This operating instructions contains safety information that

if ignored can endanger life or result in serious injury. They

are indicated by this icon.

Use of this pump with radioactive chemicals is forbidden!

OPERATING INSTRUCTIONS MANUAL

F O R “ F ” a n d “ F A” P U M P S

Keep the pump protected from sun and water.

Avoid water splashes.

English language

Read Carefully! 1
R1-06-06
 “F” and “FA” series solenoid dosing pumps comply with the following European
regulations:

EN60335-1 : 1995, EN55014, EN50081-1/2, EN50082-1/2, EN6055-2, EN60555,3

Based on directive CEE 73/23 c 93/68 (DBT Low voltage directive) and directive 89/
336/CEE (EMC Electromagnetic Compatibility)

GENERAL SAFETY GUIDELINES

Danger! In emergencies the pump should be switched off immediately! Disconnect the
power cable from the power supply!

When using pump with aggressive chemicals observe the regulations concerning
the transport and storage of aggressive fluids!

When installing always observe national regulations!

Manufacturer is not liable for any unauthorized use or misuse of this product that
may cause injury, damage to persons or materials.

Caution! Pump must be accessible at all times for both operating and servicing. Access must
not be obstructed in any way!

Feeder should be interlocked with a no-flow protection device.

Pump and accessories must be serviced and repaired by qualified and authorized
personnel only!

Always discharge the liquid end before servicing the pump!

Empty and rinse the liquid end before work on a pump which has been used with
hazardous or unknown chemicals!

Always read chemical safety datasheet!

Always wear protective clothing when handling hazardous or unknown chemicals!

2
 1. Introduction

Introduction:

“F” and “FA” Series metering pumps are the ideal solution for low / middle dosing
of chemicals. All control and setup parameters are available using accurate
control knobs and a visual system (led). “F” and “FA” Series metering pumps
have digital On/Off switch to ensure dosing activities (available on some models
only).

Pump capacity:

Flow rate is determined by the stroke speed (frequency) adjustment. The stroke
speed is adjustable from 0 to 100% using the adjustment knob.
However dosing accuracy is guarantee within an adjustment range from 30% to
100%. The led on the panel shows the status activity of the pump.

3
2. Unpacking

Included into package:

n.2 Dibbles ø6
n.2 Self tapping screws 4,5 x 40
n.1 Delayed fuse 5 X 20
n.1 Foot filter with valve
n.1 Injection valve
n. 1 Level probe (not included in FCO and FPDR model)
m2 Delivery pipe* (opaque PE)
m2 Suction pipe * (transparent PVC)
m2 Discharge pipe (transparent PVC 4x6)
n.1 This installation manual

* If hose is 6x8 then there is only a 4mt long hose.

Cut to obtain suction and delivery hoses.

PLEASE DO NOT TRASH PACKAGING.

IT CAN BE USED TO RETURN THE PUMP.

4
 3. General description

On/Off button Stroke speed knob

On/Off Led - Pump’s pulses

Delivery valve

Discharge knob

Discharge hose

Suction valve
Level Probe Input
Power supply
External Signal Input

Note:
Shown image does not represent a specific pump’s model. It is only for general purpose.

5
4. Before to Install warnings

Pump’s installation and operativity is performed in 4 main steps:

Pump’s installation
Hydraulic Installation (hoses, level probe, injection valve)
Electrical Installation (main power connection, priming)
Programming the pump.

Before to start, please read carefully the following safety information.

IProtective clothes

Wear always protective clothes as masks, gloves, safety glasses and

further security devices during ALL installation procedure and while
handling chemicals.

Installation location

Pump must be installed in a safety place and fixed to the table / wall to
avoid vibration problems!

Pump must be installed in a easy accessible place!

Pump must be installed in horizontal position!

Avoid water splashes and direct sun!

Hoses and Valves

Suction and delivery hoses must be installed in horizontal position!

All hoses connections must be performed using only hands’ force!
No tongs required!

Delivery hose must be firmly fixed to avoid suddenly movements

that could damage near objects!

Suction hose must be shorter as possible and installed in vertical

position to avoid air bubbles suction!

Use only hoses compatibles with product to dose! See chemical

compatibility table. If dosing product is not listed please
consult full Compatibility Table or contact chemical’s manufacturer!

6
 5. Installation draw

Pump must be installed in a stable support at a maximum height (from tank’s bottom) of 1,5
meters.

3
4

6
8

1. Injection valve
2. Delivery hose
3. Safety breaker
4. Control panel
5. Pump head
6. Power cable
7. Outgassing hose
8. Suction hose 9
9. Foot filter

7
6. Hydraulic Installation

Hydraulic connections are:

Suction Hose with level probe and foot filter

Delivery Hose with injection valve
Discharge Hose

Suction Hose.

Completely unscrew tightening nut from pump’s head and remove assembling
components: tightening nut, holding ring and pipe holder.

Assembly as shown in fig. (A). Insert hose into pipe holder until it reaches the
bottom.

Lock hose on pump’s head by screwing down the tightening nut.

Use only hands to do it!

Connect other side of the hose to the foot filter using the same procedure.

Suction Hose

Tightening Nut

Holding Ring

Pipe Holder

O-ring

Valve

fig. (A)

8
 6. Hydraulic Installation

Assembling foot filter with level probe.

Level probe must be assembled with foot filter using the provided kit.
Foot valve is made to be installed into tank’s bottom without sediments priming
problem.

Completely unscrew level probe’s nut and assembly as described in fig. (B)
paying attention to the black ring: it must be inserted from floater side.
Lock nut on the opposite side of the floater using hands only.

to suction hose to BNC connector

(pump’s level input)

level probe

black ring

fixing nut
foot filter

fig. (B)
Connect BNC from level probe into pump’s level input (front side of the pump).
Put level probe assembled with foot filter into tank’s bottom.

Warning: If there is a mixer installed into tank, install a suction lance

instead of level probe / foot filter.

Delivery Hose.

Completely unscrew tightening nut from pump’s head and remove assembling
components: tightening nut, holding ring and pipe holder.

Assembly as shown in fig. (A). Insert hose into pipe holder until it reaches the
bottom.

Lock hose on pump’s head by screwing down the tightening nut.

Use only hands to do it!

Connect other side of the hose to the injection valve using the same
procedure.

9
6. Hydraulic installation

Injection Valve.

Injection valve must be installed on plant from water’s input.

Injection valve will open at pressure greater than 0,3bar.

Discharge hose.

Insert one side of discharge hose into discharge connector as shown in fig (C).

Insert other side of discharge hose into product’s tank.

During priming procedure product exceeding will flow into tank.

To delivery hose

Discharge Knob

Discharge hose
To suction hose

fig. (C)

For priming procedure see the related chapter.

10
 6. Hydraulic installation

Self-venting pump head.

To bleed hose

To delivery hose

To suction hose

Self-venting pump head must be used when using chemicals that produce
gas (i.e. hydrogen peroxide, ammonium, sodium hypoclorite at particular
conditions).

Hoses assembling procedure (including purge hose) is described in fig. (A).

Notes:

- suction, delivery and purge valves are DIFFERENT! Do not exchange them!

- delivery and purge hoses are made of same material!

- it’s allowed to lightly bend discharge hose!

- during calibration procedure (“TEST”) insert discharge hose into BECKER

test-tube!

11
7. Electrical installation

All electrical connections must be performed by AUTHORIZED AND QUALIFIED personnel only.
Before to proceed, please, verify the following steps:

- verify that pump’s label values are compatible with main power supply.

- pump must be connected to a plant with a differential switch (0,03A

sensitivity) if there isn’t a good ground.

- to avoid damages to the pump do not install it in parallel with heavy

inductance load (for example: engines). A relay switch must be used. See
below picture.

P - Dosing Pump
R - Relay
I - Switch or safety device
E - Electrovalve or inductance load
A - Main Power

- On pump’s mother board there is a further protection against over voltages

(275V - 150V) and distribution line noises (4KV for max 50µsec) as shown:

12
 7. Electrical Installation

Once verified previous steps proceed as follows:

- check that “BNC” of level probe has been connected as described in “Hydraulic
Installation” chapter.

- connect “BNC” and external signal to pump’s “INPUT” connectors.

Level Probe Input 1

(bottom view)

External Signal Input 2

1
Level Probe Input available on: FTE, FPDR, FIC, FIS, FPV, FPVM, FCL
2
External Signal Input available on: FPDR (optional), FIC, FIS, FPV, FPVM, FTE

13
8. Models

LEVEL ALARM

CL, IS, IC, PV, TE and PVM type pump are provided with a liquid level alarm to indicate product tank
is empty. The level probe is connected to the right BNC plug on pump’s bottom panel. The level
probe is made of a N.O. reed contact (10VA, 1A max., 230Vac max.) closed by a floating magnet
housed in a (PP) plastic box. When the product level goes below the minimum the magnet closes the
reed contact. The pump stops and the red LED on pump’s front panel indicates the alarm status.

PUMP TYPES

Pumps mod. “FCL” (12-24 Vac/Vdc), “FIC”, “FIS”, “FPV” and “FPVM” are equipped with a bicolour
led.
Led on, red colour: low level product alarm. Check product’s tank and restore the level.
Led on, blinking green colour: pump normal operating mode.
Led on, blinking green colour (one second on, one second off): power supply out of range. Check
pump’s label and check the main power.

14
 8. Models
FCO

Constant pump with flow control (front panel knob may be set from 0% to 100% of pump nominal
capacity). Flow control is electronically set and it operates on pump injections number. To avoid
linearity problem do not set the knob of pump flow between 0% and 10%.
FCO may operate in constant dosing mode or On-Off mode (using an external signal).
Dosing example using an FCO 0505: to dose 2,5 l/h at 5bar counter-pressure rotate front panel knob
to 50%.

FCO has a divider (x- 0,1) to reduce by ten times the pump capacity by dividing the pump stroke
speed.
How to enable “divider mode”:
- set the pump into STANDBY* mode;
- keeping pressed the on/off button, wait 3 flashes from the status led. The pump will start the dosing
activity with the stroke speed reduced ten times than the value set on stroke lenght knob.
To disable the “divider mode”, power OFF the pump. Keeping pressed the on/off button, wait 3
flashes of the status led.

on/off button stroke speed knob

status led

STATUS LED
The led on the frontal panel shows the pump’s operating status through four flashing:

LED ACTIVITY PUMP’S STATUS

It flashes 3 times per second the pump is powered with a power supply lower than the label

It flashes 2 times per second the pump is powered with a power supply higher than the label

It flashes 1 time per second the pump is in pause (OFF) and it is powered (STANDBY* mode)
led ON, it switches off 1 time
the pump is active and functioning (ON)
per second

15
8. Models

FCL

Constant dosing pump with level alarm.

A red led indicates that the product’s tank is empty. During this condition the pump does not dose.
The pump has flow control (front panel knob may be set from 0% to 100% of pump nominal
capacity). Flow control is electronically set and it operates on pump injections number. To avoid
linearity problem do not set the knob of pump flow between 0% and 10%.

FCL has a divider (x- 0,1) to reduce by ten times the pump capacity by dividing the pump stroke
speed.
How to enable “divider mode”:
- set the pump into STANDBY* mode;
- keeping pressed the on/off button, wait 3 flashes from the status led. The pump will start the dosing
activity with the stroke speed reduced ten times than the value set on stroke lenght knob.
To disable the “divider mode”, power OFF the pump. Keeping pressed the on/off button, wait 3
flashes of the status led.

level alarm

on/off button stroke speed knob

status led

STATUS LED
The led on the frontal panel shows the pump’s operating status through four flashing:

LED ACTIVITY PUMP’S STATUS

It flashes 3 times per second the pump is powered with a power supply lower than the label

It flashes 2 times per second the pump is powered with a power supply higher than the label

It flashes 1 time per second the pump is in pause (OFF) and it is powered (STANDBY* mode)
led ON, it switches off 1 time
the pump is active and functioning (ON)
per second

16
 8. Models

FIC

Proportional/constant pump driven by a current signal.

Setting the switch on constant position, the pump has flow control (front panel knob may be set
from 0% to 100% of pump nominal capacity). Flow control is electronically set and it operates on
pump injections number. To avoid linearity problem do not set the knob of pump flow between 0%
and 10%.
Setting the switch on the proportional position, the pump capacity is set proportionally to analog
current input signal; a signal change will be followed by a linear change of pump’s capacity.
The current range is 0÷20 mA (0 dosing, 20 max dosing).
The maximum pump capacity for maximum input signal is set by the % marked knob.
The FIC pump can be controlled by any electronic device (such as pH-meter, redox-meter, etc) that
has an analog current signal output. This signal must be applied to the bipolar cable provided with
the pump, using the following connections:

- Red wire : positive (+)

- Black wire : negative (-)

constant proportional

on/off button stroke speed knob

17
8. Models
FIS

Proportional/constant pump driven by a digital signal.

Setting the switch on constant position, the pump has flow control (front panel knob may be set
from 0% to 100% of pump nominal capacity). Flow control is electronically set and it operates on
pump injections number. To avoid linearity problem do not set the knob of pump flow between 0%
and 10%.
Setting the switch on the front panel in the proportional position, for each external “voltage free”
pulse corresponds a magnet stroke.
If proportional position is set, then the % marked knob does NOT affect the pump capacity.
FIS proportional dosing pump can be driven by any external device (such as PCs, PLCs, etc) that
has a digital signal. This digital signal (N.O. contact) must be applied to the cable provided with the
pump. Connect a 0÷5 or 0÷12 Vdc input signal option using the following connections:

- Red wire : positive (+)

- Black wire : negative (-)

constant proportional

on/off button stroke speed knob

18
 8. Models

FPV

Proportional/constant pump driven by a water meter digital signal.

Setting the switch on constant position, the pump has flow control (front panel knob may be set
from 0% to 100% of pump nominal capacity). Flow control is electronically set and it operates on
pump injections number. To avoid linearity problem do not set the knob of pump flow between 0%
and 10%. It is furthermore possible to divide the maximum magnet strokes per minute by 1, 10 and
100 using the switch on the front panel.
Setting the switch on proportional position, for each external pulse corresponds one pump stroke.
This pump can be driven by a CTFI or CWFI series water meters.
This pump can also be driven by a digital signal coming from a “voltage free” contact. Driving signal
is applied on the BNC plug on the left bottom of front cover. Dividing factor (N) value is obtained
multiplying the value on the adjustment knob using the multiplying switch (x1, x10, x100).

Capacity definition for “FPV” and “FAPV” pump

Use the following formula to obtain minimum pump capacity:

ppm x K x m3
——————————————— = l/h
1000

l/h - minimum pump capacity required

ppm - product amount to dose in p.p.m. (gr/m3)
k - dosed product dilution factor (pure chemical k=1)
m3 - maximum capacity of system to be treated in m3 /h.

Dividing factor (N) to set on adjustment knob:

imp/l x cc
( ———————————— ) x 1000 = N
ppm x K

N - number of the external pulses are divided to be set on adjustment knob

imp/l- pulse per liter given by the water meter
cc - pump’s single stroke dosing quantity (in cc). Refer to following table
k - dosed product dilution factor (pure chemical k=1)
ppm - product quantity to be dosed in p.p.m. (gr/m3)

19
8. Models

Fxx cc FAxx cc

12 1,5 0,17 10 3,2 0,35

10 05 0,56 10 0,6 0,07
10 2,2 0,25 07 1,5 0,17
07 03 0,34 05 3,2 0,35
07 05 0,56 03 6,5 0,72
06 06 0,67 03 4,7 0,52
05 10 1,11
05 07 0,78
05 05 0,56
05 0,2 0,23
03 11 1,22
03 8,5 0,94
03 6,5 0,72

If dividing factor (N), obtained with the formula, is <1, a pump with higher single stroke dosing
quantity is required or the water meter needs to be changed with one that gives higher number of
pulses per liter (using a “FPVM” or “FAPVM” pump). In some application this issue can be solved
reducing the dosed product dilution factor. If dosed amount is higher than the needed one, then
increase the set dividing factor (N).

constant proportional

on/off button stroke speed knob

selector
(1, 10, 100)

20
 8. Models

FPVM

Proportional/constant pump driven by a water meter digital signal.

Setting the switch on constant position, the pump has flow control (front panel knob may be set
from 0% to 100% of pump nominal capacity). Flow control is electronically set and it operates on
pump injections number. To avoid linearity problem do not set the knob of pump flow between 0%
and 10%.
It is furthermore possible to divide the maximum magnet strokes per minute by 1 (÷1), 10 (÷ 10) and
100 (÷100) using the selector on the front panel. The electronic capacity adjustment sets the
injection per minute.
Setting the switch on the proportional position and the selector on “multiplier” (X1), the pump
gives a stroke each 10 external pulses sent. Setting the selector on “divider” (÷1 or ÷ 10), the pump
gives at maximum a stroke each external pulse sent and at minimum a stroke each 100 pulses
sensed (knob n=10, switch ÷ 10).
This pump can be driven by a CTFI or CWFI series water meters. This pump can also be driven by
a digital signal coming from a voltage free contact. Driving signal is applied on the BNC plug on the
left of the bottom pump cover. “FPVM” and “FAPVM” capacities are defined by the same formulas
used for “FPV” and “FAPV”.

constant proportional

stroke speed knob

on/off button

selector “multiplier/divider”
(1, 10, 100)

21
8. Models

FTE

Timered/constant dosing pump.

Setting the switch on the constant position, the pump has flow control (front panel knob may be
set from 0% to 100% of pump nominal capacity). Flow control is electronically set and it operates on
pump injections number. To avoid linearity problem do not set the knob of pump flow between 0%
and 10%.
Setting the switch on timered , the pump starts working when an external pulse is provided.
Working active time for each external pulse is set on the adjustment knob in the range between 0 and
60 seconds (different time are available upon demand).
The capacity can be also changed adjusting the stroke per minute, operating the % marked knob,
at the same time.
The double parameter adjustment (strokes and time) allows the use of this pump in high capacity
systems, where the pulses are not enough to drive a PV type pump.
TE pump is provided of a coaxial cable (RG58) with BNC plug to connect the command signal.
Use following formula to evaluate the knob adjustment:

3600
—————————— = sec.
imp/h

imp/h - water meter output pulse per hour

sec - time in seconds to be set on time knob

Maximum tag capacity can be decreased 10 or 100 times in the “F” and “FA” pumps using the 1/10/
100 switch (where available). In that case the % marked knob will work on the maximum set capacity.

timered

time regulation knob

on/off button
stroke speed knob

constant

22
 8. Models

FPDR

Intermittent constant metering pump with adjustable pause and work times.
Metering is set using three knobs on the front panel:
- (%) knob (red coloured range) sets speed stroke
- (10÷180 seconds) Pause knob sets time between one metering and the next
- (10÷180 seconds) Work knob sets metering time
Once powered the pump, it always starts its working cycle metering for the set time.
The pump can be provided with a N.O. (1A / 230Vac) service contact: this contact is active while
metering. If the level input is active while the service contact is active, pump stops and service
contact gets back to N.O.
Service contact is available through a bipolar cable out of the pump.
Once refilled the tank or recovered the level input, the pump starts to dose for the remaining time
missing to complete the set work time once stopped.
Level alarm is showed on the front panel with a red LED on.

capacity adjustment knob

pause time adjustment

knob

on/off button

metering time
adjustment knob

23
9. Priming

MANUAL PRIMING / DISCHARGING

1. Connect the pump to main power.

2. Rotate front panel knob to 70%.

3. Turn on the pump.

4. Rotate discharge knob (open it completely).

5. The chemical will begin to flow into discharge hose. Close the discharge knob.

6. Proceed to normal operating mode.

24
 10. Troubleshooting

PROBLEM POSSIBLE CAUSE

Pump isn’t powered. Connect it to main supply.

Pump doesn’t
Pump’s protection fuse is broken. Replace it. See
turn on.
page 26 for replacement procedure.

Pump’s main board is broken. Replace it. See

page 26 for replacement procedure.

The foot filter is obstructed. Clean it.

Suction hose is empty. Pump must be primed. Repeat

priming procedure.

Pump is not dosing and Air bubbles inside hydraulic circuit. Check valves -
solenoid is operating. hoses - fittings.

Product to dose is generating gas. Turn discharge

knob and let air flow away.

Use a self-venting pump head.

Pump is not dosing and Crystals presence inside valves. Check them and try
solenoid isn’t operating to dose 2-3 liters of normal water.
or slightly operating. Change valves.

Injection valve obstructed. Change it.

25
11. Fuse and main board replacement

Fuse or main board replacement is allowed to qualified personnel only. Before to operate disconnect
the pump from main power and all hydraulic connections.

For fuse replacement is necessary to use a 3x16 and 3x15 screwdriver and a new fuse (same model
of old one).

For main board replacement is necessary to use a 3x16 and 3x15 screwdriver and a new main board
(same model of old one).

Fuse replacement procedure:

- Turn pump’s injection knob on 0%.

- Remove 6 screws from pump’s back.

- Pull pump’s back cover until it’s completed separated from pump’s front. Be
careful of the knob’s spring.

- Locate the blown fuse and replace it.

- Reassemble the pump. Be careful to put back the knob’s spring.

- Reinsert screws.

Main board replacement procedure:

- Turn pump’s injection knob on 0%.

- Remove 6 screws from pump’s back.

- Pull pump’s back cover until it’s completed separated from pump’s front. Be
careful of the knob’s spring.

- Remove board’s screws.

- Completely disconnect wires from main board and replace it. Reinsert screws.

- Reconnect wires to the main board (see enclosed picture).

- Reassemble the pump. Be careful to put back the knob’s spring.

- Reinsert screws.

26
 12. Main board

FUSE
FUSE

L +
N

Power supply Level

N L Solenoid
Solenoid
Power supply

Mod. FCO Mod. FCL

FUSE

FUSE

- Level
- Input Signal
L L Water
Power Power Level meter
supply + + supply
N Solenoid N Solenoid
Level Input Signal
+ +

Mod. FIC/FIS Mod. FPV/FPVM

FUSE

FUSE

N -
Level input +
Pulse input
L
Solenoid - - Power
Power L
Level signal Supply
Supply
+ + Solenoid Service
N Signal N.O.*

Mod. FTE Mod. FPDR

* Service Signal N.O.: optional

27
12. Main board

Model Consumption Consumption Consumption

at 230 and fuse at 115 and fuse at 24 and fuse

Fxx 12 1,5 230 VAC / 630 mA 16W 115 VAC / 315 mAT 11W 24 VAC / 2 AT 10W
Fxx 10 2,2 230 VAC / 630 mA 16W 115 VAC / 315 mAT 11W
Fxx 07 03 230 VAC / 630 mA 16W 115 VAC / 315 mAT 11W 24 VAC / 2 AT 10W
Fxx 07 05 230 VAC / 800 mA 16W 115 VAC / 500 mAT 13W
Fxx 05 05 230 VAC / 630 mA 16W 115 VAC / 315 mAT 11W 24 VAC / 2 AT 10W
Fxx 06 06 230 VAC / 800 mA 16W 115 VAC / 500 mAT 13W
Fxx 05 07 230 VAC / 800 mA 16W 115 VAC / 500 mAT 13W
Fxx 10 05 230 VAC / 800 mA 19W
Fxx 05 10 230 VAC / 800 mA 19W
Fxx 05 0,2 230 VAC / 630 mA 16W 115 VAC / 315 mA 11W
Fxx 03 11 230 VAC / 800 mA 19W
Fxx 03 6,5 230 VAC / 630 mA 16W
Fxx 03 8,5 230 VAC / 800 mA 16W

FAxx 10 3,2 230 VAC / 800 mAT 19W

FAxx 10 0,6 230 VAC / 630 mAT 16W
FAxx 07 1,5 230 VAC / 630 mAT 16W
FAxx 05 3,7 230 VAC / 630 mAT 16W
FAxx 03 6,5 230 VAC / 800 mAT 16W
FAxx 03 4,7 230 VAC / 630 mAT 16W

28
 A Appendix. Maintenance.

During normal operating mode, pump must be checked once for month. Wear needed safety devices
and check hoses and all hydraulic components for:

- product leak

- broken hoses

- corroded connections

All maintenance operations must be performed by authorized and trained personnel only. If
pump needs factory assistance please use original package to return it.

Before to do it, please, remove all dosing product inside the pump and hoses.

Use only original spare parts!

29
B Appendix. Construction Materials and Technical info
TECHNICAL FEATURES

Power supply: 230 VAC (180-270 VAC)

Power supply: 115 VAC (90-135 VAC)
Power supply: 24 VAC (20-32 VAC)
Power supply: 12 VDC (10-16 VDC)
Pump strokes: 0 ÷ 150
Suction Height: 1,5 metres
Environment Temperature: 0 ÷ 45°C (32 ÷ 113°F)
Chemical Temperature: 0 ÷ 50°C (32 ÷ 122°F)
Installation Class: II
Pollution Level: 2
Audible Noise: 74dbA
Packaging and Transporting Temperature: -10÷+50°C
Protection degree IP65

MANUFACTURING MATERIALS

Case: PP
Pump head: PP, PVDF, PMMA, SS *
Diaphragm: PTFE
Balls: CERAMIC, GLASS, PTFE, SS *
Suction Pipe PVC/PE **
Delivery Pipe: PE
Valve Body: PP, PVDF, SS *
O-ring: FP, EP, WAX, SI, PTFE *
Injection connector PP, PVDF (ceramic, HASTELLOY C276 spring)
Level Probe: PP, PVDF *
Level probe cable: PE
Foot Filter: PP, PVDF *

* as ordered.
** according with pump’s model.
Max Max Shipping
Capac ity Pressure Strokes/ Hoses Watt
Flow Capacity Pressure ml stroke weight
l/h bar min mm W
l/h bar Kg

12 1,5 1,5 12 2,5 6 0,17 150 4x6 16 W 2,2

10 2,2 2,2 10 3 5 0,25 150 4x6 16 W 2,2

07 03 3 7 4 3,5 0,34 150 4x6 16 W 2,2

07 05 5 7 7 3,5 0,56 150 4x6 16 W 2,2

06 06 6 6 8 3 0,67 150 4x6 16 W 2,2

05 07 7 5 8 2,5 0,78 150 4x6 16 W 2,2

05 05 5 5 7 2,5 0,56 150 4x6 16 W 2,2

03 6,5 6,5 3 7,5 1,5 0,72 150 4x6 16 W 2,2

03 8,5 8,5 3 10,4 1,5 0,94 150 4x6 19 W 2,2

10 05 5 10 6,5 5 0,56 150 4x6 19 W 2,2

05 10 10 5 12 2,5 1,00 166 4x6 19 W 2,2

03 11 11 3 13,1 1,5 1,10 166 4x6 19 W 2,2

05 0,2 0,2 5 0,9 2,5 0,25 15 4x6 16 W 2,2

30
 C Appendix. Delivery Curves

PCS pump head PCS pump head

12
L/h 11 L/h
05 07 01 09 10
9
8
7
6
5
l/h 07 l/h 09 4
3
Solenoid ø70 Solenoid ø60
bar 2 bar
bar 05 bar 01 1

PCS pump head C pump head

L/h L/h
06 06 05 10

l/h 06 l/h 10
Solenoid ø70 Solenoid ø75
bar bar
bar 06 bar 05

PCS pump head PCS pump head

L/h L/h
05 05 07 03

l/h 05 l/h 03
Solenoid ø60 Solenoid ø60 bar
bar
bar 05 bar 07

PCS pump head PCS pump head

L/h L/h
10 2,2 12 1,5

l/h 2,2 l/h 1,5

Solenoid ø60 bar Solenoid ø60
bar 10 bar 12 bar

31
C Appendix. Delivery Curves

PCS pump head PCS pump head

L/h
L/h
07 05 01 07

l/h 05 l/h 07
bar Solenoid ø60 bar
bar 07 bar 01

PCS pump head PCS pump head

05 0,2 10 05
L/h
L/h

l/h 0,2 bar

l/h 05
Solenoid ø60 Solenoid ø75 bar
bar 05 bar 10

C pump head PCS pump head

03 11 03 6,5
L/h L/h

l/h 11 l/h 6,5

Solenoid ø75 bar Solenoid ø60 bar
bar 03 bar 03

PCS pump head

03 8,5 L/h
Flow rate indicated is for H2O at 20°C at the rated pressure.
Dosing accuracy ± 2% at constant pressure ± 0,5 bar.

l/h 8,5
Solenoid ø70 bar
bar 03

32
 C Appendix. Delivery Curves (Self Venting)

PCA pump head PCA pump head

L/h

03 4,7 03 6,5 L/h

l/h 4,7 l/h 6,5 bar

Solenoid ø70 Solenoid ø70
bar 03 bar bar 03

PCA pump head PCA pump head

L/h
L/h
05 3,2 07 1,5

l/h 3,2 l/h 1,5 bar

bar
Solenoid ø70
Solenoid ø70
bar 05 bar 07

PCA pump head PCA pump head

L/h L/h
10 0,6 10 3,2

l/h 0,6 l/h 3,2

Solenoid ø60 Solenoid ø70 bar
bar
bar 10 bar 10

33
34
Dimensions D Appendix. Dimensions

All measures are expressed in mm

 E Appendix. Chemical Compatibility Table

Solenoid driven metering pumps are widely used to dose chemical fluids and it is important that the
most suitable material in contact with fluid is selected for each application. This compatibility table
serves as a useful help in this respect. All the informations in this list are verified periodically and
believed to be correct on the date of issuance. All the informations in this list are based on
manufacturer's data and its own experience but since the resistance of any material depends by
several factors this list is supplied only as an initial guide, in no way EMEC makes warranties of any
matter respect to the informations provided in this list.

Chemical Formula Glass PVDF PP PVC SS 316 PMMA Hastelloy PTFE FPM EPDM NBR PE

Acetic Acid, Max 75% CH3COOH 2 1 1 1 1 3 1 1 3 1 3 1

Aluminium Sulphate Al2(SO4)3 1 1 1 1 1 1 1 1 1 1 1 1

Amines R-NH2 1 2 1 3 1 - 1 1 3 2 4 1

Calcium Hydroxide (Lime Milk)(Slaked Lime) Ca(OH)2 1 1 1 1 1 1 1 1 1 1 1 1

Calcium Hypochlorite (Chlorinated Lime) Ca(OCl)2 1 1 1 1 3 1 1 1 1 1 3 1

Copper-II-Sulphate (Roman Vitriol) CuSO4 1 1 1 1 1 1 1 1 1 1 1 1

Ferric Chloride FeCl 3 1 1 1 1 3 1 1 1 1 1 1 1

Hydrofluoric Acid 40% HF 3 1 1 2 3 3 2 1 1 3 3 1

Hydrochloric Acid, Concentrate HCl 1 1 1 1 3 1 1 1 1 3 3 1

Hydrogen Peroxide, 30% (Perydrol) H 2O2 1 1 1 1 1 3 1 1 1 2 3 1

Nitric Acid, 65% HNO3 1 1 2 3 2 3 1 1 1 3 3 2

Phosphoric Acid, 50% (Orthophosphoric Acid) H3PO4 1 1 1 1 2 1 1 1 1 1 3 1

Potassium Permanganate, 10% KMnO4 1 1 1 1 1 1 1 1 1 1 3 1

Sodium Bisulphite NaHSO3 1 1 1 1 2 1 1 1 1 1 1 1

Sodium Carbonate (Soda) Na2CO3 2 1 1 1 1 1 1 1 2 1 1 1

Sodium Hydroxide (Caustic Soda) NaOH 2 1 1 1 1 1 1 1 2 1 2 1

Sodium Hypochlorite, 12.5% NaOCl + NaCl 1 1 2 1 3 1 1 1 1 1 2 1

Sulphuric Acid, 85% H2SO4 1 1 1 1 2 3 1 1 1 3 3 1

Sulphuric Acid, 98.5% H2SO4 1 1 3 3 3 3 1 1 1 3 3 3

Resistance rating
Resistant 1
Fairly resistant 2
Not resistant 3

Materials

Polyvinyldene fluoride PVDF Pump Heads, valves, fitting, tubing

Polypropylene PP Pump Heads, valves, fitting, level floater
PVC PVC Pump Heads
Stainless steel SS 316 Pump Heads, valves
Polymethyl Metacrilate (Acrylic) PMMA Pump Heads
Hastelloy C-276 Hastelloy Injection valve spring
Polytetrafluoroethylene PTFE Diaphragm
Fluorocarbon (Viton® B) FPM Sealings
Ethylene propylene EPDM Sealings
Nitrile NBR Sealings
Polyethylene PE Tubing

35
36
FCO/FCE
FCL
1) Injection valve
2) Injection hose 1) Injection valve
3) Safety breaker 2) Injection hose
F Appendix. “F” and “FA” series pump installation drawings

4) Control panel 3) Safety breaker

5) Pump head 4) Control panel
6) Power cable 5) Pump head
7) Outgassing hose 6) Power cable
8) Suction hose 7) Outgassing hose
10) Foot filter 8) Suction hose
9) Level probe
10) Foot filter
 FIS FIC
1) Injection valve
1) Injection valve
2) Injection hose
2) Injection hose
3) Safety breaker
3) Safety breaker
4) Control panel
4) Control panel
5) Pump head
5) Pump head
6) Power cable
6) Power cable
7) Outgassing hose
7) Outgassing hose
8) Suction hose
8) Suction hose
9) Level probe
9) Level probe
10) Foot filter
10) Foot filter
11) pH meter (0 to 20 ma)
11) Computer / CCS Instrument
F Appendix. “F” and “FA” series pump installation drawings

37
38
FPV
FTE 2
FPVM 1
1) Injection valve
2) Injection hose
3) Control Panel
4) Pulse Sender Water Meter
5) Safety breaker
6) Power cable
7) Pump Head
8) Level probe 3
9) Outgassing hose
10) Suction hose
11) Foot filter 4

6 5

FDR
1) Injection valve
2) Electrovalve 7
F Appendix. “F” and “FA” series pump installation drawings

3) Safety breaker
4) Control panel 8
5) Pump head
6) Power cable
7) Outgassing hose
8) Suction hose
9) Foot filter + level probe
9
 NOTICE: always specify the pump’s label when ordering spare parts.

39
G Appendix. “F” and “FA” series pump exploded view
40
41
42
 H Appendix. Summary

Summary
1. Introduction ......................................................................................................................................... 3
2. Unpacking ........................................................................................................................................... 4
3. General description ............................................................................................................................. 5
4. Before to Install warnings .................................................................................................................... 6
5. Installation draw .................................................................................................................................. 7
6. Hydraulic Installation ........................................................................................................................... 8
7. Electrical installation .......................................................................................................................... 12
8. Models ............................................................................................................................................... 14
9. Priming .............................................................................................................................................. 24
10. Troubleshooting ............................................................................................................................... 25
11. Fuse and main board replacement ................................................................................................ 26
12. Main board ...................................................................................................................................... 27
A Appendix. Maintenance. ................................................................................................................... 29
B Appendix. Construction Materials and Technical info ...................................................................... 30
C Appendix. Delivery Curves ............................................................................................................... 31
C Appendix. Delivery Curves ............................................................................................................... 32
C Appendix. Delivery Curves (Self Venting) ........................................................................................ 33
D Appendix. Dimensions ...................................................................................................................... 34
E Appendix. Chemical Compatibility Table .......................................................................................... 35
F Appendix. “F” and “FA” series pump installation drawings ............................................................. 36
G Appendix. “F” and “FA” series pump exploded view ..................................................................... 39
H Appendix. Summary ......................................................................................................................... 43

Technical features and drawings are subject to changes and modifications without
any advice.

43
 When dismantling a pump please separate material types and send them according to local recycling disposal requirements.
We appreciate your efforts in supporting your local Recycle Environmental Program.
Working together we’ll form an active union to assure the world’s invaluable resources are conserved.
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