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Insert Phisics

This document provides information on turning insert shapes, dimensions, and specifications. It includes: 1) A list of common insert shapes including diamond, round, square, and triangle. 2) Tables outlining factors that affect choice of insert shape for different machining operations and materials. 3) Specifications for dimensions like thickness, cutting edge length, nose radius size, and tolerance classes for various insert codes and sizes. 4) Descriptions of labeling conventions for identifying insert geometry, size, and type from codes.

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Himanshu Mishra
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8 views

Insert Phisics

This document provides information on turning insert shapes, dimensions, and specifications. It includes: 1) A list of common insert shapes including diamond, round, square, and triangle. 2) Tables outlining factors that affect choice of insert shape for different machining operations and materials. 3) Specifications for dimensions like thickness, cutting edge length, nose radius size, and tolerance classes for various insert codes and sizes. 4) Descriptions of labeling conventions for identifying insert geometry, size, and type from codes.

Uploaded by

Himanshu Mishra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

Insert Shape

TNMG-432 T N M G - 22 04 08
C - Diamond 80

D - Diamond 55

R - Round

S - Square

T - Triangle

V - Diamond 35

W - Trigon 80
5
Work Piece Configuration

.25

18° 30°

6
Insert Shapes

7
10
Factors Affecting R 90 80 80 60 55 35
0
Choice of Insert
Shape
Roughing (Edge Strength)

Light Roughing/Semi
Finishing
Finishing

Turning and Facing

Profiling

Operational Versatility

Limited Machine
Power

Vibration Tendencies

Hard Materials

Intermittent Machining

Most Suitable Suitable


8
Insert Clearance Angle

TNMG-432 T N M G - 22 04 08
3° 5°
A B

7° 20°
C E

0° 11°
N P

9
TOLERANCE CLASS

TNMG-432 T N M G - 22 04 08

10
Dimensions are ± Number

Letter Gage Dim. I.C. Thickness


Symbol Inch Metric Inch Metric Inch Metric
A .0002 0.0005 .001 0.025 .001 0.025
B .0002 0.0005 .001 0.025 .005 0.127
C .0005 0.013 .001 0.025 .001 0.025
D .0005 0.013 .001 0.025 .005 0.127
E .001 0.025 .001 0.025 .001 0.025
F .0002 0.0005 .0005 0.013 .001 0.025
G .001 0.025 .001 0.025 .005 0.0127
H .0005 0.013 .0005 0.013 .001 0.025
J .0002 0.0005 .002 - .005 0.05 - 0.13 .001 0.025
K .0005 0.013 .002 - .005 0.05 - 0.13 .001 0.025
L .001 0.025 .002 - .005 0.05 - 0.13 .001 0.025
M .002 - .010 0.05 - 0.25 .002 - .004 0.05 - 0.10 .005 0.127
U .005 - .012 0.13 - 0.30 .005 - .010 0.13 - 0.25 .005 0.127
N .002 - .010 0.05 - 0.025 .002 - .004 0.05 - 0.10 .001 0.025

B B
B
B

11
Type of Insert

TNMG-432 T N M G - 22 04 08
A *P

B R

G *S

H T

M
W

N X

12
Insert Size
(Inch)

TNMG-432

In 8’s of inch when I.C. is 1/4 inch and over.


In 32’s of inch when I.C. is less than 1/4 inch.

TPGE - 521, TPG - 731

13
Insert Size
(metric)

T N M G - 22 04 08

Length of the cutting measured in mm.

14
Cutting Edge Length vs. I.C.

d 6.35 9.52 12.70 15.88 19.05 25.40


(IC) (1/4”) (3/8”) (1/2”) (5/8”) (3/4”) (1”)

11 .433 16 .629 22 .866 27 1.062 33 1.299 44 1.732

06 .236 09 .354 12 .472 15 .591 19 .748 25 .984

55° 07 .276 11 15 .591 19 .748


.433

80° 06 .236 09 .354 12 .472 16 .629 11 .748 25 .984

35° 11 .433 16 .629 22 .866

04 .157 06 .236 08 .315 10 .394 13 .512 17 .669

15
THICKNESS
(Inch)

TNMG-432

In 16’s of inch when IC. Is 1/4 inch and over


In 32’s of inch when I.C. is less than 1/4 inch

CPGM - 32.52 CPGM - 16 T3 08


2.5/16 or 5/32 5/32 = .156 = 3.97mm = T3
1/8 = .125 = 3.18mm = 03

16
THICKNESS
(Metric)

T N M G - 22 04 08

Thickness of the insert, measured over the


cutting edge, in mm

17
Insert Thickness

18
Nose Radius Size
(Inch)

TNMG-432

• Nose Radius measured in 1/64”


•(1) = 1/64” (.015)
•(2) = 2/64” (.032)
•(3) = 3/64” (.045)
•(4) = 4/64” (.060)
19
Nose Radius Size
(Metric)

T N M G - 22 04 08
•Nose Radius measured to the nearest .1mm
• 04 = (.015”)
• 08 = (.032”)
• 12 = (.045”)
• 16 = (.060”)
(Soft metric conversion rounded to nearest .1mm)

20
Nose Radius
Designations/Dimensions
Nominal Decimal Metric
ANSI ISO Equivalent
Fraction Equivalent

0.0* 00 SHARP SHARP


X.0* X0* .0015000 (.0381 mm)
0* 01 .004000 (.1016 mm)
0.5 02 .008000 (.2032 mm)
1 04 1/64 .015625 (.397 mm)
2 08 1/32 .031250 (.794 mm)
3 12 3/64 .046875 (1.191 mm)
4 16 1/16 .062500 (1.588 mm)
5 20 5/64 .078125 (1.984 mm)
6 24 3/32 .093750 (2.381 mm)
8 32 1/8 .125000 (3.175 mm)
21

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