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Daily QAQC Check Sheets

The document is an inspector's daily check sheet for the PEGAGA CPP project. It lists 9 sections for inspection: [1] material verification, [2] fit-up inspection, [3] welding, [4] visual inspection, [5] NDT, [6] report, [7] safety, [8] pressure test, and [9] outstanding list/punch list. For each section, it includes a list of items to check and space to mark them as satisfactory or unsatisfactory. The purpose is to ensure quality control by having the inspector verify that materials, welding, testing, and documentation meet project requirements each day.

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fhairuz.wahid
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178 views

Daily QAQC Check Sheets

The document is an inspector's daily check sheet for the PEGAGA CPP project. It lists 9 sections for inspection: [1] material verification, [2] fit-up inspection, [3] welding, [4] visual inspection, [5] NDT, [6] report, [7] safety, [8] pressure test, and [9] outstanding list/punch list. For each section, it includes a list of items to check and space to mark them as satisfactory or unsatisfactory. The purpose is to ensure quality control by having the inspector verify that materials, welding, testing, and documentation meet project requirements each day.

Uploaded by

fhairuz.wahid
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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INSPECTOR'S DAILY CHECK SHEETS

Project : PEGAGA CPP Report No:


Area: By: Remarks
Project code-C01-FB-1042 Date:

S/R Inspection / Description Satisfactory Unsatisfactory


1 Material verification
1.1 - Check that material is as per P.O., specification, mill certificate available
1.2 - Check heat number of fitting, serial no. of valve recorded
1.3 - Check materials certificate at warehouse corresponds with stock codes
1.4 - Check Type, size and condition of materials are compliant with requirements.
1.5 - Check all work has been done in accordance with procedures.
1.6 - Check materials storage and handling control.(including quarantined items)
2 Fit-up inspection
2.1 - Check weld preparation (Gap, bevel angle, etc.) are as per WPS's.
2.2 - Check weld identification are correct.
2.3 - Check dimension and alignment including cleanliness prior to welding.
2.4 - Verify the weld joint is as per updated drawing.
3 Welding
3.1 - Check baking ovens, holding ovens & and welding machine are calibrated.
3.2 - Check temperature of baking / holding oven and sign off on control sheets.
3.3 - Check proper issue and return of welding consumables daily.
3.4 - Check approved WPS's are displayed on the working area.
3.5 - Check Welder's whether they know which WPS's they are using.
3.6 - Check Welder's ID's are as per welder register update and qualified.
3.7 - Check pre-heat and interpass temperature are as per WPS's.
3.8 - Check welding consumable as correct (Type, size and condition).

3.9
- Check / monitoring welding parameters e.g. voltage, amperage etc. are as per approved WPS's.
3.10 - Check shielding gas and purging gas flow rate as per WPS's
3.11 - Check grinding discs are the correct type for materials (DSS or CS).
3.12 - Check measuring equipment is calibrated and controlled
3.13 - Check interrun cleaning sufficient.
3.14 - Check welding sequence is correct.

- Violating general welding procedure / practice (Unqualified welder, deviation from range & limitation, no
3.15
quiver or portable storage, quivers not heated or connected to power source, using cold low hydrogen
electrode and un-ethic attitude in welding works)
4 Visual Inspection
4.1 - Check information boxes are being completed and corrected as per procedure.
4.2 - Check weld profiles i.e. contour, concavity, convexity, reinforcement, etc…
4.3 - Check for any surface defects, i.e. slag, spatter, rust, porosity, etc…
4.4 - Check for any distortions i.e. misalignments, etc…
5 NDT
5.1 - Check that visual inspection is acceptable before NDT.
5.2 - Check that the requirement of NDT is carried out as per specficication.
5.3 - Check all NDT clearance before sign off on IRN's as per procedures.
6 Report
6.1 - Check that all inspection reports and drawings are update daily.
7 Safety
7.1 - Report all unsafe action.
8 Pressure Test
8.1 - Ensure procedural instructions are followed.
8.2 - Ensure calibration of testing equipment is correct and updated.
8.3 - Check NDT clearance is completed prior to testing.
8.4 - Witness the test and sign off at starting and after completion
9 Outstanding list / Punch list
9.1 - Prepare punchlist for work not completed or unsatisfactory.
9.2 - Final check of platform, tie-downs before sailaway.
ISSUE ENCOUNTED & OR ACTION TAKEN :

Prepared & Checked By Verified By

QC Inspector QAQC Coordinator

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