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72400726-DS-002 Rev 0

The document provides datasheets for ball valves used in a pressure reduction and metering skid for 3 MMSCFD of sweet natural gas. It lists technical specifications for various 1", 1.5", 2", and 4" ball valves including materials of construction, pressure ratings, end connections, coatings, and certification standards. The valves will be used across two stations, 3A and 3B, with various tag numbers identified for each station.

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prabakaran365
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0% found this document useful (0 votes)
46 views8 pages

72400726-DS-002 Rev 0

The document provides datasheets for ball valves used in a pressure reduction and metering skid for 3 MMSCFD of sweet natural gas. It lists technical specifications for various 1", 1.5", 2", and 4" ball valves including materials of construction, pressure ratings, end connections, coatings, and certification standards. The valves will be used across two stations, 3A and 3B, with various tag numbers identified for each station.

Uploaded by

prabakaran365
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PRESSURE REDUCTION AND METERING SKID -

3 MMSCFD

SKID VENDOR
DATASHEET FOR BALL VALVE Page 1 of 8
Date 14-Jul-23
CUSTOMER DOC. NO. 72400726-DS-002 Rev 0

0 14-Jul-23 8 Issued for Approval VP KV BR


PREPD. CHKD. APPD. APPD.
Rev Date Pages DESCRIPTION
EMERSON CUSTOMER
PRESSURE REDUCTION AND METERING SKID -
3 MMSCFD VENDOR / SUPPLIER

DATASHEET FOR BALL VALVES Page 2 of 8


Date 14-Jul-23
CUSTOMER Doc No. 72400726-DS-002 Rev 0
DESIGN DESCRIPTION
1 GENERAL
2 Tag No for Station 3A 3A-BV-317 & 3A-BV-318 3A-BV-107, 3A-BV-108, 3A-BV-121 & 3A-BV-122
3 Tag No for Station 3B 3B-BV-317 & 3B-BV-318 3B-BV-107, 3B-BV-108, 3B-BV-121 & 3B-BV-122
4 P&ID No. 72400726-PID-001 72400726-PID-001
5 Station 3A & 3B 3A & 3B
6 Quantity (No's) 2 Nos per Skid. Total 4 Nos for 2 Skids 4 Nos per Skid. Total 8 Nos for 2 Skids
7 PROCESS CONDITIONS
8 Service Sweet Natural Gas Sweet Natural Gas
9 Fluid State Gas Gas
10 Flow Rate (Min/Max) 3 MMSCFD 3 MMSCFD
11 Design Pressure 98.8 Barg 98.8 Barg
12 Design Temperature -10 / 60 °C -10 / 60 °C
13 VALVE DESIGN DATA
Sichuan Saier-China / Kayts-China / Zigong- Sichuan Saier-China / Kayts-China / Zigong-
14 Make
China & JC Valvulas-China China & JC Valvulas-China
15 Valve Size 4" 2"
16 End Connection Flanged ANSI RF Flanged ANSI RF
17 Pressure Class Class 600 Class 600
18 Design / Manufacturing Standard API 6D / ISO 17292 / ASME B16.34 API 6D / ISO 17292 / ASME B16.34
19 Type Trunnion mounted Floating Ball Valve
20 Construction Side entry , 2 or 3 piece Side entry , 2 or 3 piece
21 Bore Type Full Bore Full Bore
22 Seat Type Soft Seat Soft Seat
23 Operator Gear Lever
24 F-F Dimension As Per ASME 16.10 As Per ASME 16.10
25 Body & Bonnet Material ASTM A216 GR.WCB / A 105 ASTM A216 GR.WCB / A 105
26 Ball Material SS316 SS316
27 Stem Material SS316 SS316
28 Seat Material RPTFE / PFTE / Devlon / Viton / Nylon RPTFE / PFTE / Devlon / Viton / Nylon
29 Gasket Material PTFE / SS316 + Graphite PTFE / SS316 + Graphite
30 O- Ring Material Viton AED / Viton B Viton AED / Viton B
31 Packing Material Graphite Graphite
32 Stud bolt / Nuts Material A193 B7 / A194 2H A193 B7 / A194 2H
33 TESTING & CERTIFICATION DETAILS
34 Material Test Certificate for Valve EN 10204 3.1 (Body, Bonnet, Ball & Stem) EN 10204 3.1 (Body, Bonnet, Ball & Stem)
35 Pressure Testing API 6D / API 598 / EN 12266-1 API 6D / API 598 / EN 12266-1
36 NDE N/A N/A
37 Fire Testing design API 6FA / API 607 API 6FA / API 607
38 NACE MR0175 N/A N/A
3 Coat System, DFT 275 Micron, RAL 9006 3 Coat System, DFT 275 Micron, RAL 9006
39 Blasting & Painting
Aluminium (Refer Note 1) Aluminium (Refer Note 1)
PRESSURE REDUCTION AND METERING SKID -
3 MMSCFD VENDOR / SUPPLIER

DATASHEET FOR BALL VALVES Page 3 of 8


Date 14-Jul-23
CUSTOMER Doc No. 72400726-DS-002 Rev 0
DESIGN DESCRIPTION
1 GENERAL
3A-BV-129, 3A-BV-105, 3A-BV-106, 3A-BV-109, 3A-
2 Tag No for Station 3A 3A-BV-205, 3A-BV-301 & 3A-BV-302 BV-110, 3A-BV-111, 3A-BV-112, 3A-BV-113 & 3A-
BV-114
3B-BV-129, 3B-BV-105, 3B-BV-106, 3B-BV-109, 3B-
3 Tag No for Station 3B 3B-BV-205, 3B-BV-301 & 3B-BV-302 BV-110, 3B-BV-111, 3B-BV-112, 3B-BV-113 & 3B-
BV-114
4 P&ID No. 72400726-PID-001 72400726-PID-001
5 Station 3A & 3B 3A & 3B
6 Quantity (No's) 3 Nos per Skid. Total 6 Nos for 2 Skids 9 Nos per Skid. Total 18 Nos for 2 Skids
7 PROCESS CONDITIONS
8 Service Sweet Natural Gas Sweet Natural Gas
9 Fluid State Gas Gas
10 Flow Rate (Min/Max) 3 MMSCFD 3 MMSCFD
11 Design Pressure 98.8 Barg 98.8 Barg
12 Design Temperature -10 / 60 °C -10 / 60 °C
13 VALVE DESIGN DATA
Sichuan Saier-China / Kayts-China / Zigong- Sichuan Saier-China / Kayts-China / Zigong-
14 Make
China & JC Valvulas-China China & JC Valvulas-China
15 Valve Size 1.5" 1"
16 End Connection Flanged ANSI RF Flanged ANSI RF
17 Pressure Class Class 600 Class 600
18 Design / Manufacturing Standard API 6D / ISO 17292 / ASME B16.34 API 6D / ISO 17292 / ASME B16.34
19 Type Floating Ball Valve Floating Ball Valve
20 Construction Side entry , 2 or 3 piece Side entry , 2 or 3 piece
21 Bore Type Full Bore Full Bore
22 Seat Type Soft Seat Soft Seat
23 Operator Lever Lever
24 F-F Dimension As Per ASME 16.10 As Per ASME 16.10
25 Body & Bonnet Material ASTM A216 GR.WCB / A 105 ASTM A216 GR.WCB / A 105
26 Ball Material SS316 SS316
27 Stem Material SS316 SS316
28 Seat Material RPTFE / PFTE / Devlon / Viton / Nylon RPTFE / PFTE / Devlon / Viton / Nylon
29 Gasket Material PTFE / SS316 + Graphite PTFE / SS316 + Graphite
30 O- Ring Material Viton AED / Viton B Viton AED / Viton B
31 Packing Material Graphite Graphite
32 Stud bolt / Nuts Material A193 B7 / A194 2H A193 B7 / A194 2H
33 TESTING & CERTIFICATION DETAILS
34 Material Test Certificate for Valve EN 10204 3.1 (Body, Bonnet, Ball & Stem) EN 10204 3.1 (Body, Bonnet, Ball & Stem)
35 Pressure Testing API 6D / API 598 / EN 12266-1 API 6D / API 598 / EN 12266-1
36 NDE N/A N/A
37 Fire Testing design API 6FA / API 607 API 6FA / API 607
38 NACE MR0175 N/A N/A
3 Coat System, DFT 275 Micron, RAL 9006 3 Coat System, DFT 275 Micron, RAL 9006
39 Blasting & Painting
Aluminium (Refer Note 1) Aluminium (Refer Note 1)
PRESSURE REDUCTION AND METERING SKID -
3 MMSCFD VENDOR / SUPPLIER

DATASHEET FOR BALL VALVES Page 4 of 8


Date 14-Jul-23
CUSTOMER Doc No. 72400726-DS-002 Rev 0
DESIGN DESCRIPTION
1 GENERAL
2 Tag No for Station 3A 3A-BV-123, 3A-BV-124, 3A-BV-125 & 3A-BV-126 3A-BV-321, 3A-BV-322, 3A-BV-405 & 3A-BV-406

3 Tag No for Station 3B 3B-BV-123, 3B-BV-124, 3B-BV-125 & 3B-BV-126 3B-BV-321, 3B-BV-322, 3B-BV-405 & 3B-BV-406
4 P&ID No. 72400726-PID-001 72400726-PID-001
5 Station 3A & 3B 3A & 3B
6 Quantity (No's) 4 Nos per Skid. Total 8 Nos for 2 Skids 4 Nos per Skid. Total 8 Nos for 2 Skids
7 PROCESS CONDITIONS
8 Service Sweet Natural Gas Sweet Natural Gas
9 Fluid State Gas Gas
10 Flow Rate (Min/Max) 3 MMSCFD 3 MMSCFD
11 Design Pressure 98.8 Barg 49.4 Barg
12 Design Temperature -10 / 60 °C -10 / 60 °C
13 VALVE DESIGN DATA
Sichuan Saier-China / Kayts-China / Zigong- Sichuan Saier-China / Kayts-China / Zigong-
14 Make
China & JC Valvulas-China China & JC Valvulas-China
15 Valve Size 1/2" 4"
16 End Connection Flanged ANSI RF Flanged ANSI RF
17 Pressure Class Class 600 Class 300
18 Design / Manufacturing Standard API 6D / ISO 17292 / ASME B16.34 API 6D / ISO 17292 / ASME B16.34
19 Type Floating Ball Valve Trunnion mounted
20 Construction Side entry , 2 or 3 piece Side entry , 2 or 3 piece
21 Bore Type Full Bore Full Bore
22 Seat Type Soft Seat Soft Seat
23 Operator Lever Lever
24 F-F Dimension As Per ASME 16.10 As Per ASME 16.10
25 Body & Bonnet Material ASTM A216 GR.WCB / A 105 ASTM A216 GR.WCB / A 105
26 Ball Material SS316 SS316
27 Stem Material SS316 SS316
28 Seat Material RPTFE / PFTE / Devlon / Viton / Nylon RPTFE / PFTE / Devlon / Viton / Nylon
29 Gasket Material PTFE / SS316 + Graphite PTFE / SS316 + Graphite
30 O- Ring Material Viton AED / Viton B Viton AED / Viton B
31 Packing Material Graphite Graphite
32 Stud bolt / Nuts Material A193 B7 / A194 2H A193 B7 / A194 2H
33 TESTING & CERTIFICATION DETAILS
34 Material Test Certificate for Valve EN 10204 3.1 (Body, Bonnet, Ball & Stem) EN 10204 3.1 (Body, Bonnet, Ball & Stem)
35 Pressure Testing API 6D / API 598 / EN 12266-1 API 6D / API 598 / EN 12266-1
36 NDE N/A N/A
37 Fire Testing design API 6FA / API 607 API 6FA / API 607
38 NACE MR0175 N/A N/A
3 Coat System, DFT 275 Micron, RAL 9006 3 Coat System, DFT 275 Micron, RAL 9006
39 Blasting & Painting
Aluminium (Refer Note 1) Aluminium (Refer Note 1)
PRESSURE REDUCTION AND METERING SKID -
3 MMSCFD VENDOR / SUPPLIER

DATASHEET FOR BALL VALVES Page 5 of 8


Date 14-Jul-23
CUSTOMER Doc No. 72400726-DS-002 Rev 0
DESIGN DESCRIPTION
1 GENERAL
3A-BV-311, 3A-BV-312, 3A-BV-313, 3A-BV-314, 3A-
BV-319, 3A-BV-320, 3A-BV-401, 3A-BV-402, 3A-BV-
2 Tag No for Station 3A 3A-BV-411
403 & 3A-BV-404, 3A-BV-409, 3A-BV-410 & 3A-BV-
413
3B-BV-311, 3B-BV-312, 3B-BV-313, 3B-BV-314, 3B-
BV-319, 3B-BV-320, 3B-BV-401, 3B-BV-402, 3B-BV-
3 Tag No for Station 3B 3B-BV-411
403 & 3B-BV-404, 3B-BV-409, 3B-BV-410 & 3B-BV-
413
4 P&ID No. 72400726-PID-001 72400726-PID-001
5 Station 3A & 3B 3A & 3B
6 Quantity (No's) 1 Nos per Skid. Total 2 Nos for 2 Skids 13 Nos per Skid. Total 26 Nos for 2 Skids
7 PROCESS CONDITIONS
8 Service Sweet Natural Gas Sweet Natural Gas
9 Fluid State Gas Gas
10 Flow Rate (Min/Max) 3 MMSCFD 3 MMSCFD
11 Design Pressure 49.4 Barg 49.4 Barg
12 Design Temperature -10 / 60 °C -10 / 60 °C
13 Corrosion Allowance 3 mm 3 mm
14 VALVE DESIGN DATA
Sichuan Saier-China / Kayts-China / Zigong- Sichuan Saier-China / Kayts-China / Zigong-
15 Make
China & JC Valvulas-China China & JC Valvulas-China
16 Valve Size 2" 1"
17 End Connection Flanged ANSI RF Flanged ANSI RF
18 Pressure Class Class 300 Class 300
19 Design / Manufacturing Standard API 6D / ISO 17292 / ASME B16.34 API 6D / ISO 17292 / ASME B16.34
20 Type Floating Ball Valve Floating Ball Valve
21 Construction Side entry , 2 or 3 piece Side entry , 2 or 3 piece
22 Bore Type Full Bore Full Bore
23 Seat Type Soft Seat Soft Seat
24 Operator Lever Lever
25 F-F Dimension As Per ASME 16.10 As Per ASME 16.10
26 Body & Bonnet Material ASTM A216 GR.WCB / A 105 ASTM A216 GR.WCB / A 105
27 Ball Material SS316 SS316
28 Stem Material SS316 SS316
29 Seat Material RPTFE / PFTE / Devlon / Viton RPTFE / PFTE / Devlon / Viton
30 Gasket Material PTFE / SS316 + Graphite PTFE / SS316 + Graphite
31 O- Ring Material Viton AED / Viton B Viton AED / Viton B
32 Packing Material Graphite Graphite
33 Stud bolt / Nuts Material A193 B7 / A194 2H A193 B7 / A194 2H
34 TESTING & CERTIFICATION DETAILS
35 Material / Test Certificate for Valve EN 10204 3.1 (Body, Bonnet, Ball & Stem) EN 10204 3.1 (Body, Bonnet, Ball & Stem)
36 Pressure Testing API 6D / API 598 / EN 12266-1 API 6D / API 598 / EN 12266-1
37 NDE N/A N/A
38 Fire Testing design API 6FA / API 607 API 6FA / API 607
39 NACE MR0175 N/A N/A
3 Coat System, DFT 275 Micron, RAL 9006 3 Coat System, DFT 275 Micron, RAL 9006
40 Blasting & Painting
Aluminium (Refer Note 1) Aluminium (Refer Note 1)
PRESSURE REDUCTION AND METERING SKID -
3 MMSCFD VENDOR / SUPPLIER

DATASHEET FOR BALL VALVES Page 6 of 8


Date 14-Jul-23
CUSTOMER Doc No. 72400726-DS-002 Rev 0
DESIGN DESCRIPTION
1 GENERAL
2 Tag No for Station 3A 3A-BV-315 & 3A-BV-316
3 Tag No for Station 3B 3B-BV-315 & 3B-BV-316
4 P&ID No. 72400726-PID-001
5 Station 3A & 3B
6 Quantity (No's) 2 Nos per Skid. Total 4 Nos for 2 Skids
7 PROCESS CONDITIONS
8 Service Sweet Natural Gas
9 Fluid State Gas
10 Flow Rate (Min/Max) 3 MMSCFD
11 Design Pressure 49.4 Barg
12 Design Temperature -10 / 60 °C
13 Corrosion Allowance 3 mm
14 VALVE DESIGN DATA
Sichuan Saier-China / Kayts-China / Zigong-
15 Make
China & JC Valvulas-China
16 Valve Size 1/2"
17 End Connection Flanged ANSI RF
18 Pressure Class Class 300
19 Design / Manufacturing Standard API 6D / ISO 17292 / ASME B16.34
20 Type Floating Ball Valve
21 Construction Side entry , 2 or 3 piece
22 Bore Type Full Bore
23 Seat Type Soft Seat
24 Operator Lever
25 F-F Dimension As Per ASME 16.10
26 Body & Bonnet Material ASTM A216 GR.WCB / A 105
27 Ball Material SS316
28 Stem Material SS316
29 Seat Material RPTFE / PFTE / Devlon / Viton
30 Gasket Material PTFE / SS316 + Graphite
31 O- Ring Material Viton AED / Viton B
32 Packing Material Graphite
33 Stud bolt / Nuts Material A193 B7 / A194 2H
34 TESTING & CERTIFICATION DETAILS
35 Material / Test Certificate for Valve EN 10204 3.1 (Body, Bonnet, Ball & Stem)
36 Pressure Testing API 6D / API 598 / EN 12266-1
37 NDE N/A
38 Fire Testing design API 6FA / API 607
39 NACE MR0175 N/A
3 Coat System, DFT 275 Micron, RAL 9006
40 Blasting & Painting
Aluminium (Refer Note 1)
PRESSURE REDUCTION AND METERING SKID -
3 MMSCFD VENDOR / SUPPLIER

DATASHEET FOR BALL VALVES Page 7 of 8


Date 14-Jul-23
CUSTOMER Doc No. 72400726-DS-002 Rev 0
DESIGN DESCRIPTION
1 GENERAL
3A-BV-101, 3A-BV-102, 3A-BV-103, 3A-BV-104,
3A-BV-206, 3A-BV-303, 3A-BV-304, 3A-BV-305, 3A-BV-115, 3A-BV-116, 3A-BV-117, 3A-BV-118, 3A-
2 Tag No for Station 3A
3A-BV-306, 3A-BV-307, 3A-BV-308, 3A-BV-309, BV-119, 3A-BV-120, 3A-BV-127 & 3A-BV-128
3A-BV-310, 3A-BV-407 & 3A-BV-408

3B-BV-101, 3B-BV-102, 3B-BV-103, 3B-BV-104,


3B-BV-206, 3B-BV-303, 3B-BV-304, 3B-BV-305, 3B-BV-115, 3B-BV-116, 3B-BV-117, 3B-BV-118, 3B-
3 Tag No for Station 3B
3B-BV-306, 3B-BV-307, 3B-BV-308, 3B-BV-309, BV-119, 3B-BV-120, 3B-BV-127 & 3B-BV-128
3B-BV-310, 3B-BV-407 & 3B-BV-408

4 P&ID No. 72400726-PID-001 72400726-PID-001


5 Station 3A & 3B 3A & 3B
6 Quantity (No's) 15 Nos per Skid. Total 30 Nos for 2 Skids 8 Nos per Skid. Total 16 Nos for 2 Skids
7 PROCESS CONDITIONS
8 Service Sweet Natural Gas Sweet Natural Gas
9 Fluid State Gas Gas
10 Flow Rate (Min/Nor/Max) 3 MMSCFD 3 MMSCFD
11 Design Pressure 98.8 Barg 98.8 Barg
12 Design Temperature -10 / 60 °C -10 / 60 °C
13 VALVE DESIGN DATA
Sichuan Saier-China / Kayts-China / Zigong- Sichuan Saier-China / Kayts-China / Zigong-
14 Make
China & JC Valvulas-China China & JC Valvulas-China
15 Valve Size 1/2" 1/2"
16 End Connection SW (100mm Pup Piece) X NPTF NPTF X NPTF
17 Pressure Class Class 800 Class 800
18 Design / Manufacturing Standard ISO 17292 / ASME B16.34 ISO 17292 / ASME B16.34
19 Type Floating Ball Valve Floating Ball Valve
20 Construction Side entry , 2 or 3 piece Side entry , 2 or 3 piece
21 Bore Type Full Bore Full Bore
22 Seat Type Soft Seat Soft Seat
23 Operator Lever Lever
24 F-F Dimension As Per ASME 16.11 As Per ASME 16.11
25 Body & Bonnet Material A 105 A 105
26 Ball Material SS316 SS316
27 Stem Material SS316 SS316
28 Seat Material RPTFE / PFTE / Devlon / Viton RPTFE / PFTE / Devlon / Viton
29 Gasket Material PTFE / SS316 + Graphite PTFE / SS316 + Graphite
30 O- Ring Material Viton AED / Viton B Viton AED / Viton B
31 Packing Material Graphite Graphite
32 Pup piece Material / Thickness A106 Gr. B / Schedule 160 N/A
33 Stud bolt / Nuts Material A193 B7 / A194 2H A193 B7 / A194 2H
34 TESTING & CERTIFICATION DETAILS
35 Material / Test Certificate for Valve EN 10204 3.1 (Body, Bonnet, Ball & Stem) EN 10204 3.1 (Body, Bonnet, Ball & Stem)
36 Pressure Testing API 6D / API 598 / EN 12266-1 API 6D / API 598 / EN 12266-1
37 NDE N/A N/A
38 Fire Testing design API 6FA / API 607 API 6FA / API 607
39 NACE MR0175 N/A N/A
3 Coat System, DFT 275 Micron, RAL 9006 3 Coat System, DFT 275 Micron, RAL 9006
40 Blasting & Painting
Aluminium (Refer Note 1) Aluminium (Refer Note 1)
PRESSURE REDUCTION AND METERING SKID -
3 MMSCFD VENDOR / SUPPLIER

DATASHEET FOR BALL VALVES Page 8 of 8


Date 14-Jul-23
CUSTOMER Doc No. 72400726-DS-002 Rev 0
Notes:'
1. Blasting shall be as per SA 2.5
Primer - Inorganic Zinc Silicate with thickness 75 microns
Mid coat - Hi-build MIO with thickness 125 microns
Finish coat – Polyurethane Top coat with thickness 75 microns
Total DFT 275 Micron, RAL 9006 Aluminium
2. Ball valve design shall include Anti-static design, Bi-directional shut off & Blowout-proof stems.
3. The stem seal design and materials shall minimize fugitive emissions. VITON O-rings may be used in hydrocarbon services if the valve design has a
back-up fire resistant stem seal that has passed one of the fire tests listed in the datasheet.
4. All Valves shall be provided with locking provision.

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