KONTRAKTOR UTAMA: SETMARK

SETMARK SDN. BHD. SDN. BHD.

PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA
YANG BERKAITAN BAGI MENINGKATKAN SISTEM SIMPANAN DAN
BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU DAN
GANGGARAK WP LABUAN (TAWARAN SEMULA)

METHOD OF STATEMENT
(PIPE LAYING WORK)
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA
YANG BERKAITAN BAGI MENINGKATKAN SISTEM SIMPANAN DAN
BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU DAN
GANGGARAK WP LABUAN (TAWARAN SEMULA)

Content Page

1.0 INTRODUCTION 2

2.0 SCOPE OF WORKS 2

3.0 WORK SEQUENCE FLOW 3

4.0 PREPARATORY WORKS 3

5.0 METHOD STATEMENT 3

5.1 SURVEY AND EXCAVATION OF TRENCH 3
5.2 LAYING PIPES, FITTINGS AND JOINTS 4
5.3 BACKFILLING OF PIPE TRENCH AND COMPACTION 5
5.4 TESTING OF PIPELINE 5

6.0 SAFETY AND ENVIRONMENT 6

6.1 SAFETY 6
6.2 ENVIRONMENTAL 7
7.0 ATTACHMENT - A (PIPE JACKING WORK AT SIMPANG JALAN OKK DAUD) 10
ATTACHMENT - B (PIPE JACKING WORK AT SIMPANG 26 BUKIT LAJAU) 11
ATTACHMENT - C (Schedule of Welding Test) 12
ATTACHMENT - D (Schedule of Pipeline Test) 13
ATTACHMENT - E (Calibration Certificate) 14
ATTACHMENT - F (ARC WELDING ELECTRODE CATALOGUE) 15-16
ATTACHMENT – G (ARC WELDING ELECTRODE CATALOGUE) 17-19
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA
YANG BERKAITAN BAGI MENINGKATKAN SISTEM SIMPANAN DAN
BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU DAN
GANGGARAK WP LABUAN (TAWARAN SEMULA)

1.0 INTRODUCTION

This method statement covers the pipe jacking work of the project above by
installing a prefabricated pipe through the ground from a drive shaft to a reception
shaft.

2.0 SCOPE OF WORKS

The works to be carried comprise of:
a) Clearing and preparing the ground for laying 700mm & 450mm dia. MSCL
pipe, 450mm HDPE pipe and constructing all ancillary works.
b) Excavating and preparing trenches and pits to receive the pipe, pipe piers or
supports, chambers and other ancillary works including backfilling and
disposing of excess spoils.
c) Construction pipe piers or supports, anchor blocks and chambers.
d) Supplying, laying and jointing pipes, specials, valves and other fittings.
e) Pressure test of installed pipes and necessary fitting.

All works shall comply with the requirement of Local Authorities and where required
the plumber responsible for the execution of the work shall be a licensed plumber.
The Contractor shall execute the works in strict conformity with the approved plans
and shall arrange for the necessary formalities to be complied with.
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA
YANG BERKAITAN BAGI MENINGKATKAN SISTEM SIMPANAN DAN
BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU DAN
GANGGARAK WP LABUAN (TAWARAN SEMULA)

3.0 WORK SEQUENCE FLOW

Setting Out

Trench excavation

Laying Pipe

Joint connection/welding

Testing / pressure test

Backfilling

4.0 PREPARATORY WORKS

Obtain relevant approved construction drawings, shop drawings and materials from
S.O/ S.O representatives. Submit Request for Work Inspection to inform S.O before
proceed the work. Since the approved material received to site, all materials are to
be inspected and possible damages must be reported on the delivery note.

5.0 METHOD STATEMENT

5.1 SURVEY AND EXCAVATION OF TRENCH

The Contractor shall excavate to the line and levels as shown in the
construction drawings. The Contractor shall carry out all excavations in such
manner and order as approved by the S.O and Consultant in whatever
material as may be found. All excavations shall be carried out to the required
lengths, widths, depths, inclinations or curvatures as may be necessary for
the proper construction of the works or as shown on the drawings. All
excavations shall be sufficient to provide for the necessary working space.

The bottom of all excavations shall be carefully trimmed and levelled, well
rammed and consolidated to ensure good solid foundations. Before
commencing the excavation of pipe trenches, the routes of the pipelines shall
be pegged out accurately.
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA
YANG BERKAITAN BAGI MENINGKATKAN SISTEM SIMPANAN DAN
BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU DAN
GANGGARAK WP LABUAN (TAWARAN SEMULA)
5.2 LAYING PIPES, FITTINGS, AND JOINT

All pipes and fittings shall be laid to the lines and levels shown on the
construction drawing or as otherwise directed by S.O. Before any pipe is
lowered into the trench, it shall be cleaned and re-examined for cracks and
flaws. If undamaged it shall be placed in position ready for jointing. After
laying, the interior of pipes shall be carefully cleaned again to remove any
debris, dirt, stones or other matter that may have entered during laying.

Where the pipe lines encounter obstruction of laying works such as crossing
main road, pipe sleeve shall be used as protection for crossing the road. Joint
holes shall be formed in the excavation as necessary for the convenient and
proper making of the joints, and each pipe or special shall be individually set
for line and level.

Pipes and specials to be embedded in concrete shall be held firmly in position

and protected from damage while the concrete is being placed. Should any
pipe become either partially or wholly clogged before final acceptance of the
work, it shall be cleaned out or replaced by contractor.

All electric arc welding equipment and welder personnel shall be approve by
S.O. The contractor shall make test specimens on pipes of the same size and
thickness on the pipelines to be welded. The joints shall be tested in the
presence of the S.O. for each procedure proposed in accordance with the
requirements. Where the pipes are to be joined by welding it shall be by
means of an internal and an external circumferential electric arc weld at each
joint. The air test pressure shall be applied to identify any leakage by using
pressure gauge with minimum pressure at 15 bars for each joint after
completion of welded longitudinally.

Before placing the pipes together the portion of the sockets and spigots to be
welded shall be cleaned to a bright metallic finish, the spigot end shall then
be placed in the socket and forced inside so that the spherical surfaces are in
contact.

Where pipes are to be joined by a collar, the pipe ends and the collar shall be
cleaned and then the collar shall be placed at the ends of the pipes. So that
the space between the pipes end is about 25 mm from the centre line of the
collar. The collar shall be clamped tightly onto the pipes using the lugs and
welded longitudinally. After completion of the internal and external
circumferential welds, the lugs shall be removed and the longitudinal weld
completed. Any crack repair shall be applied with internal cement lining by
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA
YANG BERKAITAN BAGI MENINGKATKAN SISTEM SIMPANAN DAN
BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU DAN
GANGGARAK WP LABUAN (TAWARAN SEMULA)
prepare a good, clean surface to remove all loose material and disintegrated
concrete. The area to be patched shall be dampen with water using brush
without leaving any standing water, mix compound with typical mixture as
cement and water shall be apply with a wet brush lightly and evenly so that
the surface becomes smooth and even. Following with that allow the surface
to cure for about 24 hours and do not shift the item. All joints shall be paint
with bituminous paint and wrapped with Denso tape to prevent any leakage
and protecting from corrosion before pipes are to be laid.

5.3 BACKFILLING OF PIPE TRENCH AND COMPACTION

After the pipe laying has been approved by the S.O and before the pipelines
are tested, only sufficient backfilling of the trenches to prevent ‘snaking’ and
to maintain the pipes in position will be permitted, but all joint shall be left
exposed. In backfilling pipe trenches, only approved materials which is free
from stoned or rocks or other hard materials shall be carefully spread along
the trench bottom between the pipes and trench walls to a depth of about
150 mm thick of the same materials shall be hand rammed. Further layers
each of about 150 mm thick of the same materials shall then be spread and
rammed in the same manner up to the top of the pipes. It shall be placed in
layers each of 150 mm thickness and hand or mechanically rammed until the
backfill is 300 mm above the top of the pipes.

5.4 TESTING OF PIPELINE

The Contractor shall provide all necessary equipment and material required
for the purpose of testing work. The test shall carried out at every maximum
of 1000 metres.

Test shall be carried out in the presence of a representative from S.O and
witness by Consultant.

Wherever a section of any pipe has been laid, jointed and backfilled, it shall
be prepared for testing by sealing the both ends temporarily with end cap.
The end cap shall be of cast iron or steel. The end cap at the lower end or the
section of the main shall be fitted with a valve inlet pipe for use to fill the
section of the main with water and the stop end at the higher end of the
section of the main shall be fitted with a valve air release vent pipe.

The test pressure to be applied shall be approximately 1.5 times the working
pressure with details as shown in the drawings or as directed by S.O.
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA
YANG BERKAITAN BAGI MENINGKATKAN SISTEM SIMPANAN DAN
BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU DAN
GANGGARAK WP LABUAN (TAWARAN SEMULA)
In testing, the main shall be filled with clean water and after a period of 24
hours, the pressure shall be raised by pumping to the specified test pressure.
Pumping shall then cease and after a period of 3 hours, pumping shall be
resumed and the quantity required to be pumped, in order to restore the test
pressure, divided by the time, shall be measure of the rate loss.

The length of main under test shall be deemed to have passed the test if the
leakage does not exceed 2 litres per m of internal diameter per m head of
applied water pressure per 24 hours per kilometre of pipeline. If this
specified rate of leakage is exceeded, a thorough inspection of the section of
the main shall be made. All leaks discovered shall be repaired and the section
shall be tested again.

The section of the main to be test shall be filled with water and the water
shall be introduced into the section of the main through the valve inlet in the
stop end at the lower end of the section by properly installing all air valves
and from the air release vent pipe in the stop end at the higher end of the
section.
 KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA YANG BERKAITAN BAGI
MENINGKATKAN SISTEM SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU
DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

5.5 SCHEDULE OF LAYING PIPE WORKS

WORKS
NO. CHAINAGE No. Sleeve Jacking Pipe DATE
Length Bend Collar Expose Pipe
Pipe Pipe (700mm)
CH0+400 – 200m
1. 20 nos. - 1 nos. - - - OCTOBER 2021
CH0+600 (700mm MSCL)
CH0+600 – 200m
2. 20 nos. - 4 nos. - - - NOVEMBER 2021
CH0+800 (700mm MSCL)
CH0+200 – 200m 1 nos. 300
3. 20 nos. 3 nos. 6 nos. 25m - DISEMBER 2021
CH0+400 (700mm MSCL) 2 nos. 450
CH0+000 – 200m
4. 20 nos. 4 nos. 450 5 nos. 8 nos. 40m 42m JANUARY 2022
CH0+200 (700mm MSCL)
CH0+800 – 200m
5. 20 nos. 7 nos. 22.50 - 14 nos. - 143m JANUARY 2022
CH1+000 (700mm MSCL)
200m 8 nos. 450
20 nos. 5 nos. 24 nos. 40m 17m
(700mm MSCL) 4 nos. 900
27
CH1+000 – (450mm MSCL) 3 nos. 5 nos. 450 - 10 nos. - 8.5m
6. FEBRUARY 2022
CH1+200 (CH0+050-CH0+600)
27m
(450mm HDPE) 3 nos. - - - - -
(CH0+050-CH0+600)
CH1+200 – 200m
7. 20 nos. 2 nos. 450 1 nos. 4 nos. 10m - MARCH 2022
CH1+400 (700mm MSCL)
 KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA YANG BERKAITAN BAGI
MENINGKATKAN SISTEM SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU
DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

WORKS
NO. CHAINAGE DATE
Sleeve Jacking Pipe
Length No. Pipe Bend Collar Expose Pipe
Pipe (700mm)
200m
20 nos. 2 nos. 450 1 nos. 4 nos. - -
CH1+200 – (450mm MSCL)
7. MARCH 2022
CH1+400 200m
20 nos. - - - - -
(450mm HDPE)
300m 8 nos. 300
30 nos. 4 nos. 18 nos. - -
(700mm MSCL) 1 nos. 450
CH1+400 – 300m
8. 30 nos. 10 nos. 300 4 nos. 20 nos. - - APRIL 2022
CH1+700 (450mm MSCL)
300m
30 nos. - - - - -
(450mm HDPE)
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)
6.0 SAFETY AND ENVIRONMENT
6.1 Safety
1) Safety induction to be conducted to all new workers that involved to this activity
and safety tool box meeting shall be conducted every day to remind the workers
about concerning the safety.
2) All workers shall provide with proper PPE (Personal Protective Equipment) and
shall be worn every time they are entering the site. Safety Officer / Safety
Supervisor shall ensure all the workers wear all the safety equipment provided.
3) Safety Officer/ Safety Supervisor shall ensure that the activity shall carry out in a
safe manner.
4) All workers shall fully support and actively participate in all safety related
activities and comply with all practicable safety measures.
5) All workers shall be advised to report any accident or injury to supervisor and
proper treatment to be obtained.
6) The Safety Supervisor / Safety Officer shall ensure that the workers understand
the safety regulations and explain in detail in particular hazards, where the
workers are working and the precaution to be taken to ensure their safety.
7) Proper and adequate provision of temporary signage’s and barricades at
diversions and temporary haul road as necessary.

6.2 Environmental

1) All workers shall educate on good environmental management practices and well-
disciplined to environment.
2) The garbage bin shall be provided at the working area and Supervisor shall ensure
its must be collected regularly and disposed of at the approved dumpsite.
3) Safety Officer / Supervisor shall ensure that no open burning of construction or
domestic wastes is practiced. All workers shall ensure that all tools and
equipment machinery are in good condition to avoid any oil leakage that could
harm to environment.
4) All workers shall ensure that all tools and equipment machinery are in good
condition to avoid any oil leakage that could harm to environment.
5) Open burning of construction and domestic wastes on the site premises are
strictly prohibited.
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA YANG BERKAITAN BAGI
MENINGKATKAN SISTEM SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU
DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

7.0 ATTACHMENT A - PIPE JACKING WORK AT SIMPANG JALAN OKK DAUD

JACKING PIT SHEET PILE RECEIVING PIT

KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA YANG BERKAITAN BAGI
MENINGKATKAN SISTEM SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU
DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

ATTACHMENT B - PIPE JACKING WORK AT SIMPANG 26 BUKIT LAJAU

7
TRENCH TO ALLOW SHEET PILE
JACKING ROD SHEET PILE JACKING PIT RECEIVING PIT
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

ATTACHMENT C – Schedule of Welding Test

PIPE JOINT WELDING

AIR X-RAY
CHAINAGE JOINT PIPE PIPE JOINT WRAP REMARK
NO. TEST TEST
1 2 LUAR
1
2
3
4
5
6
7
8
10
11
12
13
14

7
 KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN KERJA YANG BERKAITAN BAGI
MENINGKATKAN SISTEM SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN LAJAU
DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

ATTACHMENT D – Schedule of Pipeline Test

PIPE JOINT WELDING

AIR X-RAY WRAP &
NO. CHAINAGE JOINT PIPE PIPE PRESSURE REMARK PICTURE
JOINT LUAR TEST TEST LAY
1 2
1
2
3
4
5
6
7
8
10
11
12
13
14

7
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

ATTACHMENT E – Calibration Certificate

7
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

ATTACHMENT F – ARC WELDING ELECTRODE CATALOGUE

7
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

7
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

ATTACHMENT G – ARC WELDING ELECTRODE CATALOGUE

7
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)

7
KONTRAKTOR UTAMA: SETMARK
SETMARK SDN. BHD. SDN. BHD.
PROJEK:
PEMBINAAN SATU (1) BUAH TANGKI SIMPANAN DAN LAIN-LAIN
KERJA YANG BERKAITAN BAGI MENINGKATKAN SISTEM
SIMPANAN DAN BEKALAN AIR BAGI PENDUDUK DI KAWASAN
LAJAU DAN GANGGARAK WP LABUAN (TAWARAN SEMULA)