= A OFIZOGS @ |: YAMAHA TECHNICAL STANDARD i “S ESTB: Narch 7, 1972 . BOLT, HEXAGON HEAD W/WASHER REV: Hay 15, 1987 ee ee 7. ANDECATION - Mark clearly the synbol specified in 1. MATERIAL on the top of hexagon head by metal stamping or embossment, Type and size of the symbol shall be at manufacturer's option, 8- Washers shail rotate freely and not eastly be renoved from thread portion. 9. PART NUMBER APE Material Nominal. ype of washer diameter : Surface of screw thregd (d) treatment: Type of washer Shape of head . Spring washer UPSET 5 Plain washer | UPSET L 6 Spring washer + plain washer UPSET 10. On the use of "TRINMED" part (Former basic part) (1) 1) “When a “TRIMMED” part, except the Tecally manufactured parts, fs to be Used, the "TRIMMED" part shall be dealt as a standard part. But, the use “/Mote: (1) on the "TRIMMED" parts OF STRIWHED® part shall be avolded as far as possible. (The use of "TRIMMED" part shall require permission of the manager of Design department.) 2) Im case of a locally manufactured part, *TRIVMED® part may be used even if the part no. indicates "UPSET", . + Shape Part {8 identical with "RECESS" or “UPSET® parts except for head shape. (See Fig. 1.) YAMAHA MOTOR CO. LTO.YAMAHA TECHNICAL STANDARD FOR QUOTATION ONL 1, Do HOT Fabricate Jigs, Yools, Parts, etc. from this drawing. 2. Do HOT Reproduce | | ‘ern This Drawing To Yamaha WEL HEXAGON HEAD W/WASHER 1] cuotetin, YGK-1-003 Established on; Sth revision on: Confirmed on: March 7, 1972 April 14, 1994 [| —““DURPOSEOF cotasuismew This standard is Specify machanica which are general established to ensure 1 properties for hexa dy used as fasteners. € MAIN POINTS OF REVISION 3) Specifications and quality are nore clearly specified. 2) Companywide activities were carried Out to reduce the types of fasteners. as a result, the types were drastically reduced. 2) The types of material and surface treatment were reduced The cite Combinations of then were resteseten P) The classification by the dent fn'a bolt head was ( ) abolished. . 7) the use of spring washers vas restricted. 3) Th: Proper quality and gon bolts with washer is standard was revised according to the revision made to YGK-2-604. ‘ ISSUED AUG 2 9 1997 HA MOTOR MANE. CORP. OF, A AMERICA ING EER’ angineering Adninistration Dept Research 6 Development Operations ree [eis wen Lm [G9 | | ENFORCEMENT . ( Effective 25 VAMAUA RaAme on 1YAMAHA TECHNICAL STANDARD | yex-1-003 {1/10 esta: Mar. 7, 1972 BOLT, HEXAGON HEAD W/WASHER ISREV: Apr. 14, 1994 1. SCOPE This standard specifies cold-forged steel or stainless steel bolts with washer (hereinafter referred to as “bolt") which are generally used on YAMREA brand products. Renarks 1.: This standard doas not apply to external threaded parts which require weldability and C resistance to high temperature above 300°C and low temperature below -50°C. 2.1 Reference YGK-2~604 MECHANICAL PROPERTIES AND HARDNESS OF | EXTERNAL THREADED FASTENER ~ JIS B 0205 Metric Coarse Screw Threads { JIS B 0207 Metric Fine Screw Threads JIS B 0209 Limits of Sizes and Tolerances for Metric Coarse Screw Threads JIS B 0211 Limits of Sizes and Tolerances for C Metric Fine Screw Threads JIS 3 1021 Tolerance System for Threaded Fasteners OIS B 1041 Generally Required Bolt, Screw and Stu Bolt JIS B 1051 Mechanical Properties of Bolts and Screws SIS B 1054 Specification for Corrosion-resistant Stainless Steel Fasteners JIS B 1071 Method of Verification for Size and Geometry of Threaded Fastenersrs YAMAHA TECHNICAL STANDARD | vex-1-003 ‘2/10 Este: Mar. 7, 1972 BOLT, HEXAGON HEAD W/WASHER SREV: Apr. 14, 1994 1 2. TYPE The types are classified by the washers installed. Application This type is for exclusive use in Sanshin co. Other companies disuse this type for new models _ Standard type This type is for exclusive use in Sanshin Co. Other companies disuse this type for new Spring washer Plain washer Spring washer plus Plain washer 3. MECHANICAL PROPERTIES The mechanical properties of bolts shall be as specified in Table 2. Table 2 Mechanical |} 48 «As pe YGK-2-604 [6.8 =i as per ¥GK-2-604 [. 9.8 ——_—=*(s per YGK-2-604 [70 SS=sdd AS per gs B 1054 Classification Steel bolt Stainless steel bolt 4. SHAPE, DIMENSION AND GEOMETRICAL TOLERANCE The shapes, dimensions and geometrical tolerances of bolts shall be as specified in Attached Tables 1 and 2.. ~ 0 ' YAMAHA TECHNICAL STANDARD | yer-1-003 10 ests; Mar, 7, 1972 Rev: Apr. 14, 1994 BOLT, HEXAGON HEAD W/WASHER 5. THREAD The ‘fareads of bolts shall be metric coase screw threads specified in JIS 2 0205 or metric fine screw threads specified ] in Gis B 0207 and theiz grade shall be 6 ¢ specified in JIS B 0208 or JIS B 0211, For the surface-treated threads, however, the maximum limit of size shall be that specified for 4h. 6. SURFACE CONDITIONS The surface conditions of bolts shall be as specified in 1) and 2). 1) Allowable limits for surface defects shall be as specified in OIS B 1041. 2) Bolt surfaces shall be free from quenching crack and other fects, such as flaws, burrs and accumulated zinc dust chromic acid coatings, which impair serviceability. 7, MATERIAL The bolt materials and corresponding part numbers shall be as shown in Table 3.YGK-1-003 7, 1972 YAMAHA TECHNICAL STANDARD ESTB: Mar. BOLT, HEXAGON HEAD W/WASHER SREV: Apr. 14, 1994 Strength civision hain washer sPcc High strength application Rust= preventive 9.8 Note: SUS304, SUSXM-7, SUS305 8, SORFACE-TREATMENT The bolt surface-treatments and corresponding part numbers shall be as shown in Table 4. Teble 4 Surface ireatne: Surface treatment No surface treatment ME ZnNi5-@-H1-BR ‘Y¥GK8502-B (Zinc dust chromic acid combined « coating) MFZnS-@-H1-G Electric corrosion prevention, Stress corrosion crack Remarks 1.: Baking shall be applied to the bolts of strength division 9.8 and the bolts with a steel spring washer, The bolt and washer shall undergo the same surface treatment. ana nee em onne osEst: Mar. 7, 1972 BOLT, HEXAGON READ W/WASHER [baer ape te, 355 are ia, 1598 9. MATERIAL vs. SURFACE TREATMENT TABLE The combinations of bolt material and surface treatment shall be as indicated by thé'¢irdie mérk"(Q) in Table $7 “the~ combinations marked with Xshall not be used. Table § Material vs. Surface Treatment Table Surface! Sey 0 4 8 7 Strengt! - | 2nni-BR yoxeso2-B an-G division 0 (4.8) 1 (6.8) 2 (9.8) 8(SUS304) 10, FINISH The surface roughness of bolts shali be 3.2 ja Ra for the bearing surfaces and 6.3 jim Ra for other surfaces. The threads shall be finished smoothly. 11. INSPECTION Tae bolts shall be inspected according to 11.1 through 11.3. 21-1 Shapes, Dimensions and Geometrical Tolerances The shapes, dimensions and geometrical tolerances shall be as Specified in ITs B 1071. 11.2 Thread The threads shall be as specified in 52$ B 1071.0. YGK-1-003 6/10 ESTE: Mar. 7, 1972 REV: Apr. 14, 1994 YAMAHA TECHNICAL STANDARD BOLT, HEXAGON HEAD W/WASHER 11.3 Surface Conditions 1) Surface roughness shall be as specified in JIS B 1071, 2) Surface dezects shzil be as specified in JIS B 1041. 3) Defects such as burrs, cust and accumulation shall be visually inspected. 12. PART NUMBER The part number of a bolt shall be as shown below. 57590-99990 Material | Nominal | Nominal diameter] lengch Surface treatment Type of washer (Table 6) Plain washer Spring washer plus plain washer 13. MARKING ON BOLTS 13.1 ‘Strength Division Marking The strength division symbols and marking methods shall conform to Teble 7.rT YAMAHA TECHNICAL STANDARD ee eee et BOLT, HEXAGON HEAD W/WASHER Marking method Motel); ‘The symbol shall be changed to another one when dies are renewed. (0); when the marking method specified in JIS is not used, the bolts shall be marked according to the agreement reached between the parties concerned with acceptance. 13.2 Marking for Manufacturer Identification the bolts of strength division 9.6 shall be marked with & manufacturer identification symbol, The marking method shall be as agreed upon between the parties concerned with acceptance. Attached Table 1 Main Shape and Dimensions i S7500-caloo —«FT5ea-oc5oo —--I7500-00800 ‘The dinensiens ané shape ef the indent La tne head shall be ax agread upon betvees Cho parties concerened with acceptance. 494 284 A209 Pare .AABOLT, HEXAGON BEAD W/WASHER C prev: Apr. 14, 1994 Nominal diameter (d 3 6 6 FF Pitch (D) 0.8 [3.0 15.25 1.25 tareed [xT wax. 2.4 13 z 2.2 [13 Basic 8 | aiesess 8 {10 12 fo Min. 8.87 | 22.05 | 13.25 S. 8.30 Head [dw | Min. 7.5 40 3511.35 | 16.25 Basic k [Bisecsion | 395 | 4 s.s [7 r Min. Ta a ¢ a5] Min. 4.36 | $.22 | 7.04] 9.00 o3 = Max. 0.2 | 0.25 0 0.6 Body [aa BX. s.7 | 68 U1 4.2 5.0 7.5 8.5 U2 & 6 4. 20 U3 $2 | 6.6 spout Basic plain |p, |aimension | 20-0 | 12-8 [35.5 [18.0 | 21.0 washer | |rorerance | 9 35 4 5 ( = 1.0 Te 2.0 2.5 . Spring [Di Max. 6.5 [as [ies [37.5 | 20.5 washer [width xt Min. [1.72.3 | 2,7x1.5 [3.2x2,0 [2.9¢2.5 [4.23.0 Remarks 1,: The end of the bolt shall be unpointed for the bolts of M8 or under and chamfered for the bolts of M20 or over. The diameter dp of the chamfered end shall be the same as the minor diameter of the thread. Unless otherwise specified, the tolerances shall be those for grade A specified in gIs B 1021. 3.: The letter k! represents the height of the Portion where the dimension e is greater than the allowable minimum size.es ~ YAMAHA TECHNICAL STANDARD BOLT, HEXAGON HEAD W/WASHER + 14, 1998 4.: For bots with a totally threaded shank, the incomplete thzead length x shall be the dimension from the lower surface of the washer. S.:-The dimensions U1, U2 and U3 apply to the bolts with a torally threaded shank. Attached Table 2 Nominal Length (2) and Thread Length (D) Bolts withjtotally threaded] shank a a [ae eee eet es ee Es eeYGK-1-003 [10/19 SREV: Apr. 14, 1994 1, The following material and surface treatment are added for use in Sanshin only. 1) Material Strength division 2) Surface Treatment. Surface treatment MFCr10-@ - E1 Steel bolt Remarks: Baking is applied only to bolts of strength division 9.8. 2. The following are added for bolts manufactured or. procured by overseas companies. 1) Surface Treatment Surface treatment [i [ent be [a [seen baie Jold part No. MFZn5~@H1 + K Remarks: Baking is applied only to bolts of strength division 9.8.