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Combine Crane PHE AW Platform

The document provides a daily inspection report for a pedestal crane over three days. It includes: 1) Technical specifications of the crane such as the serial number, model, capacity, manufacturer and year made. 2) A description of the inspection process and progress over the three days, including function tests, safety device inspections, and non-destructive testing. 3) Photographs taken during the inspection process. 4) Next steps planned which include load testing, additional non-destructive testing, and compiling inspection and safety certification reports. Issues found include non-functioning anti-two block safety, wire rope replacement needs, electrical and hydraulic component repairs/replace

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0% found this document useful (0 votes)
46 views

Combine Crane PHE AW Platform

The document provides a daily inspection report for a pedestal crane over three days. It includes: 1) Technical specifications of the crane such as the serial number, model, capacity, manufacturer and year made. 2) A description of the inspection process and progress over the three days, including function tests, safety device inspections, and non-destructive testing. 3) Photographs taken during the inspection process. 4) Next steps planned which include load testing, additional non-destructive testing, and compiling inspection and safety certification reports. Issues found include non-functioning anti-two block safety, wire rope replacement needs, electrical and hydraulic component repairs/replace

Uploaded by

job saputra
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DAILY INSPECTION REPORT

Contract No. 4710006659 Report No. 011-SQ-IV-2023


CTR No. CTR – 002 – SQ – 153 -23 INSPECTION PEDESTAL CRANE Report Date April 12,2023
WO No. CTR – 002 – SQ – 153 -23 PHE AW PLATFORM Reported By 202324/3/2023
Roserio Xavierus
Location WMO Field Review By Erwin Adi Candra

1. TECHNICAL DATA CRANE

No. Item : M-301


No. Seri : 01047-080101
Model : 60SSC1000
Kapasitas : 5 Ton
SWL : 2,5 Ton
Pabrik Pembuat : Aurora Crane Corporation
Tahun dibuat/ digunakan : 1999/2000

2. WORK PROGRESS

No. PROGRESS INSPECTION


ACTIVITY OF CRANE INSPECTOR REMARKS
% DATE

1. Visual Inspection
2. Physical Inspection 45% 12 – 04-2023
3. NDT MPI Before

3. PHOTOGRAPH

Name Plate Load Chart Structure & Ladder

Turn Table Bolt & Nut Control Valve Cabin Operator


Swing Rotor Indicator degress Winch Drum

Engine Oil Tank Boom

Hook Anti-Two Block Wire Rope


NDT Hook NDT Hook NDT Hook

4. NEXT PLANNING
-Continue For Function Test & Wire Rope Test Before
Issued by : Crane Inspector PHE WMO User
Name : Mr. Roserio Xavierus Name : Mr. Nugroho
Date : April 12, 2023 Date : April 12, 2023
Signature : Signature :
DAILY INSPECTION REPORT

Contract No. 4710006659 Report No. 012-SQ-IV-2023


CTR No. CTR – 002 – SQ – 153 -23 INSPECTION PEDESTAL CRANE Report Date April 13,2023
WO No. CTR – 002 – SQ – 153 -23 PHE AW PLATFORM Reported By 202324/3/2023
Roserio Xavierus
Location WMO Field Review By Erwin Adi Candra

1. TECHNICAL DATA CRANE

No. Item : M-301


No. Seri : 01047-080101
Model : 60SSC1000
Kapasitas : 5 Ton
SWL : 2,5 Ton
Pabrik Pembuat : Aurora Crane Corporation
Tahun dibuat/ digunakan : 1999/2000

2. WORK PROGRESS

No. PROGRESS INSPECTION


ACTIVITY OF CRANE INSPECTOR REMARKS
% DATE

Function Test :
Boom Up Good
Boom Down Good
Swing Right Good
Swing Left Good
Hoist Up Good
Hoist Down Good
1.
Safety Device : 65% 13 – 04-2023
Anti Two Blok Not Active
Emergency Shut Down N/A
Winch Drum Brake System Good
Swing Brake System N/A
APAR N/A
2. Wire Rope Test (Before) Acc

3. PHOTOGRAPH

Boom Up Boom Down Swing


Hoist Up Hoist Down

Wire Rope Test Wire Rope Test

4. NEXT PLANNING
-Continue For Load Test
-Continue For NDT After Load Test
-Continue For Berita Acara Inspeksi & Pemeriksaan Keselamatan
Issued by : Crane Inspector PHE WMO User
Name : Mr. Roserio Xavierus Name : Mr. Nugroho
Date : April 13, 2023 Date : April 13, 2023
Signature : Signature :
DAILY INSPECTION REPORT

Contract No. 4710006659 Report No. 013-SQ-IV-2023


CTR No. CTR – 002 – SQ – 153 -23 INSPECTION PEDESTAL CRANE Report Date April 14,2023
WO No. CTR – 002 – SQ – 153 -23 PHE AW PLATFORM Reported By 202324/3/2023
Roserio Xavierus
Location WMO Field Review By Erwin Adi Candra

1. TECHNICAL DATA CRANE

No. Item : M-301


No. Seri : 01047-080101
Model : 60SSC1000
Kapasitas : 5 Ton
SWL : 2,5 Ton
Pabrik Pembuat : Aurora Crane Corporation
Tahun dibuat/ digunakan : 1999/2000

2. WORK PROGRESS

No. PROGRESS INSPECTION


ACTIVITY OF CRANE INSPECTOR REMARKS
% DATE

1. Load Test
2. NDT After ( Hook, Welding Joint ) & Wirerope Test 100% 14 – 04-2023

3. PHOTOGRAPH

Step 1 Step 2 Step 3

Step 1 Step 2 Step 3


NDT Hook NDT Hook NDT Hook

Lower Boom Lower Boom Lower Boom

Wire Rope Test Wire Rope Test Dimensional Wire

4. NEXT PLANNING
Re-Sertifikasi Inspection Crane Area BW
Issued by : Crane Inspector PHE WMO User
Name : Mr. Roserio Xavierus Name : Mr. Nugroho
Date : April 14, 2023 Date : April 14, 2023
Signature : Signature :
NON CONFORMITY REPORT
PT. Sertco Quality
Page : 1 of 2

To : Pertamina Hulu Energi – West Madura Offshore Serial No. : 01047-080101

Subject : Ketidaksesuaian Terhadap Pedestal Crane Date : 12 – 14 April 2023

Tag No : M-301 NCR No. : 005/SQ-WMO/AW/NCR/CR/IV/2023

Manufacture : Aurora Crane Corporation Location : PHE AW PLATFORM

No. Deskripsi Ketidaksesuaian Dokumentasi

Anti-Two Block tidak berfungsi dengan baik


1.
*Lakukan perbaikan

Susunan Strand wire terbuka , indikasi size pada


wire tidak sesuai dengan wedge socket

2. Size dimensional winch drum tidak sesuai


dengan size wire rope yang terpasang

*Pergantian Wire (Rekomendasi 7/8“)

Kabel electrical terbuka


3.
*Dibuatkan box panel

Load Moment, Radius & Safe Load indicator


tidak berfungsi
4.
*Lakukan perbaikan
NON CONFORMITY REPORT
PT. Sertco Quality
Page : 1 of 2

Control valve bocor


5
*Lakukan perbaikan indikasi seal gagal fungsi

Isolasi fleksibel hose terkelupas


6
*Penggantian part

Emergency Shut Down


7
*Dibuatkan Emergency Shutdown System
N/A

Recomendasi:
1. Dengan ditemukannya kendala seperti data terlampir, PHE-WMO berkewajiban untuk memperbaiki temuan
tersebut berdasarkan manufactur Spec dan dapat berfungsi dengan baik sebagaimana fungsinya.

Inspected Approved

PT Sertco Quality PHE - WMO


BERITA ACARA INSPEKSI TEKNIS
UJI FUNGSI & BEBAN PESAWAT ANGKAT

Pada hari Jumat tanggal 14 April 2023 bertempat di PHE AW Platform, West Madura
Offshore. Telah dilakukan Inspeksi Teknis Uji Fungsi & Beban pada Pesawat Angkat jenis
Pedestal Crane antara PT Pertamina Hulu Energi – West Madura Offshore, Perusahaan Inspeksi
PT Sertco Quality, dan Inspektur Migas, dengan tahapan dan hasil sebagai berikut :

1. Spesifikasi Pesawat Angkat


Peralatan : Pedestal Crane - Box Boom
Pemilik : PT Pertamina Hulu Energi - West Madura Offshore
Lokasi : PHE AW Platform
Pemanufaktur : Aurora Crane Corporation
Model : 60SSC1000
Nomor Seri : 01047-080101
Tahun Pembuatan : 1999
Tahun Penggunaan : 2000
Kapasitas Beban : 5 Ton
SWL : 2,5 Ton, Angel 50⁰, Panjang Boom 18,2 m, 1 Part Line
Wire Rope : Ø 25,7 mm, 34(W) x K7-WSC 2160, 1 Part Line
Auxilliary : N/A
Hook : Crosby
Service : Pengangkatan Beban
Code and Standard
: ASME B30.4 “ Portal and Pedestal Crane “
: API RP 2D “ Operation and Maintenance of Offshore Cranes ”
: API SPEC 2C “ Offshore Pedestal-mounted Cranes ”
2. Pemeriksaan dan Pengujian meliputi :
a) Review dokumen.
b) Visual check.
c) Hasil pengujian tidak merusak (NDT)
Pengujian tidak merusak menggunakan metode magnetic partikel inspection dilakukan
pada:
▪ Lower Boom, tidak ditemukan indikasi retak.
▪ Main Hook, tidak ditemukan indikasi retak.

d) Uji Fungsi
▪ Pengangkatan dan penurunan boom dengan kondisi baik.
▪ Pengangkatan dan penurunan hook dengan kondisi baik.
▪ Putaran / swing dengan kondisi baik.
▪ Safety devices tidak berfungsi dengan baik.
3. Load Test
Panjang Beban Kerja Aman
Boom Sudut Kerja Beban Uji (ton) Jenis
No Keterangan
(m) (°) (ton) Main Aux. Pengujian

Hoist Hoist

1 18,2 30 1,42 2,5 - Dinamis 56 %


2 18,2 50 2,5 2,5 - Statis 100 %
3 18,2 50 1,8 2,5 - Dinamis 72 %
Catatan :
1. Pada saat pengujian crane mampu melakukan pengangkatan beban sebesar point 1 dengan baik
2. Tahap selanjutnya sudut dinaikkan ke 50⁰, beban ditambahkan menjadi 2,5 Ton. Saat operator
Crane melakukan pengangkatan (Hoist Up), crane tidak mampu melakukannya
3. Maka beban dikurangkan bertahap hingga sampai pada beban 1,8 Ton. Crane mampu melakukan
pengangkatan (Hoist Up) dengan baik.

4. Kesimpulan
Berdasarkan hasil inspeksi teknis dan pengujian di atas, Pesawat Angkat jenis
Pedestal Crane - Box Boom yang berlokasi di PHE AW Platform, West Madura Offshore, masih
dalam kondisi baik untuk dioperasikan dan digunakan dengan beban kerja aman 1,8 Ton, Angel
50⁰, Panjang Boom 18,2 m, 1 Part Line. PT Pertamina Hulu Energi - West Madura Offshore,
selaku pemilik bertanggung jawab sepenuhnya atas keselamatan pengoperasian pesawat angkat
tersebut.
Demikian berita acara ini dibuat agar dapat dipergunakan sebagaimana mestinya.

INSTANSI NAMA TANDA TANGAN

PT Pertamina Hulu Energi


West Madura Offshore

PT Sertco Quality

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