Document No.

F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR

Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

PRE-COMMISSIONING TESTS FOR CONTROL & PROTECTION

I. GENERAL DETAILS
DETAILS
Project: Sub-Station:
Feeder name: LOA/PO No.:

Make: Type:
Sr. No.: Year of Manufacture:

Date of Receipt at site: Date of Starting of Erection:

Date of Completion of Erection: Date of Commissioning:

II. CHECK LISTS OF ELECTRICAL TESTS CARRIED OUT FOR CONTROL & PROTECTION
Performed Test Results
Sl. No. Name of Tests
(Yes/No) (Ok/Not Ok)
1 Individual Relay polarities
2 Functional tests on individual relays
3 Phasor checks of numerical relays
4 Wiring checks as per drawing
5 Checks for control & Protection Scheme

III. PRE-COMMISSIONING CHECKS:

Sl. Status Remarks
Description
No YES NO Deficiencies, If any
1 Equipment is free from dirt/dust foreign materials etc.
2 Equipment is free from all visible defects on physical inspection.
Equipment erection is complete in all respect & erection completion
3 certificate along with list of outstanding activities reviewed (attach
remaining activities, if any).
4 Permanent leveling and identification is done.
5 Control Relays and other components is free from any physical defects.
Auxiliary contacts and relays have been cleaned and free from rust /
6
damage.
All spare wires to be kept with ferrules but not terminated at the
7
terminal blocks / as per design.
8 Cable termination and tightness checked and unused holes sealed.
9 Inter-cubicle cabling is completed in all respect.
10 External cabling is completed in all respect.

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

All the cable identification tags provided and all cores are provided with
11
Identification ferrules at marshalling box.
Erection completion certificate along with list of outstanding activities
12
reviewed

Note: Details given hereunder is more generic in respect of the basic function of the relay, however if any
other available features in the relay are enabled, details of those functions also will have to be checked and
documented.

Main relays are covered in this document, however, if some other relays are required for system operation,
same may please be added.

IV. LINE PROTECTION PANEL

A. Line Distance Protection Relay
i. Main – I/II Distance Relay (Separate for Main – I & II Relays)
Details of Distance protection Relay
SL. NO. Description Parameter Remarks
1 Location
2 Feeder
3 Designation
4 Relay Sr. No
5 Firm Ware version
6 Parameter Set version
7 VD Address
8 Device Address
9 Auxiliary Voltage
10 Nominal Current
11 Nominal Voltage
12 Threshold Value
Transmission line details
SL. NO. Description Parameter Remarks
1 CT rated primary current
2 CT rated secondary current
3 Ignd-CT rated primary current
4 Ignd-CT rated secondary current
5 Rated primary voltage
6 Rated secondary voltage (L-L)
7 Line Length
8 Line Angle
Angle of inclination of line
9
characteristic

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

10 Zero Seq. comp. Factor RG/RL for Z1

11 Zero Seq. comp. Factor XG/XL for Z1
Zero Seq. comp. Factor RG/RL for
12
Z1B…Z5
Zero Seq. comp. Factor XG/XL for
13
Z1B…Z5

ii. Measured Value Test

Make of testing kit :
Date of calibration :
Ambient temperature :
Inject current in the relay as per the table below. Observe the reading on the relay display.
Current Primary Current Displayed on Relay
Phase
Injected IL1 IL2 IL3 3I0
L1-E
L2-E
L3-E
L1-L2-L3
Apply voltage in the relay as per the table below. Observe the reading on the relay display.
Voltage Primary Voltage Displayed on Relay
Phase applied Va Vb Vc Va-b Vb-c Vc-a Vn Vsync
(Volts) (kV) (kV) (kV) (kV) (kV) (kV) (kV) (kV)
L1-E 63.5
L2-E 63.5
L3-E 63.5
L1-L2-L3 110
Usync-2 63.5
Apply 3-phase, 63.5 V & 3-phase 1 A @ 30° lag and note the readings on relay display
Measured Quantity Calculated Value Observed Value
P
Q
S
PF
Freq

iii. Distance Protection

Zone Reach and Timing Test
Settings
Parameter Z1 Z1B Z2 Z3 Z4 Z5
Direction
R [Ohm]

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

X [Ohm]
Rg [Ohm]
Time [s]
Trip Time Measurements: on Line Angle 85 deg.(Except for Zone-4)
Make of testing kit :
Date of calibration :
Ambient temperature :
Type of Trip Time
Zone R (Ohm) X (Ohm) Z (Ohm)
Fault (ms)
L1-E
L2-E
L3-E
Zone-1 L1-L2
L2-L3
L3-L1
L1-L2-L3
L1-E
L2-E
L3-E
Zone-1B L1-L2
L2-L3
L3-L1
L1-L2-L3
L1-E
L2-E
L3-E
Zone-2 L1-L2
L2-L3
L3-L1
L1-L2-L3
L1-E
L2-E
L3-E
Zone-3 L1-L2
L2-L3
L3-L1
L1-L2-L3
L1-E
L2-E
Zone-4
L3-E
L1-L2

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

L2-L3
L3-L1
L1-L2-L3
L1-E
L2-E
L3-E
Zone-5 L1-L2
L2-L3
L3-L1
L1-L2-L3
Reach Measurement
(With Tolerance Limit of +/-5%)
R/X Actual & R/X Actual &
Type of Fault R/X Nom. Remarks
Trip Zone Trip Zone
Ph-E (R)
Ph-Ph(R) Reach Check from Z1 to Z2
Ph-E/Ph-Ph (X)
Ph-E (R)
Ph-Ph(R) Reach Check from Z2 to Z3
Ph-E/Ph-Ph (X)
Ph-E (R)
Ph-Ph(R) Reach Check from Z3 to -Z4
Ph-E/Ph-Ph (X)
Ph-E (R)
Ph-Ph(R) Reach Check from Z3 to – Z4
Ph-E/Ph-Ph (X)

iv. Switch-On-To-Fault Protection

Settings
I>>>
Simulate Manual Close via Binary Input and apply fault current above the setting.
I pickup
Trip time

v. Teleprotection (PUTT with Zone Extension-Z1B)

Simulate Fault of 90% of Line Length above Zone-1 and simultaneously simulate carrier receive signal.
Tripping observed in Z1B only after the receipt of carrier signal or else tripping observed as per the
grading checked:
Carrier Send signal observed for faults in Zone-1 checked:
Blocking of Teleprotection checked for carrier fail or carrier out:
Checked OK/NOT OK

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

vi. Direct Transfer Trip Protection

Tripping observed for DTT signal received checked:
Checked OK/NOT OK

vii. Power Swing Blocking Function

Apply 3-Phase Voltage (110V) and Current (2A) and reduce 3-phase voltage slowly (1V/0.5Sec.) till power
swing is detected and blocking of zones as per setting checked:
Checked OK/NOT OK

viii. Fuse Failure Monitoring Function

1. Apply 3-Phase voltage only and then remove any single-phase voltage. Check for fuse fail indication and
blocking of Distance Protection after 10secs. of failure checked:
Checked OK/NOT OK
2. Apply 3-Phase voltage and current above 50% rated and then remove any single-phase voltage. Check
for fuse fail indication and blocking of distance protection instantaneously checked:
Checked OK/NOT OK
3. Apply 3-Phase voltage and with 3Phase current and then remove all three-phase voltage simultaneous.
Check for fuse fail indication and blocking of distance protection instantaneously checked:
Checked OK/NOT OK

ix. Fault Locator

Feed FL & Distance relay with same Voltage & Current from test Kit. Simulate Zone-I/II, Single Ph/Ph-
Ph/3Ph Fault to Main-I/II Distance relay.
SL. NO. CHECK DESCRIPTION STATUS
1 Check initiation by Distance relay OK/ NOT OK
2 Compare Fault location by calculating the Set Vale on test Kit OK/ NOT OK
3 Repeat the above up to 99% in steps OK/ NOT OK
4 Check healthiness of mutual compensation circuit OK/ NOT OK

x. Thermal Overload Protection

Time Constant
K
Theta warn
Calculation for current to be injected : Iinj. = 1.6 x k x In =
Current in Phase Time calc. (sec) Time Trip (sec)
L1
L2
L3

xi. Over-Voltage Protection

Settings

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

U>
U>>
Reset Factor
U> Phase-Earth
Phase Pick Up (V) Reset (V) Trip Time Set (Sec) Trip Time Meas. (Sec)
L1-E
L2-E
L3-E
U>> Phase-Earth
Phase Pick Up (V) Reset (V) Trip Time Set (Sec) Trip Time Meas. (Sec)
L1-E
L2-E
L3-E

SL. NO. CHECK DESCRIPTION STATUS

1 Check Operate Value/Reset Value/Operate timing for all phases. OK/ NOT OK
2 Check whether it trips Main/Tie CB & sends Direct trip to remote end OK/ NOT OK

xii. Broken Conductor Alarm

Measurement Supervision Kept ON.
Apply 3-Phase current of 0.800Amps and then reduce one of the phase Current to zero. Broken
Conductor Alarm after 5sec. delay checked:
Checked OK/NOT OK

xiii. Auto Reclose Scheme

ARS Position Selected Fault Type 1 Shot Remarks
Zone 1 1 Phase Trip AR Possible
Extended Zone 1 Phase Trip AR Possible
1-Phase
Zone 1 3 Phase Trip Lockout
Extended Zone 3 Phase Trip Lockout
Zone 1 1 Phase Trip AR Possible
Extended Zone 1 Phase Trip AR Possible
3-Phase
Zone 1 3 Phase Trip AR Possible
Extended Zone 3 Phase Trip AR Possible
Zone 1 1&3 Phase Trip AR Possible
1/3-Phase
Extended Zone 1&3 Phase Trip AR Possible
Zone 1 1&3 Phase Trip Lockout
Non-Auto
Extended Zone 1&3 Phase Trip Lockout
Zone 2 Any Trip Lockout
Any Position
Zone 3 Any Trip Lockout

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

Zone 4 Any Trip Lockout

SOTF Any Trip Lockout

Internal Auto Recloser Checked for External Start Initiation thru Binary Inputs as configured: Blocking of
AR as per Binary Input configured checked:

xiv. Synchronization Function

Type of Control Line Bus Remarks
Live Live
Live Dead
Manual Close
Dead Live
Dead Dead
Live Live
Live Dead
Internal 3 Pole AR Close
Dead Live
Dead Dead

xv. Stub Protection

SL. NO. CHECK DESCRIPTION STATUS
1 Check scheme logic OK/ NOT OK
2 Check operation at set value OK/ NOT OK
Check Direct Trip send & receive circuit with carrier command.
3 OK/ NOT OK
Verify counter advancement in each channel

xvi. Differential Protection

SL. NO. CHECK DESCRIPTION STATUS
1 Check Operate Value/Reset Value/Operate Timing for all phases OK/ NOT OK
2 Check tripping of Main/Tie CB & send Direct trip to remote end OK/ NOT OK
3 Check stability for out zone fault OK/ NOT OK
4 If Biased differential, check Biasing percentage for all phases OK/ NOT OK

xvii. Disturbance Recorder

SL. NO. CHECK DESCRIPTION STATUS
Check analog & digital channels are connected as per approved
1 OK/ NOT OK
nomenclature
2 Check threshold value of analog triggering (including open delta voltage). OK/ NOT OK
3 Check triggering on digital inputs OK/ NOT OK
4 Check automatic downloading feature OK/ NOT OK
5 Check time synchronizing feature OK/ NOT OK
6 Verify open delta voltage in DR channel OK/ NOT OK
7 Check diagnostic feature(if provided) OK/ NOT OK

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

xviii. Final Check list for Distance protection

SL. NO. CHECK DESCRIPTION STATUS
Check for proper programming of Input / Output contacts of the relay as per
1 OK/ NOT OK
approved schematics
Check for proper programming of LED’s (if applicable) of the relay and check that
A OK/ NOT OK
stickers are provided as per the configuration.
2 Check Configuration / Programmable Scheme Logic of relay according to scheme
B OK/ NOT OK
(applicable for numerical relays).
C Get the print out of Configuration / PSL. OK/ NOT OK
3 Get a print of relay settings OK/ NOT OK
4 Compare with the recommended setting OK/ NOT OK
5 Check for Reach Setting : Zone- I, II, III,IV OK/ NOT OK
6 Check time of operation : Zone- I, II, III,IV OK/ NOT OK
7 Test results of 3 & 4 enclosed YES / NO
Check polarity of send & receive for PLCC command (If Digital Channel/ Under
8 OK/ NOT OK
FET operation)
Check Permissive tripping by Carrier command receive and measure & record
relay operation time for carrier aided trip. Also check Carrier Send command on OK/ NOT OK
relay tripping.
Verify respective counter advancement in each channel
9 Send Recv
CH….. Code……… CH….. Code……… Ok/NOT OK
Main-I
CH….. Code……… CH….. Code……… Ok/NOT OK
CH….. Code……… CH….. Code……… Ok/NOT OK
Main-II
CH….. Code……… CH….. Code……… Ok/NOT OK
Check Blocking scheme (if applicable) along with carrier command for both send
OK/NOT OK
& receive.
Verify respective counter advancement in each channel
Send Recv
10
CH….. Code……… CH….. Code……… OK/NOT OK
Main-I
CH….. Code……… CH….. Code……… OK/NOT OK
CH….. Code……… CH….. Code……… OK/NOT OK
Main-II
CH….. Code……… CH….. Code……… OK/NOT OK
Check SOTF Logic. Check Control switch (TCS) & wirings on Control panel to Relay
11 OK/NOT OK
Input for SOTF (If provided)
12 Check Weak-end in-feed logic OK/NOT OK
Check Selective Phase tripping (R Ph fault to R-Ph Trip etc) for each phase
13 OK/NOT OK
separately
14 Check Power swing blocking feature (if available) OK/NOT OK
15 Check trip Block in case of CVT Fuse Failure OK/NOT OK
16 Check Auto Reclose Initiation Contacts for

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

A Transient Single Phase Earth fault (Zone-1&Zone-2+CR) OK/NOT OK

B Non initiation for 1 phase fault in Zone II OK/NOT OK
C Transient Ph-Ph Fault OK/NOT OK
D Transient 3 Phase Faults OK/NOT OK
E Permanent Faults (Prepare 3Ph Trip) OK/NOT OK
F Check for dead time and reclaim time setting OK/NOT OK
G Check single phase auto reclosure for all three phases one by one. OK/NOT OK
Check for tripping command directly to CB & correct operation of tripping relays
17 OK/NOT OK
and auxiliary relays
Check Communication to PC keeping adjacent relay IN&OUT of service (If
18 OK/NOT OK
available)
19 Check PLCC carrier Switch Operation (In/Out). OK/NOT OK
20 Check Time synchronizing by altering Time Zone. Restore on Confirmation OK/NOT OK
21 Check Self-diagnostic feature of the relay (if provided) OK/NOT OK
22 Check metering function of the relay (if provided) OK/NOT OK
23 Verify automatic downloading feature as per Tech spec. OK/NOT OK
24 Verify open delta voltage in DR channel OK/NOT OK
25 Verify availability of configuration tool at site. OK/NOT OK
26 Verify CT circuits by primary injection OK/NOT OK
27 Check directionality of the relay after synchronization of the line OK/NOT OK
28 Check for DEF protection and its contacts (if applicable) OK/NOT OK
29 Check all the contacts of relay for proper operation & rating OK/NOT OK
30 Check Binary Inputs as per Relay Assignment OK/NOT OK
31 Check Binary Outputs as per Relay Assignment OK/NOT OK
32 Check LED Indicators as per Relay Assignment OK/NOT OK
33 Tripping of CB / Lockout Relay Checked OK/NOT OK
Differential protection is blocked when the Communication Channel (FO Link)
34 OK/NOT OK
Fails
35 Final Settings Downloaded to Relay after Test OK/NOT OK
36 Relay found Healthy Yes / No

B. Line Differential Protection Relay

i. Main – I/II Differential Relay (Separate for Main – I & II Relays)
Details of Differential Relay
SL. NO. Description Parameter Remarks
1 Location
2 Feeder
3 Designation
4 Relay Sr. No
5 Firm Ware version
6 Parameter Set version

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

7 VD Address
8 Device Address
9 Auxiliary Voltage
10 Nominal Current
11 Nominal Voltage
Transmission line details
SL. NO. Description Parameter Remarks
1 No. of Line Ends
2 Local end Relay No
3 Remote end Relay No
4 Local end CT rated Primary Current
5 Local end CT rated secondary current
6 Remote end CT rated Primary Current
7 Remote end CT rated secondary current
8 Local End Relay Address
9 Remote End Relay Address
10 Line Length

ii. Measured Value Test

Make of testing kit :
Date of calibration :
Ambient temperature :
Inject current in the relay as per the table below. Observe the reading on the relay display. In
primary Value
Local End:
Current Primary Current Displayed on Relay
Phase
Injected IL1 IL2 IL3 3I0
L1-E 1.0A
L2-E 1.0A
L3-E 1.0A
L1-L2-L3 1.0A
Apply voltage in the relay as per the table below. Observe the reading on the relay display.
Voltage Primary Voltage Displayed on Relay
Phase applied Va Vb Vc Va-b Vb-c Vc-a Vn Vsync
(Volts) (kV) (kV) (kV) (kV) (kV) (kV) (kV) (kV)
L1-E 63.5
L2-E 63.5
L3-E 63.5
L1-L2-L3 110
Usync-2 63.5
Apply 3-phase, 63.5 V & 3-phase 1 A @ 30° lag and note the readings on relay display

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

Measured Quantity Calculated Value Observed Value

P
Q
S
PF
Freq
Remote End:
Current Primary Current Displayed on Relay
Phase
Injected IL1 IL2 IL3 3I0
L1-E 1.0A
L2-E 1.0A
L3-E 1.0A
L1-L2-L3 1.0A
Apply voltage in the relay as per the table below. Observe the reading on the relay display.
Voltage Primary Voltage Displayed on Relay
Phase applied Va Vb Vc Va-b Vb-c Vc-a Vn Vsync
(Volts) (kV) (kV) (kV) (kV) (kV) (kV) (kV) (kV)
L1-E 63.5
L2-E 63.5
L3-E 63.5
L1-L2-L3 110
Usync-2 63.5
Apply 3-phase, 63.5 V & 3-phase 1 A @ 30° lag and note the readings on relay display
Measured Quantity Calculated Value Observed Value
P
Q
S
PF
Freq

iii. Differential Protection

Local End Relay: Stage-I
Trip Time (Sec)
Phase Set (A) Pick Up (A) Time Set (Sec)
Current Inj.=2XISET
L1-E
L2-E
L3-E
L1-L2-L3
Remote End Relay: Stage-II
Trip Time (Sec)
Phase Set (A) Pick Up (A) Time Set (Sec)
Current Inj.=2XISET

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

L1-E
L2-E
L3-E
L1-L2-L3

iv. Switch-On-To-Fault Protection

Settings
I>>>
Simulate Manual Close via Binary Input and apply fault current above the setting.
I pickup
Trip time

v. Direct Inter Trip Protection

Tripping observed for inter-trip signal received checked:
Checked OK/NOT OK

vi. Power Swing Blocking Function

Apply 3-Phase Voltage (110V) and Current (2A) and reduce 3-phase voltage slowly (1V/0.5Sec.) till power
swing is detected and blocking of zones as per setting checked:
Checked OK/NOT OK

vii. Fuse Failure Monitoring Function

1. Apply 3-Phase voltage only and then remove any single-phase voltage. Check for fuse fail indication
and blocking of Distance Protection after 10secs. of failure checked:
Checked OK/NOT OK
2. Apply 3-Phase voltage and current above 50% rated and then remove any single-phase voltage.
Check for fuse fail indication and blocking of distance protection instantaneously checked:
Checked OK/NOT OK
3. Apply 3-Phase voltage and with 3Phase current and then remove all three-phase voltage
simultaneous. Check for fuse fail indication and blocking of distance protection instantaneously
checked:
Checked OK/NOT OK

viii. Fault Locator

Feed FL & Distance relay with same Voltage & Current from test Kit.
(As measured in Distance Trip Time Tests).
SL. NO. CHECK DESCRIPTION STATUS
1 Check initiation by Distance relay OK/ NOT OK
2 Compare Fault location by calculating the Set Vale on test Kit OK/ NOT OK
3 Repeat the above up to 99% in steps OK/ NOT OK
4 Check healthiness of mutual compensation circuit OK/ NOT OK

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

ix. Thermal Overload Protection

Time Constant
K
Theta warn
Calculation for current to be injected : Iinj. = 1.6 x k x In =
Current in Phase Time calc. (sec) Time Trip (sec)
L1
L2
L3

x. Back up Over-Current Protection

Mode of Operation: (Emergency mode or Continuously ON)
Definite Time:
Phase Set Pick Up Tip Time Set (Sec) Trip Time Meas. (Sec) LED
R
Y
B
E/F
Inverse Time:
Phase Set Pick Up Tip Time Set (Sec) Trip Time Meas. (Sec) LED
R
Y
B
E/F

SL. NO. CHECK DESCRIPTION STATUS

1 Check Operate Value/Reset Value/Operate timing for all phases. OK/ NOT OK
2 Check whether it trips Main/Tie CB & sends Direct trip to remote end OK/ NOT OK

xi. Stub Protection

Phase Set Pick Up Tip Time Set (Sec) Trip Time Meas. (Sec) LED
R
Y
B
E/F

SL. NO. CHECK DESCRIPTION STATUS

1 Check scheme logic OK/ NOT OK
2 Check operation at set value OK/ NOT OK

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Document No.
F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

Check Direct Trip send & receive circuit with carrier command.
3 OK/ NOT OK
Verify counter advancement in each channel

xii. Final Check list for Distance protection

SL. NO. CHECK DESCRIPTION STATUS
Check for proper programming of Input / Output contacts of the relay as per
1 OK/ NOT OK
approved schematics.
Check for proper programming of LED’s (if applicable) of the relay and check that
A OK/ NOT OK
stickers are provided as per the configuration.
2 Check Configuration / Programmable Scheme Logic of relay according to scheme
B OK/ NOT OK
(applicable for numerical relays).
C Get the print out of Configuration / PSL. OK/ NOT OK
3 Get a print of relay settings OK/ NOT OK
4 Compare with the recommended setting OK/ NOT OK
5 Test results of 3 & 4 enclosed YES / NO
6 Check Power swing blocking feature (if available) OK/NOT OK
7 Check trip Block in case of CVT Fuse Failure OK/NOT OK
Check for tripping command directly to CB & correct operation of tripping relays
8 OK/NOT OK
and auxiliary relays
Check Communication to PC keeping adjacent relay IN&OUT of service (If
9 OK/NOT OK
available)
10 Check Self-diagnostic feature of the relay (if provided) OK/NOT OK
11 Check metering function of the relay (if provided) OK/NOT OK
12 Verify automatic downloading feature as per Tech spec. OK/NOT OK
13 Verify availability of configuration tool at site. OK/NOT OK
14 Verify CT circuits by primary injection OK/NOT OK
15 Check for DEF protection and its contacts (if applicable) OK/NOT OK
16 Check all the contacts of relay for proper operation & rating OK/NOT OK
17 Check Binary Inputs as per Relay Assignment OK/NOT OK
18 Check Binary Outputs as per Relay Assignment OK/NOT OK
19 Check LED Indicators as per Relay Assignment OK/NOT OK
20 Tripping of CB / Lockout Relay Checked OK/NOT OK
Differential protection is blocked when the Communication Channel (FO Link)
21 OK/NOT OK
Fails
22 Final Settings Downloaded to Relay after Test OK/NOT OK
23 Relay found Healthy Yes / No

V. Circuit Breaker Panel

i. Auto-reclose Scheme: (Checks applicable for distance protection scheme with auto re-closure
function as well)

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F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

Make of testing kit :

Date of calibration :
Ambient temperature :
SL. NO. CHECK DESCRIPTION STATUS
Check for proper programming of Input / Output contacts of the relay as per
1 OK / NOT OK
approved schematics
Check for proper programming of LED’s (if applicable) of the relay and check
A OK / NOT OK
that stickers are provided as per the configuration.
2 Check Configuration / Programmable Scheme Logic of relay according to
B OK / NOT OK
scheme (applicable for numerical relays).
C Get the print-out of Configuration / PSL. OK / NOT OK
3 Get a print of relay settings OK / NOT OK
4 Compare with the recommended setting OK / NOT OK
5 Test results of 3 & 4 enclosed YES / NO
Check auto reclose initiation/Block contacts for OK / NOT OK
A Transient Single-Phase Earth fault OK / NOT OK
B Non initiation for 1 phase fault in Zone II OK / NOT OK
6
C Transient Ph-Ph Fault OK / NOT OK
D Transient 3 Phase Faults OK / NOT OK
E Permanent Faults OK / NOT OK
Simulate Zone-I, Single Ph Transient E/F to Main-I/II Distance relay Check AR
7 OK / NOT OK
for all 3 Phases. one by One.
Loop CS & CR, Simulate Zone-II, Single Ph Transient E/F to Main-I/II Distance
8 OK / NOT OK
relay Check AR for all 3 Phases, one by One.
9 Check settings & operation of Synchronizing/DLC relays OK / NOT OK
10 Measure Dead Time setting ………………ms OK / NOT OK
11 Measure Reclaim Timer setting OK / NOT OK
12 Check AR does not take place within reclaim time OK / NOT OK
13 Check AR does not take place in case of fault on Line Charging. OK / NOT OK
14 Check AR does not take place in case of Failure of PLCC Carriers OK / NOT OK
Further, check AR Interlocking in case of
A Pole discrepancy OK / NOT OK
B Direct trip received OK / NOT OK
15 C Over-voltage stage - I/II trips OK / NOT OK
D Transformer protection trips OK / NOT OK
E CB Troubles OK / NOT OK
F Zone-2 & 3 times delayed faults OK / NOT OK
In a one & half / Two CB scheme, Check AR does not take place for any one
16 of the CBs under S/D. Check Memory Circuit Contact status (CB Closed / OK / NOT OK
Opened conditions). Check Memory Circuit Timer setting.
17 Check Logics of AR switch Operation ( NA/1Ph/2Ph/3Ph). OK / NOT OK

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F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

Check priority circuitry. Priority circuit of Tie CB should be bypassed is any of

18 OK / NOT OK
the main CB is kept in Non-Auto mode due to shut-down or outages
19 A/R should not take place in NON-AUTO mode. OK / NOT OK
20 Verify CT circuits by primary injection. OK / NOT OK
21 Check directionality of the relay after energization. OK / NOT OK
22 Check for DEF protection and its contacts (if applicable). OK / NOT OK
23 Check all the contacts of relay for proper operation & rating. OK / NOT OK

ii. Local Breaker Back up Protection:

Make of testing kit :
Date of calibration :
Ambient temperature :
SL. NO. CHECK DESCRIPTION STATUS
1 Check Operate Value/Reset Value/Operate Timing for all phases OK / NOT OK
Check adjacent CB’s as well as concerned Bus-Bar Trip relays operate during
3 OK / NOT OK
operation of LBB relay.
Check Direct trip Transfer takes place only for feeder under
4 OK / NOT OK
testing during LBB operation

iii. Under Voltage Relay:

Make of testing kit :
Date of calibration :
Ambient temperature :
SL. NO. CHECK DESCRIPTION STATUS
1 Check Operate Value/Reset Value/Operate Timing for all phases OK / NOT OK
2 Check E/S interlock operation under relay energized condition & vice versa OK / NOT OK

iv. Direct Trip Transfer:

Make of testing kit :
Date of calibration :
Ambient temperature :

a. Check Direct trip transfer in case of

SL. NO. CHECK DESCRIPTION STATUS
1 Over-voltage relay operations OK / NOT OK
2 Transformer trip operations. OK / NOT OK
Manual trip to One CB(Main/Tie) when another CB(Tie/Main) in same dia is
3 OK / NOT OK
under open condition
4 LBB relay Trip: for both the main & tie CB’s OK / NOT OK
Busbar Trip to One CB(Main/Tie) when another CB(Tie/Main) in same dia is
5 OK / NOT OK
under open condition

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F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

6 TEE Diff/ STUB Protection trip OK / NOT OK

7 Direct trip Transfer thr’ 1st Chanel OK / NOT OK
8 Direct trip Transfer thr’ 2nd Chanel OK / NOT OK
9 Check DT is not resulted by 1st Chanel permissive trip OK / NOT OK
10 Check DT is not resulted by 2nd Chanel permissive trip OK / NOT OK

b. Summary of Code Transfer for PLCC

Ch-1 Code-I……… Ch-1 Code-2 ……… Ch-2 Code-I ……… Ch-2 Code-2 ………
SL. NO. CHECK DESCRIPTION STATUS
1 Check individual Code Transfer to be as per scheme OK / NOT OK
2 Ch-1 Code-I OK / NOT OK
3 Ch-1 Code-2 OK / NOT OK
4 Ch-1 Code-3 OK / NOT OK
5 Ch-2 Code-I OK / NOT OK
6 Ch-2 Code-2 OK / NOT OK
7 Ch-2 Code-3 OK / NOT OK
Check if signal through One code is not transferred to another at Remote
8 OK / NOT OK
end

v. CB Troubles
SL. NO. CHECK DESCRIPTION STATUS
Check whether All relays are given elaborative nomenclatures. If not, Paste
1 OK / NOT OK
descriptions (CB LOW Air/Oil pressure, Pole discrepancy etc.)
Check Operations of individual Relays by actuating initiating Contacts from
2 OK / NOT OK
field
3 Check facia/Event Logger Input Contacts for the same OK / NOT OK

VI. Power Transformer Protection

i. Differential Protection
SL. NO. CHECK DESCRIPTION STATUS
CT secondary Circuitry Checked & Diff current is Nil by Primary Injection for
1 OK / NOT OK
all Phases
2 Check connection of stabilizing resistance & metrosil (wherever applicable) OK / NOT OK
Check CT Circuits so that summation of same phases (R-R, Y-Y, B-B) is taking
3 place (Sometimes R-B & B-R summations are observed due to wrong OK / NOT OK
Wirings)
If fed from Turret CT’s from both sides of Phase Windings. Check Operate
4 OK / NOT OK
Value/Reset Value/Operate Timing for all phases

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Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

5 Measure differential pick up current OK / NOT OK

Carry out stability test by simulating external and internal faults and
6 OK / NOT OK
measure spill currents in Differential circuit
Check Biasing percentage, Operate Value/Reset Value/Operate including
7 OK / NOT OK
High set feature if applicable

ii. Restricted Earth-Fault Protection

SL. NO. CHECK DESCRIPTION STATUS
1 Check Operate Value/Reset Value/Oper ate Timing for all phases OK / NOT OK
CT secondary Circuitry Checked & Diff current is Nil by Primary Injection for
2 OK / NOT OK
all Phases
3 Check connection of stabilizing resistance & metrosil (wherever applicable) OK / NOT OK
Check CT Circuits so that summation of same phases(R-R, Y-Y, B-B) is taking
4 place (Sometimes R-B & B-R summations are observed due to wrong OK / NOT OK
Wirings).
If fed from Turret CT’s from both sides of Phase Windings. Check Operate
5 OK / NOT OK
Value/Reset Value/Operate Timing for all phases
6 Measure differential pick up current OK / NOT OK
Carry out stability test by simulating external and internal faults by primary
7 OK / NOT OK
injection and measure spill currents in REF relay

iii. Electromechanical Relays: Check Operation of

SL. NO. CHECK DESCRIPTION STATUS
1 Buchholz Alarm & trip OK / NOT OK
Alarm……..
2 WTI Alarm & trip
Trip…………
Alarm……..
3 OTI Alarm & trip
Trip…………
4 PRD Trip OK / NOT OK
5 MOG (LOL/Low Oil Level) Alarm OK / NOT OK
6 Oil surge relay OK / NOT OK
7 RPRR Alarm & Trip OK / NOT OK
8 OLTC Protections OK / NOT OK

iv. Direct Trip Transfer:

SL. NO. CHECK DESCRIPTION STATUS
In all cases of above trippings, Direct trip to remote end is sent along with
1 OK / NOT OK
tripping of Main/Tie CB’s

v. Voltage selection for Protection & Metering

SL. NO. CHECK DESCRIPTION STATUS

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Date: 30-12-2020

Ensure Voltage inputs at specific terminals from OK / NOT OK

A Line CVT OK / NOT OK
1
B Bus-I CVT (say connected to CB-1) OK / NOT OK
C Bus-II CVT (say connected to CB-2) OK / NOT OK
Check NO/NC Contacts from CB-1 & CB-2 for voltage selection OK / NOT OK
Open Line Isolator: Close CB-1 : Bus-I CVT supply will be selected. Check CVT
A OK / NOT OK
Supply at selected CVT Terminals for Metering & Protection. Trip CB-1
2 Close CB-2 : Bus-II CVT supply will be selected. Check CVT Supply at selected
B OK / NOT OK
CVT Terminals for Metering & Protection. Trip CB-2.
Close Line Isolator: Line CVT supply will be selected. Close
C OK / NOT OK
CB-1 & 2, No change in status of Selection relays.

vi. Over Flux Relay

SL. NO. CHECK DESCRIPTION STATUS
1 Checking of Pick up drop off value (Alarm) OK / NOT OK
2 Checking of Pick up drop off value (Trip) OK / NOT OK

vii. Transformer Overload Relay

SL. NO. CHECK DESCRIPTION STATUS
1 Check Operation of alarm Function OK / NOT OK
2 Operate Value of Current in secondary Terms OK / NOT OK
3 Check time of operations OK / NOT OK
4 Check if trip is provided on O/L OK / NOT OK

viii. Directional Back-Up O/C & E/F Relay

SL. NO. CHECK DESCRIPTION STATUS
Check Voltage-Current Circuit
1 OK / NOT OK
(Ir –V……., Iy - V……., Ib - V………)
2 Check Voltage/Current summation for E/F relay OK / NOT OK
3 Check Directional element Operation OK / NOT OK
4 Check time of operation with different operating current OK / NOT OK
5 Attach Graph for IDMT operation for future reference. OK / NOT OK

VII. Control Panel

i.
Check Metering circuit along with Transducers first by secondary injection and there by
primary injection with Standard Voltage & Currents (as per scheme)
SL. NO. CHECK DESCRIPTION STATUS
With Voltmeter Selector switch at various positions
1 OK / NOT OK
R-Y Y-B B-R RN YN BN
2 With Ammeter selector switch at various positions OK / NOT OK

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Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

RYB
3 MW /MVAR Meters OK / NOT OK
4 Check metering circuits with Primary injection for each phase Separately OK / NOT OK
5 Check for frequency Meters OK / NOT OK

ii. Check Isolator Interlocks

SL. NO. CHECK DESCRIPTION STATUS
1 Isolator Operation when Adjacent CB Open OK / NOT OK
2 Isolator Operation when Adjacent CB Close OK / NOT OK
Check for all Bay/Line/Transformer isolators with reference to interlock
3 OK / NOT OK
scheme

iii. Check for Bus Isolator Interlocks

SL. NO. CHECK DESCRIPTION STATUS
1 Check Status of E/S interlock of Bus-I/II OK / NOT OK
2 Isolator Operation when Bus is earthed OK / NOT OK
Isolator Operation when Bus is Not earthed (Checking can be done with
3 OK / NOT OK
engaging/Disengaging Contact Multiplication relay.)

iv. Check for E/S Interlock (Line)

SL. NO. CHECK DESCRIPTION STATUS
1 Check E/S Mech. interlock in case Line isolator is closed OK / NOT OK
2 U/V relay Operate/Reset Voltage OK / NOT OK
3 E/S Operation when U/V relay de-energized OK / NOT OK

v. Check for E/S Interlock (Bay)

SL. NO. CHECK DESCRIPTION STATUS
1 Check E/S Mech. interlock in case isolator is closed OK / NOT OK
2 Check E/S interlock in case isolator in same bay is closed ……………………….
3 Check E/S Aux. Contact for Local CB Close I/P OK / NOT OK

vi. Synchronization Check

SL. NO. CHECK DESCRIPTION STATUS
1 Check DC supply at Specific Points on Synchro-Check Plug/Socket OK / NOT OK
Check CVT supply at incoming running & earth Points on Syncro-Check Plug /
2 OK / NOT OK
Socket
3 DC(+ve) to be extended to Closing Coil of CB by Synchro-Trolley OK / NOT OK
4 No close Operation of CB W/O connecting & putting on Synchro-Trolley OK / NOT OK
5 Trip Operation is unbound OK / NOT OK
Check Incoming/running voltage selection and same phase must be selected
6 OK / NOT OK
for a particular sub-station

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F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

Synchronizing socket pin configuration must be same for trolly and control
7 OK / NOT OK
panel for all bays
Voltage selection: Verify operating as well as resetting logic (both logic
8 OK / NOT OK
should be mutually inverted)

vii. Checking of Isolator Indication

Isolator No. ________________
SL. NO. CHECK DESCRIPTION STATUS
1 Checking of Isolator Close Indication OK / NOT OK
2 Checking of Isolator Open Indication OK / NOT OK
3 Check Semaphore for E/S Close for Isolator OK / NOT OK
4 Check Semaphore for E/S Open for Isolator OK / NOT OK
5 Check Operation if adjacent CB closed OK / NOT OK
6 Check Operation if adjacent CB Opened OK / NOT OK
7 Check all NO/NC status as per scheme OK / NOT OK
8 Check all interlock status as per scheme OK / NOT OK

viii. Checking of CB Indications

CB No. ________________
SL. NO. CHECK DESCRIPTION STATUS
1 Checking of CB Close Indication OK / NOT OK
2 Checking of CB Open Indication OK / NOT OK
3 Check DC healthy indication OK / NOT OK
4 Check Local Closing I/L as per scheme OK / NOT OK
5 Check Aux. Contact for CVT selection OK / NOT OK
6 Check Aux. Contact for Direct trip (In series with TCS of adjacent CB) OK / NOT OK
7 Check Aux. Contact for Sync circuit OK / NOT OK
8 Check all Annunciations Points for CB Troubles OK / NOT OK
9 Pole Discrepancy Timing set & Checked OK / NOT OK
10 Pole Discrepancy Operation Checked OK / NOT OK
11 All Pressure switch settings/contacts checked OK / NOT OK
12 Check Anti-Hunting Operation OK / NOT OK

ix. Checking of Isolator Control Switch

Isolator No. ________________
SL. NO. CHECK DESCRIPTION STATUS
1 Wiring & Status of Contacts as per Scheme OK / NOT OK

x. Checking of CB Control Switch

CB No. ________________
SL. NO. CHECK DESCRIPTION STATUS

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Date: 30-12-2020

1 Wiring & Status of Contacts as per Scheme OK / NOT OK

2 Annunciation & Facia All Working properly OK / NOT OK

xi. Control Panel

SL. NO. CHECK DESCRIPTION STATUS
1 Check for control fuse failure OK / NOT OK
Check that the control fuse failure alarm is reported to station ser by
2 OK / NOT OK
removing one of the +ve/-ve fuse in control ckt.
3 Check that control DC is free from earthing
4 Check there is no mixing of source I & II

xii. Facia Checking

SL. NO. CHECK DESCRIPTION STATUS
Checking for proper functioning of Annunciation Facia with individual
1 OK / NOT OK
elements of scheme
2 Indication for AC supply failure OK / NOT OK

VIII. BUS BAR PROTECTION

SL. NO. CHECK DESCRIPTION STATUS
Check Operate Value/Reset Value/Operate Timing for all phases OK / NOT OK
Zone-I OK / NOT OK
Zone-II OK / NOT OK
1
Check Zone OK / NOT OK
Block Auto-reclose for all CB’s Connected Zone-I OK / NOT OK
Zone-II OK / NOT OK
2 If directional Element provided, Relay tested & Direction found O.K OK / NOT OK
3 Test results enclosed & accepted OK / NOT OK
Zone-I Tripping extended to:
Trip relay Location ………… for CB No………. LBB Initiated YES / NO
4 PLCC/D.T. YES / NO
Trip relay Location ………… for CB No………. LBB Initiated YES / NO
PLCC/D.T. YES / NO
Zone-II Tripping extended to:
Trip relay Location ………… for CB No………. LBB Initiated YES / NO
5 PLCC/D.T. YES / NO
Trip relay Location ………… for CB No………. LBB Initiated YES / NO
PLCC/D.T. YES / NO
LBB/BFR trip checked & extended to Zone-I
6 From CB No……………. OK / NOT OK
From CB No……………. OK / NOT OK
7 LBB/BFR trip checked & extended to Zone-II

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Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

From CB No……………. OK / NOT OK

From CB No……………. OK / NOT OK
8 Transfer Bus Trip Checked OK / NOT OK
9 Close Interlock in case of BB Trip Checked for all applicable CB’s
10 RESET Working properly YES / NO
11 DC selection working properly for DC-I & II YES / NO
Carry out stability test by simulating external and internal faults by primary
12 OK / NOT OK
injection and measure spill currents in Bus bar diff. relay
13 Verify stabilizing resistor & Metrosil connection (wherever applicable) OK / NOT OK
Check for CT switching relay operation, in case of DMT scheme by closing
respective isolators. Also inject current at the relay panel entry point and
14 OK / NOT OK
measure current at Bus Bar protection relay terminals after operating
respective CT switching relay

IX. OTHERS
i. OLTC/RTCC for Power Transformer
SL. NO. CHECK DESCRIPTION STATUS
OLTC Operation checked from OK / NOT OK
Local Panel OK / NOT OK
1
Remote Panel OK / NOT OK
Control Panel OK / NOT OK
2 Tap Position Display OK / NOT OK
Correct Tap position display at local panel & at remote display with OK / NOT OK
3
respective OLTC indicator.
4 All Indicating lamps checked OK / NOT OK
5 Tap Position Discrepancy Trip OK / NOT OK
Master/Follower scheme Checked for
6 Master : Transformer-1 OK / NOT OK
Master : Transformer-2 OK / NOT OK
7 Check auto supply changeover feature for OTLC/Transformer (If available) OK / NOT OK
ii. General
SL. NO. CHECK DESCRIPTION STATUS
Many a time, different Auxiliary voltages are used. So Conscious effort is to
1 be put to keep all voltage contacts of relay & other component isolated from OK / NOT OK
each other
In case any changes are to be made in terminal designation, corresponding
2 OK / NOT OK
change in ferruling
In each & every panel & Marshalling Boxes/Kiosks, CT & CVT Circuits must be
3 OK / NOT OK
provided with Disconnecting stud type terminals
4 20% spare TB’s provided in all types OK / NOT OK
5 Close Interlock of CB: In case trip relay is energized, Close command not OK / NOT OK

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F04(PRJ(SOL)-P-01)/6-1 PRE-COMMISSIONING TEST REPORT FOR
Revision No. 00 CONTROL & PROTECTION PANEL
Date: 30-12-2020

forwarded. Normally, Manual Close command from control panel must be in

series with One set of NC contact of the Trip relay
CB in OFF Condition Selective checking of Trip-CKT Supervision relay of all
6 CB’s.by Opening wire from TC, one by One. Repeat the same with CB in On OK / NOT OK
Condition.
Permissive Tripping command through PLCC Main-I Main-II
7 1st CH. Return Time ………. mS ………. mS
2nd CH. Return Time ………. mS ………. Ms
8 If substantial difference noted in above, reason for the difference
9 Any Prospect for reduction of Diff. in Time YES / NO
10 Hanging of RTU reported in Event logger YES / NO
11 Reporting of communication failure of each channel in SER YES / NO
12 Any data error encountered during isolator operation YES / NO
13 Suggestion for improvement………………………………………..
14 Single point earthing must be ensured for CT&PT circuit YES / NO
In case of four CT scheme ensure summation of Main/Tie/ Reactor CTs
15
secondary to input of relay/ meters

X. FINAL DOCUMENTATION REVIEW

i. Factory test results are available
YES NO

ii. Final documents of Pre- Commissioning checks reviewed and approved.

YES NO

iii. Document regarding spares equipment, O&M manuals etc available at site.
YES NO

iv. After modification, if any, “As built Drawings” are available at site.
YES NO

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