher temperature than pasteurization. The order
of denaturation of whey proteins are immunoglobulin, blood serum albumin,
beta-lactoglobulin while alpha-lactalbumin is the most heat resistant whey protein.
b) Changes associated with whey protein denaturation: Above 750C –SH
groups are released from whey protein, which are highly reducing in nature.
These groups are susceptible for oxidation. The activation of-SH groups
accompanies by an important phenomenon of anti -oxygenic property of heat-
induced changes in whey protein. Sulphahydryal (-SH) groups are powerful
reducing agent. The ability of these groups to bind oxygen results in anti-
oxygenic property. As a result it lowers the oxidation-reduction potential of
milk, which shows the activation of these groups. Formation and activation of
-SH also results in the liberation of volatile sulphides. These volatiles also
include H2S. The release of H2S is one of the most important component
responsible for cooked flavour of milk. Cysteine amino acid containing maximum
number of -SH group is responsible for producing H2S. Whey proteins are a
rich source of cysteine and are a main cause of cooked flavour. Beta-lactoglobulin
is very rich in -SH group.
There is loss of creaming property and increase in whitening of milk due to denauration
of whey protein. Loss of creaming property has been attributed to the interactions
between whey proteins notably immunoglobulins which interact with proteins of fat
globules. This interaction affect the creaming ability. Cream layer formed in such
milk is shallow and indistinct from normal milk. Reflectance or improvement in
whitening has been attributed to a heat denatured state of milk proteins just before
browning. At this stage flocculation of whey protein occur, along with aggregation
of casein and conversion of soluble calcium to insoluble salt.
c) Destabilization of caseinate system: Caseinate-phosphate particles in milk
exist in a precarious equilibrium with soluble Ca++ and Mg++, dissolved salts and
whey proteins. Slight changes occurring as a result of heating or changes in
ionic environment through pH will alter this equilibrium. Casein binds Ca++ and
Mg++ ions very strongly. Casein is stabilized in the system by charge it carries.
Heating causes pH changes which affect this process. The caseinate particles
are very sensitive to changes in pH. Casein start precipitating below pH 6.0
and micelles precipitation starts at pH 5.2 to 5.3 where they still contain Ca++
and Mg++ attached to them. The manufacture of cottage cheese is based on
the phenomenon of caseinate system by heat and acidity. During this process
the destabilization of the caseinate particles leads to the formations of a smooth
gel occupying the entire volume originally occupied by the milk. In this system
a three-dimensional type network is formed that entraps the liquid along with
gel structure formation or a network and a semi-solid system is formed. On
applying heat to this system at cooking stage of the process, the caseinate
particles become more closely knit together, water is expelled, and the clot
shrinks. A desirable product is obtained by judicious use of pH and proper heat
treatment.
Some milk apparently are stabilized by added calcium and destabilized by ions such
as phosphate and citrate that sequester calcium. Observations of this type are the
basis of the well-known salt balance theory first suggested by Sommer and Hart
(1926). This theory holds that optimum stability depends on a certain ratio of
calcium and magnesium ions to those of phosphate and citrate. The concept has
been of great practical utility in developing practical procedures for controlling the
stability of evaporated milk during heat sterilization. In practice evaporated milk to
be sterilized is treated, as a series of samples on a pilot scale with graded level of
phosphate or Ca the later being rarely if ever necessary. The samples are then
sterilized and after cooling the minimum level of added salt that imparted satisfactory
stability is noted and used to stabilize the lot of milk to be sterilized.
IV. Forewarming process and heat stability: Before sterilization in the preparation
of evaporated milk forewarming of milk provides heat stability to milk. Generally,
heating milk at 950C for 10 minutes provide heat stability to milk. It has been
shown that a high temperature short time process of heat treatment provides
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Fundamentals of Dairy a better heat stability. However, it may be stated that this phenomenon of heat
Chemistry
stability is complex and depends upon other factors such as quality of milk,
storage temperature of milk, etc.
V. Browning of milk: Browning reactions in milk and milk products are the
manifestation of heat induced processing of milk. Browning reaction occur due
to changes related with pH, storage conditions, moisture content, relative humidity
and temperature of processing and storage of milk and milk products. Browning
reaction is absent in pasteurized milk but is evident in highly heated sterilized
milk on storage. Browning reaction occurs in two forms on heating. The two
types of browning in relation to heating are (a) amino sugar or Maillard browning
and (b) non-amino browning or caramelization.
a) Amino Sugar or Maillard browning: Two components are responsible
for this browning reaction. They are milk protein particularly casein and
lactose present in milk and milk products. Phosphate salts and whey proteins
make minor contribution in browning reaction. Browning reaction is complex.
The reaction occurs between aldehyde groups (-CHO) of sugars and amino
groups (-NH2) of amino acids. They together start the browning reaction
which ultimately lead to the formation of brown pigment melanoidin.
CHO RNH
l l
H–C–OH + H2N – R D H–C–OH
l l
Sugar Amino Complex ultimately
(Lactose) group of leading to the formation of
with alde- amino acid melanoidin
hyde group of the protein
Freezing of milk and its effect on milk system: To manufacture frozen milk,
the milk is first concentrated and then frozen stored. During frozen storage of milk
and its subsequent thawing very fine milk particles called flocculates are formed.
Initially flocculates are readily dispersible but prolonged storage period makes them
difficult to disperse.
Effect of freezing on lactose and caseinate system: Lactose is the first component
of milk which is affected during frozen storage. Frozen storage results in crystallization
of lactose especially at very low temperatures. Lactose is present in milk in a highly
supersaturated state which readily crystallize on storage. Lactose binds calcium
from milk but calcium is released on crystallization. In the dissolved state lactose
binds calcium but releases calcium upon crystallization. No change in protein
denaturation occurs on storage even though flocculation occurs. The reason for
destabilization is calcium. It has been seen that frozen stored casein remains
unchanged in terms of solubility. Casein isolated from frozen stored milk has the
same sensitivity to calcium precipitation as casein isolated from fresh milk. Although
casein flocculates on frozen storage but protein seems to be unchanged.
Check Your Progress 1
1. Define denaturation of protein. Name some of the major proteins affected by
denaturation.
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Fundamentals of Dairy ....................................................................................................................
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2. What is the reason for development of cooked flavour during heating?
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3. Name the agents of browning reaction.
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4. Discuss the role of ions during heating.
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5. How lactose affect frozen storage of milk?
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Milk enzymes are technologically important. They are related with flavour (e.g.,
lipase). Study and knowledge of these enzymes is essential to understand their
role.
Functions of enzymes
The following functions are related to enzymes.
Oxidising enzymes (e.g., peroxidase)
Lipolytic enzyme hydrolyzing fat (e.g., lipase)
Decomposing H2O2 (e.g., catalase)
Decomposes phosphorous esters.(e.g., phosphatase)
Lactose hydrolyzing enzyme (e.g., lactase)
Reductase as reducing enzyme (e.g., MBR test)
Proteolytic enzymes hydrolyzing protein (e.g., protease)
Hydrolysing aldehyde (e.g., xanthine oxidase)
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Peroxidase, lipase, catalase, reductase, phosphatase, xanthine oxidase, lactase are Thermal Processing of
Milk
all present in freshly drawn milk. Other enzymes enter via bacterial contamination.
i) Peroxidase: Peroxidase is present in milk as lactoperoxidase enzyme. The
enzyme is destroyed between 70-800C. Lactoperoxidase enzyme act on H2O2
in the presence of thiocyanate ions, forming hypothiocyanate ions (OSCN-) are
lethal to microbes. This enzyme has been used in milk to improve shelf life
during transportation of milk from distant places to milk plant. The enzyme is
also used as an index of detecting proper heating of milk as it is destroyed at
700C, especially for detecting high temperature heat treatment of milk.
ii) Phosphatase: Phosphatase catalyse the hydrolysis of phosphate esters. Alkaline
phosphatase is the most important milk enzyme. It is destroyed by pasteurization
of milk. At the temperature of pasteurization of milk tubercle bacili bacteria
present in milk are also destroyed. The inactivation of this enzyme is thus taken
as the process of destruction of TB organisms. Under health consideration
pasteurization of milk is mandatory in various countries. Phosphatase test has
been developed to ascertain if the milk has been properly pasteurized. So as
to ensure the destruction of Micobacterium tuberculosis which is destroyed at
a temperature wherein alkaline phosphatase is inactivated.
iii) Lipases: Lipases hydrolyse milk fat into corresponding fatty acids and glycerol.
In milk they are linked with hydrolytic rancidity of milk fat releasing butyric
acid. Excessive presence of butyric acid in milk causes rancid flavour defect.
This defect may also be present in butter. They are destroyed at 630C when
heated for 20 minutes.
iv) Proteases: Proteins are hydrolysed by proteases to simple compounds such as
proteose, peptone, amino acid and other compounds. They are inactivated in the
presence of salt or preservative. Proteases are destroyed by heating milk
between 70-800C. Proteolytic enzymes have been employed externally for
preparing different varieties of cheese. These enzymes primarily hydrolyze
⎯⎯ ⎯⎯→ casein.
Catalase
v) Reductase: Reductase are enzymes of bacterial origin. These enzymes are
capable of reducing certain dyes to their colourless leuco-compounds. It has
been shown that generally speaking the reduction time at 380 C is approximately
proportional to the number of bacteria.. They are used as measure of microbial
population and determine the extent of contamination of milk by bacteria. This
is possible through methylene blue reduction test (MBRT). The blue dye is
reduced to a colourless compound in the presence of reductase. The earlier the
dye lost its blue colour greater is the contamination.
vi) Catalase: Catalase catalyses the decomposes hydrogen peroxide as per the
following reaction
2H 2O 2 2H 2O+O2
Catalase content varies in milk from different animals and within the same
species. It is also affected by feed given to the animal. Catalase content is high
in colostrum, mastitis milk and milk contaminated with mastitis or colostrum
milk or bacterial contamination. It tends to parallel leucocyte count. It increases
with multiplication of bacteria in milk. It is destroyed when milk is heated to
about 650C or over.
vii) Xanthine oxidase: A variety of substances are oxidized by this enzyme including
xanthine, hypoxanthine, aldehyde, oxypurines, etc. Thus in the presence of O2
and an aldehyde following reaction takes place:
Xanthine oxidase
RCHO +H2O+O2 ⎯⎯ ⎯ ⎯ ⎯ ⎯⎯→ RCOOH+H2O2
Xanthine oxidase is a prominent enzyme of milk and was discovered as early
as 1902.
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Fundamentals of Dairy Xanthine oxidase content varies from cow to cow and increases with stage of
Chemistry
lactation. It is associated with fat globules. It can be isolated from cream or
buttermilk. The following table gives the data for inactivation of the enzymes
in milk.
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