KHYATEE

DIGITAL STARTER
SOFTWARE TECHNOLOGY,
SINCE 1995

THREE PHASE KHP SERIES MANUAL

KHYATEE
Khyatee House, Sukhsagar Nagar, Pune- 411 046. India
Tel: 020 – 2442 2156
WWW.KHYATEE.IN
 INDEX
SR. NO. DESCRIPTION PAGE NO.
1. Introduction 1
2. Important Features 1-2
3. Installation /Terminal Connections 2-3
4. Display 4
5. Menu Description And Parameter Setting 5
6. Setting Method 5
 4 Key Functions
7. Setting Pump Parameter 5-6
8. Example Of Changing Parameter 7
 Pump Current Setting 7
 LED Functions
 Stopping Sequence 8
9. Troubleshooting Chart 8-9
10. Necessary And Safety Information 9
11. KHP Models Chart 10
Three Phase Pump Control Panel User Guide KHYATEE
INTRODUCTION:

Thank you very much for selecting KHYATEE Three Phase Digital Pump Control
Panel. Please read this user manual carefully before using the panel.

The KHYATEE PLC for Hydro MPA is intelligent & flexible Hydro booster system
for fully automatic operations comes as a complete unit ready for easy installation. You
simply connect the Pump & Power supply. The model “KHP” series is the new generation
of Software Based Hydro booster system, which has highly intelligent advanced
microcontroller, which controls the complete logic of booster system.

Pump management including extensive electrical safety, perfect monitoring of the

system & individual pump. It has very easy to use functions, settings & on site diagnostics
makes it guaranteed long lasting technology that requires minimum maintenance as each
system is designed, assembled and tested for optimum reliability. The advanced
microcontroller logic also takes care of the required motor protection such as Overload, Dry
Run, High Voltage, Low Voltage etc.

IMPORTANT FEATURES:
Sr. No. Specifications Default Range
Value
1. Protection Design µC Base
2. Supply Voltage 440V 250V-500VAC
3. Pump Current Setting Scale 0.5A-15A
4. Pump Current Setting 0.5A-22A
Scale(Optional)
5. Pump Current Setting 0.5A-30
Scale(Optional)
6. Pump Current Setting 0.5A-48A
Scale(Optional)
7. Digital Voltmeter (Calibrated) 200VAC-500VAC (±5%)
8. Digital Ammeter (Calibrated) 0.5A-50A (±5%)
9. Overload Setting As Per HP 0.5A- 16A
10. Overload Setting (Optional) As Per HP 0.5-22A
11. Overload Setting (Optional) As Per HP 0.5-30A
12. Overload Setting (Optional) As Per HP 0.5-48A
13. Dryrun Setting As Per HP 0.5A- 16A
14. Dryrun Setting (Optional) As Per HP 0.5-22A
15. Dryrun Setting (Optional) As Per HP 0.5-30A
16. Dryrun Setting (Optional) As Per HP 0.5-48A
17. Power On Timer 60Sec 03-60Sec

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Three Phase Pump Control Panel User Guide KHYATEE
18. Dryrun Auto Start Timer OFF OFF-10-720Min.
19. Toggle Timer OFF OFF-10-720Min.
20. Extreme High Current Factory Set 18A or Above
21. Input Phase Failure/Phase Unbalance 50% 20% -50%
22. 0 Star-Delta Timer 10Sec. 03-30Sec
23. Reverse Phase protection -
24. Float Switch -
25. Pressure Switch Connection 1/2/3/4
26. MCB Protection C Series
27. Main Wiring is Colour Coded with RED, YELLOW, BLUE, BLACK
ISI Grade
28. Auto Changeover Contactors -
(Optional)

INSTALLATION /TERMINAL CONNECTION

First connect output terminal then input terminal & Start supply to panel.

MODEL: KHP11

INPUT SUPPLY OUTPUT PUMP FLOAT PS / FLOAT

R Y B N R Y B C NC C NC

MODEL: KHP21

OUTPUT OUTPUT
INPUT SUPPLY FLOAT PS
PUMP PUMP
R Y B N R Y B R Y B C NC C NC

MODEL: KHP22

OUTPUT OUTPUT
INPUT SUPPLY FLOAT PS1 PS2
PUMP1 PUMP2
R Y B N R Y B R Y B C NC C NC C NC

MODEL: KHP32

OUTPUT OUTPUT OUTPUT

INPUT SUPPLY FLOAT PS1 PS2
PUMP1 PUMP2 PUMP3
R Y B N R Y B R Y B R Y B C NC C NC C NC

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 Three Phase Pump Control Panel User Guide KHYATEE

MODEL: KHP33

INPUT OUTPUT OUTPUT OUTPUT

FLOAT PS1 PS2 PS3
SUPPLY PUMP1 PUMP2 PUMP3
R Y B N R Y B R Y B R Y B C NC C NC C NC C NC

MODEL: KHP43

INPUT OUTPUT OUTPUT OUTPUT OUTPUT FLOA

PS1 PS2 PS3
SUPPLY PUMP1 PUMP2 PUMP3 PUMP4 T
R Y B N R Y B R Y B R Y B R Y B C NC C NC C NC C NC

MODEL: KHP44

OUTPU OUTPU OUTPU

INPUT OUTPUT FLOA
T T T PS1 PS2 PS3 PS3
SUPPLY PUMP4 T
PUMP1 PUMP2 PUMP3

R Y B N R Y B R Y B R Y B R Y B C NC C NC C NC C NC C NC

Note:

INPUT SUPPLY OUTPUT PUMP

R Y B N R Y B
INPUT SUPPLY = THREE PHASE INPUT POWER SUPPLY FROM Electricity Board /
Section

R = ‘R’ Phase, Y = ‘R’ Phase, B = ‘R’ Phase, N = Neutral

OUTPUT PUMP = THREE PHASE OUTPUT POWER SUPPLY TO PUMP / MOTOR

FLOAT PS
C NC C NC
FLOAT: Float Switch

PS: Pressure Switch

C: Common Wire of Pressure Switch / Float Switch

NC: Normally Connected Connection

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Three Phase Pump Control Panel User Guide KHYATEE
DISPLAY:
IMAGE 1: KHP21/22

IMAGE 1: KHP33/32

1. Healthy
2. SPP/VUB KHYATEE
3. Overload
4. Dryrun
5. L.T. Empty

6. PUMP1
7. Voltage
8. Pump2

9. AUTO/MANUAL
10. PUMP ON
11. PUMP OFF
12. SETTING

1. Healthy KHYATEE
2. SPP/VUB
3. Overload
4. Dryrun
5. L.T. Empty

6. PUMP1
7. Pump2
8. Pump3

9. AUTO/MANUAL
10. PUMP ON
11. PUMP OFF
12. SETTING

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 Three Phase Pump Control Panel User Guide KHYATEE

MENU DESCRIPTION AND PARAMETER SETTING:

SETTING METHOD:
Pump current setting is must, which helps for accurate protection of your pump.
That’s why set overload and dryrun trip current. When you want to change pump current
setting anytime. Afterwards…follow steps given below

1. Put on the Auto/Manual switch in manual mode, after completing system off process press
Setting/Accept switch till display shows “SEt”.

2. Hydro booster Control Panel has an industrial standard 4-key interface which makes the
parameter setting very easy and user friendly.

4 Key Function:

1. ↓ ON / Set PC key: This key is used to turn ON pump or To set Pump Current and
to increase the settable parameter.
2. ↑ OFF / Reset key: This key is used to turn OFF pump or To Reset Pump fault and
to decrease the settable parameter.
3. Setting / Accept Key: by using this key you can enter in to the setting menu and
store the settable parameter. To go in setting mode: press setting button till show
“Set”,
4. Auto/Manual: This key used to run the KHYATEE Hydro Pneumatic Panel in
automatic mode or manual mode

Table: Setting Pump Parameters.

PRESS PRESS PRESS

BUTTON BUTTON SETTING
SR DISPLAY LED
PARAMETER SHOWING
TO TO BUTTON
NO INDICATION
INCREASE DECREASE TO SAVE
VALUE VALUE VALUE
PUMP 1 /
1. Setting SEt SETTING PUMP2 /
PUMP3
2. Set Pump Current SPC ↓ ON / Set ↑OFF / Set SETTING -
3. Accepted ACP - - SETTING -
4. Bypass byPS ↓ ON / Set ↑OFF / Set SETTING -
5. Overload OrLd ↓ ON / Set ↑OFF / Set SETTING Overload
6. Dryrun Drun ↓ ON / Set ↑OFF / Set SETTING Dryrun

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 Three Phase Pump Control Panel User Guide KHYATEE
Star-Delta
7. Timer(As per HP) Stdt ↓ ON / Set ↑OFF / Set SETTING Timer
(Optional)
8. Phase Failure SPP - - SETTING SPP/CUB
High Voltage
9. HIV ↓ ON / Set ↑OFF / Set SETTING HI/LV
(Optional)
Low Voltage
10. Lov ↓ ON / Set ↑OFF / Set SETTING HI/LV
(Optional)
11. Pump On Timer Pot ↓ ON / Set ↑OFF / Set SETTING Timer
Overload trip Overload +
12. oLt ↓ ON / Set ↑OFF / Set SETTING
Time Timer
Dryrun +
13. Dryrun Trip Time Drt ↓ ON / Set ↑OFF / Set SETTING
Timer
Pressure Switch /
14. PS ↓ ON / Set ↑OFF / Set SETTING -
Upper Tank Full
Lower Tank
15. LtE ↓ ON / Set ↑OFF / Set SETTING LTE
Empty
Extreme High
16. EHC ↓ ON / Set ↑OFF / Set SETTING -
Current
17. Fault FALt ↓ ON / Set ↑OFF / Set SETTING -
18. Pump ON On ↓ ON / Set ↑OFF / Set SETTING
19. Pump OFF OFF ↓ ON / Set ↑OFF / Set SETTING -
20. Reset rSt ↓ ON / Set ↑OFF / Set SETTING -
Pump Current Out
21. Eror ↓ ON / Set ↑OFF / Set SETTING -
Of Range
Pump Current
22. bLk ↓ ON / Set ↑OFF / Set SETTING -
Setting Not Set
Auto Fault Testing
23. tSt ↓ ON / Set ↑OFF / Set SETTING -
Mode
24. Calibrate Voltage CLU ↓ ON / Set ↑OFF / Set SETTING -
Dryrun Auto Start
25. drAt ↓ ON / Set ↑OFF / Set SETTING Timer
Timer
26. Overload Pump 1 OLP1 ↓ ON / Set ↑OFF / Set SETTING Overload
27. Overload Pump 2 OLP2 ↓ ON / Set ↑OFF / Set SETTING Overload
28. Overload Pump 3 OLP3 ↓ ON / Set ↑OFF / Set SETTING Overload
29. Overload Pump 4 OLP4 ↓ ON / Set ↑OFF / Set SETTING Overload
30. Dryrun Pump 1 DRP1 ↓ ON / Set ↑OFF / Set SETTING Dryrun
31. Dryrun Pump 2 DRP2 ↓ ON / Set ↑OFF / Set SETTING Dryrun
32. Dryrun Pump 3 DRP3 ↓ ON / Set ↑OFF / Set SETTING Dryrun
33. Dryrun Pump 4 DRP4 ↓ ON / Set ↑OFF / Set SETTING Dryrun

34. Escape ESC - - SETTING -

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Three Phase Pump Control Panel User Guide KHYATEE
EXAMPLE OF CHANGING PARAMETER
PUMP CURRENT SETTING:
You can change protection settings if required due to site conditions as above chart
range and following method.

1. Stop the pump

2. Press setting switch till display shows ‘Set’, now release the switch.
3. Pressing ON (↓) and OFF (↑) switch scroll the settable parameter i.e. Overload
(OrLd), Dryrun (Drun) etc.
4. Now Press the setting switch to select the parameter shown on display.
5. Once you select parameter, LED for that parameter will start blinking and display
shows the last setting done.
6. Now using ON and OFF switch, scroll and set the value from the range as above. The
either press accept switch or wait 10sec. Now setting is completed.

Note: If pump current is above or below the settable current range of panel (1A-16A) then
display flashes “Err”

LED FUNCTIONS:
Unit has following LED’s for easy identification at site:

Sr. LED Function

No.
1. 7-Seg Display Showing All Current Information On
Display Step by Step
2. Healthy Glows when Power Supply is Healthy
3. Dryrun Glows when After Dryrun Pump
4. Overload Glows when After Overload Pump
5. LTE When Lower Tank is Empty
6. Pump1 Blinking When Pump1 is ON or
Glows When Pump is Standby
7. Pump2 (Optional) Blinking When Pump2 is ON or
Glows When Pump is Standby
8. Pump3 (Optional) Blinking When Pump3 is ON or
Glows When Pump is Standby
9. Pump4 (Optional) Blinking When Pump4 is ON or
Glows When Pump is Standby
10. Timer This Led becomes ON when Panel is
running in Timer Mode

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Three Phase Pump Control Panel User Guide KHYATEE
STOPPING SEQUENCE:
Under the following conditions Hydro booster system will stop its operation:

1. If the Lower tank is Empty.

2. If Auto / Manual Switch is in Manual Mode
3. If Upper tank is full then panel will STOP pumps and shows upper tank full Indication/PS
OFF on Display.
4. If Pressure switch is ON
5. Phase failure from Input phase fails or No Load to Output.

TROUBLESHOOTING CHART:
Sr. LED Message On Cause And Action
No. Blinking Display
1. SPP/CUB Fault SPP When Input Fails:
1. Check Input Connection for presence of
RYB
2. Check RYB phase Sequence
2. Overload Pump1 Overload / When Current Crosses the set trip Current
Pump2 Overload / 1.Check causes of increase current
Pump3 Overload / 2. check overload trip current setting
Pump4 Overload /
3. Dryrun Pump1 Dryrun / When current goes below the Dryrun trip
Pump2 Dryrun / current
Pump3 Dryrun / 1. If lower tank is empty/water is not present
Pump4 Dryrun / at suction side
2. Check for any air in the input line at suction
side.
3. If current transformer is faulty
4. Check pump current compared to set current
& dry run setting percentage. If it is very high
then reduce it at optimum level. eg. To Reduce
95%
4. Display Panel Display Off Check Presence of Power Input
Dead Check MCB is On Position
Check Any wire is Loose at Input
5. - PS OFF When Pressure Switch Operates:
1. Check Pressure Switch is Operated
2. Check Upper Tank is Full?
3. Check PS Wires are Short
6. LTE Lower tank is When Lower tank is Empty
Empty 1. Check Lower Tank Water level
2. Check Float Switch is Short

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Three Phase Pump Control Panel User Guide KHYATEE
3. Check Float Wire are short
7. - EHC When Motor current 2 times more than rating
1. Please check the motor
2. Check the Motor Wire
8. - Fault Pump Controller not resetting fault
1. After repeated fault reset, if Pump set is not
becoming ON or changing its status, this
means fault is continuously available.
2. Please check the condition physically.

NECESSARY AND SAFETY INFORMATION

1) Do not open the panel door while running the pump.

2) Do not touch open wires.

3) Do not keep open wires to avoid short circuit.

4) Do not use or store the device in dusty, dirty areas.

5) Do not use harsh chemicals to clean the device.

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Three Phase Pump Control Panel User Guide KHYATEE
KHP MODELS CHART:

SINGLE PHASE MODELS

Sr. No. Model Total Working Standby Pressure Switch
Pump’s Qty. Pump Qty. Pump’s Qty. Connections
1. KHP 111 1 1 0 1
2. KHP 121 2 1 1 1
3. KHP 122 2 2 0 2

THREE PHASE MODELS

Sr. No. Model Total Working Standby Pressure Switch
Pump’s Qty. Pump Qty. Pump’s Qty. Connections
4. KHP 11 1 1 0 1
5. KHP 21 2 1 1 1
6. KHP 22 2 2 0 2
7. KHP32 3 2 1 2
8. KHP33 3 3 0 3
9. KHP43 4 3 1 3
10. KHP44 4 4 0 4

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Three Phase Pump Control Panel User Guide KHYATEE
Contact Information

DR. VIJAY MEHATA MRS. KHYATEE MEHTA

Tel [Telephone] Tel [Telephone]

[email protected] [email protected]

Company Information
KHYATEE ELECTRONICS Pvt. Ltd.
KHYATEE HOUSE, SUKHSAGAR NAGAR, PUNE-411 046 INDIA
Tel 020 – 2442 2156
WWW.KHYATEE.IN

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