Regulator 20201231
Regulator 20201231
PRESSURE
REGULATOR
Gas supply and delivery is always the topic to study in Semiconductor processing.
To ensure the accuracy of the processing, the purity of gas sources is the vital factors.
Keeping the purity while the gas has been transferred into processing tools is highly
monitored by process engineers.
01
Introduc�on
NanoPure is composed of people NanoPure aims to provide the highest quality products, so the quality control and
who are specialist in stainless steels uniformity are essen�al points to promise customers. In the mean�me, we do put
fabrica�on. By making sure the emphasis on the details of products such as dimension and tolerance which are
selec�on of finest materials, we important for quality control and therefore remain the high yield rate for assembly.
provide finest products. The key Opera�onal packages can be followed according to the customer's instruc�on,
point is how to control the quality the ranging from normal tandard clean package to Ultra High Purity clean room
of materials which makes big difference package.
of welding quality while installing or
welding assembly. There will be the
poten�al impurity or inclusion in
welding process. Therefore, electropolish NanoPure considers every single key processing during the fabrica�on.
is the solvable process for increasing
reliability of stainless steel to against Our goal is keeping con�nually improvement to reach customers’sa�sfac�on!
corrosion gases.
Pressure Regulator NanoPure
02
• Pressure regula�ng
• Atmospheric pressure control
• Spring,dome,air loaded
Types of Regulators
There are two types of pressure regulators
This is accomplished by the fluid force (F) being This is accomplished by the fluid force (F)
equal to or slightly lower than load force (FS) being equal to or slightly lower than load
causing the poppet to open. force (FS) causing the poppet to close.
Pressure Regulator NanoPure
03
Components
Loading Mechanism
The loading mechanism is the component of the regulator that balances the force or pressure.
Spring-Loaded Dome-Loaded
Components
Sensing Mechanisms
The sensing mechanism is the component separa�ng the spring/dome
force and the fluid force. It senses changes in pressure and allows the
regulator to react and to try to restore the original set pressure.
The diaphragm is a large, flat piece of material A piston is a cylindrical metal component
usually made of an elastomer, PTFE, or metal which is generally used to regulate higher
depending on the applica�on. A diaphragm control pressures than a spring-loaded
is normally used for low control-pressure regulator with a diaphragm. They are also
applica�ons in spring loaded regulators and more resistant to damage caused by
in all dome loaded regulators. pressure spikes.
Pressure Regulator NanoPure
05
Controlling Mechanisms
• Tes�ng
Every regulator is factory tested with nitrogen or air. Shell tes�ng is performed to a
requirement of no detectable leakage with a liquid leak detector.
GR 1000
Metal Diaphragm Type
Specifications Advantages
Opera�ng
・ Design proof pressure = 150% maximum rated ・Designed to reduce contamina�on and
pressure provide accurate regula�on of any corrosive,
Inlet =500 PSIG (35 bar) non-corrosive or toxic gas.
Outlet = 0-25, 0-60, 0-100, 0-150, 0-250, 0-500PSIG ・Metal to metal diaphragm to body seal
(0-1.7, 0-4.1, 0-7, 0-10, 0-17.2bar,0-35)
Inlet = 3500 PSIG (241 bar) assures minimum inboard and outboard
Outlet = 0-25, 0-60,0-100, 0-150, 0-250 ,0-500 PSIG leakage
(0-1.7, 0-4.1, 0-7, 0-10, 0-17.2bar,0-35) ・Panel moun�ng available
Op�on: Inlet = 300 bar (4350 PSI) ・300 series SS bonnet
・Leakage = internal bubble-�ght ・Cleaning: CGA 4.1 and ASTM G93
・Helium test = ≤ 1 x 10-9 atm cc/sec ・Pressure ra�ng per criteria of ANSI/ASME
・Temperature = -15°F to +165°F(-26°C to +74°C) B31.3
・Flow capacity: Inlet 3500 PSIG (240 bar) = Cv 0.09
Inlet 500 PSIG (35 bar) = Cv 0.25
・Body = 316L SST
・Diaphragm = Hastelloy-C
・Inlet: 40 Micron Filter 316 SS
・Connector = NPT, SWG, Cylinder connector
Pressure Regulator NanoPure
07
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
Series Inlet Body Outlet Port Seat Por�ng Port Gauge Gauge Cylinder Panel
No Pressure Material Pressure Size Material No Type Inlet Outlet Connector
GR1000 HP 6L 3 1 P 3 1 0 0 C P
GR 2000
Metal Diaphragm Type
Specifica�ons Advantages
Opera�ng
・Design proof pressure = 150% maximum rated ・ Designed to reduce contamina�on and
pressure provide accurate regula�on of any corrosive,
Inlet =500,3500 PSIG (35,207 bar) non-corrosive or toxic gas
Outlet = 0-25, 0-60, 0-100, 0-150, 0-200
・ Metal to metal diaphragm to body seal
(0-1.7, 0-4, 0-7, 0-10, 0-14 bar)
assures minimum inboard and outboard
・Leakage = internal bubble-�ght leakage
・ Helium test = ≤ 2 x 10-8 atm cc/sec ・ Panel moun�ng available
・Temperature = -15°F to +165°F
・ 300 series bonnet
(-26°C to +74°C)
・ Cleaning: CGA 4.1 and ASTM G93
・ Flow capacity: Cv 1.0
・ Body = 316L SST ・ Pressure ra�ng per criteria of ANSI/ASME
・Diaphragm = Hastelloy-C B31.3
・ Seat = PTFE , PCTFE
・Connector = NPT , SWG
Pressure Regulator NanoPure 11
GR2000 Series Regulator Drawing
12
Pressure Regulator NanoPure
GR2000 Series Regulator Flow Charts
Pressure Regulator NanoPure
13
Ordering Informa�on
1 2 3 4 5 6 7 8 9 10
Series Inlet Body Outlet Port Seat Por�ng Port Gauge Gauge
No Pressure Material Pressure Size Material No Type Inlet Outlet
GR2000 HP 6L 3 1 P 3 1 X X
GR 3000
Metal Diaphragm Type
Specifica�ons
Opera�ng Advantages
Inlet =500 PSIG (35 bar)
・ Designed to reduce contamina�on and
Outlet = 0-25, 0-60, 0-100, 0-150, 0-200
provide accurate regula�on of any
(0-1.7, 0-4.2, 0-7,0-10.5,0-14 bar)
corrosive, non-corrosive or toxic gas
・Design proof pressure = 150% maximum rated pressure
・ Metal to metal diaphragm to body seal
・Leakage = internal bubble-�ght
assures minimum inboard and outboard
・Helium test = design to meet ≤ 2 x 10-8 atm cc/sec
leakage
・Temperature = -15°F to +165°F(-26°C to +74°C)
・ 300 Series bonnet
・Flow capacity: Cv 1.8
・ Cleaning: CGA 4.1 and ASTM G93
・Body = 316L SST
・Pressure ra�ng per criteria of ANSI/ASME
・Diaphragm = Hastelloy-C
B31.3
・Seat = PTFE , PCTFE
・Inlet: 40 Micron Filter 316 SS
・Connector = NPT, SWG , Flange , Tube Stub
Pressure Regulator NanoPure 15
GR3000 Series Regulator Drawing
16
Pressure Regulator NanoPure
GR3000 Series Regulator Flow Charts
Pressure Regulator NanoPure
17
Ordering Informa�on
1 2 3 4 5 6 7 8 9
Series Inlet Body Outlet Port Seat Por�ng Port Gauge
No Pressure Material Pressure Size Material No Type
GR3000 HP 6L 3 1 T 3 1 1
1.Series: GR3000 5. In & Out Port Size 8. In & Out Port Type
1 = 1/2” 1 = NPT
2 = 3/4” 2 = SWG
2. Inlet Pressure
LP = Inlet 500 Psig (35bar) 3 = Tube Stubs
HP = 3500 Psig (241 bar)
6. Seat Material
T = TFE
3. Body Material 9. Gauge (Outlet
6L = 316L SS 7. Por�ng X = Without Gauge
1 = 2P V3 = -30-0-30psig/bar
4. Outlet Pressure 2 = 3P (Gauge Port 1/4”) V1 = -30-0-100psig/bar
1 = 0-160psig/bar
1 = 0-25Psig(0-1.7bar)
2 = 0-200psig/bar
2 = 0-60Psig(0-4.1bar)
3 = 0-100Psig(0-7bar)
4 = 0-150Psig(0-10.3bar)
5 = 0-200Psig(0-13.8bar)
Pressure Regulator NanoPure
18
GR 4000
Metal Diaphragm Type
Specifications Applica�on
Opera�ng
・ High pressure gas cylinders for specialty and
Inlet =3500 PSIG (241 bar)
industrial gases used with analyzers, lasers,
Outlet = 0-25, 0-60, 0-100, 0-200,0-250 and laboratory applica�ons.
(0-1.7, 0-4.1, 0-7, 0-14 , 0-17.2bar)
・ Provides a con�nuous, accurate outlet
Op�on Inlet =4350 PSIG (300 bar) pressure regardless of inlet pressure
・ Design proof pressure: fluctua�ons.
150% maximum rated pressure
・ Metal-to-metal diaphragm to body seal
・ Leakage = internal bubble-�ght diaphragms are convoluted for greater
・ Helium test = ≤ 2 x 10 atm 8cc/sec
accuracy and sensi�vity
・ Temperature = -15°F to +165°F(-26°C to +74°C)
・ Flow capacity: Cv: 0.05
・ Body = 316L SST
・ Diaphragm = Hastelloy-C
・ Seat = PCTFE
・ Inlet: 40 Micron Filter 316 SS
・ Connector = NPT, SWG , Cylinder connector
Pressure Regulator NanoPure 19
Ordering Information
1 2 3 4 5 6 7 8 9 10
Series Inlet Body Outlet In & Out Seat Porting In & Out Inlet Outlet
No Pressure Material Pressure Port Size Material No Port Type Gauge Gauge
GR4000 HP 6L 3 1 T 1 3 1 1
9. Gauge (Inlet)
4. Outlet Pressure 1 = 6000psi
1 = 0-25Psig(0-1.7bar) 2 = 4000psi
Inlet 2 = 0-60Psig(0-4.1bar)
Pressure
3 = 0-100Psig(0-7bar)
4 = 0-200Psig(0-14bar)
10. Gauge (Outlet)
5 = 0-250Psig(0-17bar)
X = Without Gauge
V3 = -30-0-30psig/bar
5. In & Out Port Size V1 = -30-0-100psig/bar
1 = 0-160psig/bar
1 = 1/4”
2 = 0-200psig/bar
3= 0-300psi/bar
6. Seat Material
T = TFE
Pressure Regulator NanoPure
22
UR 1000
High Purity Tied & Non-Tied
Diaphragm Type
Specifica�ons Applica�ons
Ordering Informa�on
1 2 3 4 5 6 7 8 9 10 11 12
Series Inlet Body Diaphragm Outlet Por�ng In & Out Seat Gauge Gauge
Finish Poppet Panel
No Pressure Material Type Pressure No Port Size Material Inlet Outlet
UR1000 HP 6L FB N 6L 3 A M4 P 0 0
URA 1000
sub-atmospheric pressure
Specifica�ons Applica�ons
OPERATING PARAMETERS
・ Vacuum pressure control
・ Inlet :120 / 600 / 3500 psig 8.3 / 41.4 / 241 bar
・ Toxic gas analysisValve manifold boxes
・ Outlet: 50 mm Hg absolute - 15 psig / 1.0 bar
Gas cabinets
50 mm Hg absolute - 30 psig / 2.1 bar
50 mm Hg absolute - 60 psig / 4.1 bar ・ Semiconductor manufacturing
50 mm Hg absolute - 100 psig / 6.9 bar ・ Nega�ve bias for controlling vacuum and low
・ posi�ve pressures
・Design Proof Pressure: 150% of max rated
・ Finish Ra: 10 μin / 25 μin
・Inboard Leak Rate: <1x10-9 atmcc/sec He
・Opera�ng Temperature: ・ Metal-to-metal diaphragm to body seal for
high leak integrity
PCTFE Seat: -40°F to 140°F / -40°C to 60°C
Teflon Seat: -40°F to 160°F / -40°C to 71°C ・ Hastelloy® trim op�on is available
・Flow Capacity:
Cv =0.24(120psig/8.3bar)
Cv =0.15(600psig/41.4bar)
Cv =0.09(3500psig/241bar)
・Body: 316L SS or 316L VAR SS
・Valve Seat: Teflon or PCTFE
・Diaphragm: Hastelloy R C-22
・Valve Stem, Spring, and Valve: SS 316L or Hastelloy C-22
R
Ordering Informa�on
1 2 3 4 5 6 7 8 9 10 11
Series Inlet Body Finish Outlet Poppet Por�ng In & Out Seat Gauge Gauge
No Pressure Material Pressure No Port Size Material Inlet Outlet
URA1000 HP 6L FB 4 6L A 4M P 0 0
URH 2000
Pressure Reducing Regulators
Specifica�ons Applica�ons
Ordering Informa�on
1 2 3 4 5 6 7 8 9 10 11 12
Series Inlet Body Diaphragm Outlet Por�ng In & Out Seat Gauge Gauge
Finish Poppet
No Pressure Material Type Pressure No Port Size Material Inlet Outlet
URH2000 HP 6L FA N 6L 2 A 4M P 0 0
UR 2000
High Purity Tied & Non-Tied
Diaphragm Type
Specifica�ons Applica�ons
Ordering Informa�on
1 2 3 4 5 6 7 8 9 10 11 12
UR 3000
High Purity Tied & Non-Tied
Diaphragm Type
Speci�ications Applications
Opera�ng ・ High flow in-line regulator excellent
Inlet Pressure: 250 psig / 17.2 bar for purging
Outlet Pressure Ranges: ・ Smooth unobstructed flow path for
0-30, 0-60, 0-100psig / 0-2.1, 0-4.1, 7, 0-6.9 bar complete purging
・Design Proof Pressure: 150% maximum rated
・ Posi�ve shut-off seal with posi�on
・Inboard Leak Rate: < 1 x 10 -9atm cc/sec He
・Opera�ng Temperature: able bonnet
-40°F to 160°F / -40°C to 71°C ・ Excellent leak integrity is created by
・Flow Capacity: Cv = 1.8 metal-to-metal diaphragm to body seal
・Decaying Inlet Characteris�c 2.7 per 100 psig / ・ Meets CGA 4.1 and ASTM G93
0.19 per 6.9 bar
・Body: 316L & 316L VAR Electropolish
・Diaphragm: Hastelloy
・Seat: PCTFE or TFE
・Spring: 316SS or Hastelloy R
Ordering Information
1 2 3 4 5 6 7 8 9 10
Series Body Outlet In & Out Seat Por�ng Gauge
Series Body Diaphragm In & Out
Por�ng Port Seat Gauge
No Outlet
Material
Finish Pressure Poppet Size Material No
Outlet Outlet
No Material Pressure Type No Port Size Material
UR3000 6L 3 FB N 6L A RC P 0
UR 4000
2 Stage
Metal Diaphragm Type
Specifica�ons Applica�on
Opera�ng
・ Gas cabinets
Inlet =3500 PSIG (35 bar)
・ Semiconductor manufacturing
Outlet = 0-25, 0-100, 0-150 0-200PSIG
(0-1.7, 0-7, 0-10 0-14bar) ・ Research labs
・ Design proof pressure:150% maximum rated pressure ・10 Ra μin / 25 μin surfaces
・ Leakage = internal bubble-�ght ・ Full internal Electropolish is available
・ Helium test = ≤ 4 x 10-9 atm cc/sec ・ Metal-to-metal
・ Temperature =-15°F to +165°F (-26°C to +74°C) ・ Tied diaphragm or Non-�ed design
・ Flow capacity: Cv: 0.05 ・ CGA 4.1 and ASTM G93
・ Body = 316L or 316L VAR Electropolish
・ Diaphragm = Hastelloy -C
R
・ Seat = PCTFE
・ Finish Ra: 5 μin 、10 μin 、25μin
・ Connector = F or M face seral fi�ng Tube stubs
Pressure Regulator NanoPure 43
UR4000 Series Regulator Drawing
44
Pressure Regulator NanoPure
Ordering Informa�on
1 2 3 4 5 6 7 8 9 10
Series Body Diaphragm Outlet In & Out Seat Por�ng Gauge Gauge
Material Finish Port Size
No Type Pressure Material No (Inlet) (Outlet)
UR4000 6L N FB 3 RA P 1 X X
LR 1000
Low Pressure High Flow
Diaphragm Type
Specifica�ons Applica�ons
Opera�ng
Inlet Pressure 500 psig / 35 bar ・Purging, blanke�ng, high flow ,
Outlet Pressure Ranges Heat trea�ng and shielding gases
0-25,0-50,0-100,0-150,0-250 psig ・Performs well at very low pressure
(0-1.7,0-2.5,0-6.9,0-10.3,0-17,2 bar) Differen�als such as Dewar supplied
・Design Proof Pressure:150% of rated pressure processes
・Design Burst Pressure:400% of rated pressure
・Mul�-drop breathing air sta�ons
・Leakage
・Diaphragm sensing provides greater
Internal: Bubble-�ght
external: < 2 x 10-8 atm cc/sec He accuracy and sensi�vity
・Flow Capacity: Cv: 5 ・Cleaning: CGA 4.1 and ASTM G93
・Body, Bonnet, Back Cap: SS 316L
・Main Valve Seat: Buna-N, Viton
・O-ring: Buna-N, Viton
・Diaphragm: Gylon
・Opera�ng Temperature:
-15°F to 165°F / -25°C to 75°C
Pressure Regulator NanoPure
47
Ordering Informa�on
1 2 3 4 5 6 7 8
Series Body Outlet Port Seat Por�ng Gauge Grade
No Material Pressure Size Material No
LR1000 6L 3 1 T 3 1 1
LR 2000
Low Pressure High Flow
Diaphragm Type
Specifica�ons Applica�ons
・Maximum Inlet Pressure :300 psig / 20.7 bar ・Purging, blanke�ng, high flow heat trea�ng
・Outlet Pressure Ranges: and shielding gases performs well at very low
0-25, 0-50, 0-100, 0-150, 0-250 psig 0-1.7, pressure differen�als such as Dewar-supplied
0-3.4, 0-6.9, 0-10.3, 0-17.2 bar processes mul�-drop breathing air sta�ons.
・Design Proof Pressure: ・Diaphragm sensing provides greater accuracy
150% maximum rated Leakage: Bubble-�ght and sensi�vity.
・Opera�ng Temperature :-10°F to 165°F /
-23°C to 74°C
・Flow Capacity :Cv=10
Contact Materials
・Body, Bonnet, Back-cap: 316L Stainless Steel
・Main Valve Seat: Buna-N 90, Ethylene Propylene 80 or Viton
R
・Diaphragm: Gylon R
Ordering Informa�on
1 2 3 4 5 6 7 8
Series Body Outlet Port Seat Por�ng Gauge Grade
No Material Pressure Size Material No
LR2000 6L 3 1 T 3 1 1
GB1000
Relief / Backpressure
Regulators
Specifica�ons Advantages
Ordering Informa�on
1 2 3 4 5 6 7 8 9
Series Inlet Body Outlet Port Seat Por�ng Gauge Grade
No Pressure Material Pressure Size Material No
GB1000 1 6L 3 1 T 3 X 1
GB2000
Relief / Backpressure
Regulators
Specifica�ons Applica�on
Ordering Informa�on
1 2 3 4 5 6 7 8 9
Series Inlet Body Outlet Port Seat Por�ng Gauge Grade
No Pressure Material Pressure Size Material No
GB2000 1 6L 3 1 T 1 X 1
CH 1000A Series
・ Maximum inlet pressure: 3500 psig / 241 bar
・ Four delivery pressures from:
85/115, 135/165, 185/215, 235/265 psig
5.9/7.9, 9.3/11.4, 12.8/14.8, 16.2/18.3 bar
・Designed to provide a con�nuous flow of gas for
applica�ons requiring stored gas supplies
・Based on GR-1000 Series
・Design Proof Pressure :150% of maximum opera�ng
・Leak Rate:
Internal: Bubble-�ght
External: Designed to meet ≤ 2 x 10-8 atm cc/sec He
・ Opera�ng Temperature: -40°F to 165°F / -40°C to 74°C
・ Flow Capacity: Cv = 0.06
・ Moun�ng bracket is standard
Advantages
・ CO2 for �ssue and cell culture incubators supply
・Shielding and laser assist gases in metal fabrica�on
・Analyzer carrier gas
・Laser cu�ng assist gas
Changeover System NanoPure
63
CH 1000B Series
Advantages
Specifica�ons
・ Maximum inlet pressure: 3500 psig / 241 bar ・ CO2 for �ssue and cell culture
・ Four delivery pressures from: incubators supply
85/115, 135/165, 185/215, 235/265 psig
・ Shielding and laser assist gases in
5.9/7.9, 9.3/11.4, 12.8/14.8, 16.2/18.3 bar
metal fabrica�on
・Designed to provide a con�nuous flow of gas for
applica�ons requiring stored gas supplies ・ Analyzer carrier gas
・Based on GR-1000 Series ・ Laser cu�ng assist gas
・Design Proof Pressure :150% of maximum opera�ng
・Leak Rate:
Internal: Bubble-�ght
External: Designed to meet ≤ 2 x 10-8 atm cc/sec He
・Opera�ng Temperature:
-40°F to 165°F / -40°C to 74°C
・Flow Capacity: Cv = 0.06
・Moun�ng bracket is standard
Changeover System NanoPure
67
Automatic Changeover Regulators and Systems Drawings
Changeover System NanoPure
68
Ordering Informa�on
CH1000A 1 6L A 1 1
Inlet Body Number of Outlet Pressure In & Out
Pressure Material Pressure Port Size
(Psig) regula�ng Psig Bar
Series No
1 85/115 5.9/7.9 1 1/4”
A 2 2 135/165 9.3/11.4
1 3500 6L 316L 2 3/8”
B 3 3 185/215 12.8/14.8
4 235/265 16.2/18.3
CH1000B 1 6L 1 1
Inlet Body Outlet Pressure In & Out
Pressure Material Port Size
(Psig) Psig Bar
Series No 1 0-25 0-1.7
2 0-50 0-3.4 1 1/4”
3500 6L 316L 3 2 3/8”
0-100 0-6.9
4 0-150 0-10.3
CHS1000 1 6L A 1
Inlet Outlet Pressure In & Out
Pressure Body
Psig Material Psig Bar Port Size
1
Lion Hygienic Materials Co., Ltd
No.22 Lufeng west road, Kunshan,
Jiangsu, P. R. China
Tel: 86-512-5767 1815
Fax: 86-512-5787 1472
Email: [email protected]
www.kl-nanopure.com
Copyright 2017 Lion Hygienic Materials Co., Ltd. All rights reserved. 2018/5 revision- ① .