Product Datasheets - 2020

Corrosion Management Systems Designed by Experts

Contents Page
HP 2” Mechanical Access Fittings 3-5
HP 2” Hydraulic Access Fittings 6-8
Chemical Injection & Sampling Systems 9-13
Direct Injection Systems 14-16
Corrosion Coupons 17-18
Corrosion Coupon Holders 19-20
Bio Probes 21-22
ER Probes 23-24
Data Collection Units 25-28
Online 4-20mA Instrument 29-30
Online RS485 Instrument 31-32
Non-Intrusive Wall Thickness Monitors 33-36
Retrieval Equipment 37-38
Telescoping Retriever 39-40
Hydraulic Retriever Kit 41-42

Corrosion Management Systems Designed by Experts

 AX2HP – MECHANICAL SYSTEM
HP Mechanical Access Fitting System
Rated up to 6,000 PSI / 413 Bar and 232°C / 450°F

High Pressure Access Systems

Axess offers a complete range of high pressure access fitting assemblies for installation of
intrusive corrosion monitoring and chemical injection devices. The product range comprises both
the 2” mechanical system as well as the 2” hydraulic system.

The Axess-Corrosion 2” Mechanical Access and Retrieval System provides a complete solution for
the online safe, reliable installation and retrieval of probes and coupons from high pressure
piping, and vessels at pressures up to 6,000 PSI (414 Bar) and temperatures up to 204 °C (400 °F).
Axess also provides fittings for specialist applications up to 10,000 PSI (689 Bar).

Axess 2” Mechanical Access products are compatible and interchangeable with industry standard
products also supplied by other vendors.

Axess 2” Mechanical Access and Retrieval system comprises the following components:

• High pressure mechanical access fitting

• Mechanical hollow and solid plugs
• Heavy duty pressure retaining covers (up to 10,000psi/690 bar)
• Mechanical retrieval tool and service valve (see separate brochure and data sheet)

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 Mechanical Access Fittings
The Mechanical Access Fitting is available in
flareweld and flanged versions and are
manufactured in ASTM A105, ASTM A350 Gr.LF2
and Duplex steel as standard materials. However,
other versions (e.g. HUB fittings) and materials are
available upon request.

Mechanical Access Fittings meet NACE MR0175 (sour service) requirements. NORSOK
specification upon request. PED compliance available.

Axess 2” Mechanical Access System are also available for injection and sampling applications, see
applicable datasheets or contact an Axess expert for further information.

Mechanical Hollow and Solid Plugs

The Hollow or Solid Plug provides the pressure seal in the access fitting
and is the carrier for the corrosion monitoring device (probe or coupon
holder). The primary packing is made from PTFE (15% glass filled) as
standard but are available in a range of materials including metal seals
for high temperature service. The mechanical solid plug has an O-ring
that must be selected according to application.

Mechanical hollow plugs are used for online probes like ER (Electric
Resistance) and LPR (Linear Polarization Resistance) probes.

Mechanical solid plugs are used for passive monitoring devices including weight loss coupons,
bio coupons and injection/ sampling equipment.

Axess Hollow and Solid plugs are available in 316 SS and Duplex as standard. Plug threads are
coated and Axess experts can assist with material selection to reduce or eliminate galling.

Special plug designs are available for high velocity applications based on results from wake
frequency calculations. Please consult Axess for more information.

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 The Mechanical Access Fitting has an ACME threaded outlet to mate with the service valve of the
mechanical retrieval tool system. The Mechanical Access Fitting has a threaded connection with
the hollow/solid plug. Internal ACME threaded fittings are also available. A protective cover is
used to maintain the integrity of the external ACME threaded section.

Mechanical Access Fitting Covers

The Pressure Retaining Cover provides secondary
isolation up to 10,000 PSI / 690 Bar (subject to
material). 2-hole pressure retaining covers are used
for coupon locations and incorporate a pressure
gauge and bleed port for assessment and servicing.
For probe locations 3-hole pressure retaining covers
also include a central hole for installation of a probe
adaptor. Lighter duty covers in vinyl or carbon steel
are available for thread protection during transport
and installation only. Axess recommends all HP
Access Fittings, once commissioned, are installed
with Pressure Retaining Covers.

Please visit www.Axess-Corrosion.com/members for more information or contact an

Axess expert to discuss your monitoring requirements.

Sample Part Numbering:

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 AX2HPH – HYDRAULIC SYSTEM
2” HP Hydraulic Access Fitting System
Rated up to 10,000 psi/690 bar and 232°C / 450°F

High Pressure Access Systems

Axess offers a complete range of high pressure access fitting assemblies for installation of
intrusive corrosion monitoring and chemical injection devices. The product range comprises both
the 2” mechanical system as well as the 2” hydraulic system.

The Axess-Corrosion Hydraulic Access and Retrieval System provides a complete solution for the
online safe, reliable installation and retrieval of probes and coupons from high pressure piping,
and vessels at pressures up to 10,000 PSI (690 Bar) and temperatures of up to 204 °C (400 °F).

Axess 2” Hydraulic Access Products are compatible and interchangeable with industry standard
products also supplied by other vendors.

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 Axess 2” Hydraulic Access and Retrieval system comprises the following components:

• High pressure hydraulic access fitting

• Hydraulic hollow and solid plugs
• Heavy duty pressure retaining covers (up to 10,000 PSI/690 Bar)
• Hydraulic retrieval tool and service valve (see separate brochure and data sheet)

Hydraulic Access Fittings

The Hydraulic Access Fitting is available in
flareweld and flanged versions and are
manufactured in ASTM A105, ASTM A350 Gr.LF2
and Duplex steel as standard materials.
However, other versions (e.g. HUB fittings) and
materials are available upon request.

Hydraulic Access Fittings meet NACE MR0175 (sour service) requirements. NORSOK specification
upon request. PED compliance available.

Axess 2” Hydraulic Access Systems are also available for injection and sampling applications, see
applicable datasheets or contact an Axess expert for further information.

Hydraulic Hollow and Solid Plugs

The Hollow or Solid Plug provides the pressure seal in the access fitting
and is the carrier for the corrosion monitoring device (probe or coupon
holder). The primary packing and guide rings are made from PTFE (15%
glass filled) as standard but are available in a range of materials including
metal seals for high temperature service.

Hydraulic hollow plugs are used for online probes including ER (Electric
Resistance) and LPR (Linear Polarization Resistance) probes.

Hydraulic solid plugs are used for passive monitoring devices including weight loss coupons, bio
coupons and injection/ sampling equipment.

Special plug designs are available for high velocity applications, based on results from wake
frequency calculations.

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 The Hydraulic Access Fitting has an ACME threaded outlet to mate with the service valve of the
Hydraulic retrieval tool system. The Hydraulic Access Fitting uses 4 locking pins to secure the
hollow/solid plug during operations. A protective cover is used to maintain the integrity of the
external ACME threaded section.

Hydraulic Access Fitting Covers

The Pressure Retaining Cover provides secondary
isolation up to 10,000 PSI / 690 Bar (subject to
material). 2-hole pressure retaining covers are used
for coupon locations and incorporate a pressure
gauge and bleed port for assessment and servicing.
For probe locations 3-hole pressure retaining covers
also include a central hole for installation of a probe
adaptor.
Lighter duty covers in vinyl or carbon steel are available for thread protection during transport
and installation only. Axess recommends all HP Access Fittings, once commissioned, are installed
with Pressure Retaining Covers.

Please visit www.Axess-Corrosion.com/resources for more information or contact an

Axess expert to discuss your monitoring requirements.

Sample Part Numbering:

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 AX2HP-CHEMICAL INJECTION
2” HP Chemical Injection & Sampling System
Pressure ratings up to 6000 psi (413 bar)
Temperature Ratings up to +232˚C (+450˚F)

Axess Chemical Injection & Sampling Equipment

The injection of chemical treatments and sampling of process fluids are two major requirements
for any corrosion control system. Whilst many of these systems can only be serviced and
maintained during shutdown conditions Axess provides a range of high and low pressure injection
and sampling systems which can be serviced safely online at pressures up to 6,000 PSI / 413 Bar
and temperatures up to 232°C / 450°F.

Retrieval tools and some spare parts are common with the corrosion monitoring equipment using
the same access system. Costs can therefore be reduced.

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 Access Fitting
Access fittings normally incorporate a side tee as standard for injection and sampling
applications, as they allow the insert assembly to be serviced without dismantling the chemical
injection feeder line. The tee can be either NPT thread, a welded plain nipple (Nipolet) or welded
flange. Threaded tees are not always acceptable in sour service. Tee fittings are available in all
mounting styles: flareweld, buttweld and flanged as well as mechanical and hydraulic variants.
The inclusion of the tee often increases the fitting height which must be considered when
selecting the injection/sampling accessories, for full details of the product code system for access
fittings please consult an Axess Expert.

If existing non-tee fittings are to be used, please see Axess Direct Injection datasheet or consult
an Axess Expert for more information.

Insert Components
The insert assembly consists of a solid plug, an injection nut and a tube or quill selected to meet
the specific injection requirements. For detailed information on solid plugs please refer to Axess
HP Access fitting datasheets. The injection nut length and NPT thread are selected based on the
access fitting height and tube/quill diameter - see below. The tube or quill is mounted into the
injection nut body and must be selected to deliver the necessary volume of fluid to the selected
point in the line based on the line operating pressures and chemical injection pump pressure.

Injection Options: the injection fluid can be drip fed or atomized, though atomization is only
useful for injection into gas filled spaces or treating gas systems. Both methods of injection can
be either top or middle of line, usually referred to as perpendicular and parallel (to line flow)
injection, respectively. Top of line can be specified as flush for pigable lines.

Drip Feed Tubes and Quills: for perpendicular drip feeds an open end tube is used. This method
relies on the natural turbulence in the flow to disperse the chemical feed and may not be suitable
when complete dispersal of a small volume of chemical is needed. Parallel injection uses a
notched quill design at the center of the line which creates an artificial turbulence in the fluid
flow to disperse the treatment chemical more effectively. The term quill is derived from the
diagonally cut end of the tube which resembles a quill pen. As both designs may be used in fast
fluid flows it is necessary to consider the strength and wake frequency of the design. Quill and
tube diameters are otherwise selected to suit the rate of injection. Standard sizes range between
1/4” and 3/4”.

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 Atomizing Nozzles & Tubes: perpendicular atomizing nozzles are screwed into the end of an
injection tube of the required length. Parallel nozzles require a tube with a mounting block
holder. Nozzles are selected based on the desired injection flow rate by calculating the pressure
differential (ΔP) between the pipe operating pressure and chemical injection pump pressure. The
tube diameter must be capable of delivering the required flow and withstanding the system
pressures and forces.

Sampling: it is often necessary to obtain samples of the line fluid for laboratory analysis in
support of the system management. If there is a pressure drop across an open tube type injection
point and the outside pressure is the lower, the system will act as a siphon and allow fluid to be
sampled. Plain end and quill end tubes can be used in this way, although quills are not notched
as the object is to sample the natural flow as accurately as possible.

External Components: the outer end of a tee must be fitted with pressure control equipment
such as a check or shut-off valve as without this there is no pressure barrier. Valves may be
attached to the tee by a threaded nipple, welding, or flange. The plain nipple type tee can also
be used with compression fittings. Usual practice is to fit a shut-off valve at the tee and then
connect the feed or sample line to the valve, enabling the fitting to be isolated as near to the line
as possible. Many injection systems are also fitted with check valves, which provide an additional
barrier and can assist with getting the proper performance from atomizing nozzles. Sophisticated
combined check/isolation valves and double block-and-bleed valves are also available. Because
of the wide range of options, it is only possible to give limited details in this data sheet, please
contact an Axess expert for information specific to your requirement. All access points should be
fitted with a pressure retaining cover that meets the requirements of the location. Please refer
to Axess high pressure access fitting datasheets for details.

Building a System
Step One: Select an access fitting, solid plug, and cover from the appropriate datasheets,
considering the tee style, mounting and material requirements.

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 Step Two: Select an injection nut. From Table 1 identify the fitting height and select the correct
length and NPT size for the injection device (Note: NPT size determined by injection device
selected in Step 3 below). Select materials that meets the application requirements. Standard
materials are 316ss for the injection nut body with Viton O rings and PTFE anti-extrusion backup
rings. Other material options are available.

Step Three: Select the Quill/Tube/Nozzle configuration and diameter required. Table 2. gives a
guide to the acceptable rate of flow for each tube diameter.

To calculate the tube/quill length, firstly calculate the basic dimension (K) from:

K = (H + MF* + FG* + WG) - (P + N)

Where:
H = The Access fitting height (inches)
MF = The mating flange height (inches) (for flanged fittings only)
FG = The flange gap allowance 0.06” (for flanged fittings only)
WG = The weld gap allowance 0.06”
P = The solid plug length (2.51” for mechanical, 3.93” for hydraulic)
N = The nut length (inches) as selected from table 1.

*MF & FG are only required for flanged fittings.

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 The result (K) is the distance from the base of the injection nut to the OD of the pipe. This
dimension is used in calculating tube/quill lengths as follows.

Open Tube and Quills (all dimensions in inches)

Middle of the Line K + 1/2 Pipe OD + Thread
Make-up (Table 3)

Flush K + Pipe wall thickness +

Thread make-up (Table 3)
Top of Line Flush length + projection
distance required.

Atomizing Nozzles (1/4” tube only)

Middle of line parallel K + ½ Pipe OD + 0.394”

Flush K + Pipe wall thickness - 0.866”

Please visit www.Axess-Corrosion.com/members for more information or contact an

Axess expert to discuss your chemical injection and sampling requirements.

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 AX2DI – DIRECT CHEMICAL INJECTION

Direct (Non-Tee) Chemical Injection System

Rated up to 6,000 PSI / 413 Bar and 232°C / 450°F

Axess Chemical Injection Systems

Precise, reliable injection of chemical treatments is crucial for any corrosion control system.
Whilst many injection devices can only be serviced and maintained during shutdown conditions
Axess provides a range of high and low pressure injection systems which can be serviced safely
online at pressures up to 6,000 PSI / 413 Bar and temperatures up to 232°C / 450°F.

Retrievable injection systems typically utilize a 2” high pressure access fitting with integral side
tee in a range of configurations including NPT, welded and flanged (see separate Axess
datasheets).

The Axess Direct Injection system provides an alternate solution allowing the use of non-tee
fittings whilst still maintaining the safety, reliability, and online servicing capability of our tee’d
systems including secondary isolation with pressure retaining cover. These fittings provide the
flexibility to repurpose existing monitoring fittings or allow installation of new injection points at
critical locations where space may be restricted.

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 Axess high pressure direct injection and retrieval system comprises the following components:

• High pressure access fitting

• Direct injection hollow plug with integral double check valve and nut
• Injection device (quill, nozzle)
• Direct injection adapter
• Heavy duty pressure retaining cover (up to 6,000 PSI / 413 Bar)
• Retrieval tool and service valve (see separate brochure and data sheet)

High Pressure Access Fittings

Access Fittings are available in flareweld and
flanged, mechanical and hydraulic versions and are
manufactured in ASTM A105, ASTM A350 Gr.LF2
and Duplex steel as standard materials. However,
other versions (e.g. HUB fittings) and materials are
available upon request.

Our Access Fittings meet NACE MR0175 (sour service) requirements. NORSOK specification upon
request. PED compliance available.

Direct Injection Hollow Plug

The Direct Injection system uses a special version of the hollow plug
incorporating two internal one way check valves. This allows chemical
to be injected into the line through the center of the plug, and prevents
flowback of process into the injection line.

Seals are provided in PTFE (15% glass filled) and O-rings in Viton as standard however a range of
materials are available for compatibility with the process and checmicals.

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 Access Fitting Cover Assembly
Direct Injection Fittings use a special version of
the pressure retaining cover found on Axess high
pressure access fittings to provide a secondary
pressure barrier up to 6,000 PSI / 413 Bar.

The direct injection adapter seals into the center

hole in the cover and is connected to the direct
injection hollow plug. A needle valve is
connected to the adapter to control or isolate
chemical flow upstream of the plug check valves.

Injection Devices
Axess offers a range of injection tubes, quills, and nozzles to suit the injection method, rate and
atomization required details of which can be found in our Chemical Injection datasheets.

Please visit www.Axess-Corrosion.com/members for more information or contact an

Axess expert to discuss your chemical injection requirements.

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 AX-WEIGHT LOSS COUPONS

AX WEIGHT LOSS COUPONS

Selecting Weight Loss Coupons

Weight loss coupons are usually mounted on a rigid holder using a method that
galvanically isolates the coupon from its mounting. They may be mounted singly, in
pairs or in multiple pairs. The selection of coupon and holder configuration is based
on the process conditions, anticipated corrosion mechanism and access fitting type.
The results obtained may be radically influenced by these factors and careful
consideration must be given to the selection process. Please contact an Axess
Expert to discuss options.

Coupon Configurations
Strip coupons are usually mounted in pairs and placed in or partially in the process
flow. Disc coupons are usually mounted flush with the wall of the pipe (or vessel)
so that conditions are as close as possible to those at the process/containment
interface. Scale coupons are strip shaped with several different sized holes so that
scaling tendency can be assessed. Weld coupons are sections of a weld with HAZ
and parent metal that are used to assess preferential weld corrosion. Stressed
coupons have a known amount of bending stress applied by a special mounting
arrangement. They are used to assess susceptibility to stress corrosion cracking.

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 The most widely used configurations are Strip and Disc types. Coupons are supplied
cleaned, weighed and serial numbered and sealed, corrosion inhibiting envelopes
complete with a set of insulators.

There are many different materials, dimensions and finishes available. Please
consult an Axess expert for technical and commercial assistance.

Standard Oil & Gas Coupons Standard Laboratory & Water Treatment Coupons
Materials Dimensions Materials Dimensions
1018 CS [UNS.G10180] Strip [2-7/8" x 7/8" x 1/8"] Aluminum 6063 [25 x 15] - [50 x 25] - [76.2 x 12.7]
Arsenical Brass
API 5L X52 Scale [2-7/8" x 7/8" x 1/8"]
C46500
A333 GR6 Ladder [2" x 7/8" x 1/8"] 316Ti * The Materials and Dimensions listed
are the most common and readily
A106 GRB Flush Disc [1.25" x 1/8"] 317L
available. Many other configurations are
API 5L X60/X65/X70 Multi Disc [1.25" x 1/8"] 4130 available and so please submit materials
QPSL2 6" Strip [6" x 7/8" x 1/8"] 431 and dimensions for the best pricing &
2205 Retractable Strip [3" x 1/2" x 1/16"] 17-4PH delivery options - info@axess-
corrosion.com
S31803 Retractable Scale [3" x 1/2" x 1/16"] S31254 6Mo
S355J2+N 904L
L80-13C/L80-1 Nickel Alloy B3
316(L)/304(L) Inconel’s
Hastelloy’s
Alloy 925
*LPR Probe Electrodes &
Bio-film Elements are also L80-9Cr
available - contact L80 Super 13Cr
[email protected] API 5L X42
for options.
A335 P9
A335 P5

Sample Part Numbering:

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 AX-HP Series
HP Retrievable Corrosion Coupon Holders
For use with the AXHP Access Systems

Retrievable Corrosion Coupon Holders

Corrosion can be extremely costly, and control is vital for
the integrity management of critical assets. One of the
simplest ways to monitor your facility is with the use of
corrosion coupons. The corrosion coupon is intrusively
inserted into the process system and periodically
removed to conduct weight loss and visual analysis.

The Axess AXHP range of coupon holders are designed for use with our AXHP access systems and
allow the insertion and removal of corrosion coupons in pressurized piping systems up to
10,000psi. The coupon holders are installed through permanently mounted access fittings
allowing installation and replacement of coupons without the requirement to isolate process
pressure avoiding expensive isolation and shutdowns.

Coupon holders are manufactured in 316SS material as standard and lengths are selected to suit
the individual monitoring location.

The two main styles of coupon holder are 3” strip and flush disc. Strip coupon holders can be
used for monitoring at a pre-selected area within the pipe whilst flush disc coupon holders are
ideal from monitoring inline with the pipe wall. Additional coupon holder types including ladder
coupons and multidisc are available for specialist monitoring within multiphase lines.

Please visit www.Axess-Corrosion.com/members for more information or contact an

Axess expert to discuss your monitoring requirements.

Key Features
• Meet NACE MR0175 & MR0103 Standards
• Low cost monitoring option
• Easy installation and maintenance
• Provides average weight loss data
• Physical specimen to identify corrosion mechanisms

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 Coupon Holder Sizing
Once the access fitting type, and pipe dimensions are known, the style of holder and desired
location of the coupons can be selected. The below formulas can then be used to position the
coupons in the correct position within the line.

Use the formulas below to calculate holder length. If calculated length is not an even 0.25"
increment, select next shortest to nearest 0.25".

Top of the Line Monitoring:

Coupon holder positions the effective length of coupon into pipe vessel.
(A + Pw + Wg) — 2.5"

Middle of the Line Monitoring:

Coupon holder positions 1⁄2 of the coupon on either side of pipe centerline.
(A + 1/2Pd+ Wg) — (2.5" + 1/2El)

Bottom of the Line Monitoring:

Coupon holder positions coupon approximately 1⁄4” off bottom of line.
(A + Pd + Wg) — (2.75” + Pw + El)

Where:
A = Length of Access fitting body
Pw = Pipe wall (wall thickness of pipe)
Pd = Pipe diameter (outside diameter of pipe)
El = Effective length of coupon (the portion of the coupon exposed to the environment, i.e. 3"
coupon = 1‐5/8", 6" coupon = 4‐3/4")
Wg = Weld gap (per weld procedures, 1/16" is normal per ANSI B31.1 1973)

Sample Part Numbering:

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 AX-BIO BIO PROBE SYSTEMS
AX-BIO Bio Probe Systems
For use with AXHP Access Systems
1-1 /2” – 2” Access Ports and Devices available

Bio Probes
Axess-Corrosion offers a range of bio probes for monitoring of
Microbiologically Influenced Corrosion (MIC) in high and low
pressure systems. MIC often goes undetected in many industrial
systems, but its importance should not be underestimated or
ignored as microorganisms, including bacteria, algae, and fungi can
accelerate corrosion by up to 1000 times. Not monitoring for
Microbiologically induced corrosion can result in the improper use
of corrosion inhibitors and coatings, resulting in significant waste
and increased operating costs whilst not addressing the root
problem. Bio probes offer plant operators a simple and effective
tool for collecting samples for subsequent microbiological analysis
in systems susceptible to MIC.

The most common forms of corrosion associated with MIC include pitting, uniform, crevice, galvanic, and
stress corrosion cracking. Microbiological induced corrosion occurs in virtually every aqueous
environment such as water treatment and sewage handling and treatment plants. MIC can also occur in
oil & gas systems, chemical processing plants, and underground pipelines. Plant operators use chemical
treatment, mainly biocides to kill the corrosion causing bacteria and other microorganisms to prevent or
reduce corrosion. Physical cleaning or mechanical cleaning can control the effects of microbiological
induced corrosion however the use of bio-probes can increase treatment effectiveness through
verification and adjustment.

Axess bio probes provide an economical and safe means of collecting sessile bacteria samples deposited
onto the metal surface of bio studs installed into the process. The Axess bio probe houses five bio studs
which are exposed simultaneously to the process being monitored. When a sample is required for analysis
the holder is retrieved from the line and one of the bio studs removed. A replacement stud is installed in
the vacant space and the probe is reinstalled into the line. The next time a sample is required a different
stud is retrieved and replaced. Following this pattern of replacement allows frequent sampling intervals
whilst increasing exposure time for each stud.

Early detection and treatment is key to controlling microbiologically influenced corrosion once it has
infected the system. Once the microorganisms have formed a biofilm, they become more resistant to
biocides and can rapidly grow if not detected and controlled.

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 Key Features
• Meets NACE MR1075 & MR0103
• 1 ½” Full Port Valve Minimum
• Low cost monitoring option
• Easy installation and maintenance
• Simple and Economical means of collecting bacteria samples for corrosion
monitoring
• Indicator of level of microbiologically induced corrosion for the correct
level and effective use of biocide treatments. This significantly reduces
costs and minimizes dangerous effects to the environment
• Flush Probe with retrievable and retractable design ideal for frequently
pigged pipelines
• Use in high or low-pressure systems, without the need for system
shutdown

Sample Part Number:

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 AXESS ER PROBES

Flush Tubular Flush Wire

Strip Loop

AX ER (Electrical Resistance) Corrosion Probes

Early detection of changes in corrosion is key to implementing and optimizing a robust corrosion
control program. The Axess range of ER probes and instrumentation provides a highly sensitive
method of detecting corrosion and erosion events by monitoring small changes in the electrical
resistance of a metal element directly exposed to the process.

The use of ER (electrical resistance) probes is a proven, established industry technique which
operates on the principle that the electrical resistance of a metal element will increase as the
cross-sectional area decreases due to corrosion or erosion. Axess ER probes utilize a second
element, called the reference element. Manufactured from the same material as the
measurement element, the reference element is stored inside the body of the probe, where it is
shielded from the process and used to auto-compensate for changes in electrical resistance due
to other factors such as temperature.

Unlike some other technologies, Axess ER probes operate independently of the process
properties and can therefore be used in almost any environment.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Incorporating Axess ER probes and instrumentation into an integrity management program
provides early, reliable detection of changes in corrosion/erosion rates allowing operators,
integrity, and maintenance teams to optimize corrosion control programs, increase safety and
extend asset life.

Axess offers ER probes in a variety of configurations to suit almost all monitoring locations and
processes. Wire Loop probes offer increased sensitivity but shorter life span. Tubular element
probes are more robust, have longer lifespans and are ideally suited to monitoring center of line.
Flush probes can be installed with the element positioned in line with the pipe wall and are
therefore suited to monitoring top and bottom of the line where localized corrosion may occur.
Multiple mounting options are offered for both high and low pressure systems with many of
these being retrievable for maintenance and replacement under normal operating conditions
using Axess retrieval equipment.

Please visit www.Axess-Corrosion.com/members for more information or contact an Axess

expert to discuss your monitoring requirements.

Key Features
• Multiple Mounting Options (High and Low Pressure)
• Ideal for High Pressure 6K PSI and High Temperature Applications
• Shields available for High Velocity Flow
• Flush Probe Element available for Bottom of the Line/Pig-able Lines
• Cylindrical, Wire Loop, and Flush elements available in any materials required and
different Probe Spans to suit

Sample Part Numbering:

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX- ER/LPR DCU & HHU
AXESS ER & LPR DATA COLLECTION UNIT
Data Collection Unit for ER, LPR & Galvanic Probes
High Resolution 20-bit Unit

Axess Data Collection Unit

The Axess DCU is a high resolution, battery powered, corrosion monitoring instrument capable
of reading all types of electrical resistance (ER), linear polarization resistance (LPR) and galvanic
probes.

The unit is operated with an integrated menu driven screen for ease of use, providing rapid
measurements of metal loss for electrical resistance probes, corrosion rate for linear polarization
resistance probes, and current or potential for galvanic probes. The most recent reading is also
viewable on the display.

Up to 7,200 data points are preserved in the internal memory which can be downloaded to the
Axess HHU via the RS-232 Serial ASCII connection, for transfer to the accompanying corrosion
monitoring software (CDAS) for analysis. The software is used to graph metal loss trends,
calculate corrosion rates with data exportable in csv (comma separated value) format for import
into excel and other applications.

An optional mounting bracket kit is available for direct mounting to site structure or Axess low
and high pressure access systems.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Key Features
• 20-bit high resolution for measurement of ER, LPR and Galvanic Probes
• LCD/Keypad
• Communication port for downloading data using Axess HHU
• Powered by 7.2V lithium primary battery pack
• Memory storage capacity of up to 7200 Data Readings
• Versatile mounting bracket kit available

Technical Specification
Electrical Resistance (ER)
Linear Polarization Resistance (LPR)
Probe Type
Galvanic
Potential
Resoultion 20 bits
Memory 7.200 Readings
Temperature
-20°C to +70°C (-4°F to +158°F)
range
Power Supply Lithium Battery Pack (7.2V 5Ah)
IECEx Ex ia IIC T4 Ga/Gb
ATEX Ex II 1/2 G Ex ia IIC T4 Ga/Gb
Ingress Protection IP66
Communication RS-232 Serial ASCII Bus 9600, 8, N, 1
Weight 1.7kg (3.8lb)
Dimensions 6.5" x 6.5" x 4.25" (165mm x 165mm x 108mm)

Part Numbering
AXDCUHB Axess Data Collection Unit
AXDCUHBBAT 7.2V 5Ah Lithium Battery Pack
AXDCUBRKT DCU Mounting Bracket Kit

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX HANDHELD UNIT HHU
Direct Measurement Reader for ER, LPR & Galvanic Probes
Data Collector for Axess DCU (Data Collection Unit)

Axess HHU Handheld Unit

The Axess HHU is a high resolution, battery powered, handheld corrosion monitoring instrument
capable of reading all types of electrical resistance (ER), linear polarization resistance (LPR) and
galvanic probes.

The unit is operated using the integrated keypad and menu driven screen for ease of use,
providing rapid measurement of metal loss for electrical resistance probes, corrosion rate for
linear polarization resistance probes, and current or potential for galvanic probes.

The internal memory can store up to 7,200 data points and can be used with up to 100 probe
tags. The RS-232C connection is used for downloading data from Axess Data Collection Units
(DCU) for onwards transfer to a PC running the accompanying corrosion monitoring software
(CDAS). The software is used to graph metal loss trends, calculate corrosion rates with data
exportable in csv (comma separated value) format for import into excel and other applications.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Key Features
• 20-bit high resolution for measurement of ER, LPR and Galvanic Probes
• Menu driven for ease of use, with 50 alpha numeric keys and arrow keys
• 20 x 4-line wide LCD display
• Probe cable port for direct measurement
• Communication port for downloading data from the DCU and upload to a corrosion
monitoring program for data analysis and export
• Ability to set up parameters with DCU instruments
• Powered by 7.2V lithium primary battery pack

Technical Specification
Electrical Resistance (ER)
Probe Type
Linear Polarization Resistance (LPR)
Resoultion 20 bits
Memory 7.200 Readings
Temperature range -20°C to +70°C (-4°F to +158°F)
Power Supply Lithium Battery Pack (7.2V 5Ah)
IECEx Ex ia IIC T4 Ga/Gb
ATEX Ex II 1/2 G Ex ia IIC T4 Ga/Gb
Ingress Protection IP66
Communication RS-232 Serial ASCII Bus 9600, 8, N, 1
Weight 0.4kg (0.9lb)
Dimensions 4.2" x 8.8" x 2.3" (108mm x 224mm x 59mm)

Part Numbering
AXHHUHB Axess Hand Held Unit
AXDCUHBBAT 7.2V 5Ah Lithium Battery Pack

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX-AN 4-20mA Transmitter

AXESS 4-20mA Transmitter

High Resolution, 4-20mA Output, Multi-Function

Axess 4-20mA Transmitter

The Axess 4-20mA Transmitter is a high resolution, multi-functional on-line corrosion monitoring
instrument. The high-resolution, 16-bit measurement provides a fast response, obtaining
corrosion rates in hours instead of days. The transmitter is multi-function, and can read all types
of Electrical Resistance (ER), Linear Polarization Resistance (LPR) and Galvanic probes. The
transmitter can be direct mounted at the probe location using a probe adapter or remote
mounted nearby. The AX-AN 4-20mA transmitter is loop-powered, for simple installation and
operation. A two-wire-connection is all that is required for both instrument power and data
transmission. Setup is also simple, using a set of switches to select the probe type to be
measured.

The transmitter is available in a weather-proof stainless-steel enclosure designed for applications

which do not permit aluminum enclosures (such as offshore environments). Alternatively, a
weather-proof aluminum enclosure is also available.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Key Features
• High resolution equipment designed to measure Electrical Resistance (ER),
Linear Polarization Resistance (LPR) and Galvanic probes
• Probe connector designed for direct mounting
• Optional probe extension cable available
• User friendly switches used to the desired probe type
• Output 2-wire current loop 4-20mA
• Power supply range 10-35V DC

Technical Specification
Electrical Resistance (ER)
Type
Linear Polarization Resistance (LPR)
ER: 0-100% of Probe Life
Range LPR: 0-200 mpy
Potential: 0-2V
Resolution 16 bits
Accuracy ± 0.1%
Cycle Time 1 minute
Temperature range -20℃-70℃(-4°F - 158°F)
Power Supply 10-35 VDC
Enclosure Material Aluminum or 316 Stainless Steel, Sunshade Optional
IECEx Ex ia IIC T4 Ga/Gb
ATEX Ex II 1/2 G Ex ia IIC T4 Ga/Gb
Ingress Protection IP66, Weatherproof(-20℃ to 70℃), Humidity (95%)
Output 4-20mA
Weight 2.7kg (6.0 lb.)/1.5kg (3.3 lb.)
Dimensions 147 mm x 100 mm Dia.(5.78” x 3.94” Dia.)

Part Numbering
AX-AN Axess Analog 4-20mA Transmitter
AX-AN-A2 A2 - Stainless Steel Enclosure. Use “0” for Aluminum
AX-AN-A2-3M 3M- Standard 3M Cable
AX-AN-A2-3M-1 -1 Sunshade, -0 for no Sunshade

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX-DG RS485 Transmitter

AXESS RS485 High Resolution Transmitter

High Resolution, RS485 Modbus Output, Multi-Function

Axess RS485 High Resolution Transmitter

The Axess RS485 Transmitter is a high resolution, multi-functional on-line corrosion monitoring
instrument. The high-resolution, 20-bit measurement provides a fast response, obtaining
corrosion rates in hours instead of days. The transmitter is multi-function and can read all types
of Electrical Resistance (ER), Linear Polarization Resistance (LPR) and Galvanic probes. The
transmitter can be direct mounted at the probe location using a probe adapter or remote
mounted nearby. The AX-DG RS485 transmitter offers simple installation and RS485 Modbus
communication, allowing up to 32 units to be connected in series on a single line. Setup is simple,
using switches to select probe type, Modbus address and other settings. The transmitter has RTU
or ASCII switch selectable communication protocols.

The transmitter is available in a weather-proof stainless-steel enclosure or flameproof copper-

free aluminum enclosures.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Key Features
• High resolution equipment designed to measure Electrical Resistance (ER),
Linear Polarization Resistance (LPR) and Galvanic probes
• Probe connector designed for direct mounting
• Optional probe extension cable available
• Stainless Steel or Flameproof copper-free aluminum enclosure options
• User friendly switches used to the desired probe type
• Supports RTU or ASCII communication protocols (user-selectable)
• Power supply range 10-35V DC

Technical Specification
Electrical Resistance (ER)
Type
Linear Polarization Resistance (LPR)
ER: 0 - 100% of Probe Life
LPR: 0 - 200 mpy
Range
Galvanic: 0 - 1,000µA
Potential: 0 - 2V
Resolution 0.0001% of Probe Life (20 bits)
Accuracy ± 0.1%
Cycle Time 1 minute
Temperature range -20℃ to 70℃(-4°F to 158°F)
Power Supply 10 - 35 VDC
Enclosure Material Stainless Steel or Flameproof copper free aluminum
IECEx Ex ia IIC T4 Ga/Gb
ATEX Ex II 1/2 G Ex ia IIC T4 Ga/Gb
Operating Temp -20°C < Tamb < 70°C
Ingress Protection IP66
RS-485 MODBUS RTU or ASCII Protocol2400/4800/9600/19200
Output
baud rate Address 1 to 32 (All settings are switch selectable)
Weight 2.7kg (6.0 lb.)/1.5kg (3.3 lb.)
Dimensions 147mm x 100 mm Dia. (5.78” x 3.94” Dia)

Part Numbering
AX-DG Axess RS485 Transmitter

AX-DG-3 Axess RS485 Transmitter – 3 Meter Cable (Standard)

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX2HPH – NON-INTRUSIVE
High Temperature Non-Intrusive Monitoring
Rated up to 550°C / 1,022°F

HotSense™ enabled wall thickness monitoring solutions

Axess offers HotSense™ high temperature, non-intrusive wall thickness solutions from ionix for
in-service corrosion and erosion monitoring. The HotSense™ system compromises of high
temperature, ultrasonic transducers, permanently mounted to process pipework, vessels and
other structures coupled with a range of instrumentation options from spot reading, through to
online, real-time wireless monitoring using industry standard WirelessHART protocol.

Transducers
Permanent installation can be completed in minutes,
under normal plant operating conditions on pipework up
to 550°C / 1,022°F surface temperature using the purpose-
built clamping system. Dry coupling can withstand
aggressive thermal cycling reducing maintenance
requirements and transducers can be calibrated online
using the integrated delay line. The transducers have a
center frequency of 3.25MHz and are compatible with
2.25MHz and 5MHz flaw detector / UT hardware.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.
Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Online Wireless Non-Intrusive Monitoring
Flexibility
• Temp range of -55°C to +550°F (-67°C to +1,022°F)
• Reduced Maintenance - multiple transducers per
measurement node
• Improved Network Stability – remote instrument
node positioning provides easier access for battery
change and strongest wireless signal
• Intrinisically Safe – use across all plant areas

Automated
• Online Automated Data – wall thickness,
temperature, and corrosion rate
• Security – Advanced data management software on
local server or data direct to site DCS and PIMS
means data never leaves customer site
• Configurable Alarms – Robust and reliable
measurements for determination of wall loss rates
and absolute thickness
• Inhouse Data Access Make data available to both
maintenance and operations teams to better
optimise plant productivity
• Built-in Calibration – Measurements may be
validated using built in HotSense™ transducer
calibration block

Wireless
• WirelessHART certified for easy wireless integration
• Remote measurement configuration and
maintenance
• Battery life is transmitted allowing proactive
maintenance and data collection

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.
Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX-RETRIEVAL TOOL KIT
AX Mechanical Retrieval Tool Kit
Pressure ratings up to 6000 psi (413 bar)
Temperature Ratings up to +260˚c (+500˚f)

Axess Mechanical Retrieval Tool Kit

Axess offers a retrieval system consisting of retriever and service valve that can be used to safely
and efficiently insert and retrieve probes/coupons/sensors/chemical injection assemblies from a
process whilst operating under full pressure.

Axess corrosion provide full training on maintenance and operation of both the Retrieval Tool
and Service Valve. For more information please contact an Axess Expert.

Key Features
• 6000 PSI Rating / No telescoping parts
• Side wheel manipulation to allow safe operation
• Positive indication of full insertion or retrieval of plug/sensor assembly to avoid
operation errors
• Full compatibility with systems manufactured by other suppliers
• Lightweight construction for single person operation

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Axess also have a team of highly experienced, trained, and competent field engineers and can
offer both online retrieval, commissioning and data services to our customers. Please visit
www.axess-corrosion.com/members or contact an Axess Expert for further information.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX-TELESCOPING RETRIEVAL TOOL
AX Mechanical Telescoping Retrieval Tool
Pressure ratings up to 6000 psi (413 bar)
Temperature Ratings up to +260˚c (+500˚f)

Axess Mechanical Telescoping Retrieval Tool Kit

Axess offers a telescoping retriever tool that can be used to safely and efficiently insert
probes/coupons/sensors/chemical injection assemblies or retrieve them from a process whilst
operating under full pressure.

Axess Corrosion provide full training on maintenance and operation of both Retrieval Tool and
Service Valve. For more information contact an Axess Expert.

Key Features
• 6000 PSI Rating / Telescoping parts
• Positive indication of full insertion or retrieval of plug/sensor assembly to avoid
operation errors
• Full compatibility with systems manufactured by other suppliers
• Available in different stroke lengths

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Axess also have a team of highly experienced, trained, and competent field engineers and can
offer both online retrieval, commissioning, and data services to our customers. Please visit
www.axess-corrosion.com/members or contact an Axess Expert for further information.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 AX-HRT-K

AX Hydraulic Retrieval Tool Kit

Pressure ratings up to 6000 psi (413 bar)
Temperature Ratings up to +260˚c (+500˚f)

Axess Hydraulic Retrieval Tool Kit

Axess offers a Hydraulic Retrieval tool kit that can be used to safely and efficiently insert
probes/coupons/sensors/chemical injection assemblies or retrieve them from a process whilst
operating under full pressure
Axess corrosion provide full training on maintenance and operation of both Retrieval Tool and
Service Valve. For more information contact an Axess Representative

Key Features
• 6000 PSI Rating / Hydraulic Internal moving parts
• Complete kit consisting of a service valve, hydraulic pump,
hoses, and other accessories such as a steel brush and brass
hammer
• Full compatibility with systems manufactured by other suppliers
• Available in different stroke lengths

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com
 Hydraulic Retrieval Tool for Single Service Valve
Probe Length (Inches) Part Number Tool Length (Inches)
5.00” AX-HRT-20 20”
7.85” AX-HRT-24 24”
11.75” AX-HRT-30 30”
15.75” AX-HRT-36 36”
19.50” AX-HRT-42 42”
23.50” AX-HRT-48 48”
27.50” AX-HRT-54 54”
31.50” AX-HRT-60 60”
35.25” AX-HRT-65 65”
39.25” AX-HRT-71 71”

Axess also have a team of highly experienced, trained, and competent field engineers and can
offer both online retrieval, commissioning, and data services to our customers. Please visit
www.axess-corrosion.com/resources or contact an Axess Expert for further information.

PROTAN S.A. – Catamarca 1207 - (2134) - Roldan – Santa Fe – ARGENTINA.

Telefax: 54 - 341 – 4961222 [email protected] - www.protansa.com