812737-006 (SP3400 Four-Point Parts)
812737-006 (SP3400 Four-Point Parts)
Four-Point
PARTS MANUAL
I
Notes:
II
TABLE OF CONTENTS
TABLE OF CONTENTS
SP3400 IDX-7434
III
TABLE OF CONTENTS
IDX-7434 SP3400
IV
COVERS
1
COVERS
Power Unit
Power Unit
Main Frame
Power Unit
Figure 14150
01.0-7434-001 SP3400
2
COVERS
Power Unit
SP3400 01.0-7434-002
3
COVERS
Battery Retainers, Rollers, Switches
Freezer/Corrosion
(see page 2)
(see page 2)
Freezer/Corrosion Freezer/Corrosion
Figure 14194
01.2-7434-001 SP3400
4
COVERS
Battery Retainers, Rollers, Switches
SP3400 01.2-7434-002
5
COVERS
Caster Assembly
Caster Assembly
Figure 14037
01.5-07.4-001 SP3400
01 Rev. 5/06
6
COVERS
Caster Assembly
SP3400 01.5-07.4-002
01 Rev. 5/06
7
Notes:
8
HYDRAULIC SYSTEM
9
HYDRAULIC SYSTEM
Power Unit
Power Unit
to Lift
Cylinder
Power Unit
to
Pump
Motor
to
Pump
Motor
Pump P1
Pump P2
Power
Unit
Figure 14271
02.0-7434-001 SP3400
10
HYDRAULIC SYSTEM
Power Unit
SP3400 02.0-7434-002
11
HYDRAULIC SYSTEM
Power Unit
Figure 14272
02.0-7434-003 SP3400
12
HYDRAULIC SYSTEM
Power Unit
SP3400 02.0-7434-004
13
HYDRAULIC SYSTEM
TT Mast
TT Mast
Power Unit
From
Power
Unit
Figure 14283
02.0-7434-100 SP3400
14
HYDRAULIC SYSTEM
TT Mast
SP3400 02.0-7434-101
15
HYDRAULIC SYSTEM
Lift Pump
Lift Pump
Figure 4962
02.1-07.3-002 SP3400
01 Rev. 5/06
16
HYDRAULIC SYSTEM
Lift Pump
(1) Internal pump components are not available (except seals) due to the low cost of the pump. Any compo-
nent failure other than seals, it is more economical to replace the entire pump assembly.
SP3400 02.1-07.3-003
01 Rev. 5/06
17
HYDRAULIC SYSTEM
Lift Motor with Temperature and Brush Wear Sensors
Figure 3114-02
02.2-7330-050 SP3400
02 Rev. 6/06
18
HYDRAULIC SYSTEM
Lift Motor with Temperature and Brush Wear Sensors
SP3400 02.2-7330-051
02 Rev. 6/06
19
HYDRAULIC SYSTEM
Manifold - Two Speed Lift
Figure 12040-01
02.4-7334-050 SP3400
01 Rev. 6/06
20
HYDRAULIC SYSTEM
Manifold - Two Speed Lift
SP3400 02.4-7334-051
01 Rev. 6/06
21
Notes:
22
DRIVE UNIT
23
DRIVE UNIT
Drive Unit
Drive Unit
Traction Tire
Figure 14286
03.0-7434-001 SP3400
24
DRIVE UNIT
Drive Unit
SP3400 03.0-7434-002
25
DRIVE UNIT
Drive Unit
Traction Motor
Power
Unit
Figure 14287
03.0-7434-003 SP3400
26
DRIVE UNIT
Drive Unit
SP3400 03.0-7434-004
27
DRIVE UNIT
Drive Unit
Figure 14288
03.0-7434-005 SP3400
28
DRIVE UNIT
Drive Unit
SP3400 03.0-7434-006
29
DRIVE UNIT
Drive Unit Lubrication System
Tubing is Installed
Through Cored Hole
in Casting
Figure 13131-01
03.0-1452-200 SP3400
03 Rev. 10/06
30
DRIVE UNIT
Drive Unit Lubrication System
SP3400 03.0-1452-201
03 Rev. 10/06
31
DRIVE UNIT
Drive Motor
Drive Motor
18 - 20 Nm
Over Temperature
Sensor Terminal
28 - 34 Nm
Figure 12032-01
03.1-7334-050 SP3400
01 Rev. 6/06
32
DRIVE UNIT
Drive Motor
SP3400 03.1-7334-051
01 Rev. 6/06
33
DRIVE UNIT
Drive Tire
Drive Tire
Hub
Tire (Size - 330 x 140
x 205 mm
Lug Bolt
Figure 10057-01
03.2-7334-001 SP3400
01 Rev. 10/06
34
COVERS
Drive Tire
Tire Numbers
SP3400 03.2-7334-001
01 Rev. 10/06
35
Notes:
36
ELECTRICAL SYSTEM
37
ELECTRICAL SYSTEM
Electrical Components - Power Unit
ECR2 (see
page 108)
BRES2
(see
page 4)
Figure 14311
04.0-7434-001 SP3400
38
ELECTRICAL SYSTEM
Electrical Components - Power Unit
SP3400 04.0-7434-002
39
ELECTRICAL SYSTEM
Electrical Components - Power Unit
M2 (see
page 110)
Figure 14312
04.0-7434-003 SP3400
40
ELECTRICAL SYSTEM
Electrical Components - Power Unit
SP3400 04.0-7434-004
41
ELECTRICAL SYSTEM
Traction Panel
Traction Panel
Access 3
Figure 14321
04.1-7334-001 SP3400
02 Rev. 6/06
42
ELECTRICAL SYSTEM
Traction Panel
SP3400 04.1-7334-002
02 Rev. 6/06
43
ELECTRICAL SYSTEM
Traction Panel
Mounts To
Power Unit
Wall
Figure 14322
04.1-7334-003 SP3400
02 Rev. 6/06
44
ELECTRICAL SYSTEM
Traction Panel
SP3400 04.1-7334-004
02 Rev. 6/06
45
ELECTRICAL SYSTEM
Lift/Power Panel
Lift/Power Panel
Figure 14336
04.3-7334-100 SP3400
02 Rev. 6/06
46
ELECTRICAL SYSTEM
Lift/Power Panel
1 . . . . . . . 078953-002 . . . . . . . Standoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . 131385 . . . . . . . . . . . Buss Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 076924-005 . . . . . . . Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113279-010 . . . . . . . . Label ACK, ECK 140 (Not Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . 060030-012 . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 . . . . . . . 060005-007 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 . . . . . . . 060015-003 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7 . . . . . . . 131680 . . . . . . . . . . . Buss Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . 060030-217 . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9 . . . . . . . 060005-005 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10 . . . . . . . 060061-006 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11 . . . . . . . 118385 . . . . . . . . . . . Contactor Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . 110613-002. . . . . . . . Contactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
114286 . . . . . . . . . . . Suppressor 56V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . 131384 . . . . . . . . . . . Buss Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . 076924-012 . . . . . . . Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113729-011 . . . . . . . . Label ACK, ECK 30 (Not Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . 076924-016 . . . . . . . Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
113729-009 . . . . . . . . Label ALS, AOK 175 (Not Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . 118060 . . . . . . . . . . . Buss Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . 110613-003. . . . . . . . Contactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
114286 . . . . . . . . . . . Suppressor 56V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . 131375 . . . . . . . . . . . Mounting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . 118057-001. . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . 078953-006 . . . . . . . Standoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
21 . . . . . . . 060005-007 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . 060030-012 . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
23 . . . . . . . 060005-007 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
24 . . . . . . . 060015-012 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
25 . . . . . . . 060015-003 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SP3400 04.3-7334-101
02 Rev. 6/06
47
ELECTRICAL SYSTEM
Lift/Power Panel
Figure 14337
04.3-7334-102 SP3400
02 Rev. 6/06
48
ELECTRICAL SYSTEM
Lift/Power Panel
SP3400 04.3-7334-103
02 Rev. 6/06
49
ELECTRICAL SYSTEM
Freezer/Corrosion Distribution Board
Figure 12489-01
04.3-7334-250 SP3400
01 Rev. 6/06
50
ELECTRICAL SYSTEM
Freezer/Corrosion Distribution Board
1 . . . . . . . 118377 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 060015-100 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . 119272 . . . . . . . . . . . Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 062337-003 . . . . . . . . Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 062339. . . . . . . . . . . . Spring
.................................................... 1
6 . . . . . . . . . . 060005-048 . . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . . . 060012-064 . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . . . . 060021-003 . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . . . . 094362-002 . . . . . . . . Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . . . 062496-003 . . . . . . . . Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 060005-003 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . 060012-014 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . . . 118380 . . . . . . . . . . . Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . 060005-007 . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . 060015-003 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SP3400 04.3-7334-251
01 Rev. 6/06
51
ELECTRICAL SYSTEM
Distribution Panel
Distribution Panel
Figure 14370
04.3-7434-001 SP3400
52
ELECTRICAL SYSTEM
Distribution Panel
1 . . . . . . . 132212 . . . . . . . . . . . Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 062640-001 . . . . . . . . Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . . . 062828. . . . . . . . . . . . Spring
.................................................... 2
4 . . . . . . . . . . 094362-002 . . . . . . . . Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 . . . . . . . . . . 103687-017 . . . . . . . . Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . 104401-015 . . . . . . . Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SP3400 04.3-7434-002
53
ELECTRICAL SYSTEM
Line Driver
Line Driver
Figure 14341
04.3-19.0-550 SP3400
03 Rev. 6/06
54
ELECTRICAL SYSTEM
Line Driver
SP3400 04.3-19.0-551
03 Rev. 6/06
55
ELECTRICAL SYSTEM
Line Driver
Figure 14342
04.3-19.0-552 SP3400
03 Rev. 6/06
56
ELECTRICAL SYSTEM
Line Driver
20 . . . . . . . . . . 111111 . . . . . . . . . . . . Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . . . 108269. . . . . . . . . . . . Battery Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
102584 . . . . . . . . . . . Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
108291 . . . . . . . . . . . Wiring Harness (Not Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . . . 111105 . . . . . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . . . 060030-012 . . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
24 . . . . . . . . . . 060015-073 . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
25 . . . . . . . . . . 105864. . . . . . . . . . . . Shock Hazard Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . . . . 105667. . . . . . . . . . . . Line Driver Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . . . . 108268. . . . . . . . . . . . Power Supply 12 V DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
108267 . . . . . . . . . . . Wiring Harness (Not Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . . . . 060005-004 . . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29 . . . . . . . . . . 060013-005 . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30 . . . . . . . . . . 062488-008 . . . . . . . . Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
31 . . . . . . . . . . 102559. . . . . . . . . . . . Line Driver Card (Less Oscillator). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
108266 . . . . . . . . . . . Wiring Harness (Not Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 . . . . . . . . . . 060005-003 . . . . . . . . Lockwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
33 . . . . . . . . . . 060012-023 . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
34 . . . . . . . . . . 062394-001 . . . . . . . . Oscillator Assembly 5.2 kHz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062394-002 . . . . . . . . Oscillator Assembly 6.25 kHz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062394-003 . . . . . . . . Oscillator Assembly 7.0 kHz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
062394-004 . . . . . . . . Oscillator Assembly 10.0 kHz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . . . . . . 103687-009 . . . . . . . . Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
36 . . . . . . . . . . 094362-004 . . . . . . . . Fuse (used only 100/120 V.AC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
094362-005 . . . . . . . . Fuse (used only 220/240 V AC) ................................ 1
37 . . . . . . . . . . 105821. . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . . . . . 105866. . . . . . . . . . . . Specifications Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . . . . . . 105867. . . . . . . . . . . . Reduce the Risk of Fire Warning Label. . . . . . . . . . . . . . . . . . . . . . . . . . 1
SP3400 04.3-19.0-553
03 Rev. 6/06
57
ELECTRICAL SYSTEM
Contactor
Contactor
Figure 5675
04.4-6535-050 SP3400
15 Rev. 6/06
58
ELECTRICAL SYSTEM
Contactor
SP3400 04.4-6535-051
15 Rev. 6/06
59
ELECTRICAL SYSTEM
Contactor
Contactor
Figure 14347
04.4-6540-001 SP3400
05 Rev. 6/06
60
ELECTRICAL SYSTEM
Contactor
0 . . . . . . . 110613-002. . . . . . . . Contactor 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . . . 114434 . . . . . . . . . . . . Fixed Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . . . .060059-001 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . . . . . . .060005-031 . . . . . . . Lockwasher ............................................. 2
4 . . . . . . . . . . . . .060059-004 . . . . . . . Half Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 107351. . . . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . . . . 114436 . . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . . . . 114437 . . . . . . . . . . . . Return Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 114435 . . . . . . . . . . . . Moving Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 123601. . . . . . . . . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 114438 . . . . . . . . . . . . Coil ...................................................... 1
SP3400 04.4-6540-002
05 Rev. 6/06
61
ELECTRICAL SYSTEM
Control Module
Control Module
Part of Platform
Figure 12376-01
04.6-7334-001 SP3400
01 Rev. 6/06
62
ELECTRICAL SYSTEM
Control Module
SP3400 04.6-7334-002
01 Rev. 6/06
63
ELECTRICAL SYSTEM
Control Module
Figure 12549-01
04.6-7334-003 SP3400
01 Rev. 6/06
64
ELECTRICAL SYSTEM
Control Module
SP3400 04.6-7334-004
01 Rev. 6/06
65
ELECTRICAL SYSTEM
Control Module - Back
Freezer/Corrosion
Back of
Control
Module
Freezer/Corrosion
Figure 14361
04.6-7534-050 SP3400
01 Rev. 6/06
66
ELECTRICAL SYSTEM
Control Module - Back
SP3400 04.6-7534-051
01 Rev. 6/06
67
ELECTRICAL SYSTEM
Control Module - Back
Located on Back of
Control Module
Figure 14362
04.6-7534-052 SP3400
01 Rev. 6/06
68
ELECTRICAL SYSTEM
Control Module - Back
SP3400 04.6-7534-053
01 Rev. 6/06
69
ELECTRICAL SYSTEM
Accessory Switch Panel
Figure 3017-01
04.8-7330-100 SP3400
02 Rev. 8/06
70
ELECTRICAL SYSTEM
Accessory Switch Panel
SP3400 04.8-7330-101
02 Rev. 8/06
71
ELECTRICAL SYSTEM
Connectors
Connectors
126923 Boot
(If required)
126924 Boot
(If required)
062744-001 Cover
(If required)
Figure 12160-01
04.8-7334-170 SP3400
01 Rev. 6/06
72
COVERS
Connectors
# of Extraction Crimping
Index Connector Designation Terminal Insert
Terminals Tool Tool
1 062525-002 CA301 15 062526-001 – – –
*062525-004 PC418 9 062526-001 – – –
*062525-004 PC419 9 062526-001 – – –
2 *062662-001 PC402 20 062663-001 – – –
3 *062661-001 PC403 16 062663-004 – – –
4 062535-006 CA302 4 062536-001 – 118993 –
5 062594-001 PC214 6 062593-001 – – –
6 062379-010 CA807 12 – – – –
062379-002 CA808 5 – – – –
7 062588-002 CA303 10 062589 – 118505 118504
062588-001 PC405 5 062589 – 118505 118504
8 062587-001 CA304 28 062590 – 118505 118504
062587-001 PC406 28 062590 – 118505 118504
062587-003 PC417 28 062590 – 118505 118504
* Cover/Boot Required
SP3400 04.8-7334-171
01 Rev. 6/06
73
ELECTRICAL SYSTEM
Connectors
Insert
Figure 12166-01
04.8-7334-172 SP3400
01 Rev. 6/06
74
COVERS
Connectors
# of Extraction Crimping
Index Connector Designation Terminal Insert
Terminals Tool Tool
20 062592-005 PC206 6 – – – –
062592-002 PC207 4 – – – –
062592-006 PC208 8 – – – –
062592-008 PC209 10 – – – –
062592-010 PC212 13 – – – –
062592-009 PC213 10 – – – –
062592-003 CA217 5 – – – –
21 062037-001 PC501 9 062036-004 – 090117 –
062037-002 JC501 9 062036-003 – 090117 –
062037-001 PC503 9 062036-004 – 090117 –
062037-002 JC503 9 062036-003 – 090117 –
22 062701-005 PC230 8 062704-002 062703-010 062706 062737-002
062701-004 PC412 6 062704-002 062703-008 062706 062737-002
062701-006 PC409 12 062704-002 062703-012 062706 062737-002
062701-004 PC410 6 062704-002 062703-008 062706 062737-002
23 062702-004 JC410 6 062704-001 062703-007 062706 062737-002
062702-004 JC407 6 062704-001 062703-007 062706 062737-002
062702-005 JC230 8 062704-001 062703-009 062706 062737-002
SP3400 04.8-7334-173
01 Rev. 6/06
75
ELECTRICAL SYSTEM
Control Cable - TT Mast
Part of Platform
Cable 3
Cable 4
Cable 2
Cable 1
Part of
Cable
Bracket
Cable 1
Cable 2
Cable 3
Cable 4
Cable 4
Cable 3
Cable 1
Cable 1
Cable 2
Cable 2
Cable 4
Cable 3
Distribution
Panel
Figure 14367
04.8-7434-025 SP3400
76
ELECTRICAL SYSTEM
Control Cable - TT Mast
062007-015 . . . . . . . Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
062592-007 . . . . . . . Connector Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SP3400 04.8-7434-026
77
ELECTRICAL SYSTEM
Control Cable - TT Mast
Part of Platform
Cable 3
Cable 4
Cable 2
Cable 1
Part of
Cable
Bracket
Cable 1
Cable 2
Cable 3
Cable 4
Cable 4
Cable 3
Cable 1
Cable 1
Cable 2
Cable 2
Cable 4
Cable 3
Distribution
Panel
Figure 14367
04.8-7434-027 SP3400
78
COVERS
Control Cable - TT Mast
Index 1 - 4
If cable failure has been caused by routine wear, etc., it is recommended that all control cables be replaced. If
cable failure has been caused by cutting, tearing, or other than normal wear, a single cable can be replaced.
Check the remaining cables condition and if questionable, replace all control cables.
SP3400 04.8-7434-028
79
ELECTRICAL SYSTEM
TT Mast Limit Switches
Figure 14730
04.8-7434-050 SP3400
80
ELECTRICAL SYSTEM
TT Mast Limit Switches
SP3400 04.8-7434-051
81
ELECTRICAL SYSTEM
TT Mast Limit Switches
Figure 14731
04.8-7434-052 SP3400
82
ELECTRICAL SYSTEM
TT Mast Limit Switches
SP3400 04.8-7434-053
83
ELECTRICAL SYSTEM
Flashing Light
Flashing Light
Support Bracket
Figure 3103-01
04.9-7330-001 SP3400
01 Rev. 6/06
84
ELECTRICAL SYSTEM
Flashing Light
SP3400 04.9-7330-002
01 Rev. 6/06
85
ELECTRICAL SYSTEM
Overhead Console
Overhead Console
Platform
Figure 14404
04.9-7330-052 SP3400
04 Rev. 10/06
86
ELECTRICAL SYSTEM
Overhead Console
SP3400 04.9-7330-053
04 Rev. 10/06
87
ELECTRICAL SYSTEM
Overhead Console
Platform
Figure 14405
04.9-7330-054 SP3400
04 Rev. 10/06
88
ELECTRICAL SYSTEM
Overhead Console
SP3400 04.9-7330-055
04 Rev. 10/06
89
ELECTRICAL SYSTEM
Mast Mounted Lights
Figure 10578-01
04.9-7332-250 SP3400
01 Rev. 5/06
90
ELECTRICAL SYSTEM
Mast Mounted Lights
SP3400 04.9-7332-251
01 Rev. 5/06
91
ELECTRICAL SYSTEM
Strobe Light
Strobe Light
Figure 1228-04
04.9-10.0-550 SP3400
10 Rev. 6/06
92
ELECTRICAL SYSTEM
Strobe Light
SP3400 04.9-10.0-551
10 Rev. 6/06
93
Notes:
94
BRAKE SYSTEM
95
BRAKE SYSTEM
Brake Pedal
Brake Pedal
Figure 12519-01
05.1-7334-001 SP3400
02 Rev. 6/06
96
BRAKE SYSTEM
Brake Pedal
SP3400 05.1-7334-002
02 Rev. 6/06
97
BRAKE SYSTEM
Brake
Brake
Figure 12200-01
05.3-7334-001 SP3400
02 Rev. 6/06
98
BRAKE SYSTEM
Brake
1 . . . . . . . 060013-001 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
061004-004 . . . . . . . Thread Locking Adhesive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
2 . . . . . . . 118167 . . . . . . . . . . . Adjuster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 133105 . . . . . . . . . . . Disk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
063002-022 . . . . . . . Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4 . . . . . . . 135754 . . . . . . . . . . . Magnet & Coil Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . 119042 . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 . . . . . . . 060016-058 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
061004-004 . . . . . . . Thread Locking Adhesive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
7 . . . . . . . 119044 . . . . . . . . . . . Inner Armature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . 119043 . . . . . . . . . . . Outer Armature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . 119677 . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . 119046 . . . . . . . . . . . Pad Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 112152 . . . . . . . . . . . Friction Pad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
12 . . . . . . . 112153 . . . . . . . . . . . Rivet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
13 . . . . . . . 119045 . . . . . . . . . . . Rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . 118166-001. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . 118166-002. . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . 060030-067 . . . . . . . Flatwasher (1.6 mm thick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
060030-082 . . . . . . . Flatwasher (0.4 mm thick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
17 . . . . . . . 060009-153 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . 122293 . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . 060014-093 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 . . . . . . . 060030-217 . . . . . . . Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
21 . . . . . . . 060014-052 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . 062488-004 . . . . . . . Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . 060042-016 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . 129921 . . . . . . . . . . . Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . 061085-001 . . . . . . . Clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . 130849 . . . . . . . . . . . Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . 132291 . . . . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28 . . . . . . . 128888 . . . . . . . . . . . Gasket ...................................................... 1
29 . . . . . . . 128912 . . . . . . . . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . . . 060014-094 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SP3400 05.3-7334-002
02 Rev. 6/06
99
Notes:
100
STEERING
101
STEERING
Steering Gearbox
Steering Gearbox
Power Unit
Figure 13077-01
06.0-7330-102 SP3400
06 Rev. 6/06
102
STEERING
Steering Gearbox
SP3400 06.0-7330-103
06 Rev. 6/06
103
STEERING
Steering Gearbox
Figure 13078-01
06.0-7330-104 SP3400
06 Rev. 6/06
104
STEERING
Steering Gearbox
SP3400 06.0-7330-105
06 Rev. 6/06
105
STEERING
Steering Command
Steering Command
Part of Platform
Figure 12112-02
06.0-7334-001 SP3400
02 Rev. 10/06
106
STEERING
Steering Command
SP3400 06.0-7334-002
02 Rev. 10/06
107
STEERING
Steering Feedback
Steering Feedback
Figure 14412
06.0-7434-500 SP3400
108
STEERING
Steering Feedback
SP3400 06.0-7434-501
109
STEERING
Steer Motor
Steer Motor
Figure 7753-02
06.2-7330-003 SP3400
02 Rev. 10/06
110
STEERING
Steer Motor
0 . . . . . . . 128133 . . . . . . . . . . . Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Bolt (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Plug (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Endhead Commutator (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Spring Washer (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 127585. . . . . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Brush Plate Assembly (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Screw (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . . . . . . 127589. . . . . . . . . . . . Brush Kit (included 2 Brushes & 2 Spring Clips). . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Spring Clip (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Terminal (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Screw (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Terminal Hardware (not Serviceable) ............................ 2
13 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Frame & Field (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Insulator (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Gasket (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Cover (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Screw (not Serviceable) ...................................... 4
18 . . . . . . . . . . 128350. . . . . . . . . . . . Armature (included Bearings). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Lockplate (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Screw (not Serviceable) ...................................... 2
21 . . . . . . . . . . 127586. . . . . . . . . . . . Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Shim (not Serviceable) ....................................... 1
23 . . . . . . . . . . * . . . . . . . . . . . . . . . . . Endhead Drive (not Serviceable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SP3400 06.2-7330-004
02 Rev. 10/06
111
Notes:
112
LIFTING MECHANISM
113
LIFTING MECHANISM
TT Mast
TT Mast
Figure 14594
07.2-7434-001 SP3400
114
LIFTING MECHANISM
TT Mast
SP3400 07.2-7434-002
115
LIFTING MECHANISM
TT Mast
Figure 14595
07.2-7434-003 SP3400
116
LIFTING MECHANISM
TT Mast
SP3400 07.2-7434-004
117
LIFTING MECHANISM
TT Mast
Figure 14596
07.2-7434-005 SP3400
118
LIFTING MECHANISM
TT Mast
Index 60
Part Number Collapsed Height Mast Model N Top of Fork at Lowering Cutout
132666- 2 415 mm- N-
132666- 2 720 mm- N-
132666- 3 025 mm- N- NA = no Cutout
132666- 3 175 mm- TT = TT Mast N- 152 - 686 = Fork Height
TH = TT Mast with
132666- 3 330 mm- Height Sensor- N- Refer to Truck Specs by Truck Serial
132666- 3 635 mm- N- Number (contact Dealer)
Example: 132666-2415-TT-N-NA
SP3400 07.2-7434-006
119
LIFTING MECHANISM
TT Mast
Figure 14700
07.2-7434-007 SP3400
120
LIFTING MECHANISM
TT Mast
Index 90
Part Number Collapsed Height Mast Model Specification Top of Fork at Lowering Cutout
132655- 2 415 mm-
132655- 2 720 mm-
132655- 3 025 mm- NA = no Cutout
132655- 3 175 mm- TT = TT Mast 152 - 686 = Fork Height
A = Australia-
TH = TT Mast with
132655- 3 330 mm- U = Europe-
Height Sensor- Refer to Truck Specs by Truck Se-
132655- 3 635 mm- rial Number (contact Dealer)
Example: 132655-2415-TT-U-NA
SP3400 07.2-7434-008
121
LIFTING MECHANISM
Load Wheel
Load Wheel
Figure 14498
07.4-7434-001 SP3400
122
LIFTING MECHANISM
Load Wheel
Compound
Application
Number
-201 83A durometer – Excellent performance for light to medium capacity transport operations.
Excellent for docking, rough floors, and traction.
-301 95A durometer – Good cut and tear resistance, high capacity. Exceptional performance for
high capacity transport operations, good cut and tear resistance.
-302 95A durometer – Excellent performance for high capacity transport operations, good cut and
tear resistance. Resistance to flat spotting and best for freezer use.
-401 95A durometer – Excellent cut and tear resistance and high capacity transport operations.
Use where nothing else works.
SP3400 07.4-7434-002
123
LIFTING MECHANISM
Yoke - TT
Yoke - TT
Lift Cylinder
Figure 5490-01
07.5-7330-003 SP3400
02 Rev. 6/06
124
LIFTING MECHANISM
Yoke - TT
SP3400 07.5-7330-004
02 Rev. 6/06
125
LIFTING MECHANISM
Lift Chain - TT Mast
Connects to
Bottom of
3rd Stage Mast
Figure 14695
07.6-7634-050 SP3400
126
LIFTING MECHANISM
Lift Chain - TT Mast
Lift Height Length Required (When Cutting From Bulk) Index 1 Length/Pkg (1)
SP3400 07.6-7634-051
127
LIFTING MECHANISM
Lift Chain - TT Mast
Secured to Top of
Main Frame Over
Rollers on 2nd Stage
Mast
Part of TT Platform
Figure 14696
07.6-7634-054 SP3400
128
LIFTING MECHANISM
Lift Chain - TT Mast
Lift Height Length Required (When Cutting From Bulk) Index 30 Length/Pkg (1)
SP 3471 SP 3481
5 335 mm 1 240 mm/65 Links 1 160 mm/61 Links 042907-019 4.5 m/240 Links
6 095 mm 1 390 mm/73 Links 1 315 mm/69 Links 042907-019 6.0 m/320 Links
7 010 mm 1 545 mm/81 Links 1 465 mm/77 Links 042907-019 6.0 m/320 Links
7 470 mm 1 620 mm/85 Links 1 545 mm/81 Links 042907-019 6.0 m/320 Links
7 925 mm 1 695 mm/89 Links 1 620 mm/85 Links 042907-019 7.5 m/400 Links
8 380 mm 1 850 mm/97 Links 1 770 mm/93 Links 042907-019 7.5 m/400 Links
8 840 mm 1 925 mm/101 Links 1 850 mm/97 Links 042907-019 7.5 m/400 Links
9 295 mm 2 000 mm/105 Links 1 925 mm/101 Links 042907-019 7.5 m/400 Links
(1)Replace both free lift chains at the same time. Length/pkg includes enough chain to replace both chains. Cut
the chain to the length required for your truck.
SP3400 07.6-7634-055
129
Notes:
130
CYLINDERS
131
CYLINDERS
Mast Cylinder
Mast Cylinder
Figure 14277
08.1-7434-001 SP3400
132
CYLINDERS
Mast Cylinder
SP3400 08.1-7434-002
133
CYLINDERS
Free Lift Cylinder - TT
Figure 13095
08.3-7434-001 SP3400
134
CYLINDERS
Free Lift Cylinder - TT
SP3400 08.3-7434-002
135
Notes:
136
PLATFORM
137
PLATFORM
Fork
Fork
Platform
Figure 12358-01
09.0-7330-250 SP3400
03 Rev. 10/06
138
PLATFORM
Fork
Index 8 Length
102476-001 760 mm
102476-002 915 mm
102476-010 990 mm
102476-003 1 065 mm
102476-009 1 145 mm
102476-004 1 220 mm
102476-005 1 370 mm
102476-006 1 525 mm
102476-007 1 830 mm
102476-008 2 135 mm
Index 10 Length
079369-006 1 145 mm
079369-005 1 370 mm
079369-004 1 525 mm
079369-003 1 830 mm
079369-002 2 135 mm
SP3400 09.0-7330-251
03 Rev. 10/06
139
PLATFORM
Platform Height Sensor
Platform
to TB101
Mast
Figure 12149-03
09.0-7334-200 SP3400
02 Rev. 10/06
140
PLATFORM
Platform Height Sensor
SP3400 09.0-7334-201
02 Rev. 10/06
141
PLATFORM
Side Gates
Side Gates
Trucks Equipped with Freezer/ Gates for 1 065 & 1 220 mm Platforms
Corrosion
Figure 13511-01
09.0-7534-150 SP3400
01 Rev. 6/06
142
PLATFORM
Side Gates
SP3400 09.0-7534-151
01 Rev. 6/06
143
PLATFORM
Side Gates
See
Next Page
for Gates
Figure 13614-01
09.0-7534-152 SP3400
01 Rev. 6/06
144
PLATFORM
Side Gates
SP3400 09.0-7534-153
01 Rev. 6/06
145
PLATFORM
Side Gates
Figure 13633-01
09.0-7534-154 SP3400
01 Rev. 6/06
146
PLATFORM
Side Gates
SP3400 09.0-7534-155
01 Rev. 6/06
147
PLATFORM
Pallet Grab
Pallet Grab
Figure 13057-01
09.0-7534-200 SP3400
01 Rev. 6/06
148
PLATFORM
Pallet Grab
SP3400 09.0-7534-201
01 Rev. 6/06
149
PLATFORM
Pallet Grab
Beneath Platform
To Release Rod
Figure 13060-01
09.0-7534-202 SP3400
01 Rev. 6/06
150
PLATFORM
Pallet Grab
SP3400 09.0-7534-203
01 Rev. 6/06
151
PLATFORM
Operator Side
Operator Side
Figure 14586
09.0-7634-001 SP3400
152
PLATFORM
Operator Side
SP3400 09.0-7634-002
153
PLATFORM
Operator Side
Figure 14587
09.0-7634-003 SP3400
154
PLATFORM
Operator Side
SP3400 09.0-7634-004
155
PLATFORM
Operator Side
Figure 14588
09.0-7634-005 SP3400
156
PLATFORM
Operator Side
SP3400 09.0-7634-006
157
PLATFORM
TT Mast Side/Underside
TT Mast Side/Underside
Figure 14688
09.0-7634-100 SP3400
158
PLATFORM
TT Mast Side/Underside
SP3400 09.0-7634-101
159
PLATFORM
TT Mast Side/Underside
ECR4 (see
page 140) LCS1 (see
page 80)
HSLCS (see
page 80)
Figure 14689
09.0-7634-102 SP3400
160
PLATFORM
TT Mast Side/Underside
SP3400 09.0-7634-103
161
PLATFORM
TT Mast Side/Underside
Trucks with
Freezer/Corrosion
Part of Platform
Mounts to Platform
Figure 14690
09.0-7634-104 SP3400
162
PLATFORM
TT Mast Side/Underside
SP3400 09.0-7634-105
163
PLATFORM
Rear Gates
Rear Gates
09.0-7634-250 SP3400
164
PLATFORM
Rear Gates
SP3400 09.0-7634-251
165
PLATFORM
Rear Gates
Figure 14750
09.0-7634-252 SP3400
166
PLATFORM
Rear Gates
SP3400 09.0-7634-253
167
Notes:
168
MISCELLANEOUS
169
MISCELLANEOUS
Accessories
Accessories
Figure 10585-01
10.0-7332-100 SP3400
01 Rev. 9/06
170
MISCELLANEOUS
Accessories
SP3400 10.0-7332-101
01 Rev. 9/06
171
MISCELLANEOUS
Platform Load Deck
End View of 081979-003 (1 220 mm) & -004 (1 375 mm Load Decks
Figure 12399-01
10.0-7334-100 SP3400
01 Rev. 8/06
172
MISCELLANEOUS
Platform Load Deck
SP3400 10.0-7334-101
01 Rev. 8/06
173
MISCELLANEOUS
Aisle Guide Wheels
RGS2 Shown
RGS1
RES3 Shown
RES2
RGS2 Shown
RGS1
Figure 14760
10.0-7434-001 SP3400
174
MISCELLANEOUS
Aisle Guide Wheels
SP3400 10.0-7434-002
175
MISCELLANEOUS
Aisle Guide Wheels
RGS2 Shown
RGS1
RES3 Shown
RES2
RGS2 Shown
RGS1
Figure 14760
10.0-7434-003 SP3400
176
COVERS
Aisle Guide Wheels
R.H. L.H.
1 257 mm - 1 327 mm 138565-005 138614-005 117975-005
1 334 mm - 1 403 mm 138565-006 138614-006 117975-006
1 410 mm - 1 480 mm 138565-007 138614-007 117975-007
1 486 mm - 1 556 mm 138565-008 138614-008 117975-008
1 562 mm - 1 632 mm 138565-009 138614-009 117975-009
1 638 mm - 1 708 mm 138565-010 138614-010 117975-010
1 715 mm - 1 784 mm 138565-011 138614-011 117975-011
1 791 mm - 1 861 mm 138565-012 138614-012 117975-012
1 867 mm - 1 937 mm 138565-013 138614-013 117975-013
1 943 mm - 1 981 mm 138565-014 138614-014 117975-014
SP3400 10.0-7434-004
177
MISCELLANEOUS
Aisle Guide Wheels
Figure 14761
10.0-7434-005 SP3400
178
MISCELLANEOUS
Aisle Guide Wheels
Index 47
Example: 138670-115-965
SP3400 10.0-7434-006
179
MISCELLANEOUS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1264 - 1270 1257 001 011 001 001
1276 - 1283 1270 002 012 002 002
1289 - 1295 1283 003 013 003 003
1302 - 1308 1295 004 014 004 004
965 1315 - 1321 1308 005 015 005 005
1327 - 1334 1321 006 016 006 006
1340 - 1346 1334 007 017 007 007
1353 - 1359 1346 008 018 008 008
1365 - 1372 1359 009 019 009 009
1289 - 1295 1282 001 011 001 001
1302 - 1308 1295 002 012 002 002
1315 - 1321 1308 003 013 003 003
1327 - 1334 1321 004 014 004 004
990 1340 - 1346 1334 005 015 005 005
1353 - 1359 1346 006 016 006 006
1365 - 1372 1359 007 017 007 007
1378 - 1384 1372 008 018 008 008
1391 - 1397 1384 009 019 009 009
1315 - 1321 1308 001 011 001 001
1327 - 1334 1321 002 012 002 002
1340 - 1346 1334 003 013 003 003
1353 - 1359 1346 004 014 004 004
1016 1365 - 1372 1359 005 015 005 005
1378 - 1384 1372 006 016 006 006
1391 - 1397 1384 007 017 007 007
1403 - 1410 1397 008 018 008 008
1416 - 1422 1410 009 019 009 009
1340 - 1346 1334 001 011 001 001
1041
1353 - 1359 1346 002 012 002 002
10.0-7434-007 SP3400
180
COVERS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1365 - 1372 1359 003 013 003 003
1378 - 1384 1372 004 014 004 004
1391 - 1397 1384 005 015 005 005
1041 1403 - 1410 1397 006 016 006 006
1416 - 1422 1410 007 017 007 007
1429 - 1435 1422 008 018 008 008
1442 - 1448 1435 009 019 009 009
1365 - 1372 1359 001 011 001 001
1378 - 1384 1372 002 012 002 002
1391 - 1397 1384 003 013 003 003
1403 - 1410 1397 004 014 004 004
1067 1416 - 1422 1410 005 015 005 005
1429 - 1435 1422 006 016 006 006
1442 - 1448 1435 007 017 007 007
1454 - 1461 1448 008 018 008 008
1467 - 1473 1461 009 019 009 009
1391 - 1397 1384 001 011 001 001
1403 - 1410 1397 002 012 002 002
1416 - 1422 1410 003 013 003 003
1429 - 1435 1422 004 014 004 004
1092 1442 - 1448 1435 005 015 005 005
1454 - 1461 1448 006 016 006 006
1467 - 1473 1461 007 017 007 007
1480 - 1486 1473 008 018 008 008
1492 - 1499 1486 009 019 009 009
1416 - 1422 1410 001 011 001 001
1429 - 1435 1422 002 012 002 002
1118 1442 - 1448 1435 003 013 003 003
1454 - 1461 1448 004 014 004 004
1467 - 1473 1461 005 015 005 005
SP3400 10.0-7434-007
181
MISCELLANEOUS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1480 - 1486 1473 006 016 006 006
1492 - 1499 1486 007 017 007 007
1118
1505 - 1511 1499 008 018 008 008
1518 - 1524 1511 009 019 009 009
1442 - 1448 1435 001 011 001 001
1454 - 1461 1448 002 012 002 002
1467 - 1473 1461 003 013 003 003
1480 - 1486 1473 004 014 004 004
1143 1492 - 1499 1486 005 015 005 005
1505 - 1511 1499 006 016 006 006
1518 - 1524 1511 007 017 007 007
1530 - 1537 1524 008 018 008 008
1543 - 1549 1537 009 019 009 009
1467 - 1473 1461 001 011 001 001
1480 - 1486 1473 002 012 002 002
1492 - 1499 1486 003 013 003 003
1505 - 1511 1499 004 014 004 004
1168 1518 - 1524 1511 005 015 005 005
1530 - 1537 1524 006 016 006 006
1543 - 1549 1537 007 017 007 007
1556 - 1562 1549 008 018 008 008
1569 - 1575 1562 009 019 009 009
1492 - 1499 1486 001 011 001 001
1505 - 1511 1499 002 012 002 002
1518 - 1524 1511 003 013 003 003
1530 - 1537 1524 004 014 004 004
1194
1543 - 1549 1537 005 015 005 005
1556 - 1562 1549 006 016 006 006
1569 - 1575 1562 007 017 007 007
1581 - 1588 1575 008 018 008 008
10.0-7434-007 SP3400
182
COVERS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1194 1594 - 1600 1588 009 019 009 009
1518 - 1524 1511 001 011 001 001
1530 - 1537 1524 002 012 002 002
1543 - 1549 1537 003 013 003 003
1556 - 1562 1549 004 014 004 004
1219 1569 - 1575 1562 005 015 005 005
1581 - 1588 1575 006 016 006 006
1594 - 1600 1588 007 017 007 007
1607 - 1613 1600 008 018 008 008
1619 - 1626 1613 009 019 009 009
1543 - 1549 1537 001 011 001 001
1556 - 1562 1549 002 012 002 002
1569 - 1575 1562 003 013 003 003
1581 - 1588 1575 004 014 004 004
1245 1594 - 1600 1588 005 015 005 005
1607 - 1613 1600 006 016 006 006
1619 - 1626 1613 007 017 007 007
1632 - 1638 1626 008 018 008 008
1645 - 1651 1638 009 019 009 009
1569 - 1575 1562 001 011 001 001
1581 - 1588 1575 002 012 002 002
1594 - 1600 1588 003 013 003 003
1607 - 1613 1600 004 014 004 004
1270 1619 - 1626 1613 005 015 005 005
1632 - 1638 1626 006 016 006 006
1645 - 1651 1638 007 017 007 007
1657 - 1664 1651 008 018 008 008
1670 - 1676 1664 009 019 009 009
SP3400 10.0-7434-007
183
MISCELLANEOUS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1594 - 1600 1588 001 011 001 001
1607 - 1613 1600 002 012 002 002
1619 - 1626 1613 003 013 003 003
1632 - 1638 1626 004 014 004 004
1295 1645 - 1651 1638 005 015 005 005
1657 - 1664 1651 006 016 006 006
1670 - 1676 1664 007 017 007 007
1683 - 1689 1676 008 018 008 008
1696 - 1702 1689 009 019 009 009
1619 - 1626 1613 001 011 001 001
1632 - 1638 1626 002 012 002 002
1645 - 1651 1638 003 013 003 003
1657 - 1664 1651 004 014 004 004
1321 1670 - 1676 1664 005 015 005 005
1683 - 1689 1676 006 016 006 006
1696 - 1702 1689 007 017 007 007
1708 - 1715 1702 008 018 008 008
1721 - 1727 1715 009 019 009 009
1645 - 1651 1638 001 011 001 001
1657 - 1664 1651 002 012 002 002
1670 - 1676 1664 003 013 003 003
1683 - 1689 1676 004 014 004 004
1346 1696 - 1702 1689 005 015 005 005
1708 - 1715 1702 006 016 006 006
1721 - 1727 1715 007 017 007 007
1734 - 1740 1727 008 018 008 008
1746 - 1753 1740 009 019 009 009
1670 - 1676 1664 001 011 001 001
1372 1683 - 1689 1676 002 012 002 002
1696 - 1702 1689 003 013 003 003
10.0-7434-011 SP3400
184
COVERS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1708 - 1715 1702 004 014 004 004
1721 - 1727 1715 005 015 005 005
1734 - 1740 1727 006 016 006 006
1372
1746 - 1753 1740 007 017 007 007
1759 - 1765 1753 008 018 008 008
1772 - 1829 1765 009 019 009 009
1696 - 1702 1689 001 011 001 001
1708 - 1715 1702 002 012 002 002
1721 - 1727 1715 003 013 003 003
1734 - 1740 1727 004 014 004 004
1397 1746 - 1753 1740 005 015 005 005
1759 - 1765 1753 006 016 006 006
1772 - 1829 1765 007 017 007 007
1784 - 1791 1778 008 018 008 008
1797 - 1803 1791 009 019 009 009
1721 - 1727 1715 001 011 001 001
1734 - 1740 1727 002 012 002 002
1746 - 1753 1740 003 013 003 003
1759 - 1765 1753 004 014 004 004
1422 1772 - 1829 1765 005 015 005 005
1784 - 1791 1778 006 016 006 006
1797 - 1803 1791 007 017 007 007
1810 - 1816 1803 008 018 008 008
1823 - 1829 1816 009 019 009 009
1746 - 1753 1740 001 011 001 001
1759 - 1765 1753 002 012 002 002
1448
1772 - 1829 1765 003 013 003 003
1784 - 1791 1778 004 014 004 004
SP3400 10.0-7434-012
185
MISCELLANEOUS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1797 - 1803 1791 005 015 005 005
1810 - 1816 1803 006 016 006 006
1448 1823 - 1829 1816 007 017 007 007
1835 - 1842 1829 008 018 008 008
1848 - 1854 1842 009 019 009 009
1772 - 1829 1765 001 011 001 001
1784 - 1791 1778 002 012 002 002
1797 - 1803 1791 003 013 003 003
1810 - 1816 1803 004 014 004 004
1473 1823 - 1829 1816 005 015 005 005
1835 - 1842 1829 006 016 006 006
1848 - 1854 1842 007 017 007 007
1861 - 1867 1854 008 018 008 008
1873 - 1880 1867 009 019 009 009
1797 - 1803 1791 001 011 001 001
1810 - 1816 1803 002 012 002 002
1823 - 1829 1816 003 013 003 003
1835 - 1842 1829 004 014 004 004
1499 1848 - 1854 1842 005 015 005 005
1861 - 1867 1854 006 016 006 006
1873 - 1880 1867 007 017 007 007
1886 - 1892 1880 008 018 008 008
1897 - 1905 1892 009 019 009 009
1823 - 1829 1816 001 011 001 001
1835 - 1842 1829 002 012 002 002
1848 - 1854 1842 003 013 003 003
1524 1861 - 1867 1854 004 014 004 004
1873 - 1880 1867 005 015 005 005
1886 - 1892 1880 006 016 006 006
1897 - 1905 1892 007 017 007 007
10.0-7434-013 SP3400
186
COVERS
Aisle Guide Wheels
Index 50
Straddle Width Aisle Width Guide Wheel Guide Wheel SP 3471 Guide Wheel SP 3481
Width
L.H. R.H. L.H. R.H.
mm mm mm
(137507-) (137507-) (082081-) (082083-)
1911 - 1918 1905 008 018 008 008
1524
1924 - 1930 1918 009 019 009 009
1848 - 1854 1842 001 011 001 001
1861 - 1867 1854 002 012 002 002
1873 - 1880 1867 003 013 003 003
1886 - 1892 1880 004 014 004 004
1549 1897 - 1905 1892 005 015 005 005
1911 - 1918 1905 006 016 006 006
1924 - 1930 1918 007 017 007 007
1937 - 1943 1930 008 018 008 008
1950 - 1956 1943 009 019 009 009
1873 - 1880 1867 001 011 001 001
1886 - 1892 1880 002 012 002 002
1897 - 1905 1892 003 013 003 003
1911 - 1918 1905 004 014 004 004
1575 1924 - 1930 1918 005 015 005 005
1937 - 1943 1930 006 016 006 006
1950 - 1956 1943 007 017 007 007
1962 - 1969 1956 008 018 008 008
1975 - 1981 1969 009 019 009 009
SP3400 10.0-7434-014
187
MISCELLANEOUS
Labels and Decals
Figure 14775
10.9-7634-001 SP3400
188
MISCELLANEOUS
Labels and Decals
SP3400 10.9-7634-002
189
MISCELLANEOUS
Labels and Decals
Figure 14776
10.9-7634-003 SP3400
190
MISCELLANEOUS
Labels and Decals
SP3400 10.9-7634-004
191
Notes:
192