OWNER TUAMAN ENGINEERING LTD OBE

JSA FOR COMPOSITE WORK

BS VI AUTO FUELS PROJECT

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
1. Valid work permit shall be obtained from
CPCL/PMC before start of work.
2. All employees/ workers should be involved to
1. Chances of fall/trip/ slip
works with necessary PPEs.
1. Area hazards during area 3. Remove/ ensured unwanted materials from
inspection & inspection 1. Personal injury the work location.
preparation 2. Continuous work by 2. Property Damage 4. All General refinery safety instruction to be
same gang can cause followed in refinery premises.
fatigue & result in any 5. Conduct Tool box talk with workmen prior to
incident/ accident
start of work. Execution
6. If any occurrences happen with person Engineer–
immediate first-Aid treatment will be SouravBhaumik
provided & to victim at first aid centre and if
required shall be taken to tie up hospital for Safety Officer-
further treatment. S.EZHIL
7. Adequate drinking water provision shall be
made.
8. Insist on shift pattern
9. Provide adequate rest to workers with short
intervals during work.
10. Medial fitness Certificate of grit blasting
operator shall be done and submitted.
11. Medical fitness certificate of all workers shall
be done and submitted.
12. Medical card to be provided.
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TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
1. Ensure tag system on scaffolds
2. Engage medically fit workmen for height works.
3. Ensure sufficient fall protection provision for
height works.
4. Material used for scaffolding erection shall be in
good condition.
5. Ensure scaffold is made on leveled ground.
6. Working platform shall be made with necessary
guard rails and mid rails.
7. Provide access ladder to reach the work location Execution
1. Person/ materials may fall 1. Personal injury Engineer–
2. Scaffold Erection 8. Don’t keep loose materials / tools on platform or
from height 2. Fatality SouravBhaumik
and dismantling. other higher elevation. Secure the materials kept
2. Scaffold collapse. 3. Property damage
on the working platform. Safety Officer-
9. Medical fitness certificate of all workers shall be S.EZHIL
done and submitted.
10. Barricade the area below height work.
11. Ensure no loose material kept on the working
platform
12. Ensure materials kept over the scaffold are
secured

Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
1.Engage trained & experienced workmen for
height work
2.Ensure person working at height are medically fit.
3.Ensure safe working platform with necessary
railings.
4.Ensure proper access is provided to reach the
platform
5.Ensure anchorage point to secure full body
harness.
6.Provide lifeline wherever required. Execution
1.Fall of materials, person
1. Personal injury 7.Ensure all are using necessary PPEs. Engineer–
2.Slip / Trip hazards
2. Fatality 8.Provide lifeline wherever required. SouravBhaumik
3.Working at height 3.Person may sustain injury
3. Property damage 9.Ensure all are using necessary PPEs.
during lifting /shifting of Safety Officer-
10.Barricade the area below height work.
materials. S.EZHIL
11.Ensure no loose material kept on the working
platform
12.Ensure materials kept over the scaffold are
secured

Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
1. Use hand gloves and goggles for cutting mesh
2. Ensure the manual bolt-cutter used is in good
1.Personal injury condition
4. Cutting of mesh 1. Cut injury 2.Property damage 3. Experienced person should be allowed to carry out
(Manual) the job

Execution
Engineer–
SouravBhaumik
1. Barricade the area of work
2. Use welding shield with helmet while tack weld the Safety Officer-
nuts S.EZHIL

3. Ensure welding machine is provided with body

5. Fixing of nuts 1. Fatality earthing
and mesh on 1. Falling of person / 2. Personal injury 4. Ensure power connection to welding machine is
structures materials 3. Property damage routed through ELCB
Ensure the working platform made is safe and sound
with necessary handrails and mid rails and access
ladder

Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
1. Ensure hand gloves, goggles and other PPEs
worn by workers involved
1. Dry powder may be 2. Ensure guard provided on the rotating part of the
6.Preparation of
splashed on face / eye 1. Personal injury mixture/spray machine
carboline mix
2. Fatality 3. Ensure body earthing provided to the
(Pyrocrete 40) 2. Chance of body parts
3. Property damage mixture/spray machine
entangled with rotating
4. Nose masks shall be ensured by workers involved
part of mixture machine
Ensure MSDS available for Carboline (Pyrocrete 40)
3. Falling of carboline bags
on person
4. Inhale of carboline mix Execution
Engineer–
while handling
SouravBhaumik

1. Ensure TPI certificate for compressor Safety Officer-

2. Ensure TPI certificate for mixture / spray machine S.EZHIL
3. Ensure usage of Face shield by the worker engaged
7. Spraying /
in applying of carboline mix.
applying of 1. Falling of person / 1. Personal injury 4. Working platform should be of safe and sound with
carboline mix materials 2. Fatality necessary railings and jallies
(Pyrocrete 40) on 2. Splash over on face / eye 3. Property damage 5. Workers engaged at higher elevations should have
structures 3. Hit by spray nozzle completed medical fitness test.
6. Spray nozzle should be handled carefully to
manage its vibration and jerk if any.

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TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
8.Spraying / applying 1.Lack of oxygen may cause 1. Personal injury 1. Necessary confined space permit shall be obtained Execution
of carboline mix asphyxiation 2. Fatality 2. Ensure workers engaged inside confined space are Engineer–
(Pyrocrete 40) inside 2.Splash of mix on face / eye medically fit for the work SouravBhaumik
3. Property damage
equipments. Hit by spray nozzle. 3. Ventilation arrangement / exhaust fan to be fixed Safety Officer-
for the equipment S.EZHIL
4. Check the oxygen level before entering into the
confined space.
5. Ensure an entry / exit register is maintained
6. Deploy an attendant / hole watcher while confined
work is going on.
7. If there is only one entry for inlet / outlet, ensure
air supply arrangement externally using air
compressor.
8. Illumination arrangement shall be made with 24V.
9. Workers should not be allowed continuously inside
confined space. Necessary break / alternate person
arrangement to be ensured.

1. Falling of person / 1. Engage trained & experienced workmen for height

materials work
1. Personal injury
2. Splash over on face / eye 2. Ensure person working at height are medically fit.
2. Fatality
9.Surface finishing 3. Bucket carrying mix may 3. Ensure safe working platform with necessary
3. Property damage railings.
fall
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TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

4. Ensure proper access is provided to reach the

platform
5. Provide lifeline wherever required.

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
10.Fire proofing 1.Personal injury 1. Personal injury 6. Ensure all are using necessary PPEs. Execution
material mixing by 2.Electrical shock 2. Fatality 7. Barricade the area below finishing work Engineer–
machine. 3.Eye irritation 8. Ensure rope used for lifting the mix bucket in SouravBhaumik
3. Property damage
4.Skin irritation good condition Safety Officer-
9. Properly fix the pulley and hook for bucket lifting S.EZHIL

1. Ensure rotary parts of the machine are well

guarded.
2. Provide proper personal protective equipments
like rubber hand gloves, mask, ear plug etc.
3. Only competent operator to be appointed for
operating the mixture machine.
4. Periodic maintenance to be carried out for mixer
machine.
5. Ensure power connection is taken through ELCB.
6. Ensure adequate illumination is provided for
doing fire proofing activity.
7. Ensure housekeeping is done all around the
machine/working area
Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
11.Cleaning of 1. Personal Injury 1. Fatality 1. Area to be cordon off for restricting the unwanted Execution
Machines 2. Electrical shock 2. Property damage person. Engineer–
2. Cleaning works are to be carried out as per the SouravBhaumik
approved procedure. Safety Officer-
3. Log sheet indicate of details of persons engaged for S.EZHIL
cleaning operation, shall be maintained.
4. Before starting the cleaning work, machine should
be de-energized. Only electrician shall perform
electrical jobs.
5. Pan cover shall be unlocked and opened in
presence of supervisor.
6. Cleaning of mixture machine pan shall be done by
using small trowel and water by trained worker.
7. After cleaning, pan cover shall be closed and
locked.
8. Enter details in log sheet after cleaning operations
are over and the same shall be verified by safety
engineer/ supervisor.
9. Upon verification, mixer machine shall be

Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

energized by electrician.

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y

Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

1. Maintain housekeeping in the work area

2. Collect and store the empty gunny bags properly Execution
1. Fire proof debris Engineer–
3. Mesh scraps shall be collected, stored at one placed
12.Housekeeping 2.Empty gunny bags 1.Personal injury SouravBhaumik
and disposed off regularly.
3.Steel mesh scraps 2.Property damage
4. Clean the debris of carboline mix regularly. Safety Officer-
Ensure debris fallen on the machineries, equipments, S.EZHIL
welding machines, etc. are cleaned

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

1. Valid Work Permit shall be obtained from CPCL

before start of work.
2. All Employees/Workers should wear necessary PPEs.
3. Maintain proper House Keeping around the works
area. Execution
4. Ensure Job Specific Toolbox Talk before start of Engineer–
13. General
1. Personal injury work. SouravBhaumik
Requirements/ 1.Chances of Fall/Trip/Slip
2. Property Damage 5. Safe Storage & Handling of Chemical to avoid
Preparatory Works Safety Officer-
contamination Pollution.
6. Display Safety Sign / Caution Boards. S.EZHIL
7. Barricade the area wherever necessary.
8. Valid Third Party Inspection Certificate for all Lifting
Equipments.

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y
Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

1. Valid Work Permit shall be obtained from CPCL

before start of work.
2. Medical Check up for all workers.
3. Handle painting drums carefully to avoid spill.
14. Painting - Shifting 4. While mixing of paints, area must be well Execution
1. Spillage of paint. Engineer–
of Paint drums, 1. Body injury ventilated.
2. Suffocation due to thinner SouravBhaumik
mixing of paint and 2. Can cause personal injury. 5. Avoid nacked flames in paint mixing areas.
fumes.
disposal of paint 3. Property damage 6. Paint & thinner should be stored away from direct Safety Officer-
3. Fire Hazard
drums. sun light. S.EZHIL
7. Provide Fire extinguishers near by.
8. Empty paint drum should be disposed from working
area after completion of work.

TYPE OF EFFECT OF RESPONSIBILIT

ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD Y

Doc no Project name: Rev No Prepared by (Engineer) Revived by (safety officer) Approved by(RCM) Page no

TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

1. Provide adequate ventilation.

1. Vapour could irritate the 2. Barrier cream to be applied on exposed area of skin.
muscous. 3. Use rubber hand gloves, wear working cloths/apron. Execution Engineer–
1.Body injury SouravBhaumik
15.Painting by 2. Long and frequent skin 4. Ensure gun trigger safety device is locked/secured
2. Can cause personal injury.
Brush/Spray contact lead to prior to turning of nozzle tips. Safety Officer-
3. Property damage
dermatitis/irritation. 5. Keep Fire extinguishers nearby. S.EZHIL
3. Fire Hazard. 6. Competent supervisor must be present at site
through out the activity.

ACTIVITY TYPE OF EFFECT OF PREVENTIVE MEASURES RESPONSIBILIT

HAZARD HAZARD Y

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TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

 Keep good housekeeping time to time at site.

(Hot work) 3. Chances to fire explosion Personal injury.  Reduce the chance of fire and take all appropriate fire
4. Physical injury . Property Damage protection provision.
Welding 5. Electrocution . Fire Hazard  Provide awareness among the workmen for avoid
6. Slip, trip & fall
physical injuries.
 All necessary PPEs to be provided.
 Ensure all electrical appliances to be routed through 30
mA ELCB & periodically checked, maintained records.
 Fire blanket shall be used to prevent splatters.
 Fire extinguisher to be kept near hot work.
 Use specified shielding and other PPE of correct
 Welding radiates invisible  Radiation can damage eyes
specifications.
ultraviolet and infra- red and skin,
 Remove all damaged welding cable
rays
 using of Proper welding cables
 Double earthling to be provided for welding machine
with (GI pipe)
Shock  Fire watcher to be deploy near hot work area.
Electrical Hazard
 Welding machine should be switch off while not in use
 Do not lay the welding and power cable together.
 Display caution board.
 Rain protection to be provided for welding booth.
 All cables are shall be made overhead
Welding of tanks, Explosion may occur
container or pipes storing
flammables

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TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy

 OWNER TUAMAN ENGINEERING LTD OBE
JSA FOR COMPOSITE WORK
BS VI AUTO FUELS PROJECT

ACTIVITY TYPE OF EFFECT OF PREVENTIVE MEASURES RESPONSIBILIT

HAZARD HAZARD Y

1. CONFINED SPACE Suffacation / drowning Unconsciousness, death  Use respiratory devices, if reqd.
 Avoid overcrowding inside a confined space
 Provide Exhaust fans for ventilation
 Do not wear loose clothes, neck ties,etc
 Fulfill conditions of the permit
 Check for presence of hydrocarbons, O2 level
 Obtain work permit before entering a confined space
 Marinating of entry & exit log book
 Ensure flag man always present outside of
confined space
 Ensure 24 V light

 Presence of foul smell and  Inhalation can pose threat to life  Same as above plus
toxic substances  Check for hydrocarbon and Aromatic compounds
before entering a confined space
 Depute one person outside the confined space for
continuous monitoring and for extending help in case of
an emergency
 Ignition / flame can cause fire  Person may sustain br injuries or  Keep fire extinguisher at a and distance
explosion may occur  Remove surplus material and scrap immediately
 Do not allow as cylinders inside a confined space
 Remove all equipments at the end of the day.

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TEL/HSE/BS-VI/JSA-47 BS-VI Auto Fuel Project 00 SouravBhaumik Ezhil Sadhankumarchakraborthy