MR.General Manual NO.RS002 Copyright ©2009 by DAGU Hi-tech Electronic Co., Ltd Allrights reserved. No portion of this instruction sheet or any artwork contained herein may be reproduced in any shape or form without the express written consent of DAGU Hi-tech Electronic Co., Ltd. The manufacturer and distributor cannot be held responsible for any damages occurred by mishandling, mounting mistakes or misuse due to non-respect of the instructions contained in this manual. Intelligence Centre Manufacturer: European Importer: DAGU Hi-Tech Electronic Co.,LTD. AREXX Engineering WWW.AREXX.COM.CN ZWOLLE. HOLLAND ©DAGU CHINA Address:NO.4-107/108 HengXing Street, HengHai Rd, South District, ZnongShan City of GuangDong China TEL:0760-88811951 http:/iwww.arexx.com.cn E-mail:[email protected]PRODUCT DESCRIPTION: Thanks for selecting of our product Mr,General, which is designed as a general purpose learning platform for students and hobbyist alike. PRODUCT FEATURES 1.Abundant sensors and special servos make it easy to use and fun to experiment with 2.The base PCB has prototype areas for additional sensors and circuitry 3.The breadboard allows many different processors to be used easily. Build it now! Realize your dream! Create your next masterpiece! L\Warnings: No return is possible after having opened the bags with components and pieces Prior to the assembly read the manual thoroughly. Be careful when using tools eoeee Keep this kit away from young children during construction and operation. (They might get hurt by the tools or swallow small components). Observe the correct polarity of the battery Keep dry. When the Mr.general gets wet DO NOT USE Remove batteries immediately Let the robot dry completely before re-using ecee If it is not used for a long time, remove the battery Necessary Tools: Before you start assembling we suggest you first read the manual thoroughly. Please follow the assbembling instructions precisely to avoid problems Incorrect assembly will result in poor operation Before you start you will require the following tools: f Phillips screwdriver (supplied) AA batteries Sharp Knife Lo fo F Longnose plier Soldering Iron Hex wrench (supplied)Components list 1 (Hardware and plastic parts) Wheels Miniature servo Servo horn. 2 pes 2pes | spacer (L10, inner Diameter 3, Middle M3 Thread) Hex spacer (female to female L10) 4 pes Screw M3#12 pe 2 pes Self-tapping screw 2.6*12 2 pes Self-tapping screw pan head | Self-tapping screw pan head 2.0°6 7 pes 2.3410 I pe Flat head screw M3%6 4 pesS ©)/® M3 spring washer M3 Nut M3 Nylon aut M3 Flat washer Nylon washer Apes 10 pes S pes pes 8 pes Blick masks indicate the parts should be used on Main PCB 27 ——aupD——._ 28 =. a 87 ‘4 Components list 2 (Electronic parts): my Resistor (I80R 1/4W) 5 pes Resistor(390R_ 1/4W) Ipc (RI) (R3,R8,R10,R12,R14) "29 ——an1D—— | 30 ——CiD— 135 Resistor18R 1W) 1 pe(R2) | Resistor(10K LAW) 4 pes | Resistor(73R_1/4W) 4 pes Resistor(2.2K 1/4W) 4 pes. | vos ‘ 33 t + (oat) Spest yee {(PN100'TO92B) COD 1 34 Resistor TK 1/4W) apes | (C2:C4,C0) |(Qs.ge.07.98) | TPE (2) i oe 442.C 43 C (36 ——=# | Yetatrrehooay tam} reas teens Oa eon DI | 12pes (Q1.2.03,04 (01 LED {green @ 3mm) 4 pes LED3,LED4LEDS,LEDS Heat shrink (thin Sem.for ‘connecting batery wires) 3 Pin male header 8 pes! (2,14, 6,18, 11,013, 15,117) 2Pinmale header 2 pes (19,18) Switch (SK-12F01P) 2Pinsocket I pe Berl pe (Sl) DC connector (DC-002) I pe (POWER) 55 56) infemale header | 4 Pin female header 2 pes (321.522) 2pes (19, J20) Main PCB Ipe ‘6 3 Pin female header 8 pes (J1.J3.15,17, 110,012,114,116) Compound-eye PCB (48mm*30mm) Ipc 2Pin female socekt_Ipe Crimp connector 2pesBreadbord (52mm*90mm) 1 pe i 140 piece cable pack Speaker Ipe Mechanical Assembly Instructions: STEP 1: Firstly assemble the 2 PCBs using the following instructions IR compound eye Assembly Instructions Install the resistors and 7 pin header first. . Install the 4 IR LEDs (clear colour) in the center. Be careful of their polarity Install the PN100 transistor. Install the 8 IR phototransistors (black colour). BeNe Calibration: (should be done at night to reduce ambiant IR from sunlight). 1. Connect to 1 digital output and 4 analog inputs of your micro controller. 2. Write code to make digital output high and display analog inputs. 3. Place small pieces of heatshrink (about mm wide) on IR LEDs. 4. With sensor facing away from all objects, adjust position of heatshrink so all reading are similar. 5. Place a white object 100mm away from all sensors. Adjust heatshrink if required. 6. When calibrated gently heat the heatshrink so it maintains position on LEDs.To assemble Mr. Generals PCB, start by inserting components on the top side as shown in the photo. Insert the resistors and diodes first. Take care to orientate the diodes correctly as they are polarised. Insert the transistors and 6 indicator LEDs. Check they are inserted correctly and be carefull not to apply too much heat! Now insert the capacitors, switch and headers. Note: J8 and J9 are 2 pin male headers with jumpers. These are used to isolate +V on each side, allowing different voltages to be used. J21, J22 are 2 pin female header for connecting power to / from the individual voltage rails ‘J2, J4, J6, J8, J11, J13, J15, J17 are male headers used for plugging in servos or sensors. J1, J3, J5, J7, J10, J12, J14, J16 are female headers used for connecting wires from the servos / sensors to the breadboard. J19, J20 are 4pin female headers used to connect the IR sensors and LEDs to the breadboard. Now turn the PCB over. en eetYou now need to decide do you want your IR sensors to look outward or downward. If you have your sensors facing outward then Mr. General can use them to avoid running into objects. If you have them facing downward then they can be used to prevent Mr. General from falling over edges or to detect black lines on the ground ITT TI PTET Crores Cy 00060000 4 9000006 toro a) 00000000 reer OTT rr er Mount your IR LEDs (clear) and phototransistors (black) to suit. Be carefull to insert them the correct way around otherwise they will not work and may be damaged. Be carefull not to apply too much heat as this can damage them. Now solder in you power connector and recharge socket(9V DC).STEP2: Mount the spacer i Uh me ed . M3 Nylon aut ~ soldered Pe t Hex spacer (femaleto female L10) ons Do not have screw too tight or the wheels will not turn easily! STEP7: Mount the male-female hex spacer Hex spacer mate tomate L6) Hex spacer (female to female L10)STEP8: Mount the ball caster. STEP9: Mount the top battery box Flathead screw M3%6 FT STEP10 Trim battery wires and solder con- nections, Take care to con- nect blackand red. wiresas shown, Reverse polarity will damage the circuitry ee Red NNN Black Battery box Put small piece of heatshrink over solderjoint STEP 12: Rotate the servo wi its servo horn, adjust the servo gear to the middle position as shown. mounting bracket SelPtapping screw pan head 2.06 ve A Parallel<STEP 15:Mountthe sensor | niatureservo | STEP17: Mount pan / tilt assembly on the main PCB Pass servo cables through holes in the boardSTEP19:Mount the sensor PCB Now add your processor and connect it with the cables providedMain PCB ' te t BuCompound-eye PCB