Formulating Natural Products
Formulating Natural Products
NATURAL
Products
Primer on Formulating
NATURAL
Products
Primer on Formulating Natural Products
ISBN: 978-1-937235-07-9
Neither this book nor any part may be reproduced or transmitted in any form by any means,
electronic or mechanical, including photocopying, microfilming and recording, or by any
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NOTICE
To the best of our knowledge the information in this book is accurate. However, in a time of
rapid change, it is difficult to ensure that all information provided is entirely accurate and up-
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endorsement or recommendation for use by the Publisher.
0911
Table of Contents
Chapter 1 Building Natural Products
Building Natural
Products
Eric S. Abrutyn
Formula 3.
Green By Nature mint green tea hand cream
Water (aqua) Carrier
Butyrospermum parkii (shea butter) Emollient/moisturizer
Sesamum indicum (sesame) seed oil Emollient
Beeswax Structurant
Prunus persica (peach) kernel extract Emollient
Pistacia vera seed oil (pistachio oil) Emollient
Glycine soja (soybean) seed extract Emollient
Chamomilla recutita (matricaria) flower extract Emollient
Stearic acid Emulsifier
Aloe barbadensis leaf extract Skin calming
Camellia oleifera leaf extract (green tea extract) Claim support
Yogurt powder Co-emulsifier
Rosa moschata seed oil (rose hip oil) Claim support
Sorbitan olivate Emulsifier
Tocopherol (vitamin E) Antioxidant
Citrus grandis (grapefruit) seed extract Skin calming
Mentha piperita (peppermint) oil Skin calming
DMDM hydantoin Preservative
Iodopropynyl butylcarbamate Preservative
Citrus aurantium amara (bitter orange) fruit extract Skin calming/aroma
Ascorbic acid (vitamin C) Antioxidant
Citric acid pH Adjuster
Malic acid pH Adjuster
Glycerin Humectant
Procedure: Without heat, slowly sift A into B with good agitation (700 rpm),
until completely dispersed. Reduce mixing speed to 400 rpm and mix for 15
min to completely hydrate. In a separate mixing vessel, sift C into D with good
agitation (~ 400 rpm) and mix until completely dispersed. Slowly add CD to
AB. Continue mixing at ~ 400 rpm and heat to 80°C. Hold for 25 min. Cool to
45°C before adding E in order. Mix until homogenous. Fill containers. Viscos-
ity: 15,000–20,000 cps; Brkfld Heliopath Spindle #T-C /10 rpm; pH 5.0–7.0
Conclusions
The continued market demand for natural products is growing, and
while the definition of natural remains an ongoing discussion, there
is a definite push toward eliminating classical, “chemical-sounding”
ingredients, even if they are proven safe and have little or no impact on
the planet. Since the concept of natural and how it is positioned in the
marketplace is still a moving target with minimal legal standardization,
it will take some time to provide formulators with a clear idea of how
to find and utilize the right materials that support this market claim.
6
Building Natural Products
References
1. www.cosmos-standard.org
2. www.qai-inc.com
3. www.nsf.gov
4. www.ecocert.com
5. www.oasisseal.org
6. www.natrue.org
7. www.goca.ws/organic-certification
8. www.kontrollierte-naturkosmetik.de/e/bdih.htm
9. www.naturalproductsassoc.org
10. www.certechregistration.com/1_organic_certification.htm
CHAPTER 2
Every once in a while, readers ask how topics are selected for this column.
This time, the idea came from an e-mail inquiring what COSMOS
standards are. Previous columns have discussed Canadian Natural
Health Products regulations but have steered clear of the natural and
organic debate, although this author previously published an article1 that
debates animal versus vegetable ingredients, in which he explains that
a chemical is a chemical regardless of its origin; a molecule of glycerin
is just that, whether from natural sources like animal or vegetable fat,
or from petroleum or biodiesel sources.
COSMOS is the European Union’s (EU) newest effort to outline
organic and natural standards, with draft guidelines published in
November 2008. But how is it different than other standards? This
calls for a review of the various natural and organic standards for the
personal care industry and how they have evolved.
What is Natural?
According to the author, when he first began to learn during the Dark
Ages, the elements of earth, air, fire and water were understood to be
natural; thus everything made from them was considered natural. Later,
industry expert Ken Klein stated that anything made from the first
92 elements of the periodic table are natural, and that no man-made
elements should be used in products claiming to be natural; however,
this philosophy did not seem a sufficient answer for what marketers
where claiming.
7
8
Organic and Natural: Caveat Emptor
Organic
Recalling studies from his youth, the author notes that the term organic
originally referred to the chemistry of the carbon atom. Then in 1973,
an organization called the California Certified Organic Farmer was
formed to promote organic farming in California, instilling in the
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Chapter 2
public a new sense of the word organic. This group became one of the
first to certify products with an organic seal of approval on the label.
In 1979, the state made the organic labeling of foods a law subject to
their controls.
In 1980, the US Department of Agriculture (USDA) published its
“Report and Recommendations on Organic Farming,”3 in which organic
farming was described as a “production system that avoids or largely
excludes the use of synthetically compounded fertilizers, pesticides,
growth regulators and livestock feed additives. To the maximum
extent feasible, organic farming systems rely upon crop rotations, crop
residues, animal manures, legumes, green manures, off-farm organic
wastes, mechanical cultivation, mineral-bearing rocks and aspects of
biological pest control to maintain soil productivity and tilth, to supply
plant nutrients and to control insects, weeds and other pests.”4
Reasons for interest in this system included:
• Increased cost and uncertain availability of energy and
chemicals;
• Increased resistance of weeds and insects to pesticides;
• Decline in soil productivity from erosion and accompanying loss
of organic matter and plant nutrients;
• Pollution of surface waters with agricultural chemicals and
sediment;
• Destruction of wildlife, bees and beneficial insects by
pesticides;
• Hazards to human and animal health from pesticides and feed
additives;
• Detrimental effects of agricultural chemicals on food quality;
• Depletion of finite reserves of concentrated plant nutrients (e.g.,
phosphate rock); and
• Decrease in numbers of farms, particularly family-type farms, and
disappearance of localized and direct marketing systems.5
By the late 1980s, a number of private and state-run certifying
bodies were operating in the United States. Standards varied among
these entities, causing trouble in commerce. Certifiers often refused to
recognize products certified as organic by other agents, which was a
problem particularly for organic livestock producers seeking feed, and
10
Organic and Natural: Caveat Emptor
must be certified organic products; the same USDA Organic seal may
be used in this instance.
Made with organic ingredients: For this label claim, 70% to 94.99%
of the product’s ingredients must be certified organic; in this case, use
of the USDA Organic seal is not permitted.
Contains organic: This label claim requires less than 70% of certified
organic ingredients in a product and also cannot bear the USDA
Organic seal.
Natural Products Association (NPA, United States): This
organization was founded in 1936 and was principally concerned
with dietary supplements. The
group represents more than 10,000
retailers, manufacturers, wholesalers
and distributors of natural products,
including foods,dietary supplements,
and health and beauty aids. On
May 1, 2008, the group issued its
certification program for personal
care products. In order to display the
NPA seal (see Figure 2), a product Figure 2. NPA seal
must meet the following requirements:
• Contain at least 95% truly natural ingredients or ingredients that
are derived from natural sources;
• Contain no ingredients linked with potentially suspected human
health risks;
• Not be processed in ways that significantly or adversely alter the
purity of its natural ingredients;
• Include ingredients derived from a purposeful, renewable/plentiful
source found in nature (flora, fauna, mineral);
• Be minimally processed and avoid the use of synthetic or harsh
chemicals so as not to dilute the material’s purity; and
• Should contain non-natural ingredients only where viable natural
alternative ingredients are unavailable, and only when they pose
absolutely no potentially suspected human health risks.
The Natural Products Association also has published8 a list including
839 ingredients that it considers meets these requirements.
12
Organic and Natural: Caveat Emptor
Unallowed processes:
Any other processes that are not listed above are not allowed,
including but not limited to:
• Bleaching or deodorization (on a support of animal origin);
• Use of enzymes derived from GMOs;
• Deterpenation (other than with beam);
• Ethoxylation, irradiation and sulphonation (as the main
reaction);
14
Organic and Natural: Caveat Emptor
Comments
What chaos. Why are there so many different organizations, standards,
symbols—and now, lawsuits? There is only one answer: marketing. One
may question whether the companies selling cosmetics stamped with
these symbols care about anything more than selling products. The
underlying message is that consumers have been misled to believe that
these products are safer than non-natural or non-organic cosmetics.
These organizations’ definitions are contradictory and in some ways,
amusing. One set of rules states that water found in the Aloe barbadensis
leaf is organic while water from the faucet is not. Water is water is
water. Also, natural minerals are allowed as colorants but they cannot
be processed; as a minor point, this means that with the exception of
mica, none of these natural minerals would be permitted in cosmetics.
Natural iron oxides, for example, would be in violation of FDA, EU
and Japanese standards since ground iron oxide ores have enough lead,
mercury, arsenic, cadmium, etc., in them to keep Proposition 65 lawyers
in California busy filing lawsuits forever.
Natural does not mean safe. In fact, the NPA’s list of permitted
“safe ingredients” includes 15 of the EU’s 26 listed fragrance allergens.
Perhaps natural allergens are better, then? And while one firm stands
behind the EWG and proclaims that synthetic UV filters are dangerous,
only permitting ZnO and TiO2, the International Agency for Research
on Cancer has in the meantime declared TiO2 to be a known human
carcinogen; plus, synthetic ZnO is the only ZnO used since its natural
ore only exists with lead.
How far can this go?13 Do natural or organic cosmetics impart real
benefits or are they just another marketing fad? As the economy in
the United States declines, it appears that consumers are still spending
money for organic foods but are foregoing higher priced organic personal
care products.
This column is titled “Caveat Emptor,” which means “let the buyer
beware.” This column also calls to mind a quote by David Hannum,
among others, that states: “There’s a sucker born every minute.” In
this author’s opinion, that is what keeps these products on the store
shelf.
16
Organic and Natural: Caveat Emptor
References
1. DC Steinberg, Ingredient Review: Animal vs. Vegetable, A Continuing Controversy, Skin Inc.
11(3) 58–62 (Apr 1999)
2. Natural Health Products Regulations, Health Canada Web site, available at www.hc-sc.gc.ca/
dhp-mps/prodnatur/legislation/acts-lois/prodnatur/index-eng.php (Accessed Feb 4, 2009)
3. Report and Recommendations on Organic Farming, USDA Web site, available at http://nal.
usda.gov/afsic/pubs/USDAOrgFarmRpt.pdf (Accessed Feb 4, 2009)
4. Ibid Ref 3, pp 13
5. Ibid Ref 3, pp 16–17
6. National Organic Program, USDA Web site, available at www.ams.usda.gov/nop (Accessed
Feb 4, 2009)
7. ATTRA Web site, National Sustainable Agriculture Information Service, available at www.
attra.org (Accessed Feb 4, 2009)
8. Illustrative “Positive List” of Ingredients, Natural Products Association Web site, available at
www.naturalproductsassoc.org/site/DocServer/Natural_Ingredients_List.pdf?docID=7341
(Accessed Feb 4, 2009)
9. OASIS draft document, available at: www.oasisseal.org (Accessed Feb 4, 2009)
10. California Organic Products Act of 2003, California Department of Food and Agriculture
Web site, available at www.cdfa.ca.gov/is/docs/copa2003.pdf (Accessed Feb 4, 2009)
11. Ibid Ref 9
12. Round One Legal Victory for Organic Consumers and Dr. Bronner’s against “Organic
Cheater” Personal Care Brands and Certifiers, Organic Consumers Association Web site,
available at www.organicconsumers.org/articles/article_15126.cfm (Accessed Feb 4, 2009)
13. 100 Percent Pure Web Site, available at www.100percentpure.com/fruitpigmentedintro.
html (Accessed Feb 4, 2009)
CHAPTER 3
Skin Care
Art Georgalas
When formulating skin care with natural ingredients the first question
to ask is: With which definition of natural will the product conform?
The definition might be significantly different for the general public
than for consumers following lifestyles of health and sustainability
(LOHAS) philosophies. However, one may wonder what even these
purist consumers know about the myriad of natural and organic
certifications out there.This author would venture that most consumers’
identification for natural products would be analogous to Chief Justice
Stewart’s definition of obscenity—i.e., “I know it when I see it.”
While market research firms specialized in this market have
undoubtedly conducted surveys to understand what consumers view
as natural, the current picture is likely quite variable. When, if ever,
consumers come to a general consensus and accept one or more of
the various competing natural and organic standards, formulators can
follow those standards; but right now there are simply too many.
Approaches to Natural
Should the formulator choose ingredients from the multitude given
the Ecocert imprimatur, or choose those on the Natural Products
Association’s list of 800+ acceptable materials? Or should the formulator
instead avoid ingredients found on the Whole Foods list of nearly
400 unacceptable ingredients? Then there are the criteria set forth by
NaTrue or the National Sanitation Foundation/American National
Standards Institute (NSF/ANSI);1 the European cosmetics standards
working group, also known as the COSMOS consortium;2 as well as
the Organic and Sustainable Industry Standards (OASIS) industry
group in the United States.3 Formulators may just want to follow
17
18
Skin Care
the guidance of renowned expert Ken Klein and use only materials
composed of the first 92 naturally occurring elements. Again, who
defines what’s natural?
Further, official governing bodies provide little more guidance. For
example, the US Food and Drug Administration (FDA) gives no formal
definition for natural except to state that natural ingredients come
from natural sources. Regarding foods, the “FDA has not developed a
definition for use of the term ‘natural’ or its derivatives,”4 but a product
is considered a natural food when it contains no artificial or synthetic
ingredients and is only minimally processed according to the 2005
food labeling guidelines.
Verbiage in the European Union’s (EU) REACH regulation states,
“A naturally occurring substance is such [that is] unprocessed, or
processed by manual, mechanical gravitational means; by dissolution
in water; by flotation; by extraction with water; by steam distillation;
or by heating solely to remove water, or which is extracted from air
by any means.”5
The International Organization for Standardization (ISO) has issued
vocabulary for natural aromatic substances in ISO 9235:1997, developed
by the essential oil technical committee (TC) 54, and is currently
working on ISO/NP 16128, “Cosmetics—Technical definitions and
criteria for ‘natural’ and ‘organic’ ingredients and products,” which is at
the approved new project stage for ISO TC 217: Cosmetics. Perhaps
this is what Julie Tyrrell of NaTrue is referring to on the group’s website
when she says, “The criteria for ‘natural’ claims should be finalized in
the second half of 2011 and become operational from 2012 based on
legislation in EU Parliament Article 20 that restricts false claims for
cosmetics.”6
triglycerides—i.e., fatty oils and butters. Add to this jojoba oil, strictly
speaking a liquid wax ester, and squalene, a triterpene precursor of the
sterol backbone distilled from olive oil as the major unsaponifiable
liquid lipid and the basic ingredient list is all but exhausted.
Oxidatively unstable squalene becomes the elegant branched chain
natural hydrocarbon squalane upon hydrogenation, a chemical process
that is allowed in many certification schemes. Of course the question then
arises: Is this truly natural? Other, lighter hydrocarbon components can
be extracted by fractional distillation from natural oils, allowing for the
adjustment of feel with mixtures of these oils, butters and other lipids.
In general, lower molecular weight and less polar oils with branching
and unsaturation give a lighter feel. Unsaturated oils may be challenged
by oxidation leading to potential rancidity.
Considering the emulsification mechanism itself, the formulator
might ask: What does nature do? How are stable oil and water systems
established in nature? Nature works at a molecular level to produce the
results observed macroscopically. Tiny, subcellular nanofactories churn
chemicals out one molecule at a time that are then harvested by industry
in bushel baskets and stainless steel vats. For instance, the olive oil that
consumers serve at the dinner table begins as single triglycerides produced
by the olive tree’s lipid synthesis pathway.
The stabilization of these two-phase systems in nature usually involves
complex combinations of lipids and proteins. Some commercially
available natural emulsions include oleosomes—lipid bodies in oil seeds
such as safflower that stabilize vegetable oil droplets for seed storage
by coating them in oleosin protein. Mammalian milk is also stabilized
by proteins, among which are caseins—one of the major milk protein
groups present as micelles that disperse milk fat.7
In addition, plant latex, found in more than 20,000 species including
guayule,milkweed,poinsettia and many Euphorbiaceae and other botanical
families, is stabilized in laticiferous (milk-forming) systems with the help
of proteins plus polar lecithin lipids and other components. Studies8 of
the Hevea species, the chief rubber-producing plant, show an adsorbed
sheath of protein on the surface, stabilizing the particles of isoprenoid
oils that comprise rubber’s source hydrocarbons. This protein gives the
oil droplets electrophoretic mobility, i.e. a zeta potential, and stabilizes
them via surface electrostatic charges. In fact, many proteins are known
20
Skin Care
Carbohydrates
Natural thickeners and stabilizers from the carbohydrate group of
polymers include many of the plant gums of microbial, algal and vascular
plant origin. These gums modify the texture and flow properties of
emulsions and add to their physical stability. Xanthan gum is a mainstay
of food emulsion preparation and is one of the few ingredients named
in the USDA’s list of allowed additives to organic-certified processed
foods. It imparts the shear thinning rheology with significant yield
21
Chapter 3
value necessary to give creams and lotions shelf stability with desired
feel at acceptably low use levels of a few tenths percent.
Additional vegetable gums having varying degrees of emulsification,
stabilization and viscosity control include tragacanth, scleroglucans,
guar, locust bean, carageenan and the alginates, many of which
demonstrate synergy, suggesting trials of varying mixtures. Simple
insoluble cellulose itself also has been used in the form of citrus fibers
and microcrystalline cellulose. Another soluble complex carbohydrate
for dispersion enhancement and reduced, more homogeneous emulsion
particle sizes is galactoarabinan from the Larch tree. Further, naturals
of the mineral variety including swellable clays such as bentonite are
useful for their water-structuring ability, forming a hydrated “house
of cards” on high shear dispersion. They are also especially effective in
combination with natural gums.
Emulsion Construction
The three primary plant metabolite groups described, i.e. lipids,
proteins and carbohydrates, provide the scaffold and building blocks
for emulsion construction. Some of the starting materials for these
polymers also function as humectants in finished products, notably
glycerol and amino acids such as pyrrolidone carboxylic acid (PCA)
and sugar alcohols such as sorbitol. From the range of secondary plant
metabolites identified, mostly polyphenols and terpenoids, the ancillary
components of emulsions—colors, fragrances and preservatives as well
as some botanical actives, are sourced; botanical actives will be addressed
in a future column.
When nature-derived materials are difficult to obtain, nature-
identical compounds can be synthesized that function virtually the
same—as long as they are not chiral compounds and they are sufficiently
purified. The NaTrue organization, for one, goes to great lengths to
identify the nature-equivalent preservatives they allow,12 including
such organic acids as sorbic, benzoic, salicylic and dehydroacetic and
their salts as well as benzyl alcohol.
Allowed organic cosmetic colorants, as listed in the US Code of
Federal Regulations (CFR) 21, part 73, include annatto orange-red
and beta-carotene, both yellow-orange, oil-soluble carotenoids, as well
as carmine, the red polyphenol pigment derived from carminic acid
22
Skin Care
Conclusion
Overall, formulators may limit their range by choosing to go truly
natural; however, with some background information and a good
deal of experimentation, a variety of effective and aesthetic skin care
emulsions can be formulated. When the ingredient range is expanded
to naturally derived and nature-identical compounds, the formulator’s
palette expands to an even greater variety. In either case, hopefully these
strictures placed on formulators will engender innovation rather than
stifle creativity in the development of natural products with greater
benefits for the end user.
References
1. www.nsf.org/business/newsroom/articles/0903_n3_nsf305.asp
2. www.cosmos-standard.org/docs/COSMOS-standard-final-jan-10.pdf
3. www.oasisseal.org/OASIS_Standard_100_draft.pdf
4. www.fda.gov/AboutFDA/Transparency/Basics/ucm214868.htm
5. http://guidance.echa.europa.eu/docs/guidance_document substance_id_en.pdf
6. www.natrue.org/articles-news/read/article/new-legislation-in-europe-to-set-an-end-
togreenwashing/
7. Food Chemistry, 3rd edn, H-D Belitz, W Grosch, P Schieberle, eds, Springer-Verlag: Berlin
(2004) pp 515
8. J Bonner and AW Galston, The Physiology and Biochemistry of Rubber Formation in
Plants, The Botanical Review XIII(10) 543–596 (Dec 1947)
9. XQ Han, Natural raw materials and enzymatic modification of agricultural by-products for
protein-based surfactants, in Protein Based Surfactants, ch 2, I Nanna and J Xia, eds,
Marcel Dekker, New York (2001) pp 35–36
10. Arginine, company data sheet, www.ajiaminoscience.com/products/manufactured_
products/l-amino_acids/L-Arginine.aspx (2007)
11. 90% Organic cream formulation, company website, www.kosterkeunen.com
12. www.natrue.org/fileadmin/natrue/downloads/Criteria_EN_1.9_FINAL.pdf
(All websites accessed Dec 7, 2010)
CHAPTER 4
Hair Care
Art Georgalas
Today, hair care formulators aiming to formulate for the natural market
are in a quandary as the performance of modern products is driven
more and more by the use of innovative new synthetic materials.
The bench chemist witnesses the weekly arrival of new iterations as
manufacturers graft one functionality onto another to try to outdo
the competition. Cosmetic chemists cannot seem to get enough of
different silicone copolymers, acrylate cross polymers, quaterniums,
polyquaterniums and syndets—and whatever hybrids the organic
chemists can create—since high performance is generally imagined
to require high-tech ingredients.
However, some formulators march to the beat of a different
drummer, guided by a more natural rhythm, so their ingredient choices
may be more restricted. Of the raw materials essential for advanced
hair formulas, the two major types that are problematic for natural
recipes are polymers and surfactants. This is not because they do not
exist in nature but because formulators constrain themselves within
the boundaries of what is viewed as acceptable in formulas labeled as
natural. Regardless of which certifying organization is used to guide
formulating choices, performance should not be sacrificed for a natural
certification. This dictum from marketing and management holds sway
in most companies unless a product line raison d’etre overrides it.
Naturals Guidance
While the industry is not yet at the point where one certifying body
has come to the forefront, there seems to be a consensus of do’s and
don’ts among them. Lists of acceptable and unacceptable materials are
generated based on safety and environmental concerns. In addition,
25
26
Hair Care
is a government agency that sanctions the claim because even with the
continued antigovernment rhetoric in the media, consumers still trust
government agencies as a credible arbiter of advertising claims.
At the Bench
From a pragmatic perspective, this column aims to address what materials
consumers may accept and product developers can use to formulate
natural hair care products. Most hair care products fit into what could
be considered a holistic product paradigm, meaning the whole product
itself delivers consumer benefits.This is different from the drug delivery
paradigm for personal care formulas, wherein a defined set of actives
such as sunscreens, antioxidants, anti-acne and anti-aging materials,
etc., deliver the desired benefits. Antidandruff shampoos as well as,
arguably, permanent waves or hair colorants also fall into this latter
category. In this paradigm, the active ingredients perform a function
and the surrounding product is an optimized vehicle or package that
carries those goods to the “address” on the label—i.e., the skin, scalp
or hair shaft—to deliver the desired benefits. The presumed benefits
that accrue from the product feature, in this case the feature of being
natural, are enhanced safety or mildness.
These two product development paradigms are, in a sense, arbitrary
distinctions, with the lines blurred for many products but they do provide
some direction as to the strategies for both goal-directed formulating
on the front end and claim substantiation testing on the back end. By
examining traditional hair care categories for their critical performance
ingredients, formulators can determine what functionality is potentially
available from the use of natural ingredients. Some benefits may be
more difficult than others to provide through natural ingredients since
they were designed into the synthetic molecules in a structure-function
approach.
Shampoos: Shampoos, for all their ancillary benefits, are primarily
meant to cleanse the hair.While the actual amount and type of surfactant
necessary to promote the roll-up mechanism of soil and oil removal
from fibers is quite minimal, the current consumer is looking for copious
foam; in fact, it has been observed that many Asian consumers seek
products whose foam density gives a “white glove” appearance on the
hands during use. Therefore, the industry is compelled to come up
29
Chapter 4
with natural dense and high foamers. One type of natural surfactant
found in a few plant varieties is the saponins, steroidal glycosides that
readily generate foam in water. They work well for beverages where
they are generally recognized as safe (GRAS) and impart copious foam
to frothy drinks. However, in personal care, the do not impart a lather
as rich as consumers expect from their shampoos at conventional use
levels of less than 1%.
Of course, formulators could hark back to the old fashioned
technology of liquid soaps by using unsaturated vegetable oil fatty acids,
as some pioneers in natural products still do. Soaps made with oils
from unsaturated fatty acids, such as olive, the traditional castile soap
in Renaissaince Spain, or hemp oil, can remain clear in a concentrated
solution. Mixed with coconut to enhance the lather, these liquid soaps
do cleanse well but they experience solubility problems in hard water.
One suggestion would be to add natural chelating agents such as phytate
salts or inositol hexaphosphate to chelate with the divalent calcium
and magnesium ions. However, pH effects may limit the usefulness of
such techniques. Some such commercial agricultural sources include
rice and soy.
If natural certification by bodies such as Ecocert is the standard
followed, the surfactant choice becomes much wider, encompassing
anionics such as acyl glutamates, acyl hydrolyzed protein salts
and even alkyl sulfates and sulfosuccinates; amphoterics like the
cocoamphoacetates; and nonionics in the alkyl glucoside family. Ranges
of mild, high-foaming products can be formulated but the biggest
concern is how to thicken these shampoos effectively and cheaply.
Formulators cannot get away with the conventional salt-thickening
method used in many mass market, dollar-a-bottle shampoo variants
but there are some natural polymers, such as xanthan gum, that can
successfully be used. Work has also been done using magnesium sulfate
(Epsom salts) in combination with fatty amphiphiles such as glyceryl
laurate to thicken glutamate cleansers by building surfactant association
structures akin to those using the cheaper monovalent salts.
Hair conditioners: Hair conditioners deliver the eponymous benefit
of hair conditioning, but what exactly does this mean? Looking at
how one actually tests hair conditioning—i.e., via tress testing and
half-head salon testing—can provide formulators with answers. In
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Hair Care
Further, the same can also be an issue also with preservatives and
fragrances. Some nature-identical preservatives are allowed under
certain certification systems, e.g. NaTrue, but are only allowed under
NSF/ANSI 305 if they are derived from non-petrochemcial feedstocks.
Fragrance also can have natural roots, and many flavor and fragrance
houses can provide natural fragrances. Combinations of related essential
oils, many available as NOP Organic, can form pleasant compositions
but professionally developed natural fragrances are better suited to most
products. Aromatic extracts of fruits and flowers are also available if
that is the chosen marketing direction.
There are, however, severe limitations in relation to color since many
colors extracted from plants are not approved for cosmetic use, even
if they are approved for food and drug use. The soluble dyes that can
be used include caramel, annatto, beta-carotene and carmine from the
Mexican cochineal insect.6 Formulators are not likely to use inorganic
pigments such as titanium dioxide, iron oxides or chrome oxides, which
go into color cosmetics, in hair care. There is also the unique copper
chelate disodium EDTA-copper, which is only approved for use as a
shampoo colorant but unfortunately it is not natural.
Styling aids: Styling aids and hair sprays depend upon the film-
forming or simple adhesive properties of their dry residues. Fiber bundles
typically are either coated with a solution of polymer or sprayed with
a mist of droplets that “spot-welds” the fibers together, as numerous
hair chemists have metaphorically quipped, to affect the style and
freeze it in place. Such polymers can come from natural sources–either
carbohydrate-or protein-based. The drawback here is their reduced
humidity resistance. Proteins such as corn zein and carbohydrates such
as plant gums, e.g. acacia or Arabic gum and pectin, currently are used.
In addition, a unique thickening combination of xanthan and konjac
mannan carbohydrates reportedly yields clear gels, and potentially
could be one alternate to the synthetic polyacrylate carbomer in making
clear gels.7 Finally, to modify flexibility and reduce flaking, glycerol
may be considered as a universal plasticizer and other glycols, such as
fermentation-sourced 1,3 propylene glycol, can be used.
In addition, besides being a good cosolvent in water-based products,
ethanol at >15% can be a fail-safe preservative in hair sprays but readers
should note the importance of microbial challenge testing the final
32
Hair Care
formula in all cases. The formula pH and water activity can also provide
strategies to aid in preservation with low pH levels where feasible.
The use of water activity control as a strategy has been suggested by
Steinberg,8 as water activity can have significant bacteristatic effects
in highly concentrated systems like shampoos but yeast and mold will
still be problematic. An instrumental determination of water activity
is therefore essential.
Conclusions
A full compendium of natural ingredients for hair care would be difficult
to compile at any point in time as more materials are being invented
or their utility in personal care discovered every day. Many will gain
approval by Ecocert, QAI, NaTrue or the Natural Products Association
and become additions to the natural formulators’ palette. A complete
volume would be too extensive to catalog here but if product developers
simply want to work with Mother Nature as she provides, the palette
will be limited to nature-made metabolite, e.g. proteins, lipids and
carbohydrates that were found on farms, in fields and in oceans before
the advent of organic synthetic chemistry. Otherwise formulators can
choose a natural certifier and consistently apply their guidelines.
The future will unfold with new ingredients for natural formulations
as green chemistry advances yield new functional ingredients. This
consumer need for natural and sustainable technologies will not
stifle creativity but instead add a new direction to innovation. The
bench chemist should monitor activity in the regulatory arena as the
overlap between the FDA, USDA and Federal Trade Commission
jurisdiction is worked out; in fact, the Personal Care Products Council
has established an Organic/Natural Committee to keep abreast of these
developments.9 In addition, on both the domestic and international
fronts, formulators should follow the non-governmental organizations
that are promulgating natural standards as these are evolving as well.
Good luck!
33
Chapter 4
References
1. www.cosmos-standard.org
2. www.natrue.org/articles-news/read/ article/nsf-international-partners-with-natrue-to-
develop-first-american-national-standard-for-natural-cosme/?no_cache=1
3. www.qai-inc.com
4. www.natrue.org/fileadmin/natrue/downloads/ Criteria_English_Version_2.pdf
5. www.biopreferred.gov
6. www.accessdata.fda.gov/scripts cdrh/cfdocs/ cfcfr/CFRSearch.cfm?CFRPart=73&showFR
=17
7. PA Williams et.al. Fluid gels based on natural polymers for cosmetic applications, in
Polymers: The Pathway to Versatile Technology, A.J. O’Lenick Jr, ed, Allured Books, Carol
Stream, IL USA (2011)
8. www.cosmeticsandtoiletries.com/formulating/ ingredient/preservatives/112901129.html
9. www.personalcarecouncil.org/newsroom/20100608
(All websites accessed on Feb 23, 2011)
CHAPTER 5
Green Formulations:
Not All Components
Are Equal
A. Cristoni, G. Maramaldi and C. Artaria
Standardized Extracts
To demonstrate the efficacy and reproducibility of a botanical active’s
variables in a cosmetic formulation, the consistency of the natural extract
is a key factor. Reproducibility is also important when considering
regulatory aspects aimed to assess the toxicity and tolerability of a
cosmetic ingredient.
35
36
Green Formulations: Not All Components Are Equal
Safety Issues
From a safety standpoint, the quality of a botanical extract needs to be
carefully evaluated both on the raw material itself and within the final
formulation—whether it is intended as a topical or oral cosmetic.
Recent evaluations6 have in fact demonstrated that, besides labelling
claims, only a small percentage of commercial products had chemical
profiles that complied with their declared content.This research focused
38
Green Formulations: Not All Components Are Equal
Conclusions
Callaghan observed15 that when the cosmetic industry wants to
demonstrate how supplements can benefit the skin, it needs to
be innovative and address questions relating to safety, toxicity,
bioavailability, molecule interactions that control biological function,
and age-related physiology.
The commercial preparations that have been analyzed recently
highlight differences in content and variations between labelling and
actual concentration, revealing a scenario of the herbal preparations
that require the development of reliable analytical methods to analyze
finished formulations.
40
Green Formulations: Not All Components Are Equal
References
1. FR Maffei, M Carini, R Stefani, G Aldini and
L Saibene, Anti-elastase and anti-hyaluronidase
activities of saponins and Sapogenins form Hedera helix, Aesculus hippocastanum
and Ruscus aculeatus: Factors contributing to their efficacy in the treatment of venous
insufficiency, Arch Pharm 328 720–724 (1995)
2. RF Maffei, M Carini, G Aldini, R Stefani,
E Bombardelli and P Morazzoni, Free radical scavenging action and anti-enzyme activity
of proanthocyanidine A2, a new polyphenol from Aesculus hippocastanum L., 18th IFSCC
Congress, Venezia, Italy (Oct 3–6, 1994)
3. E Bombardelli, M Spelta, LR Della, S Sosa and A Tubaro, Aging skin: Protective effect of
silymarin phytosome, Fitoterapia vol LXII
2 115–122 (1991)
4. E Bombardelli, P Morazzoni and A Griffini, Aesculus hyppocastanum L., Fitoterapia vol.
LXVII 6 483–511 (1996)
5. A Cristoni, F Di Pierro, G Guglielmini, A Giori and P Morazzoni, Soothing activity of
terpenoid fraction of Ginkgo biloba and of its phospholipidic complex, proceedings of 22nd
IFSCC Congress, Edinburgh (2002)
6. C Cassanese, E De Combarieu, M Falzoni,
N Fuzzati and R Pace R, New liquid chromatography method with UV detection for analysis
in anthocyanins and anthocyanidins in Vaccinum myrtillus fruit dry extracts and commercial
preparations, J AOAC Int 90 4 911–919 (2007)
7. R Salvare, P Braquet, Th Perruchot and
L Douste-blazy, in Flavonoids and Bioflavonoids 1981, L Farkas, M Gabòr, F Kàllay and H
Wagner, eds, Elsevier: Amsterdam, Oxford, New York (1982) pp 437–442
8. P Morazzoni and S Malandrino, Anthocyanosides and their aglycons as scavengers of free
radicals and antilipoperoxidant agents, Pharmacol Res Comm 20 suppl 2 254 (1988)
9. P Morazzoni and MJ Magistretti, Activity of myrtocyan, an anthocyanoside complex from
Vaccinum myrtillus (VMA) on platelet aggregation and adhesivness, Fitoterapia 61 13 (1990)
10. C Ferretti, M Blengio, S Malandrino and
G Pifferi, Effect of Vaccinum myrtillus on some phosphodiesterase isoforms, XI Internat Symp on
Medicinal Chem, Jerusalem, Israel (Sep 2–7, 1990)
11. E Bombardelli and SB Curri, Antocianosidi, sostanza fondamentale del connettivo e correlazioni
istangiche, Terapia angiologia 32 117 (1976)
12. V Bettini, F Mayellaro, E Patron, P Ton and
V Terribile Wiel Marin, Fitoterapia 55, 323 (1984)
13. A Colantuoni, S Bertuglia, MJ Magistretti and
L Donato, Effects on Vaccinum myrtillus anthocyanosides on arteriolar vasomotion, Arzneim
Forsch 41 905 (1991)
14. C Artaria, R Pace, G Maramaldi and G Appendino,
Different brands of bilberry extract—A comparison of selected components, Nutrafoods
(2007) 6 (4), pp 5–10
15. T Callaghan, Challenges, opportunities in clinical evaluations of oral beauty supplements,
Cosm & Toil 120 9 (Sep 2005)
CHAPTER 6
Navigating the
Challenges of Formulating
With Naturals
Lakshmi Prakash, Ph.D., and Muhammed Majeed, Ph.D.
Challenges in Innovating
Color issues: Natural ingredients for antiaging skin care are prepared
from botanicals with a long history of traditional cosmeceutical use,
such as skin lightening, skin smoothing and antimicrobial applications,
although the term itself is of recent origin. Botanicals are rich in
phenolic and other pigments including carotenoids, flavonoids
and related compounds, and often some of the healthful properties
of these natural materials reside in the pigments themselves. An
example is turmeric, a culinary spice with a tradition of topical use in
South Asia. The active compounds in this case are the yellow
curcuminoids that also are used as a natural colorant. This brilliant
41
42
Navigating the Challenges of Formulating with Naturals
yellow color, however, does not blend well with currently manufactured
personal care products.The end user is concerned about the unappealing
yellow color staining the skin.
Scientific developments such as extraction processes and
derivatization techniques have enabled a method to extract the mixture
of biologically active curcuminoids from turmeric roots and convert
them into colorless biologically active tetrahydrocurcuminoids. Such
a composition finds versatile applications in personal care products,
particularly in the antiaging category.
Tetrahydrocurcuminoids have been found to efficiently inhibit
protein cross-linking and provide skin-lightening action as well as
provide antioxidant and bioprotectant properties. This discovery is the
subject of a recently granted U.S. patent.1
Tetrahydrocurcuminoids offer additional functional antioxidant
benefits in protecting fat-based compositions from oxidation. In
laboratory studies,2 tetrahydrocurcuminoids were found to quench free
radicals more efficiently than the commonly used synthetic antioxidant,
butylated hydroxytoluene (BHT).
From a safety point of view, the bioprotectant role of
tetrahydrocurcuminoids is further enhanced by its low toxicity, (oral
LD50 is 5000 mg/kg) with a 0.00 irritation score in a skin patch test.3
Turmeric root, the source of tetrahydrocurcuminoids, is listed by the
U.S. Food and Drug Administration (FDA) as an herb generally
recognized as safe (GRAS) for its intended use as a spice, seasoning
and flavoring agent.4
Dispersibility: Botanicals often are difficult to use in formulations
because of their poor solubility or dispersibility in acceptable solvents.
In such cases, the formulator faces a challenging task that sometimes
requires modifications to the formulation process itself. The order of
addition of ingredients, the type of solvents used, temperature and pH
conditions, the nature of the mixing process and several other factors
influence dispersibility.
Boswellia serrata, for example, has been used in the ayurvedic system
of medicine to manage inflammatory conditions (see Boswellia Serrata
in Antiaging).
43
Chapter 6
The active boswellic acids reside in the gum resin from the tree,which is
a difficult material to formulate, and the gum constituents may irritate the
skin. Natural extract manufacturers have developed efficient extraction
processes that produce a composition rich in boswellic acids in a powder
form. Such an ingredient can be conveniently used in formulations for
soaps, lotions and cosmetic creams as an anti-inflammatory ingredient
(see Formula 1)—however, the powder must be dispersed well during
the formulation process. Optimal proprietary methods for formulation
have been developed after extensive experimentation.
Products tested containing 5% of a standardized extract from the
gum resina did not produce any irritation or sensitization in standard
patch tests.5
Stability issues: Retaining the biological activity of natural ingredients
through raw material preparation, processing, extraction, packaging
and storage presents a myriad of challenges.
Nutrients in natural materials such as vitamins, growth factors,
amino acids, flavonoids, pigments and essential oils are susceptible
to degradation on contact with oxygen or exposure to suboptimal
temperature and pH conditions.
An example is young or “green” coconut water—a reservoir of
nutrients and growth factors. Green coconut water is the liquid
a
Boswellin (INCI: Boswellia serrata extract) is a registered trademark of Sabinsa Corp.
44
Navigating the Challenges of Formulating with Naturals
Formula 1.
Cream formulation with Boswellia serrata extract
A. Water (aqua) 59%–60%
Carbomer 0.25%–0.27%
B. Glycerin 4.0 Methylparaben 0.2
Edetate sodium 0.01
C. Cetyl alcohol 3.5
D. Stearyl alcohol 3.5
Stearic acid 6.5
Glyceryl stearate 2.5
PEG-100 stearate 2.5
Isopropyl palmitate 6.0
Vitamin E acetate 1.0
Dimethicone 0.1
Propylparaben 0.1
Vitamin A palmitate 0.1
Ascorbyl palmitate 0.2
E. Boswellia serrata extract 5.0
F. Water (aqua) 2.0
Triethanolamine 0.4
G. Imidazolidinyl urea 0.3
Water (aqua) 1.0
1. Source: National Organic Program (NOP) Web site. Available at: www.ams.usda.
gov/nop/NOP/standards/LabelPre.html. (Accessed Jan. 23, 2006.)
References
1. US Patent 6,653,327, Cross-regulin composition of tumeric-derived
tetrahydrocurcuminoids for skin lightening and protection against UVB rays
2. Research Reports 8–13, Sabinsa Corp. (1999)
3. Research Report, Sabinsa (1999)
4. Code of Federal Regulations Title 21, 100.0, 182.10, 182.20
5. Research Report, Sabinsa Corp. (Feb. 2000)
6. E Proksch, WM Holleran, GK Menon, PM Elias and KR Feingold, Barrier function regulates
epidermal liquid and DNA synthesis, Br J Dermatol 128 (5) 473–482 (May 1993)
7. M Muhammad and L Prakash, THP: An all natural delivery system adjuvant, in Delivery
System Handbook for Personal Care and Cosmetic Products: Technology, Applications
and Formulations, MR Rosen, ed., William and Andrew Publishing (2005)