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Annexure-I (BOQ)

This document is a bill of quantity for the R&M of SG/TG/Station C&I system for 3x210 MW units at Anpara ATPS. It lists the hardware components required for maxDNA control system including controllers, I/O modules, power supplies, cabinets. It also lists the components for human machine interface system including operator workstations, printers, large video screens. A master slave clock system is also included with GPS master clock and slave display units. The total quantities required for each line item are specified for units 1, 2 and 3 separately along with common quantities.

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150819850
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0% found this document useful (0 votes)
21 views8 pages

Annexure-I (BOQ)

This document is a bill of quantity for the R&M of SG/TG/Station C&I system for 3x210 MW units at Anpara ATPS. It lists the hardware components required for maxDNA control system including controllers, I/O modules, power supplies, cabinets. It also lists the components for human machine interface system including operator workstations, printers, large video screens. A master slave clock system is also included with GPS master clock and slave display units. The total quantities required for each line item are specified for units 1, 2 and 3 separately along with common quantities.

Uploaded by

150819850
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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R&M OF SG/TG/Stn.

C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

A.1 maxDNA UNIT DDCMIS


maxDNA CONTROL HARDWARE FOR
(i) SG Controls
A.1.1 Note:
(ii) TG Controls
(iii) Station C&I controls (1) All SG/TG/Station C&I and RIO Controls pertaining to
Multifunction Controllers DPU with chassis and backup cable- Unit#1,2&3 shall be based on existing available logics. All
1 Set 1 1 1 1 logics shall be provided by UPRVUNL and vetted by
Primary
UPRVUNL.
2 Multifunction Controllers DPU with chassis-Secondary Set 1 1 1 1 (2) I/O Modules, Controllers and other hardware are spread
over various Function Groups,exact quantities of Controllers
3 Analog Input Modules for 4-20mA DC analog signals (non isolated) Set 1 1 1 1
and I/O modules will be furnished as required basis during
4 Analog Input Modules for thermocouple signals Set 1 1 1 1 contract execution stage.

5 Analog Input Modules for RTD signals Set 1 1 1 1 (3) RIO-for ( FOPH of Unit#1,2&3),is considered.

6 Analog Output Modules for 4-20mA DC signals Set 1 1 1 1 (4) RIO for FOPH shall be supplied as normal control panel
alongwith local 230 V AC UPS for power supply. Local air
7 Binary Input Modules Set 1 1 1 1 conditioned room/ air conditioning shall be arranged by
UPRVUNL
8 Binary Output Modules Set 1 1 1 1

9 maxPAC 8 Pack I/O Rack Set 1 1 1 1


A.1.2 POWER SUPPLY ASSEMBLIES IN CABINETS
1 230 VAC to 24V DC converter Set 1 1 1 1 As required
2 Breaker Set 1 1 1 1 As required
A.1.3 SYSTEM CABINETS AND HARDWARE
1 RPU -Electronic System Cabinets Set 1 1 1 1 As required
2 Interposing Relays Set 1 1 1 1 As required
Flame Scanners System shall be under BHEL-Trichy Scope
A.1.4 Blank Cabinets for Flame Scanner Set 0 1 1
applicable for unit 2&3.

SG/TG/Stn. C&I PACKAGE


1 of 8
R&M OF SG/TG/Stn. C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

HUMAN MACHINE INTERFACE AND PLANT INFORMATION


A.2
SYSTEM (HMIPIS) FOR UNIT DDCMIS
Operator WorkStation
1 Nos 4 4 4 4 Nos. OWS per unit includes 1 No. as Unit Incharge Station

2 Engineering, Diagnostic & Programmer's Station Nos 2 2 2

3 Historical Storage & Retrieval (Information) WorkStation Nos 2 2 2

4 maxLink PC for interfacing (on OPC/MODBUS Protocol) Nos. 1 1 1

6 C&I Maintenance PC Nos. 1 1 1

7 LaserJet Colour Printer (A4 size) Nos. 1 1 1

8 Large Video Screens along with its work station (LVS) Nos 1 1 1 1 Nos. LVS per unit size 67-70 inch (LED based)
9 Graphic Controller System for LVS Nos 1 1 1
PC based HART cubicle with interface cards, power supply
12 modules, cables, connectors etc. with suitable intergface with Set 1 1 1 HMS offered will be standalone and as per BHEL
DDCMIS specification. Further HMS shall be only for Smart
13 HMS Software Set 1 1 1 Transmitters for new offered in this package and not for any
other filed devices like control valves / positioners etc.
14 Hand Held Callibrator Nos. 2 2 2

A.2.2 maxNET (ETHERNET) HARDWARE


1 Ethernet Switch Set 2 2 2 As Reqd.
2 Network Panels Set 2 2 2 As Reqd.
3 19" Rack Mount Set 2 2 2 As Reqd.
4 Misc. maxNET Components(including Cat-5E UTP cables) Set 2 2 2 As Reqd.

B.0 MASTER SLAVE CLOCK SYSTEM


1 GPS based Master Clock System No. 1 Common for all 03 Units
2 Slave Display Units No. 4 4 4 3
3 Cables & accessories Set As reqd.

SG/TG/Stn. C&I PACKAGE


2 of 8
R&M OF SG/TG/Stn. C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

C.0 CONTROL DESKS & PANELS


C.1 UCDs & PANELS
Unit Control Desk, Arc shaped of 6 Mtrs length (in Central Control
1 room) alongwith Draw Out Section 16(h) X 10(w) for process Side Set 1 1 1
and Draw Out - for Electrical Side
2 LVS Panel in Central Control room Set 1 1 1
3 PC& Printer Rack & Work Station Server Rack Set 1 1 1

C.2. HARDWIRED DEVICES (IN DRAW OUT SECTION) Set 1 1 1 Minimum Hardwired device for safe shutdown.

C.3 FURNITURE FOR CONTROL DESKS & PANELS


1 Central Control Room
i Chair Set 1 1 1 for above workstations
ii PC & Printer rack Set 1 1 1 for above workstations
2 Programmer Room/CER:
i Work station/server rack Set 1 1 1

D ELECTRIC POWER SUPPLY SYSTEM


D.1 230 V AC 1 Ph. UPS System.
UPS of suitable rating for SG/TG/Station C&I Control Panels /
D.1.1 Set 1 1 1
HMI machines and field solenoids etc. comprising of:
1 Float-cum-Boost Chargers (2x100%)
2 Static inverters (2x100%) with input isolation transformer
3 Static switch (1x100%), Manual Bypass switch (1x100%)
4 Step down transformer(415v, 3 ph to 240v 1ph) (1x100%)
5 Voltage Stabiliser (1x100%)
6 AC Power Distribution Boards (2x100%)
Ni-Cd Battery bank with accessories for 1 hour duty cycle
7
(1x100%)
8 Battery Health monitoring system (1x100%)

D.2 230 VAC UPS for RIO Nos. 0 0 0 1 For FOPH RIO

SG/TG/Stn. C&I PACKAGE


3 of 8
R&M OF SG/TG/Stn. C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

E ERECTION HARDWARE, PROCESS CONNECTION & PIPING

Local Instrument Enclosures (LIEs) complete with fittings,


E.1
mountings & accessories etc.
1 Type A Nos. 20 20 20 UPRVUNL to confirm the proposed qty.
2 Type B Nos. 30 30 30 UPRVUNL to confirm the proposed qty.
Local Instrument Racks (LIRs) complete with fittings,
E.2
mountings & accessories etc.
1 Type A Nos. 10 10 10 UPRVUNL to confirm the proposed qty.
2 Type B Nos. 10 10 10 UPRVUNL to confirm the proposed qty.
INSTRUMENT IMPULSE TUBES/PIPES AND FITTINGS
E.3
comprising of:
Set
1 Impulse Pipe 1 1 1
(in Mtr)
Set
2 GI Pipes(1/2'') 1 1 1
(in Mtr)
3 5 Way valve manifold Set 1 1 1

4 1/2'' drain valves (ASTM-A 182-F22 material,class 3000 SPL) Set 1 1 1


All other fittings for above including piping,tubing,purge
5 Set 1 1 1
rotameter,filter regulator,cage clamp TBs,painting etc…
E.4 Conduits and Cable Sub-trays
5250
1 600 mm wide,100 mm high Tray,2mm thick perforated Mtr.
9000
2 300 mm wide,50 mm high Tray,2mm thick perforated Mtr.
6000
3 150 mm wide,50 mm high Tray,2mm thick perforated Mtr.
Applicable for Unit # 1,2 &3 and common control of total 03
9000 units.
4 50 mm wide,25 mm high Tray Mtr.
UPRVUNL to confirm the proposed qty.
3000
5 Rigid conduit 2"(50 mm) Mtr.

6 Flexible Conduit 1"(25 mm) Mtr. 3000

7 HDPE Conduit (50 mm) Mtr. 3000

SG/TG/Stn. C&I PACKAGE


4 of 8
R&M OF SG/TG/Stn. C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

F.0 MEASURING INSTRUMENTS

Service List, Range and other details shall be furnished by


1 Pressure Transmitters Nos. 210 210 210 UPRVUNL.
Proposed qty to be confirmed by UPRVUNL.
Service List, Range and other details shall be furnished by
2 Differential Pressure transmitters Nos. 210 210 210 UPRVUNL.
Proposed qty to be confirmed by UPRVUNL.
Service List, Range and other details shall be furnished by
3 Flow transmitter Nos. 210 210 210 UPRVUNL.
Proposed qty to be confirmed by UPRVUNL
Level Transmitters Service List, Range and other details shall be furnished by
4 ( displacement type ) Nos. 210 210 210 UPRVUNL.
Proposed qty to be confirmed by UPRVUNL
5 Thermocouples (R type), incl thermowel Nos. 288 288 288 Proposed qty to be confirmed by UPRVUNL
6 Thermocouples (K type), incl thermowel Nos. 80 80 80 Proposed qty to be confirmed by UPRVUNL
7 RTDs (Temp. Transmitter) 102 102 102 Temperature transmitters not required.UPRVUNL to confirm
8 Position Transmitter Nos. 20 20 20 Proposed qty to be confirmed by UPRVUNL
9 Pressure gauges Nos. 190 190 190 Proposed qty to be confirmed by UPRVUNL
10 temperature gauges Nos. 100 100 100 Proposed qty to be confirmed by UPRVUNL
Single Input DIN Rail Mounted Temp. Transmitters Nos. 0 0 0 NA
Dual Input Temp. Transmitters with indicators alongwith Mounting
Nos. 0 0 0 NA
Accessories

G.0 JBs
1 12 Way JB Nos 20 20 20
2 24 Way JB Nos 20 20 20
3 36 Way JB Nos 20 20 20
Proposed qty to be confirmed by UPRVUNL.
4 48 Way JB Nos 0 0 0
5 72 Way JB Nos 0 0 0
6 128 Way JB Nos 0 0 0
7 JBs for Temp. transmitter Nos. 0 0 0

SG/TG/Stn. C&I PACKAGE


5 of 8
R&M OF SG/TG/Stn. C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

H.0 Electrical Items in Electrical Control Panel


1 Current Transducers Nos. 3 3 3
2 Power Transducer Nos. 3 3 3
3 Voltage Transducers Nos. 3 3 3
4 Frequency Transducers Nos. 4 4 4
5 PF Transducers Nos. 0 0 0
6 Synch Check relay Nos. 0 0 0 Proposed qty to be confirmed by UPRVUNL.
7 Synch Guard relay Nos. 0 0 0
8 Auxiliary relays for Synch check/Synch Guard relays Nos. 0 0 0
9 Auxiliary PT 110/110V Nos. 0 0 0
10 Auxiliary PT 63.5/110V Nos. 0 0 0
11 Transducer cabinet Nos 0 0 0

I.0 Cables
1 F-TYPE, 4 Pair Mtrs. 45,000
2 F-TYPE, 8 Pair Mtrs. 22,500
3 F-TYPE, 12 Pair Mtrs. 18,750
4 F-TYPE, 24 Pair Mtrs. 9,000
5 G-TYPE, 2 Pair Mtrs. 22,500
6 G-TYPE, 4 Pair Mtrs. 75,000
7 G-TYPE, 8 Pair Mtrs. 45,000
8 G-TYPE, 12 Pair Mtrs. 15,000 Cables are common for Total Package i.e for all 03 units.
9 G-TYPE, 24 Pair Mtrs. 9,000 Proposed qty to be confirmed by UPRVUNL.
10 5C x 1.5 sqmm Mtrs. 18,000
11 3C x 1.5 sqmm Mtrs. 22,500
12 2C x 1.5 sqmm Mtrs. 22,500
13 2C x 2.5 sqmm Unarmoured Mtrs. 4,500
14 3C x 2.5 sqmm Unarmoured Mtrs. 4,500
15 5C x 2.5 sqmm Unarmoured Mtrs. 3,000
16 OFC of suitable core Mtrs. 3,750
17 LT Power Cables(Aluminium) for Main UPS & UPS for RIOs Set 1 As required basis
Instrumentation Cables(for Master & Slave clock system/TSI/VMS 1
18 Set As required basis
and interfacing with various system)
Signal Cables(for inter cabinets wiring and wiring between UCD 1
19 Set As required basis
and cabinets)
20 Cable errection materials/fittings Set 1 As required basis

SG/TG/Stn. C&I PACKAGE


6 of 8
R&M OF SG/TG/Stn. C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

21 Cable Termination Unit for OFC No. 1 As required basis


22 Cable Termination Unit for other cables No. 1 As required basis

BHEL make Valmet DNA based TSI along with analysis


and diagnostics is offered by EDN.
Key Phasor sensor and analysis & diagnostic software for
J.0 Turbine Supervisory System Instruments for Main Turbine Set 1 1 1
TSI is envisaged by BHEL. Engineering for mounting
provision of the sensor shall be done and provision shall be
made by BHEL based upon customer inputs/support.
1
K.0 Tools & Tackles Set Common for 03 Units.

BHEL's Exclusions w.r.t Scope of Supply


1 All field cables and accessories including thermocouple cables unless specified otherwise elsewhere in offer.
2 All Local instruments such as gauges, switches etc unless specified otherwise elsewhere in offer.
3 All Field instruments & Accessories and erection materials, unless specified otherwise elsewhere.
4 Flame Scanner & Amplifiers.
5 Drum level indicator.
6 All Final Control Elements/ Actuators.
7 Feeder Controls /Ignitors.
8 Bunker level indicator / Monitoring System.
9 All turbine/Boiler/Generator local control panels.
10 Generator protection, control and relay, interlocks and monitoring.
11 Electrical Breakers Control.
12 MTM Thermocouples and associated JB’s, RTDs and Thermocouples.etc.
13 All MCCs.
Room Construction and civil works modification including floor cut-out , room Partitioning, air conditioning, lighting for UPS/Battery room/DC PS room/ Programmer room / CCR / LVS /
14
operator desk mounting.
15 Compressed Instrument Air supply system & service air supply system.
16 All Power cables including ACDB/DCDB to DCS panels unless specified otherwise elsewhere..
17 Fire protection and Alarm system
18 220 V DC system
19 Bus transfer system
20 System Engineering inputs
21 System sizing for DCS
22 Switchyard controls / PA systems
23 Mandatory Spares ,Tools (except under supply) and any lab instruments
24 Control of offsite equipment like coal handling, Ash handling, DM water plant etc

SG/TG/Stn. C&I PACKAGE


7 of 8
R&M OF SG/TG/Stn. C SYSTEM
BHEL
UPRVUNL ANPARA ATPS (3x210 MW)
BILL OF QUANTITY

ANNEXURE - I

BILL OF QUANTITY (BOQ) Dt: 24.06.2022


Unit Quantity Quantity Quantity Qty. in Nos.
SL.No SYSTEM / ITEM DESCRIPTION (if not in in Nos. in Nos. in Nos. (Common For REMARKS / TECHNICAL COMMENTS
no.) for Unit-1 for Unit-2 for Unit-3 03 Units)

25 SWAS and flue gas analysers


26 All type cable trays
27 24 V DC Power supply system
28 Electronic earthing system
29 Machine Balancing for TG set.
30 Equipment for Backup operations:
31 Replacement of components not working if any beyond the scope.
32 All types of recorders and indicators.
33 Stand-alone Alarm Annunciator panels.
34 Special Software packages (if any) .
35 Reliability and Performance tests.
36 AMC is not considered as part of the offer.
37 VFD controls.

SG/TG/Stn. C&I PACKAGE


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