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Project Case - CT4254 JAW PLATES

The document summarizes the results of applying Mn13Cr2-TiC jaw plates to a CT4254 jaw crusher at an iron ore processing plant in China. The new plates increased service life by 116% (from 13 to 28 days) and productivity (tons processed) by 117% while reducing the cost per ton by 26%. This solved the problem of fast wear of the regular manganese liners and greatly reduced downtime for replacement.

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Nicole Wu
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189 views

Project Case - CT4254 JAW PLATES

The document summarizes the results of applying Mn13Cr2-TiC jaw plates to a CT4254 jaw crusher at an iron ore processing plant in China. The new plates increased service life by 116% (from 13 to 28 days) and productivity (tons processed) by 117% while reducing the cost per ton by 26%. This solved the problem of fast wear of the regular manganese liners and greatly reduced downtime for replacement.

Uploaded by

Nicole Wu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WUJING

MACHINE
The Application of Crusher Wears
SPEND LESS, CRUSH MORE

1 www.wjmachine.com
Wear Liners withTiC Insert

Project Background

The iron ore processing plant, is located in


Dongping, Shandong province, China, with
annual processing capacity 2.8M tons.

The actual output has been suffered a lot


due to the fast wearing out of regular
manganese jaw liners.

They have been seeking for a proper


wearing solution to greatly increase the
liner’s life span, so as to reduce the
downtime.

2 www.wjmachine.com
Wear Liners withTiC Insert

Solution Results
Mn13Cr2-TiC Jaw Plates - 26% Saved on the consumables cost per ton

Applied for CT4254 Jaw Crusher - 116% Increased on Service life

Performance & Result


Part Material Mn13Cr2 Mn13Cr-TiC
Durations ( Days ) 13 28
Total Working Hours (H) 209.3 449.75
Total Productivity (T) 107371 231624
Price Per Set (USD) US$ 11,300.00 US$ 18,080.00
Cost Per Ton (USD) US$ 0.105 US$ 0.078

BEFORE AFTER

SWING JAW PLATE

FIXED JAW PLATE

3 www.wjmachine.com
WUJING
MACHINE
ABOUT WUJING
SPEND LESS, CRUSH MORE

ZHEJIANG WUJING, a professional enterprise specialized in manufacturing


manganese wearing with top-quality since 1993. With 33,000+ tons shipped to
overseas ever year, we have been serving to high-end customers directly and
indirectly, including CODELCO &ZIJIN. We’re also the preferred supplier for some
famous International Crusher Wears Manufacturers, and Original Machine Makers.

MINING – Mill Wear


LinersParts for Self-grinding mill, Ball mill, Rod mill… …

QUARRY – Crusher Wears


Concave, Mantle, Check plate, Jaw plate, Liner, Hammer, Stock guide plate… …

RECYCLING – Metal Shredder


Pin protector, Liner, Hammer, Grate, Reject door … …

MACHINE – Crusher
Jaw Crusher, Impact Crusher, Cone Crusher , Gyratory Crusher … …

4 www.wjmachine.com

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