HSR Series Carbs: Description Finish Part # Retail
HSR Series Carbs: Description Finish Part # Retail
The number one performance carburetor for all Harley Davidsonâ and American big twins
now slips onto any late model Harley-Davidson using the original throttle cables. Mikuni's
Twin Cam, Big Twin and Sportster / Buell Easy Kits even use Harley's existing manifold, choke
cable and air filter.
Keep your Harley's stock factory look and fit with better throttle response, improved
acceleration, increased power and torque. Delivers peak performance from idle to Wide Open
Throttle
HSR Accessories
Crankcase Head-Breather Kits
For the installation of HSR Carburetor Kits using the K&N high flow filter on Big Twins and Twin Cams.
DESCRIPTION PART # RETAIL
To mount HSR42/45 carb and filter to Evo Big Twins KHS-020 $155.50-J
To mount HSR42/45 carb and filter to Twin Cam engine KHS-030 $155.50-J
Jetting Parts
DESCRIPTION SIZES PART # RETAIL
Pilot Jet 15 to 50 VM28/486-(size) $ 5.50-J
Main Jet 140 to 240 N100.604-(size) $ 5.50-J
HSR42 Jet Needles 95, 96, 97 & 98 J8-8DDY01-(size) $ 20.50-J
HSR45 Jet Needles 95, 96, 97 & 98 J8-8CFY02 $ 20.50-J
Accelerator Pump Nozzle 50, 60 & 70 (std. is 70) TM42/11-(size) $ 10.95-J
Accelerator Pump O-Ring N124.063 $ 7.50-J
Jet Assortment Kit for HSR (44 piece assortment w/box) KHS-025 $215.95-J
Throttle Cables - early HSR 42/45
HSR42/45 Carb kits from 1994-99 required Mikuni throttle cables. HSR42 carbs made after May '99, and HSR45 made after
March '00 use stock Harley-Davidson cables.
Open Throttle Cable 1970-1995 (38" screw-in type) HS42/028-A $ 86.50-J
Close Idle Cable 1970-1995 (38" screw-in type) HS42/029-A $ 86.50-J
Open Throttle Cable 1970-1995 (47" screw-in type) KHS/039 $ 86.50-J
Close Idle Cable 1970-1995 (47" screw-in type) KHS/040 $ 86.50-J
Open Throttle Cable 1996 - present (38" push-in type) KHS/043 $ 86.50-J
Close Idle Cable 1996 - present (38" push-in type) KHS/044 $ 86.50-J
Open Throttle Cable 1996 - present (47" push-in type) KHS/041 $ 86.50-J
Close Idle Cable 1996 - present (47" push-in type) KHS/042 $ 86.50-J
Optional and Replacement Parts
Short Idle Screw Adjuster (uses standard spring) 990-605-065 $ 30.95-J
Long Idle Cable Adjuster (spring not included) TM42/32 $ 26.50-J
Choke Cable (enrichener) 990-662-002 $ 56.95-J
Air Box Adapter (standard finish) HS42/001 $ 28.50-J
Adapter Screws HS42/002 $ 2.95-J
O-Ring Seal (for airbox adapter) HS42/003 $ 2.95-J
Rubber Flange Adapter HS42/018-42 $ 53.95-J
(early 42 mm black with stainless steel clamp)
Rubber Flange Adapter HS42/062-42 $ 53.95-J
(42 mm black with stainless steel clamp)
Air Filter (K&N) 2.5" washable (std. In kits) HS42/012 $151.50-J
Chrome Carb Top (42/45 mm) KHS-028 $ 51.50-J
Chrome Carb Top (42/45 mm) with Mikuni Logo KHS-029 $ 51.50-J
Mikuni HSR Series Carburetor Kits
• HSR Carbs use stock Harley-Davidson throttle cables
• very Mikuni Carburetor Kit is an easy bolt-on application.
• Each HSR carburetor in the kit comes pre-jetted and ready to run.
Easy Kits for Sporters, Big Twin and Twin Cam Models (42 mm)
These kits are designed to work with your original Harley-Davidson intake manifold, choke cable, air cleaner and throttle
cables. You can run other high performance air filters designed for the CV type carb by using the special adapter included
in the kit.
APPLICATION TCI PART # RETAIL
1990 to 1999 1340 Big Twin Evo with stock CV type manifold HSR42-7-K $687.50-H
1990 to 1999 Big Twin Evo, 1999 to present Twin Cam HSR42-18-K $618.50-H
* Twin Cam and Evo engines require the use of an aftermarket air cleaner. Will not work with stock air box.
1994 to 2004 Sportster 1200 HSR42-10-K $687.50-H
* Requires the use of the stock oval cover and a Sreamin' Eagle high flow replacement filter.
1994 to 2006 Sportster 1200, Buell models HSR42-11-K $652.95-H
* Must be used with an aftermarket performance air filter.
Total Kits for Big Twin Evolutions and Twin Cam Models (42/45 mm)
These kits are complete with everything needed for a total installation. Kits include an HSR 42 mm or 45 mm carburetor,
new performance manifold, rubber flange, high flow air filter, chrome cover, chrome breather kit and mounting hardware.
Stock cables for 1990 and later models can be used with this kit.
APPLICATION TCI PART # RETAIL
1984 to 1999 1340 Big Twin Evo 42 mm HSR42-8-K $ 982.95-H
* 1984 to 1989 models require cables from a similar 1990 to 1995 model
1999 to present Twin 88/95 42 mm HSR42-19-K $1048.50-H
* Use stock throttle cables
1984 to 1999 - 1340 Big Twin Evo 45 mm HSR45-2-K $1130.505-H
1984 to 1999 - 1340 Big Twin Evo 45 mm HSR45-3-KR $1072.50-H
* same as HSR45-2-K without intake manifold
1999 to present Twin 88/95 45 mm HSR45-4-K $1130.50-H
Carb Part Main Jet Pilot Jet Jet Throttle Needle Carburetor
# Size Size Needle Valve Valve Type
TMX35-1 4/042-350 VM22/210-20 J8-6EN11-53 832-014-6.0 786-36004 Motorcycle
TMX35-1-K* 4/042-350 VM22/210-20 J8-6EN11-53 832-014-6.0 786-36004 Motorcycle
TMX38-101 4/042-340 VM22/210-25 J8-6EJ12-57 832-014-4.0 786-36004-A Snowmobile
TMX38-1 4/042-370 VM22/210-20 J8-6EJ12-55 832-014-3.5 786-36004-A Motorcycle
* Complete Kit - includes Air Boot Adapter, inner Throttle Cable Wire, Cable End, Main Jets, Pilot Jets, Jet needle,
clamp, hose and instructions.
Total
A B C D Width
40 76 164 62 76 Air Boot
44 76 164 62 76
Adapter
47 76 164 62 76
Carb Part Main Jet Pilot Jet Needle Jet Jet Throttle Air Carburetor
Size
# Size Size Needle Valve Jet Type
TM Flatslide Standard Jetting Specifications
TM24-8001 24 mm 4/042-130 VM22/210-15 784-21005 Q-0 J8-5N13 832-30005-3.0 None Motorcycle
TM28-418 28 mm 4/042-180 VM22/210-15 VM30/46 P-8 J8-5DP39 832-33001-2.5 None Motorcycle
TM32-1 32 mm 4/042-250 VM22/210-45 784-24001 Q-2 J8-5FP17 832-39012-4.0 None Motorcycle
TM34-2 34 mm 4/042-280 VM22/210-50 784-24001 Q-2 J8-5FP17 832-39012-4.0 None Motorcycle
TM36-2 36 mm 4/042-280 VM22/210-50 784-24001 Q-6 J8-6FJ40 832-43002a-4.0 None Motorcycle
TM38-102 38 mm 4/042-340 VM22/210-25 785-24001 Q-2 J8-6FJ40 832-43011-4.0 None Snowmobile
TM38-85 38 mm 4/042-230 VM22/210-22.5 784-24001 Q-2 J8-6FJ41 832-43011-4.0 None Motorcycle
TM38-86 38 mm 4/042-230 VM22/210-22.5 784-24001 Q-2 J8-6FJ41 832-43011-4.0 None Motorcycle
TM Flatslide with Accelerator Pump Standard Jetting Specifications
TM33-8012 33 mm N100.604-127.5 VM28/486-37.5 784-21111 P-8 J8-5FP96 832-38007-1.5 0.7 Motorcycle
TM36-68* 36 mm 4/042-130 VM22/210-12.5 784-13002 P-8 J8-9DZH6-50 N/A 1 Motorcycle
TM40-6* 40 mm 4/042-165 VM22/210-17.5 784-13002 Y-6 J8-9DJY01 N/A 1.1 Motorcycle
* For TM36-68 and TM40-6 Exploded view and parts list see page 5
DESCRIPTION PART #
1. Screw, Top Cover CW2-0410
2. Top Cover TM20-16a1
3. Gasket, Top Cover TM29/17
4. Screw, Joint Assembly 793-13001
5. Joint Assembly TM20/71
6. E-Ring VM20/369
7. Packing VM26/315
8. Jet Needle J8-5FP96-3
9. Throttle Valve 832-38007-1.5
10. Gasket, Air Funnel TM20/62
11. Hose, Vent VM34/105
12. Air Funnel TM33/32a
13. Screw, Air Funnel VM38/133
14. Pilot Air Jet BS30897-1.1
15. Main Air Jet BS30/97-0.7
16. Spring, Idle Adjuster 730-07008
17. Idle Adjuster TM33/38a
18. Clip, Idle Adjuster N180.160c
19. Pin Float VM30/160
20. Float Assembly 859-34003
21. Needle Valve Assembly N133.200-1.8
22. Screw, Needle Valve Holder VM13/216
23. O'Ring, Needle Valve KV/10
24. Filter, Needle Valve VM18/233
25. Ring (Nylon), Main Jet TM33/35a
26. Ring (Brass), Main Jet VM18/106a
27. Main Jet N100.604-127.5
28. Pilot Jet VM28/486-37.5
29. O'Ring, Float Bowl 616-94012
30. Drain Screw, Float Bowl N133.363
31. Float Bowl T33/77
32. Hose, Overflow 888-23043 1fF
33. Screw (Long), Float Bowl C2=0416
34. Screw (Short), Float Bowl C2=0414
35. O'Ring, A/P Nozzle N124.063
36. Accelerator Pump Nozzle TM29/24
37. Plug, A/P Nozzle TM29/14
38. Pilot Screw N138.192
39. Spring, Pilot Screw N138-187
40. Washer, Pilot Screw VM12/33
41. O'Ring, Pilot Screw N133.037
42. Hose, Vent 888-25020 1E
43. Spring, A/P Plunger 730-04003a
44. Accelerator Pump Plunger TM29/18
45. Cap, A/P Plunger N150.048
46. Rod, A/P TM33/46
47. Bolt, A/P Lever B30/397
48. Lever, A/P VM38/212
49. Spring, A/P Lever TM33/47a
50. Main Body TM33oo00/01 0
DESCRIPTION PART #
51. Screw, Throttle Bracket C5=0510
61. Washer, Linkage Lever M10/56
52. Throttle Bracket TM33/33
62. E-Ring, Linkage Lever BSW28/70
53. Bell Crank TM33/44
63. Packing, Linkage Lever B40i/10
54. Spring, throttle Return TM24/21
64. Choke Assembly TM33/49
55. Packing, Throttle Shaft B36/95
65. O'Ring, choke Assembly N138.198
56. Lever, Throttle VM13/186
66. Needle Jet 784-24111-P-8
57. Washer, Throttle Lever W4=05
58. Bolt, Throttle Lever VM28/230
59. Spring, Linkage Lever VM33/40a
60. Plate, Linkage Lever VM33/45
Carburetor Size Main Pilot Needle Jet Throttle Main Needle Carburetor
Notes
Part # (mm) Jet Jet Jet Needle Valve Air Jet Valve Type
VM16-519 16 4/042-70 VM22/210-25 VM16/67 D8 J8-3DJ3 VM16/137-2.5 BS30/97-0.5 VM34/39-3.3 Clamp-on Type Motorcycle
VM18-144 18 4/042-80 VM22/210-30 VM15H1/17-O-0 J8-4F18 VM18/158-3.0 2.5 VM15/172-1.5 Clamp-on Type Motorcycle
Series 239 O-6
VM20-273 20 4/042-180 M28/1001-22.5 J8-4J13 VM20/491-2.0 VM13/04-0.5 VM15/172-1.5 YSR 50 Flange Type Motorcycle
Series 332 N-6
VM22-133 22 4/042-100 VM22/210-30 Series 257 N-8 J8-4D20 VM26/21-2.0 2.5 VM26/26-2.0 Flange Type Motorcycle
VM24-512 24 4/042-210 VM22/210-40 Series 864 N-8 J8-5L14-4 VM26/21-1.5 MD13/24-0.8 VM26/26-2.0 Motorcycle
VM26-606 26 4-/42-190 M28/1001-22.5 Series 332 O-0 J8-5E75 VM24/361-1.5 VM13/04-0.5 VM26/26-2.5 Spigot Type Motorcycle
VM26-8074 26 4/042-190 VM22/210-60 VM28/86-N-8 J8-5F21 VM28/56-2.0 BS30/97-0.5 VM26/26-2.5 Spigot Type Motorcycle
VM28-418 28 4/042-180 Flat Slide Motorcycle
VM30-164 30 4/042-270 VM22/210-35 VM34/05 Q-0 J8-6DH2 2 2.5 Body 1.5 Round Slide Snowmobile
VM30-83 30 4/042-250 VM22/210-40 VM34/05 P-5 J8-6F5 VM34/110-2.5 BS30/97-2.0 VM34/39-3.3 Spigot Type Motorcycle
Spigot Type
VM32-193 32 4/042-200 VM22/210-35 VM34/05 Q-6 J8-6DP17 VM32/65-3.0 BS30/97-2.0 VM34/39-3.3 Motorcycle
Right Side Idle Screw
VM32-282 32 4/042-280 VM22/210-35 VM34/05 Q-0 J8-6DH4 2.5 2.5 Body 1.5 Round Slide Snowmobile
VM32-33 32 4/042-200 VM22/210-35 VM34/05 Q-6 J8-6DP17 VM34/110-3.0 BS30/97-2.0 VM34/39-3.3 Spigot Type Motorcycle
Spigot Type - 11.5 mm
VM34-168 34 4/042-260 VM22/210-35 VM34/05 Q-2 J8-6DH4 VM34/110-2.5 BS30/97-2.0 VM34/39-3.3 Motorcycle
Bell, Lge Fuel Inlet
Spigot Type
VM34-275 34 4/042-260 VM22/210-35 VM34/05 Q-2 J8-6DH4 VM32/65-2.5 BS30/97-2.0 VM34/39-3.3 Motorcycle
Right Side Idle Screw
VM34-389 34 4/042-330 VM22/210-30 VM34/05 Q-0 J8-6DH3 2.5 BS30/97-2.0 1.5 Round Slide Snowmobile
VM36-4 36 4/042-310 VM22/210-35 VM34/05 Q-5 J8-6FJ6 VM36/36-2.5 BS30/97-2.0 VM34/39-3.3 Spigot Type Motorcycle
VM38-21 38 4/042-360 VM22/210-40 VM34/17 Q-0 J8-6DH3 VM38/24-2.5 2.5 Body VM28/163-1.5 Round Slide Snowmobile
VM38-9 38 4/042-330 VM22/210-30 VM34/17 Q-2 J8-6DP17 VM38/24-2.5 BS30/97-0.5 VM34/39-3.3 Spigot Type Motorcycle
VM44-3 44 4/042-310 VM22/210-35 VM44/10 AA-5 J8-7F7 VM44/23-2.5 BS30/97-0.5 VM34/39-3.3 Spigot Type Snowmobile
Exploded view
Mikuni VM
Of Lever Type
Starter System.
Spigot Mount
Two other starter
types are also
Carburetor
available (Cable or Exploded View
Knob)
Vent Hose
VM14/49
VM SERIES (SPIGOT MOUNT) REPLACEMENT PARTS
ITEM # & DESCRIPTION VM26 VM28 VM30 VM32 VM34 VM36 VM38 VM40 VM44
1. RUBBER CAP, Throttle Cable VM26/46
2. CABLE ADJUSTER M21/14
3. LOCKNUT, Cable Adjuster B30/247
4. TOP, Mixing Chamber VM26/56 VM34/27 VM36/09 VM44/05
5. GASKET,Mixing Chamber Top VM26/57 VM34/29 VM36/06
6. SPRING, Throttle Valve VM28/257 VM34/50 VM34/55 VM44/13
7. PLATE, Spring Seat VM28/132 VM34/31 VM35/09 VM44/09
8. CLIP, Needle Positioning VM20/369 BS32/126
9. NEEDLE J8-* (#5 Series) page 30 J8-* (#6 Series) page 31 J8-* (#7 Series) page 36
10. THROTTLE VALVE (SLIDE) VM28/56-* VM34/110-* VM36/36-* VM38/24-* VM44/02-*
11. NEEDLE JET VM28/86-* VM30/38-* VM34/05-* VM34/17-* VM44/10-*
12. RUBBER CAP, Starter Plunger VM20/455
13. FITTING, Starter Plunger VM26/116 VM20/456
14. LEVER, Starter VM28/135 VM28/497 VM28/124 VM32/53 VM36/58
15. SPRING PLATE, Starter Level VM26/09 VM32/17
16. SPRING, Starter Plunger VM16/42
17. PLUNGER, Starter VM15/62 VM18/144
18. BODY, Mixing Chamber
19. GASKET, Float Bowl VM28/129 VM30/103 999-631-010 VM36/20
20. BAFFLE PLATE, Float Bowl VM34/72 VM36/40 VM44/12
21. PILOT JET VM22/210-* page 26
Clamp-on Style
DESCRIPTION PART #
1. Rubber Cap, Throttle Cable VM18/67
2. Cable Adjuster M21/14
3. Nut, Cable Adjuster BS30/247
4. Top, Mixing Chamber VM16/40
5. Spring, Throttle Valve VM18/170
6. Clip, Jet Needle Retaining VM18H1/38
7. E-Ring, Jet Needle Positioning VM20/369
8. Jet Needle J8-4F18
9. Throttle Valve (Slide) VM18/158-3.0
10. Rubber Cap, Starter Plunger VM20/455
11. Fitting, Starter Plunger VM20/456
12. Spring, Starter Plunger VM16842
13. Starter Plunger VM18/144
14. Spring Plate, Starter Lever VM18/151
15. Starter Lever VM18/215
16. Washer, Starter Lever BV26/118
17. Nut, Clamp Bolt N1=05
18. Sealing Ring, Rubber VM18/326
19 Ring, Insulator VM18/327
20. Pilot Jet VM22/210-30
1. Needle Jet VM15H1/17-O-0
22. Main Jet 4/042-80
23. Gasket, Float Bowl VM17/161
24. Float Bowl VM18/161
25. Screw, Float Bowl CW2=0414
26. Air Adjusting Screw VM20/305
27. Spring, Air Adjusting Screw VM15/112 Part numbers with strike thru is no longer available
28. Spring, Idle Adjusting Screw VM15/112
29. Idle Adjusting Screw VM18/164
30. Bolt, Clamp VM16/65
31. Washer, Needle Valve VM15/07
32. Needle Valve & Seat Assembly VM158172-1.5
33. Float VM17/159
34. Pin, Float BV26/22
35. Hose, Overflow VM16/06
FLOAT BOWLS
Float Bowl
BN34-28-8010 $337.50-H
Standard 34 mm Replacement
BN38-34-8075 $539.95-H
Performance dual 38 mm carburetors with a shaft coupling included. Designed exclusively for dual 38 mm kits using
most after market manifolds and flame resistors. Features a 2.0 Vitron needle valve, #65 pilot (slow) jet, #107.5 Main
(high) jet, cold starter fitting and angled fuel fitting.
BN38-34-8113 $337.50-H
Performance single 38 mm to replace most standard BN or Super BN carburetors. Features a Vitron 2.0 needle valve,
extended throttle shaft for dual or triple applications, #65 pilot (slow) jet, #107.5 Main (high) jet and primer fitting.
BN44-40-12 $269.95-H
Equivalent to OEM carburetor supplied on Jet Ski JS440 (1987 model), but features improvements such as metal fuel
inlet and cover and a slotted throttle shaft.
BN44-40-8067 $292.95-H
Performance single 44 mm for most sit-down models requiring larger jets. Features a Vitron 2.5 needle valve, extended
throttle shaft for dual or triple applications, #120 pilot (slow) jet, #140 Main (high) jet and primer fitting.
BN44-40-43 $369.50H
Original equipment replacement for Yamaha Super Jet. Features standard stock jetting, butterfly choke, and 44 mm
bore.
BN44-40-8052 $369.50-H
Performance single 44 mm carburetor with extended throttle shaft to make dual kits. Designed to give maximum
performance with a single carburetor. Features a Vitron 2.3 needle valve, #100 pilot (slow) jet, #125 main (high) jet,
primer type cold starter fitting and angled fuel fittings.
DESCRIPTION PART #
SBN 38mm BN/038TV
SBN 44mm BN/044TV
SBN 46mm BN/046TV
Idle BZ25/26
Screw O'Ring * This drawing is of a BN44 carburetor -
however all parts named also fit the BN 34
and BN 38 carburetors, except when
High Washers otherwise noted.
Speed Screw (Alum.)
B30/305
O'Ring
BZ25/26
O'Ring
Washers Low
VMN26/25 (Alum.) Speed Screw
Washer, VM26/26
Needle & Valve
BN44/130 Seat Assembly: BN44...2.0 Seat
Gasket BN38...1.5 Seat
BN34...2.5 Seat
C6=0307
BN38/02 Main
Diaphragm
BN38/534 Arm
Regulator
BN38/525 Gasket
2 pces. (Tan)
BN38/469 Gasket,
Pump
BN38/467
Diaphragm
Pump Body
BN38/526 Gasket,
Pump
BN38/468
Check Valve (Clear)
MK-BN38/44
BN38/320 Screw,
Phillips Head (6)
Or BN34/90 Screw
BN REBUILD KIT EXPLODED VIEW- (SQUARE CARB TYPE)
Mikuni BN Square Pump SPR Rebuild Kit MK-BN38/44 SPR $112.50-J
For Super BN38, BN44 and BN46, BN38I, BN40I Square Pump Styles
• Kit includes circled items 1-16 to rebuild 1 carburetor
PART # DESCRIPTION
1. BN46I/13 Gasket, Pump
2. BN46I/14 Diaphragm, Pump (Clear)
3. 616-73002 O'Ring
4. BN46I/11 Check Valve (2)
5. BN34/125 Grommet (2)
6. BN46I/34 Diaphragm, Damper
7. BN46I/15 Diaphragm, Damper (Clear)
8. 616-73003 O'Ring
9. BN44/146 Filter, Fuel MK-BN46i
10. B30/305 O'Ring, Hi Speed (2)
11. MD12/16 O'Ring, Low Speed
12. KV/10 O'Ring, Needle Valve
13. BN34/123 Gasket, Valve Body
14. BN34/107 Check Valve (Clear)
15. VM30/97 Pin, Arm
16. 730-03034 Spring, Arm (95 gr)
17. BN38/534 Arm (Stainless)
18. BN44/145 Diaphragm Assembly, Main
* Tightening Torque
Part #19: 4.5N/m (45 kg/cm)
Part #41: 3.5N/m (35 kg/cm)
MIKUNI SNOWMOBILE CARBURETORS
Snowmobile Carburetors
Mikuni offers specially prepared carburetors designed to meet the
unique demands of snowmobiles. Features are special throttle
valve and needle valve designs better suited to colder, more dense
air and constant throttle settings
Functional Range Effectiveness of Tuning Parts - In Relation to the Throttle Valve Opening
• Approximate Values
• Pilot System - pilot air jet, pilot fuel jet, pilot fuel screw
MAIN JETS
Fits all VM, TM, TMX Carburetors Fits all RS & HSR Carburetors
TCI PART# VM22/210 - Jet Size $5.50-J and late model Suzuki RM 125/250
• Length 14 mm, 4 mm O.D. TCI PART# VM28/486 - Jet Size $5.50-J
Available Jet Sizes: • Length 28 mm, 5 mm O.D, 2 mm I.D.
10 - 40 (increments of 2.5) • Thread 4 mm x 0.70 mm
45 - 110 (increments of 5) Available Jet Sizes:
100 - 140 (Increments of 10)
10 - 70 (increments of 2.5)
OEM for TMX, BSR Rhino CR,RM, YZ, KX OEM Non-Bleed Type
TCI PART#N224.103 - Jet Size $7.95-J Non bleed OEM Applications
• Length 28 mm TCI PART# N151.067 - Jet Size $7.95-J
• 5 mm O.D. • Length 14 mm, 4 mm O.D.
• 2.5 mm I.D. Available Jet Sizes:
• Has groove above 30 - 60 (Increments of 2.5)
thread area
Available Jet Sizes:
10 - 70 (increments of 2.5)
TM33
640 Non-Bleed 784-241111 P - 8; Q - 0, 2
Flat Slide Body
HSR42 - HSR48
723 Non-Bleed 784-430000 Y - 2, 4, 6, 8; Z -0
Roller Flat Slide
VM34/05 - Series 159 VM34/17 - Series 166 VM30/38 - Series 169 VM30/46 - Series 175 VM32/19 - Series 176
$23.50-J $23.50-J $23.50-J $23.50-J $23.95-J
VM44/10 - Series 224 VM38/41 - Series 247 VM29/16 - Series 261 785-24001 - Series 389 784-21005 - Series 454
$28.50-J $23.50-J $23.50-J $23.50-J call for pricing
784-13002-Y6 - Series 568 784-13005 - Series 633 784-24111 - Series 640 784-430000 - Series 723
$23.50-J call for pricing call for pricing $23.50-J
NEEDLES SEAT GASKETS
PART # DESCRIPTION STYLE RETAIL
VM26/23 Gasket - 8 mm Needle & Seat Assembly Threaded $ .95-J
VM26/25 Gasket - 9 mm Needle & Seat Assembly Threaded $ .95-J
B34/52-0.5 Gasket - 0.5 x 10 mm Needle & Seat Assembly Threaded $1.50-J
B34/52-0.8 Gasket - 0.8 x 10 mm Needle & Seat Assembly Threaded $1.50-J
KV/10 O'Ring for Needle & Seat Assembly Push In $1.95-J
THREADED - includes Needle Valve and Needle Seats (washer NOT included)
PUSH IN - includes Needle Valve, Needle Seat, O-Ring, and Needle Valve Clip when applicable.
(NO O-ring on RS series Needle Valve)
Carburetor Standard Metal Tip Viton Tip
Pic Part # Available Sizes Style Part # Pic Available Sizes Style
BN34, BN38, BN44
A VM26/26-xx 1.0, 1.2, 1.5, 1.8, 2.0, 2.3, 2.5, 2.8 Threaded 786-15005-xx B 1.5, 2.0, 2.5 Threaded
Watercraft
1990 Sea Doo, BN38/44
786-15008-xx B 1.5, 2.0, 2.3, 2.5 Solid
Rnd Watercraft Carb
Super BN38-BN46 and
786-35015-xx D 1.0, 1.5, 1.8, 2.0, 2.3, 2.5 Push-In
Hign Perf. BNi34-BNi46
Hign Perf. BNi46 786-35018-xx O 1.2, 1.5, 1.8, 2.0, 2.3, 2.5 Push-In
HS40 990-786-044 E 3.8 Push-In
2.3 (Smaller), 4.2 (Std),
HSR42, HSR45 786-27001-xx F Push-In
3.5 (Pressure Feed Only)
HSR 48 786-27002-1A F 4.5 Push-In
RS34/36/38/40 2.0, 2.5, 2.8
N N149.040-xx
(needs O'Ring KV/10) (2.8 is std)
F. G. H. I. J.
K. L. M. N. O.
P. Q.
786-36011-xx N122.032--xx
(special order) Metal Tip
Vitron Tip
TUNING AND JETTING COMPONENTS
Needles (a.k.a. Jet Needle)
The Jet Needle controls the fuel mixture in the Series Type Application
midrange (1/4 - 3/4)throttle position. The taper of the #4 All 18mm Carburetors, 22 mm and 24 mm Flange
needle determines the amount of fule. For example, #5 26 mm - 32 mm Spigot, 28 mm - 34 mm Flange
the thinner the diameter of the needle, the more fuel
will be drawn. The thicker the diameter of the needle. #6 30 mm - 38 mm Spigot
The less fuel can be drawn. #7 40 mm and 44 mm Spigot
#8 HSR42/45 Carburetors
#9 RS and HS Carburetors
Needle Diameter
Jet Needle Number Applications Air Fuel Ratio
Before Taper (mm)
J8-6FJ41 TM38 Flatslide 2.522 Leanest
J8-6FM46 2.522
J8-6FJ40 2.522
J8-6DP04 2.515 Richest
J8-6EJ12-60 Early TMX38 Flatslide 2.60 Leanest
J8-6EJ12-59 2.59
J8-6EJ12-58 2.58
J8-6EJ12-57 2.57
J8-6EJ12-56 2.56
J8-6EJ12-55 2.55
J8-6EJ12-54 2.54
J8-6EJ12-53 2.53 Richest
J8-6EN11-58 Early TMX35 Flatslide 2.58 Leanest
J8-6EN11-57 2.57
J8-6EN11-56 2.56
J8-6EN11-55 2.55
J8-6EN11-54 2.54
J8-6EN11-53 2.53
J8-6EN11-52 2.52 Richest
J8-9DZH01 (Std) RS34 - 36 2.50 Leanest
J8-9DZH03 Smoothbore 2.49
J8-9DZH04 2.48 Richest
J8-9CHY03 (Std) RS38-40 2.99 Leanest
J8-9CHY05 Smoothbore 2.95
J8-9CHY06 2.97 Richest
J8-8DDY01-98 HSR42 2.98 Leanest
J8-8DDY01-97 (Std) 2.97
J8-8DDY01-96 2.96
J8-8DDY01-95 2.95 Richest
J8-8CFY02-98 HSR45 2.98 Leanest
J8-8CFY02-97 (Std) 2.97
J8-8CFY02-96 2.96
J8-8CFY02-95 2.95 Richest
J8-CFY15-98 HSR48 2.98 Leanest
J8-CFY15-97 (Std) 2.97
J8-CFY15-96 2.96
J8-CFY15-95 2.95 Richest
TUNING AND JETTING COMPONENTS
Part # Description Retail Part # Description Retail Part # Description Retail
J8-4D2 Jet Needle $5.95 J8-6CEM05-59 Jet Needle $12.95 J8-6F5 Jet Needle $6.95
J8-4DG6 Jet Needle $5.95 J8-6CF1 Jet Needle $6.95 J8-6F8 Jet Needle $6.95
J8-4E1 Jet Needle $5.95 J8-6DGY04-54 Jet Needle $5.95 J8-6F9 Jet Needle $6.95
J8-4F10 Jet Needle $5.95 J8-6DGY04-55 Jet Needle $6.95 J8-6F13 Jet Needle $5.95
J8-4J6 Jet Needle $5.95 J8-6DGY04-56 Jet Needle $6.95 J8-6F15 Jet Needle $6.95
J8-4L6 Jet Needle $6.95 J8-6DGY04-57 Jet Needle $6.95 J8-6F16 Jet Needle $6.95
J8-5D1 Jet Needle $5.95 J8-6DGY04-58 Jet Needle $6.95 J8-6F21 Jet Needle $6.95
J8-5D5 Jet Needle $5.95 J8-6DGY04-59 Jet Needle $6.95 J8-6FJ6 Jet Needle $6.95
J8-5DH21 Jet Needle $5.95 J8-6DGY04-60 Jet Needle $6.95 J8-6FJ40 Jet Needle $6.95
J8-5DP2 Jet Needle $5.95 J8-6DH2 Jet Needle $6.95 J8-6FJ41 Jet Needle $6.95
J8-5DP7 Jet Needle $6.95 J8-6DH3 Jet Needle $6.95 J8-6FJ43 Jet Needle $6.95
J8-5D39 Jet Needle $6.95 J8-6DH4 Jet Needle $6.95 J8-6FL14 Jet Needle $6.95
J8-5EJ11 Jet Needle $5.95 J8-6DH7 Jet Needle $6.95 J8-6FM46 Jet Needle $6.95
J8-5F3 Jet Needle $6.95 J8-6DH8 Jet Needle $6.95 J8-6GDY12-56 Jet Needle $6.95
J8-5F21 Jet Needle $6.95 J8-6DH10 Jet Needle $6.95 J8-6GDY12-57 Jet Needle $6.95
J8-5FJ9 Jet Needle $5.95 J8-6DJ30 Jet Needle $6.95 J8-6GDY12-58 Jet Needle $6.95
J8-5FL11 Jet Needle $5.95 J8-6DP1 Jet Needle $6.95 J8-6GDY12-59 Jet Needle $6.95
J8-5FL14 Jet Needle $5.95 J8-6DP4 Jn:=Xp8345/01 $6.95 J8-6GDY12-60 Jet Needle $6.95
J8-5FP17 Jet Needle For Suzuki DR350 $6.95 J8-6DP10 Jet Needle $5.95 J8-6J1 Jet Needle $6.95
J8-5FP96 Jet Needle $6.95 J8-6DP17 Jet Needle $6.95 J8-6L1 Jet Needle $6.95
J8-5J6 Jet Needle $5.95 J8-6EJ12-53 Jet Needle-TMX $6.95 J8-6N1 Jet Needle $6.95
J8-5J9 Jet Needle $5.95 J8-6EJ12-54 Jet Needle-TMX $6.95 J8-7DH2 Jet Needle $8.95
J8-5J11 Jet Needle $6.95 J8-6EJ12-55 Jet Needle-TMX $6.95 J8-7DH3 Jet Needle $8.95
J8-5L1 Jet Needle $6.95 J8-6EJ12-56 Jet Needle-TMX $6.95 J8-7DH5 Jet Needle $8.95
J8-6CEM01-57 Jet Needle $12.95 J8-6EJ12-57 Jet Needle-TMX $6.95 J8-7F6 Jet Needle $8.95
J8-6CEM01-58 Jet Needle $12.95 J8-6EJ12-58 Jet Needle-TMX $6.95 J8-7F7 Jet Needle $8.95
J8-6CEM01-59 Jet Needle $12.95 J8-6EJ12-59 Jet Needle-TMX $6.95 J8-7F8 Jet Needle $8.95
J8-6CEM02-57 Jet Needle $12.95 J8-6EJ12-60 Jet Needle-TMX $6.95 J8-8CFY02-95 Jet Needle, HSR45/48 (Richest) $14.95
J8-6CEM02-58 Jet Needle $12.95 J8-6EN11-51 Jet Needle-TMX $6.95 J8-8CFY02-96 Jet Needle, HSR45/48 (Richer) $14.95
J8-6CEM02-59 Jet Needle $12.95 J8-6EN11-52 Jet Needle-TMX $6.95 J8-8CFY02-97 Jet Needle, HSR45/48 (Std) $14.95
J8-6CEM03-57 Jet Needle $12.95 J8-6EN11-53 Jet Needle-TMX $6.95 J8-8CFY02-98 Jet Needle, HSR45/48 (Leaner) $14.95
J8-6CEM03-58 Jet Needle $12.95 J8-6EN11-54 Jet Needle-TMX $6.95 J8-8DDY01-95 Jet Needle, HSR42 (Richest) $14.95
J8-6CEM03-59 Jet Needle $12.95 J8-6EN11-55 Jet Needle-TMX $6.95 J8-8DDY01-96 Jet Needle, HSR42 (Richer) $14.95
J8-6CEM04-57 Jet Needle $12.95 J8-6EN11-56 Jet Needle-TMX $6.95 J8-8DDY01-97 Jet Needle, HSR42 (Std) $14.95
J8-6CEM04-58 Jet Needle $12.95 J8-6EN11-57 Jet Needle-TMX $6.95 J8-8DDY01-98 Jet Needle, HSR42 (Leaner) $14.95
J8-6CEM04-59 Jet Needle $12.95 J8-6EN11-58 Jet Needle-TMX $6.95 J8-9DJY01 Jet Needle $11.95
J8-6CEM05-57 Jet Needle $12.95 J8-6F3 Jet Needle $6.95 J8-9DZH01 Jet Needle - 2.503mm $11.95
J8-6CEM05-58 Jet Needle $12.95 J8-6F4 Jet Needle $6.95 J8-9EBY01-50 Jet Needle For TM36-68 $14.95
CHOKE SYSTEMS
A A. Pull-Up Type
DESCRIPTION PART # CARBURETOR RETAIL
1. Rubber Cap, Starter VM20/455 36-44 Spigot $ 1.50-J
2. Set Clip, Starter Plunger VM14SC11/99 36-44 Spigot $ 1.95-J
3. Cap, Starter Plunger VM20/300 36-44 Spigot $ 4.95-J
4. Spring, Starter Plunger VM14SC11/89 36-44 Spigot $ 1.95-J
5. Starter plunger VM38/06 36-44 Spigot $21.95-J
B B. Lever Type
DESCRIPTION PART # CARBURETOR RETAIL
1. Rubber Cap, Starter VM20/455 All $ 1.05-J
2. Cap, Starter Plunger VM20/456 All $ 4.95-J
3. Lever, Starter VM28/135.so 26 PTF
VM28/497.so 28 $ 9.50-J
VM28/154.so 30 - 34 PTF
VM32/53 36 - 38 $18.50-J
VM36/58.so 40 - 44 PTF
4. Spring Plate, Starter Level VM26/09C 26 - 28 $ 3.95-J
VM32/17 30 - 44 $ 3.95-J
5. Spring, Starter plunger VM16/42 All $ 2.50-J
6. Starter Plunger VM15/62 24 - 28 $ 8.50-J
VM18/144 30 - 44 $ 8.50-J
C
C. Cable Type
• Complete Kit Available on page 24 - (part # 724-4751)
• Snowmobile carburetors come with cable operated starter systems
DESCRIPTION PART # CARBURETOR RETAIL
1. Rubber Cap, Starter VM26/46 30 - 44 $ 3.50-J
2. Cable Adjuster M18F/43A 30 - 44 $ 3.95-J
3. Adjusting Lock Nut B30/247 30 - 44 $ 1.50-J
4. Cap, Starter Plunger VM15/37 30 - 44 $ 4.95-J
5. Spring, Starter Plunger VM14SC11/89 30 - 44 $ 1.95-J
6. Starter Plunger VM15SC4/85 30 - 44 $ 8.50-J
TM38/52
THROTTLE VALVES
Throttle Valve (a.k.a. Cutaway or Slide)
• Affects the air-fuel mixture from 1/8 to 1/2.
• The larger the cutaway (size), the more air flows, which causes a leaner condition.
To determine a left hand or right hand throttle valve you must look at it
from the intake side (cutaway facing you) to see what side your idle
adjustment is on. if it is on the left, it is a left-hand throttle valve and if
it is on the right side it is a right-hand throttle valve. 999-832-014
Fits 30 - 44 Spigot
* Brass slides are chrome plated
Carburetor TMX 35, 38
* Aluminum slides are anodized, xylan or nickel-plated.