Geometry Build Up Correlations
Geometry Build Up Correlations
Abbreviations
AR = aspect ratio
bref = reference wing span
CD0 = zero-lift drag coefficient
Cfe = equivalent skin friction coefficient
cref = reference chord length
cross = cross sectional
D = diameter
EO/IR = electro-optical and infrared
FR = fineness ratio
fus = fuselage
HT = horizontal tail
L,l = length
LG = landing gear
MTOM = maximum take-off mass
Ref = reference
S = area
TB = tail boom
UAV = unmanned air vehicle
V = tail volume coefficient
VT = vertical tail
W = width
wet = wetted
1 Introduction
The design and development of Unmanned Air Vehicles (UAVs) has come a long way
since their first appearance as remote control aircraft around 1918 [1]. With the sig-
nificant micronization of electronic components and the advances in computer tech-
nology, the UAV market has seen a significant growth in the past years. UAVs are
nowadays used for both military and civil missions including but not limited to science,
reconnaissance, agriculture or mapping [11]. Traditionally, engineers used their
knowledge of conventional aircraft design processes and adapted these to unmanned
aircraft. This transition is questionable to some point, as the requirements and mission
scenarios of unmanned and manned aircraft differ significantly. Today’s state-of-the art
UAVs have matured to an independent aircraft category with very specific design
properties [10].
A conceptual aircraft design process requires the analysis of several configurations
and is an iterative process with multiple refinement stages [8]. In the first stage (initial
sizing), wing loading and thrust- or power-to-weight ratio are commonly determined by
using the so called “matching diagram” [7]. In the second stage, the maximum take-off
mass (MTOM) as a summation of empty mass, payload mass and fuel mass is esti-
mated by empirical regression analyses of similar aircraft. The geometrical shape of the
aircraft is determined in later stages using simple parameters like wing area, wingspan,
aspect ratio, fuselage length and so forth. Those parameters are subject to change
during the iteration process. With empirical regressions found for aircraft of a similar
class, such parameters are initially estimated based on a correlation with the maximum
take-off mass. This initial guess is crucial for the following stages as it can affect the
number of iterations. Due to long experience with manned aircraft, empirical corre-
lations are available for most of the common aircraft classes and are presented, for
instance, in Roskam [14].
The available data for UAVs is restricted to basic correlations necessary for an
initial sizing process. Several authors (Verstraete et al. [16], Finger [2] and Gundlach
[8]) aim to provide such information. Verstraete et al. [16] performed regression
analyses of UAVs ranging from 0.1 kg to 40,000 kg MTOM and developed correla-
tions for payload fraction, endurance, empty mass, wing loading and power loading.
Finger [2] investigated empty mass correlations for UAVs between 2 kg and 1000 kg.
Gundlach [8] gives several correlations for basic sizing with a limited number of
UAVs. With the currently available data for unmanned aircraft, an initial sizing process
can be established equally well for unmanned aircraft as for traditional manned aircraft.
Empirical Correlations for Geometry Build-Up of Fixed Wing UAV 1367
However, no data is available which links the UAV’s maximum take-off mass to
more sophisticated geometry parameters like fuselage length or landing gear size, to
name only a few. The presented paper aims to close this gap for small to medium sized
unmanned aircraft by providing detailed statistical data of 42 fixed-wing reconnais-
sance UAVs between 20 kg and 1000 kg maximum take-off mass. The correlations can
be used to perform a complete correlation based geometry build-up that provides a
starting point for further design iterations. Such correlations are of fundamental
importance as they close the gap between initial sizing, where only the basic parameters
of the aircraft are defined (wing-loading, power to weight ratio, MTOM), and later
design stages in which the complete outer shape is determined.
This paper is structured in the following way: Sect. 2 describes the data acquisition
methodology while Sect. 3 presents the evaluation results, divided into several sub-
paragraphs for individual components. Section 4 gives a distinct conclusion.
2 Methodology
The basis for the analysis is a detailed review of 42 reconnaissance UAVs ranging from
20 kg up to 1000 kg maximum take-off mass. This specific range was chosen as it
represents the “small to medium sized” unmanned aircraft category in which the
general layout, propulsion systems and mission scenarios are similar. Very small UAVs
(<20 kg) are often equipped with electric propulsion systems and feature more special
configurations like flying wings or blended wing bodies [1]. On the contrary, very large
UAVs can often be treated with correlations for commercial aircraft (see Verstraete
[16]) and are therefore excluded in the presented analysis.
Correlations with geometry parameters can only be derived if a sufficient number of
UAVs feature the same components and if the aircraft configuration as well as the use
case are similar. Only UAVs which were at some point or are currently produced in
significant numbers and have seen actual mission deployment are included in the
database. No experimental or technology demonstration aircraft were analyzed. Such
UAVs may never see mission use due to technical difficulties or changing require-
ments. Additionally, such aircraft could also be designed exclusively for testing pur-
poses of specific components and it often cannot be determined whether instead of it
they were sized to a specific design mission. Excluding these aircraft increases the data
accuracy for correlations of actual mission proven aircraft but also limits the total
number of UAVs.
An overview about all UAV configurations included in the study is given in Fig. 1,
while detailed information can be found in appendix Table 2. It was found that about
88% of all analyzed UAVs are of tail boom or standard configuration. This paper
therefore focuses on these configurations and neglects more exotic ones like flying
wings or blended wing bodies. “Jane’s All the World’s Aircraft–Unmanned” [15] is
used as the main reference for our research concerning the available UAVs.
1368 F. Götten et al.
Spreadsheet workspace
Fig. 3. Example of landing gear fairing geometry simplification, image from [4] (CC0 universal
public domain)
3 Results
The following section describes the analysis results of the study in forms of diagrams
and their corresponding regression analyses. The presentation follows the typical order
in which UAV components are sized and allows for a structured evaluation. Due to the
enormous amount of data, the correlations are reduced to the most important ones for
each individual component. Wetted or cross sectional areas are only provided for
components if an accurate calculation is not possible by the already presented data.
Data scatter is more or less significant depending on the individual correlation. This
is to be expected, as the design space for UAVs is much bigger than for manned
aircraft, which is a result of higher risk tolerance, reduced costs and easier certification
[10]. With an increased number of development companies comes increased variation
in component shape and design. Conventional manned aircraft companies tend to reuse
1370 F. Götten et al.
technology from previous designs to decrease development costs and simplify certi-
fication [12]. Such reuse of technology naturally leads to better correlations as several
aircraft of one company might feature similar components. Within the market study it
was observed that this does not hold true for UAV companies. This again increases the
expected geometry variations compared to manned aircraft.
Even though some of the derived equations might show a relatively low coefficient
of correlation, they are still of high relevance for the design process of UAVs. The
correlations enable the possibility to estimate the size of UAV components given only
the maximum take-off mass as an input. The equations are trimmed towards the best
average of the available data. This average leads to the most promising starting point
for the design iterations in further development stages. The correlations might be
integrated into an automated sizing process (for instance shown by Finger et al. [3]) and
be utilized to perform a complete geometry build–up in very early design stages. Such a
geometry build-up can be coupled to drag estimation methods or structural calculations
and greatly improve the accuracy of the design feedback system. This consequently
enhances the overall accuracy of the design process as it provides a direct link between
initial sizing and geometry design.
If not explicitly stated, all equations require maximum take-off mass as an input in
kilogram and give the geometry value in the unit stated in the corresponding diagram.
3.1 Wing
The diagrams below (Figs. 4 and 5) show correlations of the UAV’s wing area and
aspect ratio versus maximum take-off mass. Both regression analyses indicate a linear
relationship and are presented in Eqs. 3.1 and 3.2. This is especially evident for the
wing area, as it yields a rather constant wing loading for UAV’s between 20 kg and
1000 kg.
All chosen UAVs feature reconnaissance mission scenarios which leads to similar
requirements; thus designers might aim at similar wing loadings. Data scatter for aspect
ratio is significant, however, the trend indicates that heavier UAVs tend towards higher
values. The study also showed that larger UAVs are very much trimmed towards
extreme endurance missions. These mission scenarios require aircraft with large aspect
ratios increasing the achievable lift-to-drag ratio. Smaller UAVs might also be designed
for very high endurance, but most of them have a more diversified use case [1]. As
such, the UAV is more adaptable with a reduced aspect ratio. Additionally, with a small
wing area, high aspect ratio wings lead to short chord lengths, which affects torsional
stability and could intensify aero-elastic effects. An attempt was made to introduce the
UAV’s endurance as an additional physical parameter into the correlation but actually
increased data scatter for smaller UAVs due to their diversified use case.
Fig. 4. Wing area against MTOM Fig. 5. Aspect ratio against MTOM
Fig. 6. Fuselage length against MTOM Fig. 7. Fuselage fineness ratio against MTOM
These observations are similar for the fuselage fineness ratio, which provides a link
between diameter and length. However, the regression analyses reveals that a logarith-
mic trend provides a better curve fit. The fineness ratio varies especially between tail
boom and standard configuration aircraft. Fuselages of tail boom aircraft are naturally
shorter as the necessary tail lever arm is provided by the booms. These UAVs also feature
smaller fineness ratios. The maximum fineness ratio was found to be 8.3 for a standard
configuration UAV, while the majority of fineness ratios is in the order of 4 to 6.
A correlation of the fuselage wetted area is shown in Fig. 8 together with the
regression analysis in Eq. 3.7. Fuselage wetted area is given here separately as an
accurate estimation is not possible by knowledge of length and fineness ratio only.
Instead, fuselage wetted area is calculated by subdividing the fuselage into four indi-
vidual segments for which linear relationships are assumed. This yields to a very
accurate calculation. Fuselage wetted area shows a very slight power law trend.
The present study indicates that tail boom length is directly correlated to the UAV’s
fuselage length via a constant relationship. The results of the analyses are shown in
Figs. 9, 10, and 11, revealing that the average tail boom length is about 0.75 fuselage
length. For the sake of completeness, a regression analyses of tail boom length against
maximum take-off mass is shown Eq. 3.8. As tail boom cross sections are mostly sized
towards the acting loads, their diameter might be of higher interest than the fineness
ratio and is directly correlated with the maximum take-off mass (see Eq. 3.9).
Fig. 9. Relative tail boom length against Fig. 10. Tail boom length against MTOM
MTOM
3.4 Payload
The payload of small to medium sized reconnaissance UAVs is normally an electro-
optical and infrared (EO/IR) gyro-stabilized gimbal pod attached to the lower side of
the fuselage. Besides its overall impact on weight and communication requirements,
Götten et al. [6] showed that payload drag can be significant for UAVs of the presented
class and is largely driven by the respective cross sectional area.
1374 F. Götten et al.
Fig. 12. Payload diameter against MTOM Fig. 13. Payload cross sectional area against
MTOM
A study of 43 EO/IR gimbals revealed that the packaging density of such gimbals
increases with increasing gimbal mass, as shown in Figs. 14 and 15. This density
increase is significant and can be as high as 100% comparing payloads between 1 kg
and 100 kg. Heavier payloads therefore require proportionally less volume than lighter
ones. With a constant payload fraction, heavier UAVs also carry heavier payloads, but
payload volume and cross sectional area may stagnate due to the increase in payload
density. This leads to the fact that the aerodynamic impact of EO/IR payloads decreases
with increasing aircraft size. A critical region is identified for UAVs with maximum
take-off masses between 150 kg and 400 kg (see Fig. 15). In this range, the payload’s
Empirical Correlations for Geometry Build-Up of Fixed Wing UAV 1375
Fig. 14. Payload density against payload Fig. 15. Payload relative cross sectional area
mass against MTOM
cross sectional area is maximized in relation to the overall UAV size (represented by
the reference area). The payload’s aerodynamic impact is especially high in this region.
Fig. 16. Tire diameter against MTOM Fig. 17. Tire width against tire diameter
1376 F. Götten et al.
Fig. 18. Landing gear cross sectional area against tire diameter
take-off mass (Fig. 16 and Eq. 3.12), while a linear relationship between tire diameter
and tire width can be identified (Fig. 17 and Eq. 3.13). Total landing gear cross sec-
tional area again scales linearly with the tire diameter (Fig. 18 and Eq. 3.14).
The last two correlations prove the common methodology of determining total
landing gear drag as a function of only one tire’s cross sectional area as valid for the
investigated UAV class. This methodology dates back to NACA Report 485 [9] and
was also found to be applicable on UAVs [6], though the coefficients found in the
prescribed NACA report should be modified.
Fig. 19. Wetted area against MTOM Fig. 20. Relative wetted area against MTOM
Swet
CD0 ¼ Cfe ð3:15Þ
Sref
Table 1. UAV data as given in Götten et al. [6] with calculated Cfe values
UAV Ref. area, m2 Swet, m2 Swet/Sref CD0 Cfe
1 1.32 4.76 3.61 0.03152 0.00873
2 2.37 8.57 3.62 0.04211 0.01163
3 4.74 17.26 3.64 0.03291 0.00904
4 8.70 36.16 4.16 0.03012 0.00724
1378 F. Götten et al.
4 Conclusion
The presented correlations allow an estimation of the size of the most important
geometrical properties of small to medium size reconnaissance UAVs by referring only
to their maximum take-off mass. The findings are valid for both tail boom and standard
configuration aircraft with masses between 20 kg and 1000 kg. Regression analyses
determined equations representing the correlations to a degree which is adequate for
early geometry estimations. These equations can be easily integrated into an aircraft
design and sizing environment. They provide a bridge between the very first design
stage, in which power loading, wing loading and take-off mass are sized and the
following stages during which the shapes and dimensions of components are designed.
The correlations might be used to perform both empirical drag and weight esti-
mations already within the initial sizing process and provide a valuable increase in
accuracy in the flight performance estimations. This enhances the accuracy of the
design feedback system and thus the overall precision of the sizing process.
Appendix
Table 2. UAVs used in the presented study sorted by MTOM, (dash indicates lack of
information)
No. Name Manufacturer MTOM, Payload Endurance, Length Span
kg mass, kg h overall, m overall, m
1 Aerosonde Textron 25 – 14 1.70 3.60
Mk 4.7
2 Manta Raytheon 28 5 6 1.90 2.66
3 Luna EMT 40 5 5 2.36 4.17
Penzberg
4 Sparrow EMIT 45 12 6 2.14 2.44
5 Atlantic SCR 45 7 6 2.80 3.80
6 Strix Aerodreams 48 18 15 2.90 3.60
7 S4 Ehecatel Hydra 60 – – 2.90 4.20
Technologies
8 T-20 Arcturus 84 – – 2.90 5.33
9 Jump-20 Arcturus 95 – – 2.90 5.60
10 GRIF-1 558 ARP 100 30 8 3.50 4.80
11 Hermes 90 Elbit 110 10 15 4.20 5.50
12 Outlaw Griffon 136 40 4 3.01 4.87
SeaHunter Aerospace
13 Pchela-1T Yakovlev 138 – – 2.78 3.25
14 Skylynx II BAE Systems 150 31 15 4.23 5.60
15 Textron 170 45 7 3.40 4.30
(continued)
Empirical Correlations for Geometry Build-Up of Fixed Wing UAV 1379
Table 2. (continued)
No. Name Manufacturer MTOM, Payload Endurance, Length Span
kg mass, kg h overall, m overall, m
RQ-7B
Shadow
16 Shadow 200 AAI 170 27 6 3.40 4.30
17 Sentry HP Leonardo DRS 190 31 8 3.35 3.90
18 ZALA Zala Aero 200 40 7 5.00 6.00
421-20
19 Pioneer IAI 205 34 6 4.40 5.10
RQ2-2A
20 Tiger SharkNavMar 205 34 8 4.55 6.70
21 Aerostrar Aeronautics 230 50 14 4.50 8.70
Systems
22 Pegaz MIT 230 40 12 5.40 6.34
23 Flamingo SATUMA 245 35 8 5.18 6.61
24 Shadow 600 AAI 265 41 14 4.80 6.83
25 Ranger RUAG 280 45 4 4.61 5.71
26 RQ-101 Korea 290 45 6 4.70 6.40
Night Aerospace
Intruder Industries
27 Xian Aisheng 320 50 14 4.28 7.50
ASN-209
28 F-720 UMS 360 70 12 4.80 7.20
29 Nishant DRDO 375 45 5 4.63 6.57
30 Searcher IAI 450 120 15 5.85 8.55
MK II
31 Seeker 400 Denel 450 100 16 5.77 10.00
32 Falco Leonardo 490 70 9 5.25 7.20
33 Hermes 450 Elbit 550 150 20 6.10 10.50
34 Yabhon-R Adcom 550 100 27 5.00 6.50
35 Karayel Vestel 550 70 20 6.50 10.50
36 Atlante Airbus 570 100 15 5.47 8.00
37 Bayraktar Baykar 630 55 24 6.50 12.00
Tactical
38 Falcao Avibras 630 150 16 5.90 10.80
39 GNAT 750 General 635 63 – 5.33 10.76
Atomics
40 Rustom I DRDO 815 75 12 5.12 7.90
(continued)
1380 F. Götten et al.
Table 2. (continued)
No. Name Manufacturer MTOM, Payload Endurance, Length Span
kg mass, kg h overall, m overall, m
41 MQ-5B Northrop 885 113 12 7.01 10.44
Hunter Grumman
42 Wing CAIG 990 200 – 9.05 14.00
Loong
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