Course Description TEX 2105: Fabric Manufacturing Engineering-1 Room: TBA Section: TE-1,2,3,4, 181 Class Time: TBA Faculty: Md, Mahbubul Haque (M: Sc. in Textile Engineering, Thesis part from BUTEX, B. Sc. in Textile Engineering from BUTEX) Identifier: MBH Office: 504 Email: [email protected] Required texts 1) Weaving-Reference books of Textile Technologies- By Giovanni Castelli Salvatore Maietta Giuseppe Sigrisi Ivo Matteo Slaviero 2) Handbook of weaving- By Sabit Adanur 3) Weaving, 2nd Edition, Conversion of Yarn to Fabric- ByPeter R. Lord MH Mohamed 4) Knitting Technology- By David J. Spencer 5) Understanding Textiles For a Merchandiser- By Shah Alimuzzaman Course Description ‘A fabric is a flat structure consisting of fibrous products, either natural or manmade. Nowadays there are various technologies suitable to create textiles, which all of them go by the name of fabrics. We shall deal here exclusively with the technology producing orthogonal fabrics by interlacing together two elements: warp and weft. The first element is represented by the threads pliced lengthwise in the fabric, while the second is represented by the threads placed in width direction. The yarn is marketed wound on various types of packages, which generally depend on the technology of the spinning process from which the yar originates; the most common packages are cones, spools or bobbins, flanged bobbins, hanks and cheeses. The populaity of knitting has grown a lot within the recent years owing to the adaptability of various man-made fibers, the increased versatility of knitting techniques and the growth in demand for wrinkle-resistant, stretchable, snug-fitting fabrics, Knitted textiles and apparel represent approximately one thied of the global textile market, together with the advances of new technical applications for knitted textiles. : Course objectives This course focuses on training students with a broad understanding on areas covered by fabric manufacturing and relevant research approaches. The course will include basic concepts of fabric manufacturing both weaving and knitting at various details limiting to the requirement at the undergraduate elective levelDetailed Course outline Topic 1. Introduction to weaving troduction and historical background of fabric manufacture, ‘ntroduction to yarn preparation 2, Winding Definition: winding parameters, winding requirements, Methods of driving non-precision winding, Yarn tensioning Devices- Cone, Cheese, echanisms, Winding defects & their remedies, Mathematical problems. 3. Group Discussion: Any important weaving related topic Flow chart for weaving, the packages- Precision pin and cop winding 4, Warping Technique of warping — Direct warping & sectional warping, Essential parts of warping machines ¢ their function, Warping plan for the production of a particular style and length of fabric, Faults warping & their remedies, Mathematical problems 5. Sizing Definition & types of sizing, Sizing and weaving performance, Ingredients of a size mixture & theiz functions, Technological changes due to sizing, Typical recipes, Choice of size ingredients, Si coking, Different technique of sizing, Mechanisms of size take up, Methods of drying, Factors influéncing the drying efficiency of a sizing machine, Dressing of jute yarn, Warp sizing & weaving bie Sizing of blended and synthetic yarns, Comparative study of different techniques of izing, Disadvantages 0 sizing, Analysis of weaving performance of sized yarn, Description of tempts to substitute sizing operation, Defects in sizing & their remedies, Calculations related to \winding warping and sizing, Mathematical problems 6. Loom [Definition, Classification of loom, Definition of loom motions, Types of loom motions, Basic ciple of loom, Mathematical problems. 7. Introduction to knitting [introduction and historical background of Knitting Technology, what is weft and warp knitting) Difference between weft knitting and warp knitting, difference between knitting and weaving 8. Some general terms related to knitting Definition of kink of yam, knitted loop, knitted stitch, top arc, bottom half azc, legs ot side limbs, edle loop, sinker loop, open loop, closed loop, course, wale, stitch density, loop or stitch length, extended sinker loop, face loop or stitch, technical face ot right side, reverse or back loop, ea ick, needle carrier, machine or needle gauge, needle pitch, relation between needle gauge an edle pitch, open lap, closed lap, overlap, undetlap. 8. Mechanical principles of knitting technology sic elements of knitting, definition of needle and the classification of needle, Diagram of igeeal s of needles with identification, definition of cams and types of cams, diagram of different kknitting cams, detailed idea about the parts of a knitting cams with figure, definition of sinker igram of sinker, and functions of a sinker.9. Weft knitting machines [Main features of a knitting machine, classification of weft knitting machines, main features of a flat Knitting machine, uses of flat knitting machine, features of a citcular knitting machine, products of a ular knitting machine, features of a fabric machine and garment length machine, short notes on| fib circular knitting machine, conversion from rib to interlock gating, needle timing or coordination etween cylinder and dial cams with figure, main features of interlock circular knitting machine| khort notes on links to links of putl knitting machine. 10. Basic weft knitted structures tic, the rib structure or rib fabric, the interlock structures o1 fhe plain knit structures or plain fa interlock fabric, the purl structures or putl knit fabric, end uses of plain, rib, interlock and purl knit lfabric, comparison between basic structutes of weft knit fabrics on the basis of appearance tensibility, thickness and warmth, unroving, curling, end uses, chin notation and graphic: representation, 1§. Basic types of loops or stitches [The held loop, the float stitch or loop, the tuck loop or stitch, the drop or press-off stitch, illustrat {he different types of loops with loop formation techniques Class plan: Lecture Chapter Lecture 1 Chapter 1: Introduction to weaving Lecture 2 Chapter 1: Introduction to weaving Lecture 3 Chapter 2: Winding Lecture 4 Chapter 2: Winding Lecture 5 Chapter 2; Winding Lecture 6 Chapter 2: Winding >| Lecture 7 Class test-1 Lecture 8 Chapter 3: Warping Lecture 9 Chapter 3: Warping Lecture 10 Chapter 4: Sizing _ Lecture 11 Chapter 4: Sizing Lecture 12 Chapter 5: Loom Lecture 13 | Chapter 5: Loom Lecrure 14 Chapter 5: Loom Lecture 15 Mid Term Examination Lecture 16 Chapter 1; Introduction to knitting Lecture 17 Chapter 1: Introduction to knitting Lectuse 18 Chapter 2: Some general terms related to knitting Lecture 19 Chapter 2: Some general terms related to knitting Lecture 20 Class test-2 Lecture 21 Chapter 3: Mechanical principles of knitting technology Lecture 22 Chapter 3 Mechanical principles of knitting technology Lecture 23 Chapter 4: Weft knitting machinesLecture 24 Chapter 4 Weft knitting machines Lecture 25 Presentation Lecture 26 Presentation Lecture 27 Chapter 5: Basic welt knitted structures Lecture 28 Chapter 5: Basic welt knitted structures Lecture 29 Chapter 6: Basic types of loops or stitches | | Lecture 30 Final Examination Grading policy BUFT grading policy and departmental advices will be considered as reference Ethics and plagiarism Students may experience serious punishment for violating the usual academic ethics. Also, if “plagiarism” is detected during the presentation/assignment submission or project of someone, she/he will be suspended for that_—presentation/assignment or project. Availability of Lecture Notes Lectures and lecture notes will send to students email. Students are advised to submit their email in the beginning of the class. Relevant announcement will also send via email. Evaluation Class Attendance 10 Macks Class Test/ Quiz 10 Marks Assignmeni/ Presentation | 10 Matks Mid-term Examination 30 Marks Final Examination 40 Marks Toral 100 Marks Class attendance & Academic sincerity ‘An interactive, participatory student driven instruction method will be used in teaching the course Therefore, regular class participation along with reading is necessary for a good understanding of the subject, Regular attendance of the students will be recorded, Students should enter the class room on time and should stay up to the end of the lecture. Academic sincerity will be monitored through attentiveness, punctuality, assessments and response of the students in the class, Lecture notes will be provided in the fon of power point presentations but students are advised to take notes during class. Students are asked to make sure of power off their cellular phones during lecture time. Exam policy ; , ‘The format of the quiz and surprise test will be based on multiple choice and short questions. Students ate thus advised to prepare for any type of questions. Exams will be short, essay and MCQ type questions. Sample questions will be provided during reviews. Questions will be mostly conceptual with some memorization of facts and figures. 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