2090i 2 | 3

Best seller for diverse production tasks

2090i
www.fette-compacting.com
This single rotary press combines proven the compression rollers are also integral parts
technology with high flexibility. The exchange- of this model. The optional stainless steel
able segment and die table packages with Fill-O-Matic can be retro-fitted and provides
30 to 66 punch stations allow you to quickly the highest process reliability and lowest
change the machine over to different formats. production loss, even with challenging
An automatic turret clamping system and granules and powders.
maintenance-free servomotors for adjusting

FEATURES BENEFITS

+ Semi-automatic turret exchange + Higher availability and quick format

change over for increased annual output
+ User-friendly clamping system + Safe installation of exchangeable turret
+ Substantial noise reduction + Minimized strain on work and
production environment
+ Control terminal with 15" touchscreen + Simple handling and operation
+ Simplified, reliable user interface + 24-hour user-free production
+ Stainless steel Fill-O-Matic optional + GMP-, GAMP- and FDA-compliant

TECHNOLOGY covers all products SERVICE includes all services related COMPETENCE is the generic term for our
in the tableting technology; from tablet to machinery and equipment, such as: process-related services. This includes our
presses, to process equipment and spare parts supply, installation, system training programs and compression trials,
tableting tools. upgrades and technical field service. as well as application and OEE consulting,
and engineering.
 2|3
2090iMF
2090i
 2090i 4 | 5

The Structure

Dust-proof upper housing

+ Plug-in dust extraction
+ Efficient dust extractor with low
pressure control
Increased noise insulation
+ Sheet metal housing with
sandwich design
+ Window flaps reinforced,
modified seals on flaps
+ Vibration-absorbing cast iron

Drive area
+ Powerful, state-of-the-art direct torque
Middle housing drive for maintenance-free operation
+ Precise turret mount + Vibration-free mounted floor plate
+ Friction-locked and form-fitting + Drive unit mounted and torque stabilized
connection between turret and + Stable, precision-tapered roller bearings
turret shaft for turret shaft
+ Maintenance-free servomotors
for adjusting
+ 100 kN pre-compression and
main compression possible with
large compression rollers

Enclosed press area

+ Unpainted, clean press area
+ Fill-O-Matic with proven three-chamber
system:
– Easy to disassemble
– Easy to clean
– Filling, dosing and distribution wheels MODULAR MECHANICAL LAYOUT
exchangeable
– Product loss minimized + Pre-compression and main compression stations same size and interchangeable
– Stainless steel and washable optional
+ Extensive exchange of components with other Fette Compacting tablet presses
+ Frameless, double-glazed window flaps
+ Accessible from all four sides + Minimized spare parts inventory
+ Extremely GMP-compliant + Reduced spare parts costs
+ Easy-to-clean shrouding + Maintains precision even under stress: Static / dynamic / thermal
+ Smooth surfaces
+ Optimized strength characteristics (FEM calculation)
+ Strict separation between drive units
and metering points + Peak reliability
+ Removable double-lip seals for window + Long maintenance intervals
flaps
+ Platform strategy with clear division into four sections:
+ Hopper easily removed by turning
Upper housing / press area / middle housing / drive area
downward
Operation and Control

Simple press operation

+ By touchscreen
+ Graphical user interface
+ User interface with clear division
for intuitive learning
+ User-friendly, ergonomic design
+ Structured diagnostic messages
for correcting malfunctions
+ Optional display of production-specific
characteristics in addition to lists
+ Help texts for parameter and diagnostics
descriptions
+ All production-relevant data at a glance
+ Simple configuration by accessing
preconfigured batch data
+ Nine different user levels for extra security
as an option
+ Optional password management through
use of Windows user administration
+ OCIF/OPC interface

Powerful control panel

+ 15" touchscreen
+ Better usability of symbols and buttons
+ Powerful industry PC
+ Optional DVD drive
+ Windows operating system
+ Uninterruptible power supply
prevents data loss
+ Individual height adjustment that
can be saved by each user
 2090i 6 | 7

Comprehensive documentation Safety-oriented electrical cabinet

+ User intervention consistently + Flexible separation between grey
documented (change log) and white area
+ Process data documentation + Real-time, state-of-the-art
(diagnostics log) computer systems
+ Status documentation (diagnostics log) + Electrical components completely
+ Overview with automatic analysis closed off from ambient air
+ Batch log + All components directly accessible
+ Calibrating unit makes it possible
to adjust measuring circuits at
Stable control any time
+ Direct control and regulation of all + Easily exchange computer or
motorized adjustment options on machine control components
+ Data recording from all metering points + Highly resistant to interference and
+ Clearly structured control circuits EMC compatibility
+ High-precision, compression-based single + All connection cables can be
tablet rejection plugged in on either end
+ Redundant compression force measuring + Strict separation between power
+ Ejection force measuring and control components
+ Punch tightness measuring + Unique cooling design through
+ Patented punch control two separated circuits
+ Punch-based ejection for batch sampling + Temperature reduction through
+ Extraction control and monitoring stand-by mode
Productivity

High performance Fully modular system

+ Max. 455,400 tablets per hour + 2090i tablet press with exchangeable
+ 24-hour user-free production turret, incl. punches and cams
+ Simple, flexible integration in + Electrical cabinet with VME bus computer
production lines + Control and analysis unit with
+ Top format flexibility 15" touchscreen

Secure production Greater availability

+ Reproducibility for all tablet parameters + Faster turret changing with semi-automatic
+ Top quality features removal arm
+ Reduced cleaning time through easier
accessibility
+ Reduced idle time through use of second
exchangeable turret, complete with cams
and tools
+ Increased annual output through use of
optimal turret for tablet diameter
 2090i 8 | 9

Flexibility

Ample format diversity

+ Segment and die table options
for 30 to 66 punching stations

Tablets in many sizes

+ Easy conversion to new formats
+ Fast, uncomplicated access
+ Secure mechanical fittings

Semiautomatic, mechanical removal arm

+ Mechanics, no hydraulics in press area
+ Removal arm is integrated into a support
and returns after changing the turret
(optional depending on model)

Fast, safe turret exchanging

+ Particularly fast turret exchanging through:
– Patented clamping system
– Automatic centering on counter-bearing
+ Wide open window flaps allow access
from all sides Turret with patented features
+ Pressing stations do not need to be + Turret also available in stainless steel
removed to change turret or chromium-plating:
+ Menu-based terminal operation with – Higher wear resistance
advanced security via acknowledgement – Higher chemical resistance
commands prevent user error and – Lower surface roughness,
damage smoother surfaces
– Better and faster cleaning (washable)
+ Patented punch saving system
to prevent punch damage
Stainless Steel Fill-O-Matic

Cleanability and simplicity as design Proven parts retained, new parts

philosophy integrated effectively
The stainless steel Fill-O-Matic’s simplicity, + Maintains proven three-chamber system
smooth, GMP-compliant surfaces and + Exchangeable for aluminum Fill-O-Matic
easy cleanability make it captivating not + Easy to remove
just when installed in the tablet press, + Easy to clean – high chemical resistance
but also by itself. Installation and removal + Smooth, GMP-compliant surfaces with
have been simplified while retaining the minimal surface roughness
expected high level of precision when filling + Filling, dosing and distribution wheels with
dies and minimizing product loss. flat bars in stainless steel, with round rods
optional
+ Easily change direction on dosing wheel
+ Clean separation in filling chambers
between gearbox and drive system
+ All parts in contact with product can be
cleaned in a wash center
+ Optional baseplate with interchangeable
slide-in inserts for adapting to different
tablet diameters and reducing product loss
+ Integrated mount for product scraper
behind Fill-O-Matic
+ GMP-compliant surfaces with a surface
roughness of < 0.3 μm; advantage: quick
cleaning
+ Fill plate with three replaceable sealing
segments to adapt to the tablet diameter;
Advantage: Reduction of product loss
Dimensions
Main switch
15
41

52

MOK
ca. 2144
ca. 2022

1715

280
1248

930

674

900

Machine Terminal Switch cabinet

3500 kg 100 kg 350 kg

860 961

Air outlet
4 × 9 kN

961
1800

Foundation loading
1202

Pressure air min. 6 bar for

turret removal system
+ Dosing head
467 + Option: air reject system
100

Main
400/440/480 V − 50−60 Hz

Connection
4 × 6 mm 2 − on floor
2940 4 × 10 mm 2 − cable conduit
1× ø 27
1× ø 18 L = 5 m Upper cable inlet (90 × 200)
1× ø 15 (Option)
1× ø 12 1000
Lower cable inlet (140 × 240)
Pressure air
560

6 bar
Emergency stop NW 6,3

Air inlet

127
127

60
Mains
700
113
11
1220

In- and outlet air

Deduster
for motor cabinet
600−800m3/h 80
1000

127
540

1115

214
127

Option
set-up station
190 kg

Emergency stop

Cable L = 3 m

650
Technical Data

Die (D) / Segments (S) D D D D D

Number of punch stations 47 43 36 30 30

Punch type FS19/EU19 FS19/EU19 FS19/EU19 EU1" EU1"-441

TSM/IPT 19 TSM/IPT 19 TSM/IPT 1"
BBS BB B D
Tablet output units/h min. 42,300 38,700 32,400 27,000 27,000
max. 324,300 296,700 248,400 180,000 180,000
Max. compression force 1* kN 100 100 100 100 100

Max. compression force 2* kN 100 100 100 100 100

Max. tablet diameter mm 11 13 18 25 25

Max. filling depth 1st layer mm 18 18 18 22 22

Pitch circle diameter mm 410 410 410 410 410

Turret rotation speed min. mm -1 15 15 15 15 15

max. mm -1 120 115 120 100 100
Matrizendurchmesser mm 22 24 30.16 38.1 38.1

Die-/segment height mm 22.225 22.225 22.225 23.8 23.8

Die-/segment height mm 19 19 19 25.35 25.35

Punch length mm 133.6 133.6 (133.35) 133.6 (133.35) 133.6 (133.35) 133.6
Upper/lower punch
Upper punch insertion depth mm 1– 4 1 –4 1– 4 1 –4 1– 4

Dimensions mm 1,220 × 1,220 × 2,022

Weight kg Tablet press 3,500 kg, operating terminal 100 kg, switch cabinet 250 kg

Electrical supply parameters Operating voltage 400 – 480 V, 50/60 Hz, power consumption 13 kW

Theoretical values or technical limits: These can vary in practice, according to product and application.
Tablet thickness is a size dependent on product and can strongly vary.
* limited by punch properties

© by Fette Compacting GmbH

This publication may not be reprinted in whole or part without our express permission.
All right reserved. No rights may be derived from any errors in content or from typographical
or typesetting errors. Diagrams, features and dimensions represent the current status on
the date of issue of this leaflets. We reserve the right to make technical changes. The visual
appearance of the products may not necessarily correspond to the actual appearance in all
cases or in every detail.
S S S S

66 45 36 33

FS12 FS19/EU19 EU1" EU1"-441

TSM/IPT 19 TSM/IPT 1"

59,400 40,500 32,400 29,700

455,400 310,500 216,000 198,000
25 100 100 100

25 100 100 100

11 18 25 25

22 22 22 22

410 410 410 410

15 15 15 15
115 115 100 100
– – – –

25 25 25 25

12 19 25.35 25.35

133.6 133.6 (133.35) 133.6 (133.35) 133.6

1– 4 1– 4 1– 4 1– 4
 150522 E
Fette Compacting GmbH Fette (Nanjing) Compacting Fette Compacting Asia Pacific Pte Ltd.
Grabauer Strasse 24 Machinery Co., Ltd. 107 Eunos Avenue 3, #01-01
21493 Schwarzenbek 8 Phoenix Road Jiangning Development Zone Singapore 409837
Germany 211100 Nanjing Singapore
Phone +49 4151 12-0 China Phone +65 6592 5654
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[email protected]
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Phone +91 832 6690307 [email protected]
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Adolfo Prieto No. 1638 www.fette-compacting.com
Colonia Del Valle Sur
03100 Mexico, DF
Mexico
Phone +52 55 4000 0653
[email protected]