Hazardous Chemicals
Hazardous Chemicals
Chemicals pose health and safety hazards to personnel due to innate chemical, physical, and toxicological properties. Chemicals can be
grouped into several different hazard classes. The hazard class will determine how similar materials should be stored and handled and
what special equipment and procedures are needed to use them safely. Each chemical container, whether supplied by a vendor or
produced in the laboratory, must include labels that clearly identify the hazards associated with that chemical. More detailed hazard
information for specific chemicals can be found by referencing the SDS for that chemical.
There are numerous posting and labeling methodologies including the National Fire Prevention Association (NFPA) building and/or door
placarding that provides an overview of the key chemical hazards contained within that building or room. NFPA postings have the
familiar four color 1-4 number rating, which quickly supplies the hazard information broken down into four hazard classes, with 1
indicating a low level of hazard and 4 indicating a high hazard level. The four chemical hazard types correspond to the four color areas:
red indicates a flammability hazard, yellow indicates a reactive hazard, blue indicates a health hazard and the white area is reserved
for special hazards that are identified by hazard symbols or labels to indicate hazards such as radioactivity, biohazard, water reactive
chemicals, etc. Each of these hazards has a different set of safety precautions associated with them.
A number of highly flammable substances are in frequent use in campus laboratories. Flammable
liquids include those chemicals that have a flashpoint of less than 100 degrees Fahrenheit (°F), and combustible liquids have a
flashpoint between 100-200 °F. These materials must be stored in flammable storage cabinets if aggregate quantities of 10
gallons/room or more are stored in the lab. Guidance on proper flammable liquid storage is provided in a FireNet from UC Davis Fire
Prevention. Flame-resistant laboratory coats must be worn when working with large volumes of flammable materials (>1L) and/or with
risk is present (e.g., when working with open flame, etc.). These materials pose a significant risk and should be treated with care, even
though use of these materials is fairly common in the laboratory setting. Particular attention should be given to preventing static
It is the vapors from flammable liquids that burn, rather than the liquids themselves. For a fire to occur, there must be: 1) vapor
concentration between the lower and upper flammability limits; 2) source of oxygen (often air); and 3) an ignition source. Careful
handling and use of chemical fume hoods are typically sufficient to prevent high vapor concentrations. Do not use open flames where
flammable vapors may be present. Ensure that containers are properly bonded and grounded before transferring flammable liquids
Reactive and unstable substances are materials which may decompose, condense, vigorously
polymerize, or become self-reactive under conditions of shock, temperature, pressure, light, or contact with other materials, with the
release of large volumes of gas or heat. Examples of such chemicals include explosives, pyrophorics, peroxides, and water-reactive
chemicals. These substances pose an immediate hazard and procedures for their use and storage must be carefully reviewed and
followed. Such materials must also be stored in a manner to protect from light, heat, shock, friction, static discharge, contact with a
catalyst, or other conditions to which they are sensitive. Some materials, such as peroxide formers, may not be explosive, but may form
Pyrophoric chemicals are a special classification of reactive materials that spontaneously ignite when in contact with air and require
laboratory-specific training. Flame-resistant (FR) laboratory coats must always be worn when working with pyrophoric chemicals.
Individuals working with pyrophoric materials must know the appropriate method(s) to quench the chemicals being used. Additional
information related to pyrophoric and water-reactive materials is provided in SafetyNet #135 – Procedures for Safe Use of
Pyrophoric/Water Reactive Reagents. Helpful safety videos on reactive and pyrophoric chemicals are available from the Dow Chemical
3. Oxidizers
Oxidizers present a fire and explosion hazard when they come in contact with flammable or
combustible materials. They can: 1) speed the development of a fire and increase intensity, 2) cause substances which are normally
stable in air to rapidly burn, and 3) lead to spontaneous combustion of materials without an obvious ignition source. Oxidizers are
classified on a scale of 1-4 by the NFPA based on their potential to initiate spontaneous combustion. In addition to the flammability
4. Health Hazards
Cal/OSHA uses the following definition for health hazard in 8 CCR §5191:
“A chemical that is classified as posing one of the following hazardous effects: Acute toxicity (any
route of exposure); skin corrosion or irritation; serious eye damage or eye irritation; respiratory or skin sensitization; germ cell
mutagenicity; carcinogenicity; reproductive toxicity, specific target organ toxicity (single or repeated exposure); aspiration hazard.”
Criteria by which a specific chemical is classified as a health hazard can be found in 8 CCR §5194, including the definition of a “simple
asphyxiant.” An overview of the major classes of “hazardous” and “particularly hazardous substances” and their related health and
a. Corrosive Substances
As a health hazard, corrosive substances cause destruction of, or alterations in, living tissue by
Strong bases – e.g., sodium hydroxide, potassium hydroxide and ammonium hydroxide;
Dehydrating agents – e.g., sulfuric acid, sodium hydroxide, phosphorus pentoxide and calcium oxide; and
Oxidizing agents – e.g., hydrogen peroxide, chlorine, bromine, perchloric acid, and nitric acid.
Symptoms of exposure for inhalation include a burning sensation, coughing, wheezing, laryngitis, shortness of breath, nausea, and
vomiting. For eyes, symptoms include pain, blood shot eyes, tearing, and blurring of vision. For skin, symptoms may include reddening,
pain, inflammation, bleeding, blistering and burns. As a physical hazard, corrosive substances may corrode materials they come in
It is important to review information: 1). regarding the materials they may corrode, 2) their reactivity with other substances, and 3) on
health effects. In most cases, these materials should be segregated from other chemicals and require secondary containment during
storage.
b. Irritants
Irritants are non-corrosive chemicals that cause reversible inflammatory effects on living tissue by
chemical action at the site of contact. A wide variety of organic and inorganic compounds, including many chemicals that are in a
powder or crystalline form, are irritants. Consequently, eye and skin contact with all laboratory chemicals should always be avoided.
Smoke is a common example of an irritant which can irritate the nasal passages and respiratory system. Symptoms of exposure can
A sensitizer (allergen) is a substance that causes exposed people to develop an allergic reaction in
normal tissue after repeated exposure to the substance. Examples of sensitizers include diazomethane, chromium, nickel,
formaldehyde, isocyanates, arylhydrazines, benzylic and allylic halides, many phenol derivatives, and latex proteins. Sensitizer exposure
can lead to all of the symptoms associated with allergic reactions, or can exacerbate an individual’s existing allergies.
Hepatotoxins –substances that produce liver damage, such as nitrosamines and carbon tetrachloride;
Nephrotoxins –agents causing damage to the kidneys, such as certain halogenated hydrocarbons;
Neurotoxins – substances which produce their primary toxic effects on the nervous system, such as mercury, acrylamide
Agents which act on the hematopoietic system – e.g., carbon monoxide and cyanides which decrease hemoglobin
Personnel working with these materials should review the SDS for the specific chemical being used, and take special
others. To differentiate this risk characteristic, OSHA identifies two categories of hazardous chemicals:
Substances that pose such significant threats to human health are classified as "particularly hazardous substances". The Cal/OSHA
“Laboratory Standard” (8 CCR §5191) requires that special provisions be documented in laboratory SOPs to prevent the exposure of
4. Decontamination procedures.
1. AcuteToxins
Substances that have a high degree of acute toxicity are interpreted by OSHA as being substances that "may be fatal or cause damage to
target organs as the result of a single exposure or exposures of short duration.” These chemicals, associated chemical waste, and
storage containers must be handled with care to prevent cross contamination of work areas and unexpected contact. These chemicals
must be labeled as “Toxic.” Empty containers of these substances must be packaged and disposed of as hazardous waste without rinsing
trace amounts into the sanitary sewer system. Many of these compounds can also be classified as corrosives, irritants, sensitizers, toxic
2. ReproductiveToxins
Reproductive toxins include any chemical that may affect the reproductive capabilities, including chromosomal damage (mutations),
effects on fetuses (teratogenesis), and adverse effects on sexual function and fertility. Reproductive toxins can affect the reproductive
health of both men and women if proper procedures and controls are not used. For women, exposure to reproductive toxins during
pregnancy can cause adverse effects on the fetus; these effects include embryo lethality (death of the fertilized egg, embryo or fetus),
malformations (teratogenic effects), and postnatal functional defects. For men, exposure can lead to sterility.
Examples of embryo toxins include thalidomide and certain antibiotics such as tetracycline. Women of childbearing potential should
note that embryo toxins have the greatest impact during the first trimester of pregnancy. Because a woman often does not know that
she is pregnant during this period of high susceptibility, special caution is advised when working with all chemicals, especially those
rapidly absorbed through the skin (e.g., formamide). Pregnant women and women intending to become pregnant should consult with
their laboratory supervisor, personal physician, and EH&S before working with substances that are suspected to be reproductive
toxins. SafetyNet #108 – Pregnancy and Reproductive Hazards in the Workplace: Chemical and Radiological Hazards provides additional
3. Carcinogens
Carcinogens are chemical or physical agents capable of causing cancer or tumor damage after repeated or long-duration exposure, and
their effects may only become evident after a long latency period. Chronic toxins are particularly insidious because they may have no
Comprehensive UC Davis requirements related to carcinogens is provided in the UC Davis Chemical Carcinogens Manual. Please consult
this manual for detailed information. SafetyNet #139 – Guidelines for Handling Formaldehyde and SafetyNet #140 - Guidelines for
Handling Dichloromethane (Methylene Chloride) provide information specific to formaldehyde and dichloromethane respectively.
f. Nanomaterials
The increasing use of nanomaterials in research laboratories warrants consideration of the hazards they may pose. As is the case with
many new technologies, the health effects of nanomaterials have not been thoroughly investigated. Consequently, the uncertainty
surrounding the toxicity of nanomaterials merits a cautious approach when working with them.
Nanomaterials include any materials or-9particles that have an external dimension in the nanoscale (~1 – 100 nanometers, 10 meter).
Nanomaterials occur naturally in the environment, are products of incomplete combustion, and are produced via chemical synthesis.
Synthesized nanomaterials are referred to as Engineered Nanomaterials (ENMs). Materials whose properties do not differ significantly
between their nanoscale and larger forms are generally excluded from ENMs. Some examples of ENMs include fullerenes (carbon buckey-
balls), carbon nanotubes, carbon nanofibers, quantum dots, and metal oxide nanoparticles.
Nanomaterials can be categorized by the risk of potential exposure they pose to personnel based on the physical state of the materials
and the conditions in which they are used. In general, the risk of exposure is lowest when nanomaterials are bound in a solid matrix with
little potential to create airborne dust or when in a non-volatile liquid suspension. The risk of exposure increases when nanomaterials
are used as fine powders or are suspended in volatile solvents or gases. The parent compound of the nanomaterial should also be taken
into consideration when evaluating the potential hazards associated with exposure (e.g., a highly toxic compound such as cadmium
should be anticipated to be at least as toxic and possibly more toxic when used as a nanomaterial). Laboratory personnel using or
preparing nanomaterials must utilize a combination of engineering controls, SOPs, and personal protective equipment to minimize
The UC Davis Chemical and Laboratory Safety Committee has adopted the detailed guidance related to nanomaterials from the
California Nanosafety Consortium of Higher Education’s “Nanotoolkit: Working Safely with Engineered Nanomaterials in Academic
Research Settings” and the National Institute of Occupational Safety & Health’s (NIOSH) “Safe Practices for Working with Engineered
Nanomaterials in Research Laboratories”. A useful video on nanoparticle safety is available from the Dow Chemical Company. Given the
uncertainty of the health and environmental hazards posed by nanomaterials, SOPs are required for the preparation, use, storage, and
disposal of nanomaterials. All nanomaterials, including solutions containing nanomaterials, are to be disposed as hazardous
waste. SafetyNet #132 - Nanotechnology: Guideliness for Safe Research Practices has been prepared to provide additional guidance on
Compressed gases and cryogenic liquids present pressure and asphyxiation hazards in the workplace. Both compressed gases and
cryogenic liquids may also present additional health hazard and/or flammability concerns. Given these hazards, special handling and
storage requirements must be followed to mitigate the associated risks. More detailed information on compressed gases can be found
in SafetyNet #60 - Compressed Gas Safety, while additional information on cryogenic liquids is contained in SafetyNet #58 - Safety