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Rod & Pipe Demagnetizing Device

This document provides information about Rod and Pipe Demagnetizing Devices. It describes the technical details and specifications of the demagnetizing coils and power modules. The devices are designed for continuous, high throughput demagnetization of rods and pipes in large quantities.

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mah_abdelaal
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0% found this document useful (0 votes)
66 views

Rod & Pipe Demagnetizing Device

This document provides information about Rod and Pipe Demagnetizing Devices. It describes the technical details and specifications of the demagnetizing coils and power modules. The devices are designed for continuous, high throughput demagnetization of rods and pipes in large quantities.

Uploaded by

mah_abdelaal
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Rod and Pipe

Demagnetizing Device
MM DN + RE

Constant Field Technology ®


Powerful coils for industrial use

Combining a new technology with a robust design, the Rod Maurer Degaussing® Technology
and Pipe Demagnetizing Devices MM RE offer a maximum
of performance and economy.
Brief maxi-
The devices are designed for continuous use, being particu- mum field
larly suitable for efficient demagnetization of large quantities strength
of tube or rod material. High number of oscil-
lations with decreasing
amplitude
Technical innovations allow for a flexible use of these Accurate decay
devices. Successful demagnetization of material of various on zero current
diameters requires neither adjusting process parameters nor
any reduction in performance. The system can therefore be
operated efficiently with very little initial instruction.

If necessary integration in automated production lines is


possible through a control interface provided by default.
Intensity, number, and precision in the process of decrea-
sing pole reversals, and the choice of the frequency. These
elements are optimally set with our demagnetizing devices.
Characteristics
• High throughput
• Demagnetization of solid material
Field strength

• Ready for remote control and automation


– integrated control interface 24 V I/O
– optional light barrier for activation
CFT ®
• Heavy duty, for shop floor use
• Power factor correction con
ven
tion
al
• High throughput speed due to complete saturation
of the magnetic material 100 % degree of filling

• Process controlled by Maurer Degaussing® Technology The CFT® Constant Field Technology® keeps the magnetic
field consistently up, regardless of the filling degree of the
coil. CFT® Patent applied for.

Power module
The power module includes the power electronics, the inter-
faces and the control processor of the demagnetizing system.
The cables connecting the coil module and the power module
are pluggable.

Power Module MM DN 750...1850


• Optimal, preset demagnetizing frequency

• Demagnetization of parts at fixed position by means


of proprietary demagnetizing pulse (patent granted for)
• Easy integration in automated production lines through
control interface 24 V I/O
• Interface to light barrier for automatic recognition of material
• Choice of three power levels
• Low power consumption due to power factor correction
• Indicator lamps for easy process monitoring
For high throughput speed and
thick-walled material
The Rod and Pipe Demagnetizing Devices MM RE allow for
demagnetizing pipes and thick-walled rods at a throughput
speed of up to 3 m/s. An optional air cooling system in-
creases performance by 30 % during continuous operation.

Demagnetizing with an MM DN+RE Demagnetizing during continuous material flow.


offers you:
• Compliance with requirements for residual
magnetism
• Easy welding
• No sticking of swarfs
• Improved efficiency of subsequent cleaning processes
• No cohesion of individual rods and pipes after
demagnetization
• Avoiding problems on coating processes
Demagnetizing efficiently while using 50 % to 90 %
of the available coil space.

Application
• Demagnetization of semi-finished parts in large
quantities
• Demagnetization after magnetic crack inspection
(alternating and direct current crack test)
• Demagnetization for large-volume production

Made specifically for demagnetizing rods, pipes and


profiles. At the end of the rod, the demagnetization
process ends with decreasing pulse amplitude.

Coil Module MM RE
The coil of the MM RE is mounted in a metal casing which
prevents heat build-up and leakage fields. 10-ft. plug-in
cables connect the Coil Module MM RE with the Power
Module MM DN.

Information available on operating the Coil Module MM RE


directly from the mains without the Power Module MM DN.
Coil Module MM RE50 MM RE110 MM RE220

Dimensions W x H x D 400 x 320 x 300 mm 400 x 320 x 300 mm 540 x 450 x 420 mm

Active opening 50 mm 110 mm 220 mm

Maximum field, peak ¹ 68 kA/m 52 kA/m 49 kA/m

Maximum field, with cooling 89 kA/m 68 kA/m 64 kA/m

Duty cycle S1, 100 % S1, 100 % S1, 100 %

Weight ~85 kg ~85 kg ~130 kg

Frequency of demagnetization ² preset preset preset

Protection class IP 65 65 65

Configuration bolted bolted bolted

Option mains operation On request On request On request

Option air cooling On request On request On request

Made in Switzerland

Power Module MM DN750 MM DN1100 MM DN1850

Dimensions W x H x D 600 x 600 x 350 mm 600 x 600 x 350 mm 600 x 600 x 350 mm

Connection 3 x 380-480 VAC 50/60 Hz 3 x 380-480 VAC 50/60 Hz 3 x 380-480 VAC 50/60 Hz

Power supply rating 16 A 16 A 20 A

Weight 45 kg 45 kg 50 kg

Protection class IP 41 41 41

Configuration wall fastening wall fastening wall fastening

Optional machine base machine base red machine base red machine base red

Optional light barrier LE001 LE001 LE001

Optional magnetic field compensation³ On request On request On request

¹
Divide by 1,41 to obtain RMS value Made in Switzerland
² Frequency is given by the Power Module MM DN and is preset, range ~10  Hz…60  Hz. Readjustment of the frequency only by the supplier
³ To adjust static fields (e.g. terrestrial magnetic field)

MM RE50 MM DN750 MM RE110 MM DN1100 MM RE220 MM DN1850

Edition: 1000-808, Design: mcc.ch

Magnetizing & Demagnetizing Technology

Maurer Magnetic AG
Industriestrasse 8 Tel. +41 44 936 60 40 [email protected]
CH-8627 Grüningen Fax +41 44 936 60 49 www.maurermagnetic.ch

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