Dishwashing machine

B-tronic / K-Tronic

Service instruction
CLEAN-CONTROL

M 2 - IV
2.0 Service instructions (for service engineers) from version 2.42
Switch off the main switch before you open the switch box.
The control of the machine is preset at the factory. Should it become necessary to modify any values,
please observe these instructions.
After having actuated the service switch (1 to ON) the service programme can be selected by pressing the
main menu forward key.
The service switch is situated on the M2-IV LCD 1 printed circuit board.

The printed circuit board is inside the door.

Service switch

For the actual programming of the control the switch box can be closed again.
If necessary the control can be adjusted during operation.

If the service switch is set to „ON“, not only the actual value is shown during the temperature polling, but
also the set value (except in the prewash tank) f. ex. tank heating S 62 (set value) - I 61° C (actual value).

All values which can be modified are stored on the identity board M2-IV-ID1.
This board is stuck on the display board M2-IV-LCD1 (see above illustration). If the display board is
exchanged, the identity board must be taken over, as it contains all data specific for this individual
machine. Attention: For changing the identity board, control to be separated from power.

If a new identity board is required, it must be programmed with the a.m. specific data, which means that
this is not a standard spare part, as it differs for each individual machine.

If you have to change the set values of the machine, this can be executed either with the machine
switched off or in operation.

As a basic information please note, that the service switch 1 must be set to „ON“. Then the individual
points to be set can be interrogated via the main menu forward key in the main menu.

If settings are executed in the service menu during the operation of the machine, the function of the speed
keys changes when entering the service menu. The keys are no longer free for setting the speed, but are
used for setting the various parameters in the sub-menus.

Once you have completed the settings, keep the main menu forward key pressed until you reach a
position behind the main menu point „Store?“.
If the machine is programmed in a switched off state, you will see a blank display.
If the machine is programmed during operation, the present operation state is indicated, f. ex. O.K. or a
fault message if any troubles arise.
Now the transport speed keys revert to their normal function.
Naturally it is necessary to store the modified setting. Please see further on.

After having completed all settings the service switch 1 must be reset to „OFF“.

Page 2 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.1 Operation of the sensor touch panel in the service mode

Setting forw. in steps of

one
Main menu
Setting forw. in steps of
forward
seconds

Settings forw. in steps

of ten Main menu backw.
Settings forward in
steps of minutes

ready for op.

Setting backw. in steps of Submenu

ten
Setting backw. in steps of Set
minutes

Setting backw. in steps of

one
Setting backw. in steps of
seconds

For controls up to processor version

M2-IV LCD V 2.31, the forth speed
must be recalled on the lower key
situated in the speed column.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 3 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
 By pressing the main menu forward key the following positions can be activated.

languages - german
- english
- french
- dutch
- italian
- finnish
- danish
- spanish

belt speed speed "> " %

- speed ">> " %
- speed ">>> " %
- belt overload * __ %

interval switching - KSP 1 - start 10T

- KSP 1 - duration 4T
- KSP 2 - start 15T
- KSP 2 - duration 4T
- cycle end 30T

set temp. - WT 1 - fill. 68°C

- WT 1 - temp. 62°C
- TR - temp. 64°
- KSP 1 - temp. 82°
- KSP 2 - temp. 65°

temp. adjustment - prewash temp. 45°C

- WT 1 - temp. 62°C
- WT 2 - temp. 62°C
- WT 3 - temp. 62°C
-TR - temp. 64°
- KSP 1 - temp. 82°C
- KSP 2 - temp. 65°C

control times - drain. 3' 00''

- re-fill. 1' 20''
- monitor. 10' 00''
- overfill. 0' 40''
- WT-fault. 15' 00''
- KSP 1 - fault 10' 00''
- KSP 2 - fault 10' 00''
- TR - fault 10' 00''
- KSP 1 - qty. 00' 30''
- KSP 2 - qty.G. 00' 30''

water quantity - KSP cap. by liters

- KSP 1 ___ L/h
- KSP 1 ___ L
- KSP 2 ___ L/ h
- KSP 2 ___ L
- fill. water___ L
- re-fill. pulse

service interval - 500 h.

- 1000 h.
- service ___h

Page 4 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
 clear 24 h - meter YES/NO
- times YES/NO

store - store

As some of these points are options which are eventually not incorporated, it may happen that one or another point is not shown on the list. Should
these options become necessary, they can the most be supplied additionally by MEIKO or the responsible agency.

2.2 Main menu point

languages By pressing the submenu key the following
submenu points can be selected.

2.2.1 languages german italian

english finnish

french danish

dutch spanish

By pressing the submenu key the language which you want to appear on the display can be selected.
Then confirm the adjustment with the setting key. From now on the corresponding language appears on
the display.

For processors up to version 2.31 (M2-IV-LCD1 V2.31) GERMAN, ENGLISH, FRENCH, ITALIAN,
DUTCH, DANISH and SPANISH can be adjusted.

For processors from version 2.42 (M2-IV-LCD1 V2.4) GERMAN and ENGLISH can always be adjusted.
Optionally three different Eproms can be inserted on the middle insertion position (RAM/EPROM) of the
M2-IV LCD 1-board, which can show the below mentioned languages as an extension.

Eprom programmed languages

M2IVTXG2 F/NL French, Dutch

M2IVTXG3 I/E/-- Italian, Spanish
M2IVTXG4 SF/DK Finnish, Danish

2.3 Main menu point

belt speed By pressing the submenu key the following
submenu points can be selected.

2.3.1 transport speed speed "> " 20 % speed ">> " 40%

speed ">>> " 60 %

The speed selected by means of the submenu key can be adjusted in percent by pressing the modification
keys in steps of one and ten (transport speed keys).
18 % correspond to approx. 0,5 m/min. 100 % correspond to approx. 3,5 m/min.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 5 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.3.2 belt overload belt overload* 80 % belt overload # 80 %

To adjust the belt overload set it at first to 90 %. Load the full length of the conveyor belt with the heaviest
items to be washed and start the transport. Then the value is reduced via the modification keys in steps of
ten and one until the transport stops. The value now determined + 15 % is the correct belt tension force.

As the control can be provided with two drive motors, corresponding symbols are integrated in the
indication.
* = 160 W motor
# = 370 W motor

Within the main menu „belt speeds“ the transport can be started by pressing the setting key and stopped
by a further pressing of the transport key.

Page 6 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.4 Main menu point
interv. switching

Five variable control times can be set in this menu point (number of clock pulses).
The start pulse is resp. activated by a switch in the feeding section of the machine on the M2-IV EA-
printed circuit board.
"clock start 1" for KSP 1 "clock start 2" for KSP 2

The clock pulses to be processed come from a switch at the drive shaft and are processed in the
electronic entry „clock pulse“.

By pressing the submenu-key the following sub-menu points can be selected.

2.4.1 start final rinse 1 KSP 1 start 10 T

Here the number of pulses is adjusted from the „clock start 1“ until the KSP 1.

2.4.2 running period 1 KSP 1 run. period 4 T

Here the number of pulses for the running period of the KSP 1 is adjusted. It starts with the beginning of
„KSP 1-start“, and ends even after the adjusted pulses have finished.

2.4.3 start final rinse 2 KSP 2 start 15 T

Here the number of pulses is adjusted from the „clock start 2“ until the KSP 2.

2.4.4 running period 2 KSP 2 run. period 4 T

Here the number of pulses for the running period of the KSP 2 is adjusted. It starts with the beginning of
„KSP 2-start“, and ends even after the adjusted pulses have finished.

2.4.5 cycle over cycle over 30 T

Here the number of pulses for „cycle over“ is set.

In case of a B-tronic model the transport, pumps and fans are switched off after termination of these
pulses.
In case of a K-tronic model the pumps and fans are switched off after termination of these pulses.

If the machine is started via the filling-heating and the operation key, the final rinse runs continuously up to
the adjusted pulses for „cycle over“. After the completion of this cycle, the final rinses are controlled, as
programmed in the individual positions of the interval switching.

For machines from the processor version 2.42 (M2-IV-LCD1 V2.4) the drying fan continuous operation for
2 min. 30 sec. This avoids that, in case of an immediate reset into operation of the machine, the drying is
set to „SIAB-TR fault“, due to coasting of temperature.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 7 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
 The pulses “KSP 1 - start“ and “KSP 2 - start“ are perfectly adjusted, if the splash pattern and the
temperature are in order as soon as the items to be washed enter the KSP-zone.
As a rule of thumb the final rinse is set into operation approx. 600 mm in front of the final rinse spraying
strip.
If the pulses “KSP 1 - start“ and “KSP 2 - start“ are adjusted too long, the items pass through the machine
without being rinsed by the final rinse.
If the pulses “KSP 1 - start“ and “KSP 2 start“ are adjusted to shoort, the result is an unnecessary high
fresh water consumption.

The pulses “KSP 1-running period“ and “KSP 2-running period“ must be selected in such a way that the
items are completely rinsed.

As a rule of thumb the final rinse is set out of operation approx. 100 mm behind the KSP spraying strip.

The length of the items to be washed is considered by the electronics and is of no importance for the
adjustment of the pulses.

Adjustment instructions:
Should one or several positions be altered in the interval switching menu, the setting must be executed in
the service menu. Then the machine is set into operation. The setting is checked. Should further
modifications become necessary the machine is switched in the cycle pause status.
By pressing the main menu forward key, you can now enter the service menu and alter the necessary
positions. Then the machine can be re-set into operation without being switched off previously. The newly
adjusted values are immediately taken over and can be checked now.
If all set values are O.K., press the store-button.

2.5 Main menu point

set temp. By pressing the submenu key the following
submenu points can be selected.

2.5.1 set temperature WT 1 -fill. 68°C

The set value of the “wash tank filling temperature“ is the value to which the machine heats up after „filling-
heating“. MEIKO sets this value to 6° C above the set wash temperature.
After the wash tank filling temperature is reached the display shows „ r e a d y f o r o p . “
If the machine is set out of operation into the „cycle pause“ state, also the „WT fill.“ temperature is heated
up.

This increased value is necessary as the complete housing is still cold, and the wash tanks would strongly
cool down.
This temperature is exactly regulated +/- 1°C.

2.5.2 set temperature WT 1-temp. 62°C

The set value of the “wash tank 1 - temperature“ is the value to which the machine heats up during the
wash cycle. In case of one- and two tank machines MEIKO sets this value to 60° C.

In case of three and four tank machines this value is set to 62° C.

This temperature is exactly regulated +/- 1°C.

If the temperature drops by 7° C below the adjusted set value, the display shows WT1-temp. drop. fault.

Should nevertheless an overheating occur which is not allowed, safety temperature limiters, incorporated
independently of the control, switch off the heating in the power lane.

Page 8 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.5.3 set temperature TR-temp. 64°C

The set value of the “drying temperature“ is adjusted by MEIKO to 64° C. To protect the TR-fan the probe
is attached at the suction side.
If the adjusted set value drops by 20° C, the display shows TR-temp. drop.

If the set value exceeds by 5° C, the overtemperature protection is activated. Should, in this state, the
temperature drop by 3° C below the set temperature, the heating is switched on again. This switching on
and off is no temperature regulation, but an overtemperature protection. Should it nevertheless arise that
the heating, f. ex. due to a wrong adjustment, heats up too high, a safety protection is activated if more
than 75° C are reached. The heating is switched off.

Should nevertheless an overheating occur which is not allowed, safety temperature limiters, incorporated
independently of the control, switch off the heating in the power lane.

2.5.4 set temperature KSP 1 -temp. 82°C

The set value of the “final rinse“ is adjusted by MEIKO to 82° C. The temperature is measured on the
outgoing side at the water heater. If the adjusted set value drops by 10° C the display shows temp. KSP 1-
temp. drop.

If the adjusted set value exceeds by 6° C, the overtemperature protection is activated. Should, in this
state, the temperature drop by 3° C below the adjusted set temperature, the heating is switched on again.
This switching on and off is no temperature regulation, but an overtemperature protection. Should it
nevertheless arise that the heating, f. ex. due to a wrong adjustment, heats up too high, a safety protection
is activated if more than 95° C are reached. The heating is switched off.

Should nevertheless an overheating occur which is not allowed, safety temperature limiters, incorporated
independently of the control, switch off the heating in the power lane.

The electric heating capacity is designed to suit the machine conditions. Should any modifications become
necessary, they should be executed by adjusting the final rinse water quantity.

The electric heating capacity is designed to suit the machine conditions. Should any modifications become
necessary, they can be effected by adjusting the final rinse water quantity.
In case of steam and pump hot water operated machines, the final rinse water quantity must be adjusted
at first. Then the heating capacity is adjusted through the control resp. quantity regulating valves.

If the transport is not in operation, resp. the final rinse water not flushing, the fault indication is suppressed.

In principle one can state, that the heating capacity in the water heater is only operated if the flow meter
signals O.K. If the final rinse water quantity is below 210 l/h, the heating capacity is switched off.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 9 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.5.5 set temperature KSP 2 -temp. 65 °C

This item has two control options.

The first option is equal to "KSP 1 -temp. 82 °C" (see 2.5.4).

It is set by MEIKO, if the machine is provided with a second final rinse strip. (f. ex. multi-track machines)

The second option is adjusted if f. ex. the demi-final rinse is activated by marked baskets. In this case the
demi-water must be heated up in a non-flowing state.

Here an actual regulation is active. Range of regulation: set temperature +/- 2°C.

If the temperature falls 10° C below the adjusted set value, the display shows temp. drop KSP 2.

Should it nevertheless arise, that the heating, f. ex. due to a wrong adjustment, heats up too high, a safety
protection is activated if more than 95° C are reached. The heating is switched off.

Should nevertheless an overheating occur which is not allowed, safety temperature limiters, incorporated
independently of the control, switch off the heating in the power lane.

All adjustments in the „main menu set temperatures“ effected in the factory, correspond to the general
hygiene conditions. Modifications should not be executed.

2.6 Main menu point

temp. comp. By pressing the submenu key the following
submenu points can be selected.

2.6.1 temperature VA-temp. 45°C WT1-temp. 62°C

compensation
WT2-temp. 62°C WT3-temp. 62°C

TR-temp. 64°C KSP1-temp. 82°C

KSP2-temp. 65°C

The temperatures shown on the display must exactly agree to the actual temperature. Should this not be
the case, you can compensate the indicated temperatures with the setting forw. key in steps of one and
ten.

If these values are not correctly set, the regulation and switch off points are neither correct.

In case of a short circuit in the temperature probe line the display shows 0° C.
In case of a cable breakage at the temperature probe line, as well as in case of non-placed jumpers on the
NIV-printed circuit board, the display shows 99° C.
In both cases a temperature compensation cannot be executed. The indication is „frozen“.

Page 10 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.7 Main menu point
control times By pressing the submenu key the following
submenu points can be selected.

2.7.1 draining drain. 3´ 00"

Here the time must be entered which controls the automatic draining process.
The time to be adjusted is valid for resp. “draining V-tank“ and “complete draning“.

2.7.2 re-filling time re-fill. 1´ 20"

The re-filling time is always active, when the initial filling process is completed and the water level falls
below the minimum level, due to unacceptable large items to be washed or other troubles.

Further, the re-filling time is activated if all minima are assigned during the re-filling process and the
maximum is not reached within the adjusted re-filling time.

If the minimum is not reached the heating is switched off with a delay of 3 sec. and the filling valve is
opened. Until the minimum level is reached, the filling process is controlled by the monitoring time.
If the minimum is reached within the preset monitoring time, the re-filling time becomes active and the
heating switched on. The filling process is only completed when the adjusted re-filling time is elapsed. The
re-filling time must be selected in such a way that the standard level is reached in any case.

As this time depends strongly on the filling water pressure, a check and if necessary a correction must be
effected during setting in operation. The time is correctly adjusted if the water level just reaches the
overflow edge. In case of overflowing water the period of time selected is too long. If it is too short a
permanent re-filling can be observed.

The time adjusted in the factory is 1 min. 20 sec.

If the maximum became also free and will be reached again within the re-filling time, the filling switches off
when the maximum is reached.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 11 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
Flow chart “Re-filling“
Initial filling process was already
completed

Level below min.

Tank heating switches off

Filling valve opens

Monitoring time starts with the

control of the filling

No Level below max.

Ye
s

Min. level is reached Min. level is reached

No No
within the monitoring time within the monitoring time

Ye
JA
s
Monitoring time releases quan. Monitoring time releases quan.
fill error. Tank heating switched on. Tank heating switched on. fill. error.
Filling is switched off. Filling is switched off.

Re-fill time starts elapsing. Re-fill time starts elapsing.

Max. level is reached Ye

within the re-filling time. s

No

Filling switched off by re-filling Filling switched off by re-filling

Filling switched off by maximum.
time. time.

END
The display shows The display shows steht
"quan. fill. error" The display shows the present "quan. fill. error"
operation state.
Machine switched off. Machine switched off.
Operation continues.

2.7.3 monitoring time monitor. 10´ 00"

If the filling process is started with the filling-heating key, the filling valve opens and the monitoring time
becomes active. Each minimum and also the maximum must be reached within the time adjusted here. If
the filling time required is longer than the monitoring time adjusted, the filling process is switched off and
the display shows initial filling fault.

As this time depends strongly on the filling water pressure, a check and if necessary a correction must be
effected during setting in operation.

The filling time from minimum to minimum must be determined. The time measured + 30% should be
adjusted as monitoring time.

Is the time selected too short, the filling process is interrupted. This should be avoided in any case. Is the
time selected too long, it will take longer until the display signals „lack of water“.

Page 12 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
 If such a fault arises during the „re-filling process“, „re-filling fault“ is shown on the display.

The time adjusted is 10 minutes.

As initial filling faults and re-filling faults cannot be acknowledged the machine must be switched off via the
key „all-off“ and started once again.

The cause for the water lack must be eliminated.

The causes may be: water quantity too small due to blocked dirt traps or pressure drop too strong caused
by the factor of simultaneity of several consumers. This fault can also arise due to a defective float switch,
a stuck float, an interrupted ribbon cable or a defective filling valve.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 13 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
 Press
Filling-Heating key

Monitoring time starts with

the control of the filling

Min 1 is reached
NO within the
monitoring time

YES

Monitoring time starts

again with the control of
the filling

Min 2 is
reached within
NO
Min 3 is reached the monitoring
NO within the time
Min 4 is reached
monitoring time
NO Min 5 is within the
reached within monitoring time
NO Min 6 is YES
the monitoring
reached within
NO time
Min 7 is reached the monitoring
NO within the time YES Monitoring time starts
monitoring time again with the control of
YES the filling
YES

YES Monitoring time starts

again with the control of
YES the filling

Monitoring time starts

again with the control of
the filling

Monitoring time starts

again with the control of
the filling

Monitoring time starts

again with the control of
the filling

Tank heating is switched

on.

Max is reached
Tank heating is switched
NO within the
off.
monitoring time.

YES Overfill
time

Overfill time is Overfill time continues

YES Overfill time elapsed
programmed filling

NO

Monitoring time releases

"initial filling fault". Filling completed

Filling switched off.

The display shows "initial

filling fault". Pump start possible
Machine stops operation

Page 14 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.7.4 overfill time Overfill. 00´ 40"

If the machine is provided with CSS, the additional tank in the feeding section must be filled.
If this “overfill time“ is adjusted, the filling is, after having reached the maximum, prolonged just by this
period of time, during which the tank is then filled.
Time to be selected in a way that the CSS-tank is just filled.
The “flow chart monitoring time“ shows graphically the function mode of the overfill time.

2.7.5 general wash tank WT-fault 15´ 00"

temperature fault
suppression

If a machine is set in operation via the operation key, all temperatures must at first be stabilized. Due to
the fault suppression, consumers with an increasing tendency during the start-up period, are not indicated
as „faulty“.

The fault suppression lasts about 15 minutes, adjusted in the factory.

The adjusted time starts running after having set the machine into operation via the operation key.

2.7.6 temperature fault KSP 1 fault 10´ 00" KSP 2 fault 10´ 00"
suppression final rinse

If the machine is started out of the cycle pause, resp. out of the interval switching, the temperatures of the
final rinse zones must at first be stabilized. During this period the “temperature fault KSP 1“ and “KSP 2“
are suppressed according to the ajdustment.

2.7.7 temperature fault TR fault 10´ 00"

suppression drying

If the machine is started out of the cycle pause, resp. out of the interval switching, the temperature in the
drying must at first be stabilized. During this period the „temperature fault TR“ is suppressed according to
the ajdustment.

2.7.8 temperature fault KSP 1 qty. 0´ 30" KSP 2 qty. 0´ 30"

suppression final rinse
quantity

If the final rinse water quantity is below 210 l/h a fault is indicated.
As the correct final rinse water quantity has to be stabilized at the beginning of the rinse cycle, it is
necessary to suppress the quantity fault indication according to this adjustment.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 15 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.8 Main menu point
water quantity By pressing the submenu key the following
submenu points can be selected.

2.8.1 measure final rinse water KSP-meas. liters

quantity in liters

As the machine must always work with the correct final rinse water quantity, it may become necessary to
adjust this quantity.
If the machine is provided with a manometer, this adjustment can be checked in the above mentioned
submenu point.
If the corresponding menu point is shown on the display, the KSP 1 and KSP 2 are set in operation by
pressing the set-key. It is kept in operation until an even splash pattern is reached. The diode in the
submenu-key is lit up. By a further pressing of the set-key, the final rinse cycles are kept in operation for
exact one minute. The diode in the submenu-key is flashing.
Then the KSP-valves are automatically closed.

If the final rinse water is collected from the moment of the second pressing of the set-key on, the final rinse
water quantity can be found out that way.
During these adjustments the doors can be opened without trouble indication.
The tank heatings are not switched on by the electronics.

2.8.2 final rinse quantity KSP 1 350 l/h KSP 2 300 l/h
indication

If the machine is provided with electronic water meters, the present liter consumption per hour in the final
rinse can be read in the corresponding menu points.

2.8.3 total final rinse water KSP 1 3052 l KSP 2 2150 l

consumption

If the machine is provided with electronic water meters, the total water consumption (final rinse) since the
last „clearing“ can be read in the corresponding menu points.

2.8.4 filling water consumption fill. water 1800 l

If the machine is provided with an electronic filling water meter, the total water consumption (final rinse)
since the last „clearing“ can be read in this menu point.

2.8.5 re-fill. pulse re-fill. pulse 10

In this menu point, the re-filling pulses are shown which have been counted since the last „clearing“.

Page 16 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.9 Main menu point
maintenance By pressing the submenu key the following
submenu points can be selected.

2.9.1 maintenance hours 500 h. * 1000 h. *

By pressing the submenu key it can be selected between 500 h and 1000 h until the next service. The
presently set value is marked with a “*“ in the display. Should this setting be modified, it is, if the
corresponding value is shown on the display, confirmed with the setting key. Now the “*“ is shown in this
display.

2.9.2 hours until the next maintenance 998 h

maintenance

The hours until the next service are reset by the setting key, f. ex. if the submenu point shows f. ex.
maintenance 998 h.
If maintenance works were not executed in time, which means the maintenance time was exceeded, now,
after the reset, no service indication will be shown on the display when the machine is set into operation.

2.10 Main menu point

clear values 24 h By pressing the submenu key the following
submenu points can be selected

2.10.1 water quantities and meter YES

basket counter

The machines can be provided with different meters.

water quantity meter filling [liter]

water quantity meter KSP 1 [liter]
water quantity meter KSP 2 [liter]
basket counter 1 [baskets]
basket counter 2 [baskets]
re-fill. pulse meter filling [pulses]

All these meters are, if meter YES is shown on the display, reset to „zero“ at midnight.
Should be metered over a longer period of time, the indication can be set to NO by pressing the setting
key. Now the indications are permanently added up.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 17 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
2.10.2 operating hours meter times YES

The machine can store different operating hours.

total [hours]
pump [hours]
tank heating [hours]
transport [hours]
KSP 1 [hours]
KSP 2 [hours]
belt load 1 [hours]
belt load 2 [hours]

All these times are, if times YES are shown on the display, reset to „zero“ at midnight.
Should the operating hours be metered over a longer period of time, the time indication can be set to NO
by pressing the setting key. Now the operating hours are permanently added up.

2.11 Main menu point

store By pressing the submenu key the following
submenu points can be selected

If various settings are modified, they must be saved by activating the submenu key. The display shows
“stored“. The processor has now accepted the new values
In case you did not confirm the new values, they are available for the moment, but with the next power
interruption they are lost.

As already mentioned, you can reach the service menu either with the machine being switched on or off.
For returning to the normal operating mode, the main menu key is pressed, until, with the machine being
switched off, no further indication is shown on the display, or in case of the machine being in operation,
the present operating state is shown on the display.

After having finished the setting work the code switch 1 must be set to „OFF“.

Page 18 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
3.0 Basic settings

Monitoring time 10'

Re-fill time 1' 20''

Temperature WT (up to 2- 60°C

tank) +/-
1°C -7°C +6°C
Temperature WT (up to 2- 62°C
tank)

Final rinse as booster heater 85°C -10°C 95°C +6°C -3°C

Final rinse as boiler 65°C +/-2°C -10°C 95°C

Drying 64°C -20°C 75°C +5°C -3°C

4.0 Important notes

4.1 Power interruption

If the control is newly started after a power interruption, the display shows ** MEIKO **
All diodes in the panel light up shortly.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 19 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
4.2 Trouble shooting

4.2.1 Data connection cable

The data connection cable between the M2-IV LCD1- and the M2-IV EA1-printed circuit board is an optical
fibre cable. This cable is electromagnetically compatible. If the plug of the modules M2-IV LCD, M2-IV EA
or M2-IV GSE is wrongly or not at all fitted, the display shows fault on SC10.

In case of an interruption of the optical fibre cable between the display printed circuit board (M2-IV LCD)
and the communication module (M2-IV KMM) no fault is indicated, as this connection is not important for
operating the machine.

If the optical fibre cable from the M2-IV EA1- to the M2-IV LCD1-printed circuit board is interrupted, the
diode "RXD/TXD" (LD 27) is flashing rapidly.

If the optical fibre cable from the M2-IV LCD1- to the M2-IV EA1- printed circuit board is interrupted, the
diode "reset" (LD 26) is flashing slowly.

If the optical fibre cables are interchanged the diode "reset" (LD 26) is flashing slowly.

If the fault is remedied, the control must be switched off via the all-off key and newly switched on.

The diode "RXD/TXD" (LD 27) is lit up.

If a connection between the communication module and the control does not function this could a.o. also
be caused by a missing or bad connection of the optical fibre cable.
When transmitting the information from the control to the communication module the diode “RXD“ at the
communication module must flash acc. to the data transmission.
In case of an inquiry from a connected PC to the communication module the diode “TXD“ at the
communication module must flash acc. to the data transmission.
Should these diodes not flash, there is supposed to be a bad or no connection to the communication
module.

4.2.2 Internal voltage supply

On the M2-IV EA - board is a diode "internal supply 24 V" (LD 52). This diode shows that the voltage (24
V) for the internal function of the control is available.
Is this voltage missing, the control cannot work.
In case of an undervoltage, the diode does not light up and it may happen that the output relays fall off.

4.2.3 External voltage supply

If the 24V 100 mA is defective, the display shows “no 24 V“. This fuse is responsible for the external
voltage supply of the clamps XA8 15 a. 16. To check if the fuse is O.K., a diode (LD 53) is lit up next to
the clamp XA8 15.

4.2.4 Blower fault

If a „blower fault“ is displayed, the heating of the drying zone is switched off by the electronics for safety
purpose. Also in case the fault was caused by another blower.

Page 20 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
4.2.5 Re-filling fault

If an excessive quantity of foam was formed in the machine during operation, mostly produced by sprayed
manual detergent, the level control is activated to flush the foam out of the machine with the newly
supplied water.

If more foam is produced than the water can flush out, the machine is automatically switched off and „re-
fill. fault“ is displayed.
In this case the machine must be drained and re-filled.

4.2.6 Temperature indication

If the display shows 99° C instead of the correct temperature, this could indicate a cable break or a
missing jumper on the level control printed circuit board.
If the display shows 0° C instead of the correct temperature, this could indicate a short circuit at the
temperature probe cable.
In both cases a temperature compensation is not possible. The indication is „frozen“.

5.0 Control versions

There are two basic versions of electronic control.

a.a) M2-IV CC2 three-phase current two speeds (up to incl. version 2.31)
drive
a.b) M2-IV CC2.1 three-phase current
drive two speeds (from version 2.42

Consisting of M2-IV LCD1-printed circuit board, M2-IV EA2-printed circuit board and the corresponding
LEVEL boards.
For the version M2-IV CC 2.1 sensor touch key with flow symbol.

b.a.) M2-IV CC4 direct current drive four speeds (up to incl. version 2.31)
b.b.) M2-IV CC4.1 direct current drive three speeds (beginning with version
2.42)

Consisting of M2-IV LCD1 board, M2-IV EA2 board, M2-IV GSE1 board and the corresponding LEVEL
boards.
For the version M2-IV CC 4.1 sensor touch key with flow symbol.

Should a printer or a PC be connected the control is extended by a communication module M2-IV KMM1.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 21 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
5.1 Part numbers

Sensor touch panel (up to version 2.31) (w/o drain) (MEIKO embossed) M2-II Fol1 0 467 236
Sensor touch p. (up to version 2.31) (w/o drain) (MEIKO not embossed) 0 467 268
Sensor touch p. (from version 2.42 onw.) (w. drain) (MEIKO embossed) M2-IV Fol1 9 500 006
Sensor touch p. (from version 2.42) (w. drain) (MEIKO not embossed) M2-IV Fol2 9 501 477

Indication board M2-IV LCD1 0 124 312

Display for M2-IV LCD1 board 9 500 445

Input-Output board M2-IV EA1 0 124 310

Input-Output board *1 M2-IV EA2 0 124 311

Direct current board M2-IV GSE 1 0 124 316

Level board deep Min. Max. Temp. M2-IV NIV 1 0 124 313
Level board high Min. Max. Temp. M2-IV NIV 2 0 124 314
Level board high Min. M2-IV NIV 3 0 124 315
Jumper for level boards 0 124 269

Communication module M2-IV KMM1 0 124 317

Optical fibre cable (prepared) for B-tronik 8 102 658
Optical fibre cable (prepared) for K-tronik 8 102 ___
-Optical fibre cable (in meters) 0 180 572
-Plug for optical fibre cable 0 180 573

Identification card (customer specific) M2-IV ID 1 0 124 318

Clock module (8 k RAM) 0 124 319

*1
To extend the control and as a spare part the M2-IV EA2-board can be used as, resp. exchanged with, a
M2-IV EA1-board. Therefore it is not necessary to store the M2-IV EA2-board as a spare part.

*2
To extend the control and as a spare part the M2-IV NIV 3-board can be used as, resp. exchanged with, a
M2-IV NIV 2- board. Therefore it is not necessary to store the M2-IV NIV 3- board as a spare part.

5.2 Giving of name

M 2 IV EA 1 a

Modification index

Execution

Desgination of board

Generation

Product range (big machines)

MEIKO

Page 22 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
6.0 Assigning the optional relays
Due to the variety of control versions some relays on the M2-IV NIV 2-board have no fix assignment.
When and how which relays resp. outputs are assigned, is shown on the corresponding wiring diagram.
The table below shows the basic relay assignment configuration.

M2-IV EA 1 M2-IV EA 2
0 124 310 0 124 311
XA1 / 2 XA1 / 4 XA2 / 1 XA2 / 3 XA2 / 5 XA1 / 2
XA1 / 3 XA1 / 5 XA2 / 2 XA2 / 4 XA2 / 6 XA3 / 3 XA3 / 7 XA3 / 9 XA3 / 10 XA4 / 4 XA4 / 6 XA4 / 7 XA1 / 3 XA3 / 9 XA3 / 10
Terminal no.:

potential free yes yes yes yes yes no no no no no no no yes no no

Option function relay relay relay relay relay relay relay relay relay relay relay relay relay relay relay
relay K1 K2 K3 K4 K5 K9 K 12 K 14 K 15 K 19 K 20 K 21 K1 K 14 K 15

demi
boiler
yes This This heating
KSP 2 ________
----- additional KSP 2 water-
available valve KSP 2
booster-
no relay relay heater
heating

yes is not is not

speed speed speed speed
----- V1 V2 V1 V2
three-phase current drive
no
yes
yet yet release release release release of
----- of of of following
direct current drive feeding following feeding feeding
belts feeding belts belts
no belts

function defined defined

booster pump
1 X
(since CSSplus, this X
function is no more
necessary)
Display: (not (not
2 assigned) assigned)
Operation by customer X X
Heat pump
Customer display:
All motor protecting
3
switches, X X
and all non self-
extinguishing faults
Customer display:
4 All faults shown on the
X X
display.
Second controlled
5 X
tank heating.
Third controlled
6 X
tank heating.
Dosing
7 X X
KSP 2
draining
8 X
V-tank
Draining
9 X
cpl.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 23 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
7.0 Description of individual printed circuit boards

7.1 M2-IV EA 1 Input/Output board

fully assigned

PNSP

Rinse aid dosing

(PNSP)

KSP-Dosierung
Sternpunkt point

Vordosierung

Emergency-Off
Pre-rinse pump

Pre-dosing

Optional

Optional

Optional

Optional

Optional
KSP-Pumpe
Distribution

optional

optional

optional

optional

optional

Not-Aus
}
}
}
}
}
}

}
MEIKO 12 11 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 Not-Betrieb
Emergency run

XA2

XA1
5
M2-IV EA1 } Notbetrieb
Jumper filling

XA10
4 Füllen
manually

0 124 310
}

K1
K7

K6

K5

K3

K2
K7

K4
3
2
} Gleichstrom
Notbetrieb
Jumper
DC-motor Jumper triphase
Notbetrieb

XA3

max 100 mA)

motor
Drehstrom
1

(24 V,
Solenoid rinse water supply
KSP I Frischwasserventil 1 K8 K8 LD 53
16 ++ 24
24 VVDC
DC
CSSplus-Pumpe
CSS-plus pump 2 K8 15 ++ 24
24 VVDC
DC
K9
optional
Optional 3 K9 K7 K6 K5 K4 K3 K2 K1
14 Bandendschalter
Belt end switch

XA2/9 Rinse aid

XA2/9
13 Start/Pause
Start / Standby
XA2/7
XA2/7
Heizung
Heating KSP
KSP-I I beiwater
cold Kaltfüllung
supply 4 K 10
K 10
Vordosierung
Pre-dosing
KSP-Dosierung
Dosing / Pre
KSP-Pumpe
XA10/4
XA10/4 Jumper XA10/2
XA10/2 12 Taktimpuls
Impulse
rinse fillingNot Füllen
manually Not Gleichstrom
Jumper DC motor
KSP I Heizungsregelung
Heating regulation KSP-I 5 K 11
Optional
optional XA2/3
XA2/3 pump
XA2/5PNSP
optional XA10/1
XA10/1 Jumper XA1/1
XA1/1 11 Taktstartstart
Impulse I I
Optional XA2/5 Not Drehstrom Not-Aus
triphase motor Emergency off
optional XA1/4
Optional XA1/4 XA2/1 optional
XA9/14
XA9/14 XA9/13
XA9/13
10 Taktstartstart
Impulse II II
Sternpunkt
Distribution point 6 K 11 XA3/1;2 Solenoid
XA3/1;2 Optional XA2/1 Bandendschalter
Belt end switch Start/Pause
Start / Standby 9 Durchflußwächter
Volume-metre I I

Ground
Eingänge
rinse
KSP water supply
I Frischw. venitl XA1/2 optional

Ground
Input
XA9/12
XA9/12 XA9/11
XA9/11
opional
Optional 7 K 12
CSSplus Pumpe
CSS-plus pump Optional XA1/2 Taktimpuls
Impulse Taktstartstart
Impulse I I 8 Durchflußwächter II
Volume-metre II
XA3/4
XA3/4
K 12
Heizung
HeatingKSP I
KSP-I
Kaltfüllung
XA3/3 optional XA9/10
XA9/10 XA9/9
XA9/9 7 Störung Pumpen
Pump fault
Trocknungsgebläse
Drying blowers 8 K 13 cold water supply Optional XA3/3
XA3/5
Taktstart II
Impulse start II Durchflußw. I I
Volume-metre
6 Störung Gebläse
optional XA3/7
Optional XA3/7 KSP I Heizung Regelung XA9/8
XA9/8 XA9/7
XA9/7
Blower fault
XA3/5 Heating Durchflußw. II
II
Geschw.
Speed V / Zuführband
V / incoming conveyor 9 K 14 XA3/9
XA3/9
SpeedVV / regulation
XA3/8 KSP-I
Volume-metre Störung Pumpen
Pump fault 5 Störung Transport
Transport fault
Geschw.
1

K 13 Trocknungsgebläse XA9/6
XA9/6 XA9/5
XA9/5
incoming conveyor 4 Störung Reiniger
1

Zuführband XA3/8 Störung Gebläse Störung Transport

XA3/10blowers
Blower fault Transport fault Detergent fault
Drying
Geschw.
Speed VV / /outlet
2
Nachführband
conveyor 10 K 15 XA4/2
XA4/2
Fill Füllventil
solenoid
Geschw. V
XA3/10 Speed V
Nachführband
2 XA9/4
XA9/4 XA9/3
XA9/3
3 Störung Klarspüler
Störung Reiniger
Detergent fault Störung Rinse aid fault
/ Rinse aidKlarspüler
fault

K 14 Trocknung
XA4/3
XA4/3 outlet
XA4/1conveyor 2 Wasseruhr Füllen
Fill water counter
Drying Heizung
heating Tankheizung XA9/2
XA9/2 Optional XA9/1
XA9/1 optional

optional XA4/7
XA4/1
XA4/8;9
Start-Reinigung
Wasseruhr Füllen
Fill water counter 1 optional
Optional XA4/7 Tank heating ST 5/10
ST5/10
ReinigerdosierungMin Min
7 7 ST5/2
ST5/2
XA8
XA81 -114
XA9 XA8
XA4/8;9P Tür/Ablauf
Door / Drain
K 15 optional XA4/4
XA 4/4 Operation start
XA4/6 optional
– 14
Optional
Ground
XA4
Detergent dosing Min
7 5 ST5/2
ST5/6 ST5/4
5/4 Min 6 6
Min ST Min
Ground
Optional XA4/6
MinMin
7 3 ST5/2
ST5/1 ST5/8
5/8 Min 4 4
ST Min
XA9
XA91 -114
– 14
Tankheizung
Tank heating 1 K 16 K16
Eingänge
Min
Min 7 1 ST5/2
ST5/5 ST5/3
ST 5/3 Min
Min2 2 Input signal
FillFüllventil
solenoid 2 K 17 Versorgung intern
Internal supply ST5/7
24 V
V ST 5/7 Max
Max
voltage 24
K 17
ST5

Trocknungsheizung
Drying heating 3 K 18

optional
Optional 4 K 19
K 18 T 100 mA
Sternpunkt
Distribution point 5 XA8 15;16
LD 27
RXD/TXD
optional
Optional 6 K 20 K 19

optional
Optional 7 K 21
XA7 XA6
K 20 6
Start / Reinigung
Operation start 8 K22
5
screen

E-Eprom-RD
Input

{
9 K 21
Reset 4 KSPtemp.
Rinse II - Fühler
sensor KSP-II
Reinigerdosierung K 22 LD 26
Detergent dosing 3 TR - Fühler
Drying temp. sensor TR
10
2 KSPtemp.
Rinse I - Fühler
sensor KSP-I
K 22 1 Leitwertsonde
Conductivity sensor
(Einspeisung)
Supply230
230VV 1
(Einspeisung) N
Supply Neutral 2
(Spannungsweiterführung)
Supply230
230VV 3
(Spannungsweiterführung) N
Supply Neutral 4

XA5
PE
ST1 ST2
or else
fibre,
M2-IV-LCD

Input optical fibre

Lichtleiterkabel

Lichtleiterkabel
Abgang
oder zu

Zugang
anderen Platinen)

Datei: M2IVEA01.CDR über Zwischenablage eingebracht

Datei: M2IVEA1-EN
Output optical
to PCB
(zur M2-IV LCD

Page 24 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
 7.2 M2-IV EA 2 Input/Output board

partly assigned

PNSP
(PNSP)

aid dosing
KSP-Dosierung
Sternpunkt point

Vordosierung
Pre-rinse pump

Emergency-Off
Pre-dosing
KSP-Pumpe
Distribution

optional
Optional
Rinse

Not-Aus
}
}
}
MEIKO 12 11 10 9 8 7 3 2 1 Not-Betrieb
Emergency run

XA2

XA1
5
M2-IV EA2 } Notbetrieb
Jumper filling

XA10
4 Füllen
manually
0 124 311
}

K1
K7

K6

K5

K3

K2
K7

K4
3
2
} Gleichstrom
Jumper
Notbetrieb
DC-motor Jumper triphase
Notbetrieb

XA3

max 100 mA)

Drehstrom
motor
1

(24 V,
KSP I Frischwasserventil
Solenoid rinse water supply 1 K8 K8 LD 53
16 ++24
24VVDC DC
CSSplus-Pumpe
CSS-plus pump 2 K8 15 ++24
24VVDC DC

K7 K6 K1
14 Belt
Bandendschalter
end switch

XA2/9 Rinse aid

XA2/9
13 Start
Start/Pause
/ Standby
XA2/7
XA2/7
Heizung
Heating KSPcold
KSP-I I beiwater
Kaltfüllung
supply 4 K 10
K 10
Vordosierung
Pre-dosing
KSP-Dosierung
Dosing / Pre
KSP-Pumpe
XA10/4
XA10/4 Jumper XA10/2
XA10/2 12 Impulse
Taktimpuls
rinse filling Not Füllen
manually Not Gleichstrom
Jumper DC motor
KSP I Heizungsregelung
Heating regulation KSP-I 5 K 11
Optional
optional XA2/3
XA2/3 pump
XA2/5PNSP
optional
XA10/1
XA10/1 Jumper XA1/1
XA1/1 11 Impulse
Taktstartstart
I I
Not Drehstrom Not-Aus
triphase motor Emergency off
Optional
optional XA1/4
XA1/4 XA2/1 optional
XA9/14
XA9/14 XA9/13
XA9/13
10 Taktstart II
Sternpunkt
Distribution point 6 K 11 XA3/1;2 Solenoid
XA3/1;2
Bandendschalter
Belt end switch Start/Pause
Start / Standby 9 Volume-metre
Durchflußwächter I I

Eingänge

Ground
rinse
KSP water supply
I Frischw. venitl XA1/2 optional

Ground
XA9/12
XA9/12 XA9/11
XA9/11

Input
CSS-plus pump
CSSplus Pumpe
Optional XA1/2 Taktimpuls
Impulse Taktstartstart
Impulse I I 8 Durchflußwächter II
XA3/4
XA3/4
Heizung
HeatingKSP I
KSP-I
Kaltfüllung
XA3/3 optional XA9/10 XA9/9
XA9/9 7 Pump
Störung Pumpen
fault
Trocknungsgebläse
Drying blowers 8 K 13 cold water supply
XA3/5
Taktstart II Durchflußw. I I
Volume-metre
6 Blower
Störungfault
Gebläse
optional XA3/7 KSP I Heizung Regelung XA9/8 XA9/7
XA3/5 Heating Durchflußw. II
XA9/7
Geschw.
Speed V / Zuführband
V / incoming conveyor 9 K 14 XA3/9 Speed V /
XA3/9 regulation
XA3/8 KSP-I
Störung Pumpen
Pump fault 5 Transport
Störung Transport
fault
Geschw. V
1

K 13 Trocknungsgebläse XA9/6
XA9/6 XA9/5
XA9/5
incoming conveyor XA3/8
4 Detergent
Störung Reiniger
1

Zuführband Störung Gebläse Störung Transport

Drying
XA3/10blowers
Blower fault Transport fault fault
XA4/2
XA4/2
Geschw.
Speed VV / /outlet
2
Nachführband
conveyor 10 K 15 Füllventil
Fill solenoid
Geschw. V
XA3/10 Speed V
2

Nachführband
XA9/4
XA9/4 XA9/3
XA9/3
3 Rinse
Störung Klarspüler
/
Störung Reiniger
Detergent fault Störung
Rinse aidKlarspüler
fault aid fault
K 14
XA4/3
XA4/3
Drying Heizung
Trocknung heating
outlet
XA4/1conveyor 2 Fill
Wasseruhr Füllen
water counter
Tankheizung XA9/2
XA9/2 Optional XA9/1
XA9/1 optional
XA4/1
XA4/8;9
Wasseruhr Füllen
Fill water counter 1 optional
optional XA4/7 Tank heating
Start-Reinigung
ST 5/10
ST5/10
ReinigerdosierungMin 7 7 ST5/2
Min ST5/2
XA8
XA81 -114
XA9 XA8
XA4/8;9P Tür/Ablauf
Door / Drain
K 15 optional XA 4/4 Operation start
XA4/6 optional
– 14
Detergent dosing Ground
XA4
ST 5/4 Min
Min6 6
Min 7 5 ST5/2
Min ST5/6 ST5/4
Ground
MinMin
7 3 ST5/2
ST5/1 ST 5/8 Min
ST5/8 Min4 4
XA9
XA91 -114
– 14
Tankheizung
Tank heating 1 K 16 K16
Eingänge
Min 7 1 ST5/2
Min ST5/5 ST 5/3 Min
ST5/3 Min2 2 Input signal
Fill Füllventil
solenoid 2 K 17 Internal supply
Versorgung intern
ST 5/7 Max
ST5/7 Max
voltage 2424 V
V
K 17
ST5

Trocknungsheizung
Drying heating 3 K 18

K 18
T 100 mA
Sternpunkt
Distribution point 5 LD 27 XA8 15;16
RXD/TXD

XA7 XA6
6
Start / Reinigung
Operation start 8 K22
5
screen

E-Eprom-RD
Input

{
9 Reset 4 KSPtemp.
Rinse II - Fühler
sensor KSP-II
Reinigerdosierung
Detergent dosing K 22 LD 26
3 TR - Fühler
Drying temp. sensor TR
10
2 KSPtemp.
Rinse I - Fühler
sensor KSP-I
K 22 1 Leitwertsonde
Conductivity sensor
(Einspeisung)
Supply230
230VV 1
(Einspeisung) N
Supply Neutral 2
(Spannungsweiterführung)
Supply230
230VV 3
(Spannungsweiterführung) N
Supply Neutral 4

XA5
PE
ST1 ST2
or else
fibre,
M2-IV-LCD

fibre
Lichtleiterkabel

Lichtleiterkabel
Abgang
oder zu

Zugang
anderen Platinen)

Datei: M2IVEA02.CDR über Zwischenablage eingebracht

Datei: M2IVEA2-EN
Input optical
Output optical
to PCB
(zur M2-IV LCD

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 25 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
7.3 Emergency operation

Should actually such an important fault arise that the machine cannot be operated normally any more, the
service engineer authorized by MEIKO has the possibility to operate the machine in an EMERGENCY-
OPERATION state.

In this operation state the machine can be filled without the function of the level control. I.e. the machine
must be filled until the water level in the first wash tank is reached.
Then the service engineer can set the machine into operation.

For filling the machine the clamp XA10 / 4 with XA10 / 5 must be bridged on the M2-IV EA -board. If the
machine is completely filled, the bridge can be removed again.

Then, for operating the machine

the clamp XA10 / 1 with YA 10 / 3 (in case of three-phase current drive),

or
the clamp XA10 / 2 with XA10 / 3 (in case of direct current drive),

must be bridged on the M2-IV EA - board. If the washing cycle is completed the machine is set out of
operation by removing the bridge.

In case of direct current drive an additional bridge must be laid on the M2-IV GSE1-module. (see M2-IV
GSE 1 direct current drive)

If feeding devices are provided in front of the machines, the speeds of the transport belts etc. must
eventually be matched up with the machine’s speed. If these feeding devices are not directly linked with a
gear, an “emergency-operation“ cannot be effected.

!!! ATTENTION !!!

All safety functions are out of operation.

Water level above the tank heating and water in the booster heater must be available in
any case.
The transport overload protection is also out of operation.
The only function in operation is the transport stop (belt end switch, basket touching
switch).
The safety temperature limiter is further in operation.

If the machine is operated in the EMERGENCY-OPERATION state, this is stored in the

control and can be recalled by MEIKO:
As MEIKO does not have any influence on this operating state, MEIKO cannot take any
guarantee in this range.

Page 26 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
7.4 M2-IV LCD 2 Display board

Potentio-meter
for display Service switch

Sensor touch Identity-board

panel M2-IV ID

Before exchanging the E-Eprom’s (identity board M2-IV ID 1), the control must in
any case be completely switched off (all-off), and then separated from power.
Should this is not be observed the E-Eprom could be destroyed.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 27 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
7.5 M2-IV NIV Level boards

only used in the prewash tank. is used in the final rinse tank. is used in all main wash tanks
(V- or VA-tank) (HWZ-Tank)
(KWZ-tank)
((first) tank(s) without heating (tanks which are not directly
(tanks which are temperature temperature controlled)
controlled)
(can be used instead of the
M2-IV NIV3
- 0124 315-.)

if the board is used instead of the

M2-IV NIV 3
- 0124 315- board
there is no temperature coding
necessary (JMP2).

If the first tank is provided with a heating, then a NIV 2 board must be used instead of the NIV 1 board.
The coding remains as described above.

7.6 M2-IV GSE 1 Direct current drive

Page 28 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005
Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
 Emergency-
Motor off Power

Emergency-off

7.6.1 Emergency operation of the GSE module

If the control does not function, the transport can be operated in the emergency-operation state.

Thefore the input „belt end switch“ on the M2-IV EA -board, clamps XA8 / XA9 14, must be wired on the
clamp XD2 3/4 of the M2-IV GSE 1 - board.

The clamps XA8 / XA9 14 on the M2-IV EA - board must be bridged.

Further the bridge XD2 1/2 must be laid.

A bridge must also be laid on the M2-IV EA - board.

(see M2-IV EA input-output board)

If feeding devices are provided in front of the machines, the speeds of the transport belts etc. must
eventually be matched up with the machine’s speed. If these feeding devices are not directly linked with a
gear, an „emergency-operation“ cannot be effected.

7.7 M2-IV KMM 1 Communication module

In case of a cable interruption see further in the front under the paragraph “data connection cable“.

File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005 Page 29 of 30 English

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121
7.8 Optical fibre cable

How to make an optical fibre cable

Cable to be isolated approx. 12 mm.

Insert cable into plug until it stops.
Tighten clamp.
projecting optical fibre cable to be cut off with a sharp knife.

Optical fibre cable Plug for optical fibre cable

0 180 572 0 180 537

12 mm

In case of a cable interruption see further in the front under the paragraph “data connection cable“.

Page 30 of 30 English File: WW95/M2IV8_1_EN.DOC Röderer Thomas Date: 08.06.2005

Änderungen in Ausführung und Konstruktion vorbehalten. / We reserve the right to change execution and construction. / Nous nous reservons le droit de changer l´éxécution et la construction.

MEIKO Maschinenbau GmbH & Co., P.O. Box 2040, D-77652 Offenburg, Phone no.:#781/203-0, Fax no.:#781/203-121