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2018 - UMC-1000 2016 - New

The document summarizes the capabilities of the UMC-1000 5 axis CNC machining center. It has 5 axes of simultaneous movement including a swivel milling head and rotary table. It is designed for multi-sided, high productivity machining with flexibility and repeatability. Key features include its casting frame, roller guideways, ball screws, and precision scales and encoders that allow for high speeds and accuracies.

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Abhishek Velaga
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0% found this document useful (0 votes)
99 views16 pages

2018 - UMC-1000 2016 - New

The document summarizes the capabilities of the UMC-1000 5 axis CNC machining center. It has 5 axes of simultaneous movement including a swivel milling head and rotary table. It is designed for multi-sided, high productivity machining with flexibility and repeatability. Key features include its casting frame, roller guideways, ball screws, and precision scales and encoders that allow for high speeds and accuracies.

Uploaded by

Abhishek Velaga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Always A Step Ahead

UMC-1000
5 AXES MACHINING CENTER

5 AXES
A PROFESSIONAL CNC MACHINES MANUFACTURER
THE MOST EFFICIENT & INTELLIGENT MACH
PERFORMANCE MACHINING, INCREASE PRO

UMC-1000 5 AXIS SIMULTANEOUS


MILLING CENTER :
- 1000mm x 800mm x 700mm
three axis travel

- 1000mm x 800mm working rotary


table with 1500kg load

- 0.001 degree swivel milling head


and rotary table :
Torque motor driven B axis swivel
milling head Worm gear driven
C axis rotary table

- Standrard 3 axis linear scales +


2 axis rotary encoders

- BT#40 / 14000RPM / 29.3KW


motor spindle

- Time saving thanks to


multi-sided machining
without having re-set

- Maximum productivity thanks


to rapid movement and
high acceleration

- Unlimited flexibility &


versatility when manufacturing
individual part

- Maximum stability thanks to


optimum load distribution

- Highest machine precision


repeatability thanks to the
avoidence of any axis overlapping

1
INING CONCEPT FOR MULTI-SIDED HIGH
DUCTIVITY, FLEXIBILITY AND REPEATABILITY

Sliding front &


side doors with a super
wide top opening, this make
very easily for straight forward loading
awkard shaped workpiece.
2
NEXT GENERATION
ROLLER GUIDEWAYS
The high rigid & heavy duty roller type
linear motion guideways on 3 axes to
provide low starting inertia, low friction
and high acceleration, rates optimizing
servo drive and ensure machine response
immediately & precisely for high speed
cutting requirements, especially in rapid
positioning and contouring cutting.

Automatic swiveling milling head

BALL SCREWS
The high precise & rigid 50mm
diameter ballscrews on 3 axes,
driven by powerful AC servo
motors, directly coupled by
couplings provides the utmost
results in high speed cutting
for the very fine accuracy and
finishing.

Hi-Lo ladder bed design to increase


column resistent rigidity.
3
TECHNOLOGY DESIGN
RIGID CASTNG FRAME
Using the most advanced Computer Aided Design and Finite Element Method analysis programs,
an extremely rigid casting frame is being created.

OUTSTANDING ACCURCY
Standard equipment maintains the outstanding accuracy of
this high performance machine.

Z
High precision linear scales on 3 linear axis
X & Y & Z.

Y
High precision rotary encoder
on 2 rotary axis B & C.

4
B AXIS INNOVATIVE SWIVEL MILLING HEAD

The latest technology torque motor manages the B axis continuous swivel milling head , it guarantees maximum movement
dynamic and linearity and thanks to the absence of those traditional mechanical kinematics parts, it results a much higher
performance on finishing surface. The direct reading system by a high precision angular encoder is being integrated for
maximum precision.

As a controlled B-axis, the swivel


head changes from vertical to
horizontal machining in seconds.

Offers an extra flexibility; the fully automatic 0.001 indexing from


vertical to horizontal positions by means of torque motor, this gives
operator an extra flexibility: multi-sided machining without re-setting
the workpiece; manufacture of complex components with a single
set-up; 5 sided machining without additional fixture; 5 axis machining
in combination of rotary table.

5
C AXIS DURABLE CNC ROTARY TABLE

STANDARD:
1000mm x 800mm dimension with 1500kg
load driven by AC servo motor, it can be indexing 0.001° by high precision worm gear,
clamping force up to 9000kg, positioning by hydraulic cylinder; a high precision rotary encoder is included.

OPTIONAL:
1000mm diameter torque motor
drive rotary table with maximum
rotation 60 RPM, 1820Nm peak
torque, 4000Nm brake torque,
1200kg load, +-5" / +-2.5"
positioning / repeatability
accuracy, German made !

Standard milling Optional milling Optional mill & turn


Transmission Worm gear Torque motor Torque motor
Table surface size 1000mm x 800mm 1000mm diameter 800mm diameter
Max. speed RPM 11 60 500
Maximum load 1500kgs 1200kgs 500kgs or 800kgs
Country made Taiwan Germany German or Italy

6
OPERATOR WORKING

USER-FRIENDLY FULL GUARDINGS

WIDE THROAT DISTANCE AUTOMATIC TOOL CHANGER


A very wide distance 700mm between spindle center A 40 positions double swing arm ATC provides as
and X axis slideway cover, this gives operator a great standard for most of machining applications.
convenience of different workpiece setup.
7
CONSIDERABLE ORIENTATION
TOTALLY COVERED GUARDING

hydraulics, spindle water cooler manual tool loading from automatic


all in machine back for easy tool changer magazine side door
maintenance with safety door with transparent window

centrally arranged for all solenoids,


pneumatics and lubrication device


in one area

cabinet for

documentations

8
POWERFUL MOTOR SPINDLE

N14D Standard

P16 / 24 Optional
C18 / C24 Optional

Models N14 P18 P24 C18 C24


Max. speed RPM 14000 18000 24000 18000 24000
Rated speed RPM 4000 1000 2000 2000 4500
Spindle taper BT#40 HSK-A63 HSK-A63 HSK-A63 HSK-A63
Housing diameter mm 210 210 210 180 180
Power S1/S6 KW 29.3 / 35 22 / 26 21 / 27 21 / 27 34 / 43
Torque S1/S6 Nm 70 / 160 124 / 154 85 / 116 100 / 130 72 / 91

STANDARD:
BT#40

OPTIONAL:
HSK-A63 CAT-40 / DIN69871
87.3
15.875 68.25
7 3.175
M16 x P2.0
Φ44.45
Φ63.5

Φ25.3
Φ56

16.1

7/24 TAPER

60°

9
DIGITAL CNC CONTROL

Inspecting and optimizing machine accuracy


by calibrating rotary axes with kinematics

Heidenhain iTNC-530 / 640 HSCI


newest control :
1. MC 7222 1.8GHz more powerful CPU than before
2. 32G SSDR storage media resistance to vibration
3. New HEROS 5 operating interface with PDF viewer
4. TE 730 key board & MB 720 panel & 15” XGA screen Cylindrical surface interpolation

Siemens 840Di Solution Line newest control :


1. NCU 730.2 with PLC 317 – 2DP + 40GB HD
2. PCU 50.3 1.5Ghz , 512Mb, WinXP/Pro interface
3. Shopmill + 3D simulation 1 & HMI Advanced
4. MCP483C panel + OP 015A 15” TFT screen MEASURING 3 SPHERE
10
WORKING ENVELOPE
1. With standard spindle N140D

2. With optional spindle C18 / C24

Note : above dimensiom will be different if spindle is different.

11
MACHINE DIMENSION
1. TOP VIEW

900
3966
300

800 3774 894

2. FRONT VIEW 3. SIDE VIEW


3157.5

757 3017 3965

12
APPLICATIONS-MILLING
The milling center can be used not only the typical various turbo impeller industries but also servicing aerospace aviation,
automotive, medical and mould industries etc.

1. CYLINDER 2. SHAFT

3. GEAR CUTTING

4. MOULD 5. TURBO IMPELLERS 6. BLISK

APPLICATIONS-MILLING & TURNING :

13
MACHINE SPECIFICATIONS ( ) OPTION

Model UMC-1000 UMTC-1000


Item Description Milling center Mill-turn center
Linear axis X / Y / Z 1000 / 800 / 700 1000 / 800 / 610

Travel Swivel head B axis 0° ~ 180°


Rotary table C axis 0.001 degree x 360,000
Maximum spindle speed 14000 (18000,24000) RPM 12000 RPM
Spindle power & torque 29.3 & 35KW, 70 &160Nm ( S1&S6) see page 9
Spindle taper BT (CAT/SK)40, (HSK-A63) KM 63
Swivel head
Front bearings diameter 70mm
( B axis )
Vertical spindle nose to table 100mm ~ 800mm, 29mm ~ 729mm,
Hor.spindle center to table top 50mm ~ 750mm 9mm ~ 709mm
Hor.spindle nose to table center -230mm ~ 570mm -262mm ~ 538mm
Table dimension 800mm x 1000mm φ800mm
Maximum loading 1500kg 1000kg
Rotary table
Indexing increment 0.001 degree
( C axis )
T slots ( size x No.x pitch ) 18mm x 7 x 100mm 18mm x 7 x 120mm
Table top to floor 1000mm 1036mm
Rapid linear axis X/Y/Z 24M / 24M / 24M

Feed rate rotary axis B/C 10 (60) RPM 500 RPM


Cutting feed 20 m/min
Linear axis XYZ φ50mm C3 ball screw
Transmission Swivel head B axis Torque motor
Rotary table C axis Worm wheel (Torque motor) Torque motor

Axis Accuracy Positioning linear axis XYZ / BC 12 microns / 10 ”


(VDI3441) Repeatability linear axis XYZ / BC 8 microns / 5 ”
Tools number 40 (52) stations

ATC Max.tool dia./length/weight 120 mm / 300mm / 7kg


Tools exchanging vertical position
Weight Net ( before packing ) 15 ton 16 ton

STANDARD FEATURES & ACCESSORIES


1. FULL SPLASH GUARD WITH TOP ROOF 7. LEVELLING BOLTS & PADS
2. PROGRAMMABLE COOLANT SYSTEM 8. RS-232 TERMINAL INTERFACE PORT
3. AUTOMATIC LUBRICATION SYSTEM 9. MACHINE & CONTROL MANUALS
4. SPINDLE AIR BLAST SYSTEM 10. TOOLBOX WITH SPANNERS & WRENCHES
5. WORK ALARM, INDICATON LAMPS 11. CHAIN TYPE CHIP CONVEYORS + 2 SCRCW CHIP AUGERS
6. SPINDLE WATER COOLER 12. 3 AXIS LINEAR SCALES + 2 AXIS ROTARY ENCODERS

OPTIONAL ACCESSORIES :

TOOL PROBE TOOL LASER MEASUREMENT WORK PLECE PROBE COOLANT THUR SPINDLE

14
Stockholm
Helsinki
Dublin Oslo
Co Penhagen
Shenyang London Hamburg Moscow
Vancouver Montreal Brussels Amsterdam
Beijing Toronto Bern Luxemburg
Taiyuon Seattlle Chicago Paris Vienna
Washington Porto
Tianijin Seoul Tokyo Athens
Changqing Qingdao Los Angeles Madrid Roma Istanbul
Delhi Guiyang Wuhan Shanghai Houston Beirut
Jerusalem Tehran
Kunming Mexicon City Cairo
Guangzhou
Hong Kong Abu Dhabi
Bang kok Manila Bombay
Kuala Lumpur
Singapore
Quito
Djakarta Lima
San Paulo

Sydney Johannesburg
Canberra Santiago
Perth Adelaide Melbourne Pt. Elizabeth
Auckland Buenos Aires
Christchurch

WORLDWIDE SALES
EUMACH FAMILIES

VMC-2150 TVMC-2000 / 3000 LBM-1500


Vertical machine center Moving column machine center High speed bridge type machine center
400MM ~ 3200MM X axis travel 2320MM & 3320MM X axis travel 1100MM ~ 2200MM X axis travel

MH-500 EBM-2150 MB-1500

FMS-A4010306 886-4-2235-2288
Horizontal machine center 5 Face machine center Moving column horizontal machine center
720MM x 650MM x 650MM travel 1400MM ~ 3200MM X axis travel 1100MM ~ 2200MM X axis travel

DVM-4025 FBE-1500 FBM-10040


5 Face & double column machine center Universal milling machine Floor type milling center
1500MM ~ 4000MM X axis travel 4M~20M X axis travel

2, YING LIN LANE, HE-SHENG STREET, SHI-GANG


DISTRICT, TAICHUNG CITY 422, TAIWAN, R.O.C.
Co.,LTD. TEL:886-4-25810031 FAX:886-4-25810003
★Specifications subject to change without notice. E-mail:[email protected][email protected]
Catalogue No.A4010306 http://www.eumach.com

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