SERVICE & OPERATING MANUAL

ORIGINAL INSTRUCTIONS E2

1: PUMP SPECS
2" Elima-Matic High Pressure Pump

2: INSTAL & OP
3: EXP VIEW
4: WARRANTY

VERSAMATIC® 800 North Main Street, Mansfield, OH 44902 USA © Copyright 2022
Warren Rupp, Inc. • A Unit of IDEX Corporation Phone: (419) 526-7296 • www.versamatic.com Warren Rupp, Inc. All rights reserved
 Safety Information
IMPORTANT WARNING

Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

Nonmetallic pumps and plastic components are not UV result, especially when handling flammable liquids. The pump,
stabilized. Ultraviolet radiation can damage these parts and piping, valves, containers and other miscellaneous equipment
negatively affect material properties. Do not expose to UV light must be properly grounded.
for extended periods of time.
This pump is pressurized internally with air pressure during
WARNING operation. Make certain that all fasteners are in good condition
Pump not designed, tested or certified to be powered by and are reinstalled properly during reassembly.
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING Use safe practices when lifting

The use of non-OEM replacement parts will void (or negate) kg

agency certifications, including CE, ATEX, CSA, 3A and EC1935

compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.

ATEX Pumps - Conditions For Safe Use

1. Ambient temperature range is as specified in tables 1 & 2 on the next page

2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in
accordance with local electrical codes

3. Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the
pumps may be subjected to oil, greases and hydraulic liquids.

4. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,
as defined in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fluids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

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Temperature Tables

Table 1. Category 2 ATEX Rated Pumps

Ambient Temperature Process Temperature Temperature Maximum Surface

Range [°C] Range [°C] Class Temperature [°C]

-20°C to +80°C T5 T100°C

-20°C to +108°C T4 T135°C

-20°C to +60°C
-20°C to + 160°C T3
T200°C
-20°C to +177°C (225°C) T2

Table 2. Category M2 ATEX Rated Pumps for Mining

Ambient Temperature Process Temperature

Range [°C] Range [°C]

-20°C to +60°C -20°C to +150°C

Note: The ambient temperature range and the process temperature range should not exceed the operating
temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

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 Table of Contents

SECTION 1: PUMP SPECIFICATIONS...............1

• Nomenclature
• Performance
• Materials
• Dimensional Drawings
1: PUMP SPECS

SECTION 2: INSTALLATION & OPERATION....8

• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting

SECTION 3: EXPLODED VIEW.........................11

• Composite Drawings
• Parts List
2: INSTAL & OP

• Materials Code

SECTION 4: WARRANTY & CERTIFICATES...14

• Warranty
• EU Declaration of Conformity - Machinery Directive
• EU Declaration of Conformity - ATEX Directive
3: EXP VIEW
4: SERVICE

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Explanation of Pump Nomenclature
Your Serial #: (fill in from pump nameplate)______________________________________

Your Model #: __ __ __ __ __ __ __ __ __ __ __ __ __
(fill in from pump
nameplate)

Model #:

1: PUMP SPECS
Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material

E Elima-Matic 1 1" A Aluminum A Aluminum 1 Neoprene
2 2" S Stainless Steel 2 Nitrile (Buna)
5 PTFE
6 Santoprene XL

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options
R Rugged 1 Neoprene S Stainless Steel 9 Bolted B BSP Tapered Thread
X Thermo-Matic 2 Nitrile ATEX ATEX Compliant
T PTFE (2-piece) 5 PTFE Design Level HP High Pressure
A

*More than one option may be specified for a particular pump model.

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 Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
1: PUMP SPECS

EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and sovents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F) will attack FKM. resistance to most solvents and oils. 66°C 0°C

Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
temperatures only. 104°C -29°C Very few chemicals are known to chemically react with PTFE; 104°C -37°C
molten alkali metals, turbulent liquid or gaseous fluorine and
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F a few fluoro-chemicals such as chlorine trifluoride or oxygen
not affected by moderate chemicals, fats, greases and many 93°C -23°C difluoride which readily liberate free fluorine at elevated
oils and solvents. Generally attacked by strong oxidizing acids, temperatures.
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons. Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F Maximum life should not be expected at the extreme limits of the temperature ranges.
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
highly polar solvents like acetone and MEK, ozone, chlorinated
Metals:
hydrocarbons and nitro hydrocarbons. Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C resistant iron chromium, iron chromium nickel and nickel based alloy castings for
and chemicals. general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.

Note: This document is a high level guide. Please be aware that not all model and or material
combinations are possible for all sizes. Please consult factory or your distributor for specific details.

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Performance
E2 HP HIGH PRESSURE
SUCTION/DISCHARGE PORT SIZE MODEL E2 HP20
MODEL HP Performance
PerformanceCurve
Curve
Performance based on the following: elastomer fitted pump, flooded suction,
• 2" NPT (internal) water at ambient conditions. The use of other materials and varying hydraulic

BAR

PSI
conditions may result in deviations in excess of 5%.
• 2" BSP Tapered (internal)
20 SCFM (34
CAPACITY 240
m3/hr)

16 40 SCFM (68
• 0 to 92 gallons per minute
116 PS
I (8.0 BA
R)
m3/hr)

(0 to 348 liters per minute) 60 SCFM (102

m3/hr)
14

1: PUMP SPECS
200
AIR DISTRIBUTION VALVE 80 SCFM (136
m3/hr)
• No-lube, no-stall design 12

SOLIDS-HANDLING 160

• Up to .25 in. (6mm) 10

HEAD
HEADS UP TO
120
• 232 PSI (535 ft) 8 100 SCFM (170 m3/hr)

16.0 BAR (163 meters)

6
DISPLACEMENT/STROKE 80

• .51 Gallon / 1.9 liter

4
MAXIMUM OPERATING PRESSURE 40
• 116 PSI (8.0 BAR) 2

SHIPPING WEIGHT
• Aluminum 113.5 lbs. (51.5kg) 0 0
0 10 20 30 40 50 60 70 80 90 100 GPM
• Stainless Steel 165.3 lbs. (75kg)
0 50 100 150 200 250 300 350 LPM

CAPACITY

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 Dimensional Drawings
E2 High Pressure - Aluminum Model
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

12.44 8.80 15.77

1: PUMP SPECS

316 224 401

AIR INLET
3/4" FNPT

DISCHARGE OUTLET
2" FNPT [2" FBSPT]

EXHAUST PORT

22.76 24.61 26.08

578 625 663

13.39 13.39
340 340

1.85
47 11.10 4.67
SUCTION INLET
10.00 2" FNPT [2" FBSPT] 282 119
254 16.14
410
24.57
624

16.14
410 4X .55
14

10.00 8.94
254 227

18.50
470

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Dimensional Drawings
E2 High Pressure - Stainless Model
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

1: PUMP SPECS
12.44
316 10.57 18.72
269 476
AIR INLET
3/4" FNPT

DISCHARGE PORT
2" FNPT [2" FBSPT]
EXHAUST PORT

18.82
21.34 22.81
478
542 580

10.59 10.59
269 269

2.52
14.39 4.33
64 SUCTION PORT 366 110
12.60 2" FNPT [2" FBSPT]
21.06
320 535
29.29
744

21.06
4X .34
535
9

12.60 10.24
320 260

22.24
565

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 Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

The main directional (air) control valve ① distributes

compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm ­②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.

Air Line As inner chamber pressure (P1) exceeds liquid chamber

pressure (P2), the rod ⑤ connected diaphragms shift
Discharged together creating discharge on one side and suction on the
Fluid opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.

The pump primes as a result of the suction stroke. The

suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the fluid
2: INSTAL & OP

through the suction piping and across the suction side check
valve and into the outer fluid chamber ⑦.

Discharge PUMP INSTALLATION AREA

Suction Suction (side) stroking also initiates the reciprocating
SAFE AIR
Stroke Stroke EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
diaphragm’s movement is mechanically pulled throughAREA its
stroke.
1" DIAMETER AIR The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
EXHAUST PIPING
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

Primed SUBMERGED ILLUSTRATION

Fluid MUFFLER

1" DIAMETER AIR

LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

Pump can be submerged if the pump materials of construction

are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the MUFFLER
pumped product
source is at a higher level than the pump (flooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
1" DIAMETER AIR
LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

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Recommended Installation Guide

Available Accessories:
1. Surge Suppressor Unregulated Air
1 High Pressure
2. Filter/Regulator Supply to Surge
Suppressor
Surge Suppressor
3. Air Dryer
Pressure Gauge

Shut-Off Valve

Pipe Connection
Note: Surge Suppressor and (Style Optional)
Piping must be supported after
Flexible Connector Discharge
the flexible connection.

Check
Valve

Shut-Off
Drain Port Valve
Muffler

2: INSTAL & OP
(Optional Piped Exhaust)

2 Air Inlet
Flexible Connector
3
Vacuum
Gauge
Filter Regulator

Air Dryer
Suction

CAUTION
Shut-Off Valve The air exhaust should
be p iped to an area
Drain Port for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.

Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.

Air Line Moisture

Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.

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 Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
/ Cycle Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Blocked air exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold). Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
2: INSTAL & OP

Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish/Stalling, Icing. Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper air flow
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

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Composite Repair Parts Drawing -Aluminum Model

OVERLAY OPTION WET SIDE EXPLODED ASSEMBLY

*optional ground strap

available for purchase separately

40 A

D B

TORQUE SETTINGS

A - 948 In-Lbs (108Nm)

B - 240 In-Lbs (27 Nm)

3: EXP VIEW
- 216 In-Lbs (24 Nm)

D - 192 In-Lbs (22 Nm)

Service & Repair Kits

WET SIDE SERVICE KITS

476.V393.360 WET END KIT - BUNA

Buna Diaphragms, Buna Check Balls, Buna O-Rings

476.V393.365 WET END KIT - NEOPRENE

Neoprene Diaphragms, Neoprene Check Balls, Neoprene O-Rings

476.V393.635 Wet End Kit - PTFE

PTFE Diaphragms, Neoprene Backup Diaphragms, PTFE Check Balls, FEP O-Rings

476.V393.644 Wet End Kit - SANTOPRENE/PTFE

Santoprene Diaphragms, PTFE Check Balls, EPDM O-Rings

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 Composite Repair Parts Drawing -Stainless Model

WET SIDE EXPLODED ASSEMBLY 36

OVERLAY OPTION

41

*optional ground strap

available for purchase separately

56
A

42

D 43

TORQUE SETTINGS
41
A - 948 In-Lbs (108Nm)
36
3: EXP VIEW

B - 240 In-Lbs (27 Nm)

41 - 216 In-Lbs (24 Nm)

D - 192 In-Lbs (22 Nm)

Service & Repair Kits

WET SIDE SERVICE KITS

476.V394.360 WET END KIT - BUNA

Buna Diaphragms, Buna Check Balls, Buna O-Rings

476.V394.365 WET END KIT - NEOPRENE

Neoprene Diaphragms, Neoprene Check Balls, Neoprene O-Rings

476.V394.635 Wet End Kit - PTFE

PTFE Diaphragms, Neoprene Backup Diaphragms, PTFE Check Balls, FEP O-Rings

476.V394.644 Wet End Kit - SANTOPRENE/PTFE

Santoprene Diaphragms, PTFE Check Balls, EPDM O-Rings

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Composite Repair Parts Drawing

D 10 40
43 22 12 48 46
14 29 46
48 D
12 22 40 32
43
49 17 49

21

20
20

3
39

43 D

11
15 13 TORQUE SETTINGS
24 13 16
43 A - 948 In-Lbs (108Nm)
19 23 46 21
D 3 37 18 21 46 B - 240 In-Lbs (27 Nm)
45 40
A
- 216 In-Lbs (24 Nm)

3: EXP VIEW
D - 192 In-Lbs (22 Nm)

Service & Repair Kits

WET SIDE SERVICE KITS

476.V395.360 AIR END KIT

Air Side Diaphragm, Air Hoses, Seals and O-Rings

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 Composite Repair Parts List
Item Part Number Description Qty Item Part Number Description Qty
1 1B015 BUMPER 1 36 A041 CAPSCREW, SOCKET HD,
2 1B021 PLATE, INNER DIAPHRAGM 2 M8 X 30 - AL PUMPS 16
3 1B026 CHAMBER, INNER AIR 2 A006S CAPSCREW, SOCKET HD, M8X40
4 1B039 DIAPHRAGM, OVERLAY 2 SS PUMPS 16
5 1B004 DIAPHRAGM, BUNA-N 2 37 A063 CAPSCREW, SOCKET HD,
1B001 DIAPHRAGM, NEOPRENE 2 M10 X 40 - AL PUMPS 28
50-233 DIAPHRAGM, SANTOPRENE 2 A063S CAPSCREW, SOCKET HD,
6 1B114 MUFFLER 1 M10 X 40 - SS PUMPS 36
7 1B123 SEAL, PORT 1 38 A496 CAPSCREW, SOCKET HD,
8 1B124 CARRIER, VALVE 1 M10 X 100-SS PUMPS 8
9 1B079 BALL, VALVE, BUNA-N 4 39 AP5045 FITTING, GREASE 1
1B027 BALL, VALVE, NEOPRENE 4 40 B027 NUT, FLANGED, M10 - AL - PUMPS 36
1B053 BALL, VALVE, PTFE 4 B027S NUT, FLANGED, M10 - SS - PUMPS 36
10 50-194 CHAMBER, INNER LEFT 1 41 C013 WASHER, FLAT, M8 - AL PUMPS 16
11 50-195 ROD, DIAPHRAGM 1 C013S WASHER, FLAT, M8 - SS PUMPS 20
12 50-196 BUSHING, DIAPHRAGM SHAFT 2 42 C165 WASHER, LOCK, M8 - AL PUMPS 4
13 50-197 PLATE, INNER 2 C165S WASHER, LOCK, M8 - SS PUMPS 4
14 50-198 BUMPER 1 43 D028 CAPSCREW, SOCKET HD,
15 50-199 WASHER, THRUST 1 M8 X 25 - AL PUMPS 28
16 50-200 NUT, LOCK 2 D028S CAPSCREW, SOCKET HD,
17 50-201 MANIFOLD, AIR DISTRIBUTION 1 M8 X 25 - SS PUMPS 28
18 50-202 SPACER 1 44 D391 CAPSCREW, SOCKET HD,
19 50-203 BUSHING, SPACER 1 M5 X 14 -AL - PUMPS 4
20 50-204 ASSEMBLY, HOSE 2 D391S CAPSCREW, SOCKET HD,
21 50-205 ADAPTER, HEX 4 M5 X 14 - SS - PUMPS 4
22 50-206 SEAL, SHAFT 6 45 G057 O-RING 2
23 50-207 SEAL, DIAPHRAGM SHAFT 2 46 G112 O-RING 4
24 50-210 DIAPHRAGM, AIR SIDE 1 47 G130 O-RING 2
25 50-248 PLATE, SLIDE VALVE 1 48 G167 O-RING 4
26 50-251 VALVE, SLIDE 1 49 G270 O-RING 2
27 50-253 CHAMBER, OUTER - AL 2 50 G029 O-RING, SEAT, BUNA - AL PUMPS 4
50-052 CHAMBER, OUTER - SS 2 G149 O-RING, SEAT, NEOPRENE - AL PUMPS 4
28 50-261 SEAL, VALVE BODY 1 G031 O-RING, SEAT, EPDM - AL PUMPS 4
29 50-279 CENTER BLOCK 1 G111 O-RING, SEAT, PTFE - AL PUMPS 4
30 50-286N MANIFOLD, SUCTION - AL PUMPS, NPT 1 G420 O-RING, SEAT, BUNA - SS PUMPS 4
50-286B MANIFOLD, SUCTION - AL PUMPS, BSP 1 G426 O-RING, SEAT, NEOPRENE - SS PUMPS 4
50-216N MANIFOLD, SUCTION - SS PUMPS, NPT 1 G418 O-RING, SEAT, EPDM - SS PUMPS 4
50-216B MANIFOLD, SUCTION - SS PUMPS, BSP 1 G416 O-RING, SEAT, PTFE - SS PUMPS 4
31 50-287N MANIFOLD, DISCHARGE - AL PUMPS, NPT 1 51 SA10042 PLATE, OUTER DIAPHRAGM
50-287B MANIFOLD, DISCHARGE - AL PUMPS, BSP 1 ASSY - AL PUMPS 2
50-217N MANIFOLD, DISCHARGE - SS PUMPS, NPT 1 SA10044 PLATE, OUTER DIAPHRAGM
3: EXP VIEW

50-217B MANIFOLD, DISCHARGE - SS PUMPS, BSP 1 ASSY - SS PUMPS 2

32 50-291 CHAMBER, INNER RH 1 52* SA10528 STRAP, GROUND 1
33 50-292 SEAT, CHECK VALVE - AL PUMPS 4 53 50-074 BRACKET, FOOT - SS PUMPS 2
50-091 SEAT, CHECK VALVE - SS PUMPS 4 54 G457 O-RING, SEAT, BUNA - SS PUMPS 4
34 50-341 CAP, END 2 G458 O-RING, SEAT, NEOPRENE - SS PUMPS 4
35 50-345 BODY, VALVE - NPT 1 G459 O-RING, SEAT, EPDM - SS PUMPS 4
G461 O-RING, SEAT, PTFE - SS PUMPS 4
55 D172S CAPSCREW, SOCKET HD
M8 X 20 - SS PUMPS 4
56 B003S NUT, FLANGED, M8 - SS PUMPS 16

* not included - can be purchased separately

LEGEND:
= Items contained in 476.V395.000 Air End Kits
= Items contained in 476.V393.XXX and 476.394.XXX Wet End Kits

Note: Kits contain components specific to the material codes.

ATEX Compliant

15 • Model E2 HIgh Pressure www . versamatic . com

e2hp-rev1122
HG-CF-1087 Rev. J – 03.03.14

TECHNICAL NOTES :-

27
1
51
15 16 2
29
5

11 27

Removal of Diaphragm Shaft :- After first removing manifolds and air-hoses, remove both outer covers (27), followed by frontplates (51), diaphragms (5), bac kplates (2)
and bumpstops. Remove air-chamber assy, by removing nuts & bolts This allows access to locknuts (16) to remove air
diaphragm, backplates & thrust washer (29), (27) & (15). Diaphragm Shaft can now be removed. Assembly is reverse of removal, applying a
small amount of Loctite grade 242 to locknuts prior to refitting air-chamber assy.
PAGE 13

3: EXP VIEW

www . versamatic . com Model E2 High Pressure • 16

e2hp-rev1122
 IMPORTANT! the valve system to malfunction. REPLACING DIAPHRAGMS
Remove both suction and discharge
Read these instructions Re-assemble the valve block manifolds as detailed in the previous
completely, before
assembly & re-torque in accordance section, removing all ball valves,
installation and start-up. It
is the responsibility of the purchaser to
to the settings shown in the parts list. seats and „O‟ rings.
retain this manual for reference.
Failure to comply with the In the event of a complete air-side Loosen and remove both outer
recommendations stated in this overhaul, the pump should be dis- covers from the pump assembly.
manual will damage the pump, and assembled down to the centre The orientation of the covers should
void factory warranty. section assembly as described later be noted so as to facilitate re-
in the “Wet-Side Overhaul” section. assembly.

SERVICE With the valve block assembly

dismantled, remove the inner covers
Holding one of the frontplates in a
vice, („soft jaws‟ should be fitted), or
The following sections give a general where appropriate. with an adjustable spanner, loosen
overview on how to service all and remove the frontplate from the
models of BLAGDON Diaphragm A careful note of the position of all opposite end. Remove the
Pumps. For details on individual part related seals and gaskets should be diaphragm, backplate and bumpstop
numbers, quantities, materials, etc., made to facilitate re-assembly. from diaphragm shaft.
please consult the parts list supplied
with the pump. Remove diaphragm shaft bushes, Carefully withdraw the diaphragm
where appropriate, and check all shaft from the centre section and
NOTE : Before commencing seals and „O‟ rings for wear or hold the free end in a vice, holding
any service or maintenance work damage. If worn, replace between the flats machined on the
on the pump, ensure that the air immediately. end. Loosen and remove the
supply has been disconnected or frontplate and remove the diaphragm
isolated. NOTE:- The integrity of the together with backplate and
diaphragm shaft seals is essential bumpstop (where fitted).
for the correct functioning of all
AIR VALVE SYSTEMS pneumatically actuated valve NOTE :- Care should be taken with
systems. all plastic, coated and hygienic
PNEUMATIC TYPE Remove the 4 pumps, so that the surface of the
screws securing the valve block to Check the diaphragm shaft for frontplate is not damaged.
the valve chest, together with any excessive wear as this will result in
associated gaskets or seals. premature seal failure. Replace as Thoroughly clean all parts and check
required. Lubricate all components for wear, damage, swelling, cracking,
Remove slide valve plate & slide and re-assemble as detailed above, delamination and chemical attack.
valve from the valve block assembly. in reverse order. Ensure the correct
Clean all parts thoroughly and position of all components detailed in Replace components where required.
inspect for excessive wear, replacing all sectional assembly drawings.
where necessary. NOTE :- Rubber diaphragms
WET-SIDE OVERHAUL should be replaced if they are
The slide valve and valve plate worn to such an extent that the
contact faces should be flat and free REPLACING BALL VALVES fabric re-enforcing is evident on
from scratches. A light polishing on a Remove discharge manifold from the surface of the diaphragm.
flat surface with a fine abrasive paper pump assembly together with
will remove most scratches. associated valve balls, seats and „O‟ For pumps fitted with PTFE
rings. diaphragms, a light coating of grease
If excessive wear is suspected in the should be applied to the back-up
valve block bore or valve carrier, NOTE :- The orientation of the diaphragm prior to re-assembly.
remove the valve block plugs and valve seat relative to the valve ball
withdraw the valve carrier. Check should be noted as incorrect Before re-assembly, it is advisable to
valve block plug o-rings for wear or positioning may result in a check the condition of the diaphragm
attack & replace where required. performance loss. shaft seal/‟O‟ rings for wear or attack.
If either is evident, it is recommended
Clean the valve carrier & valve block Turn pump through 180o and remove that they be replaced.
bore with white spirits to remove any the suction manifold. Clean and
oil films. inspect the components. Check for Assemble the diaphragms onto the
4: WARRANTY

any wear or damage and replace as shaft in a reverse sequence to their

NOTE : The nominal required. removal. Care should be taken as to
diametrical clearance between the the orientation of the diaphragm
valve carrier and the valve block NOTE :- Ball or valve seat wear relative to the front and back plates.
block bore should be 0.05 - may result in loss of performance All diaphragms have “AIR SIDE”
0.09mm. A clearance in excess of and suction lift. molded onto one side. The backplate
this will cause the valve system to must be fitted adjacent to the AIR
run erratically. Re-assemble the valve balls/seats SIDE of the diaphragm.
and ensure manifolds are adequately
Apply a light grease to the valve torqued to the settings shown in the
block plug O-rings when re- parts list.
assembling into the valve block bore.
Any damage to the O-ring may cause
HG-CF-1194-A - 12.02.10 Page 8

17 • Model E2 HIgh Pressure www . versamatic . com

e2hp-rev1122
 5 - YEAR Limited Product Warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified
Versamatic warrants to the original end-use purchaser that no product sold by Versamatic that bears a Versamatic brand shall fail under
normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versamatic’s factory.

The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food
Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.

~ See complete warranty at http://vm.salesmrc.com/pdfs/VM_Product_Warranty.pdf

EC Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
800 N. Main Street
Mansfield, Ohio, 44902 USA

Certifies that Air-Operated Double Diaphragm Pump Models: E Series, VL Series, VM Series, U2 Series; Submersible Pump
Models: VSMA3 Series, SPA15 Series and Surge Dampener/Suppressor Models: VDA Series, VTA Series comply with the
European Community Directive 2006/42/EC on Machinery, according to Annex VIII. This product has used Harmonized Standard
EN809:2012, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.

October 3, 2022
DATE/APPROVAL/TITLE: Signature of authorized person
Dennis Hall
Technical File on record with:
DEKRA Certification B.V. Printed name of authorized person
Meander 1051
Engineering Manager
6825 MJ Arnhem
The Netherlands Title

www . versamatic . com Model E2 High Pressure • 18

e2hp-rev1122
 EC Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
800 N. Main Street
Mansfield, Ohio, 44902 USA

Certifies that Air-Operated Double Diaphragm Pump Models: E Series, VL Series, VM Series, U2 Series; Submersible Pump
Models: VSMA3 Series, SPA15 Series and Surge Dampener/Suppressor Models: VDA Series, VTA Series comply with the
United Kingdom Statutory Instruments 2008 No. 1597, The Supply of Machinery (Safety) Regulations 2008, according to
Annex VIII. This product has used Designated Standard EN809:2012, Pumps and Pump Units for Liquids - Common Safety
Requirements, to verify conformance.

October 17, 2022

DATE/APPROVAL/TITLE: Signature of authorized person
Dennis Hall
Technical File on record with:
DEKRA Certification UK Limited Printed name of authorized person
Stokenchurch House
Engineering Manager
Oxford Road
Stokenchurch Title
HP14 3SX

19 • Model E2 HIgh Pressure www . versamatic . com

e2hp-rev1122
 ATEX
EU Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
Mansfield, OH 44902 USA
This declaration of conformity is issued under the sole responsibility of the manufacturer. Warren Rupp, Inc. declares that
Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of
Directive 2014/34/EU and applicable harmonized standards.

Harmonized Standards:
• EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016

1. AODD Pumps and Surge Suppressors - Technical File on record with: DEKRA Certification B.V.
Meander 1051
6825 MJ Arnhem
Hazardous Location Applied: The Netherlands
II 2 G Ex h IIC T5...225°C (T2) Gb
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with external aluminum components (E-series, VL Series, VM Series)
• Versa-Surge® surge suppressors (VTA-Series)

I M2 Ex h Mb
II 2 G Ex h IIC T5...225°C (T2) Gb
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with no external aluminum (E-Series)
• Conductive plastic pumps (E-Series Plastic , VM Series Plastic)

II 2 G Ex h IIB T5...225°C (T2) Gb

II 2 D Ex h IIIB T100°C...T200°C Db
• E1 HP & E2 HP Series due to the projected area of non-conductive external air hoses

See “Safety Information” page for conditions of safe use

DATE/APPROVAL/TITLE: Dennis Hall

03 OCT 2022 Engineering Manager

VM_DofC_ATEX_MetallicAndNon-Metallic_V_Rev1022
 UKEx
EU Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
Mansfield, OH 44902 USA
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Warren Rupp, Inc declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below
comply with the requirements of United Kingdom Statutory Instruments 2016 No. 1107 and all the applicable standards.

Designated Standards:
• EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016

1. AODD Pumps and Surge Suppressors - Technical File on record with: DEKRA Certification UK Limited
Stokenchurch House
Hazardous Location Applied: Oxford Road
Stokenchurch
II 2 G Ex h IIC T5...225°C (T2) Gb HP14 3SX
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with external aluminum components (E-series, VL Series, VM Series)
• Versa-Surge® surge suppressors (VTA-Series)

I M2 Ex h Mb
II 2 G Ex h IIC T5...225°C (T2) Gb
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with no external aluminum (E-Series)
• Conductive plastic pumps (E-Series Plastic, VM Series Plastic)

II 2 G Ex h IIB T5...225°C (T2) Gb

II 2 D Ex h IIIB T100°C...T200°C Db
• E1 HP & E2 HP Series due to the projected area of non-conductive external air hoses

See “Safety Information” page for conditions of safe use

DATE/APPROVAL/TITLE: Dennis Hall

17 OCT 2022 Engineering Manager

VM_DofC_UKEx_MetallicAndNon-Metallic_V_Rev1022