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CA Factory KPI Jan 2023

The document is a CA Factory KPI update from January 2023. It includes targets and performance metrics for the factory's monthly production output, efficiency rates, defect rates, non-productive time, HR metrics like absenteeism and turnover, and production losses. The overall factory production target for 2023 is 44,880 units per day with a total efficiency target of 65%. Key metrics like sewing efficiency, defect rates, and absenteeism are reported for previous months.

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Kamal Nayanaranga
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56 views6 pages

CA Factory KPI Jan 2023

The document is a CA Factory KPI update from January 2023. It includes targets and performance metrics for the factory's monthly production output, efficiency rates, defect rates, non-productive time, HR metrics like absenteeism and turnover, and production losses. The overall factory production target for 2023 is 44,880 units per day with a total efficiency target of 65%. Key metrics like sewing efficiency, defect rates, and absenteeism are reported for previous months.

Uploaded by

Kamal Nayanaranga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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CA Factory KPI update by: Stephen update date: 1/10/2023

TGT /MONTH 2022


# Item PIC Target Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Overall
H 工廠總產出SAH (Daily) Factory Production SAH (Daily) 44,880 - - - - - - - - - - 20,422 29,840 4,189
工廠當天生產天數 Factory Production Days 24 22 27 24.5
H1 裁床產出SAH Cutting SAH 3,360 1,040 1,786 1,413
H2 車間產出SAH (CA) Sewing SAH (CA) 37,200 - - - - - - - - - - 18,991 27,361 3,863
H2a 車間產出SAH (CK) Sewing SAH (CK) 25,200 10,239 17,499 13,869
H2b 車間產出SAH (CB) Sewing SAH (CB) 12,000 8,752 9,861 9,307
H3 尾部產出SAH Packing SAH 4,320 391 693 542

I 工廠總efficiency 65%
I1 裁床efficiency_Cutting efficiency 70% 55% 57% 56%
I2 車間efficiency_Sewing efficiency 65% 47% 53% 50%
I2a 車間CK efficiency_Sewing CK efficiency 70% 46% 50% 48%
I2b 車間CB efficiency _Sewing CB efficiency 50% 48% 55% 52%
I3 尾部efficiency_Finishing efficiency 60% 36% 58% 47%
I3a 大燙efficiency_Pressing efficiency 70%
I3b 二查efficiency_End Line efficiency 80%
I3c 包裝efficiency_Packing efficiency 65%
I3d 掃瞄封箱efficiency_Scan & Pack efficiency

J 工廠defect rate (pcs%)_Factory defect rate (pcs%)


J1 裁床defect rate_Cutting defect rate
J2 車間defect rate_Sewing defect rate 5.0% 31.31% 25.10% 13.17% 10.40% 6.95% 5.76% 5.45% 14.0%
J2a QC1 defect 5.0%
J2b QA defect (after QC1) 0.0%
J2c Actual Minimum Defect (Not yet ready) 5.0%
J3 尾部defect rate_Finishing defect rate 3.0%
J3a QC2 defect 3.0%
J3b QA defect (after QC2) 0.0%
J3c Actual Minimum Defect (Not yet ready) 3.0%

K 非生產工時 (Non-productive time)

L HR
L1 Absent rate 5% 0.90% 2.17% 0.56% 0.56% 0.47% 2.90% 1.45% 1.3%
L2 Turnover rate 5% 0.13% 0.17% 0.22% 0.16% 0.16% 0.16% 0.21% 0.2%

M 生產損耗 (pcs%)
M1 本廠遺失率% Fty loss % 0% 0.0% 0.0% 0.0% 0.0% 0.0%
M2 本廠A品率% Fty A Grade % 0% 0.0% 0.0% 0.0% 0.0% 0.0%
M3 本廠死雞率% Fty Defect % 1% 0.05% 0.04% 0.11% 0.2% 0.1%
M4 本廠遺失(件數) 0 0 0 0 0 0
M5 本廠A品(件數) 0 0 0 0 0 0
M6 本廠死雞(件數) 700 36 35 64 45 45
M7 外廠遺失率% NA
M8 外廠A品率% NA
M9 外廠死雞率% NA
M10 外廠遺失(件數) NA
M11 外廠A品(件數) NA
M12 外廠死雞(件數) NA
CA Factory KPI update by: Stephen update date: 1/10/2023

TGT /MONTH 2023


# Item PIC Target Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Overall
H 工廠總產出SAH (Daily) Factory Production SAH (Daily) 44,880 - - - - - - - - - - 20,422 29,840 4,189
工廠當天生產天數 Factory Production Days 24 22 27 24.5
H1 裁床產出SAH Cutting SAH 3,360 1,040 1,786 1,413
H2 車間產出SAH (CA) Sewing SAH (CA) 37,200 - - - - - - - - - - 18,991 27,361 3,863
H2a 車間產出SAH (CK) Sewing SAH (CK) 25,200 10,239 17,499 13,869
H2b 車間產出SAH (CB) Sewing SAH (CB) 12,000 8,752 9,861 9,307
H3 尾部產出SAH Packing SAH 4,320 391 693 542

I 工廠總efficiency 65%
I1 裁床efficiency_Cutting efficiency 70% 55% 57% 56%
I2 車間efficiency_Sewing efficiency 65% 47% 53% 50%
I2a 車間CK efficiency_Sewing CK efficiency 70% 46% 50% 48%
I2b 車間CB efficiency _Sewing CB efficiency 50% 48% 55% 52%
I3 尾部efficiency_Finishing efficiency 60% 36% 58% 47%
I3a 大燙efficiency_Pressing efficiency 70%
I3b 二查efficiency_End Line efficiency 80%
I3c 包裝efficiency_Packing efficiency 65%
I3d 掃瞄封箱efficiency_Scan & Pack efficiency

J 工廠defect rate (pcs%)_Factory defect rate (pcs%)


J1 裁床defect rate_Cutting defect rate 2% 3.08%
J2 車間defect rate_Sewing defect rate 4.0% N/A
J2a QC1 defect 3.5% 4.07% 4.07%
J2b QA defect (after QC1) 2.0% 3.0% 3.00%
J2c Actual Minimum Defect (Not yet ready) 5.0% N/A
J3 尾部defect rate_Finishing defect rate 3.0% N/A
J3a QC2 defect 3.0% N/A
J3b QA defect (after QC2) 1.0% N/A
J3c Actual Minimum Defect (Not yet ready) 3.0% N/A

K 非生產工時 (Non-productive time)

L HR
L1 Absent rate 5% 0.90% 2.17% 0.56% 0.56% 0.47% 2.90% 1.45% 1.3%
L2 Turnover rate 5% 0.13% 0.17% 0.22% 0.16% 0.16% 0.16% 0.21% 0.2%

M 生產損耗 (pcs%)
M1 本廠遺失率% Fty loss % 0% 0.0% 0.0% 0.0% 0.0% 0.0%
M2 本廠A品率% Fty A Grade % 0% 0.0% 0.0% 0.0% 0.0% 0.0%
M3 本廠死雞率% Fty Defect % 1% 0.05% 0.04% 0.11% 0.2% 0.1%
M4 本廠遺失(件數) 0 0 0 0 0 0
M5 本廠A品(件數) 0 0 0 0 0 0
M6 本廠死雞(件數) 700 36 35 64 45 45
M7 外廠遺失率% NA
M8 外廠A品率% NA
M9 外廠死雞率% NA
M10 外廠遺失(件數) NA
M11 外廠A品(件數) NA
M12 外廠死雞(件數) NA
Sewing
Line Operators SMV W/hours Efficiency%
CK1 30 25 9 70%
CK2 30 25 9 75%
CK3 30 14 9 70%
CK4 30 25 9 70%
CK5 30 30 9 60%

CB1 30 28 9 55%
CB2 30 30 9 55%
CB3 30 32 9 50%
CB4 30 15 9 50%

Cutting
Table 1 6 1.2 9 90%
Table 2 6 1.2 9 90%
Table 3 6 1.2 9 80%

Cutting
Table 1 6 1.2 9 90%
Table 2 6 1.2 9 90%
Table 3 6 1.2 9 80%
Out Put SAH
454 189.00
486 202.50
810 189.00
454 189.00
324 162.00
CK 931.5
318 148.50
297 148.50
253 135.00
540 135.00
CB 567

CA Total 1498.5

2430 48.60
2430 48.60
2160 43.20
CB 140

2430 48.60
2430 48.60
2160 43.20
CB 140
OPERATION BEFORE
TOP STITCH LEG HEM 0.53
CLOSE NECK BINDING WITH LABEL 0.96
AFTER IMPROVEMENT %
0.36 32%
0.638 34%

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