SERVICE AND MAINTENANCE SCHEDULE

HOWO 371HP engine,axle type trucks

PLEASE NOTE:
1. Refer to the Warranty and Service Guide for Severe Driving Conditions.

I = Inspect, clean, repair or replace / adjust as required R= Replace A= Adjust T = Tighten to the specified torque C= Clean L= Lubricate
SERVICE INTERVAL every KMs (x1000) 2 10 18 26 34 42 50 58 66 74 82 90
Additional Remarks
or MONTHS, whichever occurs first 2 8 14 20 26 32 38 44 50 56 62 68
ENGINE
Air cleaner element C C R C C R C C R C C R clean every 4000km, with air less than 5 bar
Check engine for oil leaks I I I I I I I I I I I I
Drive belt tension and damage I I I I I I I I I I I I
Engine oil R R R R R R R R R R R R CH-4 15W/40; 23Liter
Engine oil filter R R R R R R R R R R R R shorten the period according to severe work conditions
Water oil seprator R I R I R I R I R I R I
Fuel filter R I R I R I R I R I R I
Idling speed and acceleration (Tech 2 / GIDSS) Test Test Test Test Test Test Test Test Test Test Test Test
COOLING
Coolant system for leaks (pressure test & cap) I I I I I I I I I I I I
Engine coolant level check & test I I I I I I I I I I I I
Fan cowling rubber and radiator for damage I I I I I I I I I I I I
Radiator core for blockage I I I I I I I I I I I I
Concentration:40-60%(v/v), freezing point:-25℃to-60℃
Coolant I I I I R I I I R I I I (ASTMD3306); 40-45Liter; replace immediately if turning
brown color or cloudy.
BRAKE SYSTEM
Brake air pipe for loose connections / leaks I I I I I I I I I I I I
Brake chamber for loose connections / leaks I I I I I I I I I I I I
Brake pedal stroke and free play I I I I I I I I I I I I
Brake shoe lining I I I I I I R I I I I R
Brake drum I I I I I I I I I I I I
Parking brake functionality I I I I I I I I I I I I
front alxe brake tight and reverse 4 stroks, rear alxes brake
Brake clearance adjustment I I I I A I I I A I I I
adjust tight and reverse 3 stroks,
TRANSMISSION
Gear control cable I I I I I I I I I I I I
GL-5 85W/90; 12/12.5L; replace 60,000km or 10months
Transmission oil I I I I I I I R I I I R
which comes first
CLUTCH
DOT-3/DOT-4; 0.5L; inspect each 8000km, and change every
Clutch fluid I I I I R I I I R I I I
160,000km or 2 years which comes first.
Clutch disc and pressure plate I I I I I I I I I I I I
STEERING
ATF III steering fluid, 5L; replace 60,000km or 10months
Steering fluid I I I I I I I R I I I R
which comes first
Steering oil pipe and pump leaks I I I I I I I I I I I I
HP-R extreme pressure compund lithium base grease
Steering axle grease I I I I I I I R I I I R
Q/ZZ21038; 0.625KG at one side; replace every 60,000km
Steering axle mechanism
I I I I I I I I I I I I
(ball joints, bearing, king pin)
adjust front alignment each 4 months/35000km with
measure.(jack the front axle to suspend the front tires, mark
the center point of each tire tread, turn the tire to let the mark
Steering axle Alignment ajust I I I I A I I I I A I I
point to front and measure the distance of left-right mark
points, then turn and points to rear side and measure again,
adjust the tire rod to make front and rear distance same)
UNDER CARRIAGE AND REAR AXLE
GL-5 85W/90; 18L(Middle axle) & 14.5L(Rear axle); replace
MCY13 Differential gear oil I I I I I I I R I I I R
60,000km or 10months which comes first
Balance shaft I I I I I I I I I I I I GL-5 85W/90; 2L: regularly supplement.
Replace every 18months, and replace immediately once the
Air dryer I I I R I I R I I R I I
valve drain oil.
Fuel tank belt A A A A A A A A A A A A
All lubricantion points
lithium grease No.2; 4KGs
(brake arm, cross joints, tire rod, leaf spring I I I I I I I I I I I I
Inspect every 2 weeks or 2000-5000KM, and fill if needed.
pins and so on)
Cabl till system I I I I I I I I I I I I Hydraulic fluid, DIN51524-HVLP15; 1.8L; fill if needed.
Bolts and nuts on chassis and body I I I I I I I I I I I I
Exhaust system for condition and mountings I I I I I I I I I I I I
Loose propeller shaft bolts or joints I I I I I I I I I I I I
Shock absorber looseness/ rubber bush and cushi I I I I I I I I I I I I
WHEELS & TYRES
Tyre pressures I I I I I I I I I I I I
Wheel rims for damage I I I I I I I I I I I I
Wheel nuts and bolts T/I T/I T/I T/I T/I T/I T/I T/I T/I T/I T/I T/I
ELECTRICAL
Check function of reverse buzzer I I I I I I I I I I I I
Damage to or loose connection of wiring
I I I I I I I I I I I I
harness
Function of alternator I I I I I I I I I I I I
Function of starter motor I I I I I I I I I I I I
Lights, horn, windshield, wiper and washer I I I I I I I I I I I I
Fattery fluid and function I I I I I I I I I I I I