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Separator Efficiency Circulatingload

The document provides details on calculating the efficiency of a mill motor through a heat balance process. It includes data on the mill dimensions, operating temperatures, material throughput, motor power drawn, and heat transfer values. The total heat generated in the mill feed and lost through ventilation, radiation, and other means is calculated. From this, the actual power required is determined and compared to the motor power drawn to calculate the motor efficiency.

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irfan
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38 views

Separator Efficiency Circulatingload

The document provides details on calculating the efficiency of a mill motor through a heat balance process. It includes data on the mill dimensions, operating temperatures, material throughput, motor power drawn, and heat transfer values. The total heat generated in the mill feed and lost through ventilation, radiation, and other means is calculated. From this, the actual power required is determined and compared to the motor power drawn to calculate the motor efficiency.

Uploaded by

irfan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROCESS FILES

SEPARATOR EFFICIENCY AND CIRCULATING LOAD

Details Data Unit


F
Sieve used for the test 45 microns
Separator feed passing 2572 % Target for efficiency > 60
Separator product passing 4080 %
Separator coarse passing 1386 %

Let product from the mill 10 tph SEPARATOR

Separator Efficiency 69.8 %

Circulating load 2.271501

Feed to separator 22.715008 tph


Tailings from separator 12.715008 tph R
Target for efficiency > 60% 2000
9200
5700

EPARATOR P

F=P+R
Fxf=Pxp+Rxr

F = Feed to Separator
P = Product from Separator
R = Return from Separator
PROCESS FILES

EFFICIENCY OF MILL MOTOR BY CALCULATING HEAT BALANCE

details data UNIT


Mill diameter 4.1 mts
Mill Length 12 mts
Mill output 80000 kg/hour
Clinker entering temperture 45 o
C
Cement leaving temperture 95 o
C
Average specific heat of cement 0.185 kcal/kg
Mill shell temperture 80 o
C
Temperture of ambient air 35 o
C
Mill vent air volume 1 m3/kg
Specific heat of air 0.312 kcal/kg
Motor power drawn 3300 KW
Temperture of ambient air 110 o
C
Radiation constant from mill shell 200 kcal/kg-M2
Heat loss in sound and vibration etc. (assumed) 5000 kcal

Mill surface area 180.9 m2


Total radiation losses 36176 kcal
Generation of heat in mill feed 740000 kcal
Heat loss in mill vent air 1622400 kcal
Total heat losses 2398576 kcal
2789.042 KW

Motor efficiency 85 %

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