CLINOX PRO ENERGY

SERVICE MANUAL

CLXTIGPRONRGNGIT
Rel. 1.3
07/05/2020
 INDEX
1 Quick Reference .................................................................................................................................................5
1.1 Electrical issue ..............................................................................................................................................5
1.2 Hydraulic issue..............................................................................................................................................6
1.3 Suction issue.................................................................................................................................................7
1.4 Status LEDs ..................................................................................................................................................7

2 Preliminary Checks ............................................................................................................................................8

2.1 Electrolyte solutions ......................................................................................................................................8
2.1.1 Use carefully torches vertically .................................................................................................................8
2.1.2 Stow tools properly ...................................................................................................................................8
2.2 Working sites with welding stations and pickling stations.............................................................................9
2.3 Electric power system requirements .............................................................................................................9
2.4 Thermal protection and proper ventilation ....................................................................................................9
2.4.1 Other integrated protection systems .........................................................................................................9
2.5 Unit cables and extraction torch hose handling ..........................................................................................10
2.5.1 Mandatory use of ground cable ..............................................................................................................10
2.6 Front panel sockets and knobs ...................................................................................................................11
2.7 Inserts, pads and brushes ..........................................................................................................................11

3 Open the Unit and Disassembling its Parts ...................................................................................................12

3.1 Empty the tank ............................................................................................................................................12
3.2 Open the unit ..............................................................................................................................................12
3.2.1 Close the unit ..........................................................................................................................................14
3.3 Remove suction motor ................................................................................................................................15
3.4 Open Clinox PRO extraction torch ..............................................................................................................16
3.4.1 Close Clinox PRO extraction torch .........................................................................................................16

4 Electrical Issue: No Pickling ............................................................................................................................17

4.1 Change main switch....................................................................................................................................17
4.2 Check upper connector (inverter wires) ......................................................................................................18
4.2.1 Check inverter board fuse .......................................................................................................................18
4.3 Suction lance issue .....................................................................................................................................19
4.3.1 Check solution level and appearance .....................................................................................................19
4.3.2 Change suction lance .............................................................................................................................19
4.4 Extraction torch microswitch related issue .................................................................................................21
4.4.1 Replace extraction torch microswitch board ...........................................................................................21
4.4.2 Check lower connector (extraction torch microswitch start/stop cabling) ...............................................22
4.4.3 Replace extraction torch start/stop cabling .............................................................................................22
SERVICE MANUAL

4.4.4 Use fake torch tester (optional) ...............................................................................................................24

4.5 Check extraction torch power cable ............................................................................................................25
CLINOX PRO ENERGY

4.5.1 Replace extraction torch power cable.....................................................................................................25

4.6 Manual torch issue ......................................................................................................................................27
4.6.1 Extraction torch pickles: check manual torch wiring ...............................................................................27
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 4.6.2 Extraction torch does not pickle ..............................................................................................................27

5 Electrical Issue: Sudden Stop .........................................................................................................................27

5.1 Check lower connector (cooling fan wires) .................................................................................................27
5.2 Change cooling fan .....................................................................................................................................28
5.2.1 Install new cooling fan.............................................................................................................................29

6 Electrical Issue: No Stop or Auto Start ..........................................................................................................29

7 Hydraulic Issue: BOMAR Leak ........................................................................................................................30

7.1 Leak from exhaust outlet ............................................................................................................................30
7.1.1 Change BOMAR feeding tube ................................................................................................................30
7.2 Leak from somewhere else .........................................................................................................................32

8 Hydraulic Issue: No BOMAR to Torch ............................................................................................................32

8.1 Pump does not start ....................................................................................................................................33
8.1.1 Check upper connector (pump wires) .....................................................................................................33
8.1.2 Check pump fuse ....................................................................................................................................33
8.1.3 Change pump .........................................................................................................................................34
8.2 Pump starts .................................................................................................................................................35
8.2.1 Check lower connector (level sensor wires) ...........................................................................................35
8.2.2 Trapped air or suction lance priming issue .............................................................................................35
8.2.3 Check extraction torch valve ...................................................................................................................36

9 Hydraulic Issue: Always Max BOMAR to Torch ............................................................................................36

10 Suction Issue: Very Noisy Unit........................................................................................................................37

11 Suction Issue: No or Low Suction Capacity ..................................................................................................37

11.1 Suction motor does not start .......................................................................................................................37
11.1.1 Check upper connector (suction motor wires) ....................................................................................37
11.1.2 Check suction motor fuse ...................................................................................................................38
11.2 Suction motor starts ....................................................................................................................................38
11.2.1 Replace extraction torch hose ............................................................................................................38

12 Change Control Board and Inverter ................................................................................................................42

12.1 Change control board .................................................................................................................................42
12.1.1 Rotary switches alignment and control board installation ...................................................................43
12.2 Change inverter ..........................................................................................................................................44

13 General Warranty Conditions ..........................................................................................................................46

14 Diagrams............................................................................................................................................................47
14.1 Circuit diagram ............................................................................................................................................47
14.2 Hydraulic diagram .......................................................................................................................................49
SERVICE MANUAL

The main purpose of this manual is to help users to identify and troubleshoot themselves the most common problems with CLINOX
CLINOX PRO ENERGY

PRO ENERGY device.

However, in case of doubt or need, feel free to contact NITTY-GRITTY Customer Assistance Department for further information:
Telephone: +39 059 785210 email: [email protected]

4
 1 QUICK REFERENCE
Follow the flow charts to easily identify the most common issues.
1.1 ELECTRICAL ISSUE
CHECK
NO SOCKET
SWITCH OFF
PICKLING LED
PLUG
CORD
PAG 17 PAG 9
ON

CHECK YES NO
MANUAL PICKLE PICKLE
EXTR. MANUAL ON FRONT YES
TORCH SOLVED?
CABLE TORCH TORCH LEDs
PAG 10
NO YES OFF NO
PICKLE PICKLE
CHECK
SOLUTION
CHECK LEVEL
NO AUTO GROUND &
YES YES CHECK
PAG 19
START START SOLUTION YES
STOP START SOLUTION SUCT. &
PUMP
SUCT. &
TYPE SOLVED?
TYPE PUMP
PAG 29 PAG 29 PAG 8 ON
PAG 8 NO NO NO
START START
TANK YES
SOLVED?
LED

OFF NO

OPEN NO OPEN OPEN OPEN OPEN OPEN

NO
THE UNIT SOLVED? SOLVED? THE UNIT THE UNIT THE UNIT THE UNIT THE UNIT
PAG 12 PAG 12 PAG 12 PAG 12 PAG 12 PAG 12

YES YES

INVERT. ON ON INVERT.
CHECK
LED LED
MANUAL
TORCH
OFF OFF
WIRING
PAG 27

EXTR.TORCH
M. SWITCH
RELATED
ISSUE
PAG 21

CHANGE CHECK
NO CONTROL UPPER
SOLVED? BOARD CONNECTOR
PAG 42 PAG 18
YES

YES
SOLVED?

NO

CHECK
ISSUE INVERTER
SOLVED? SOLVED?
YES SOLVED YES BOARD FUSE
PAG 18
NO NO

CHECK EXTR.
CHANGE CHANGE
CHANGE TORCH
MAIN SUCTION
INVERTER POWER
SWITCH LANCE
PAG 44 CABLE
PAG 17 PAG 19
PAG 25

CHANGE
CONTROL
BOARD
PAG 42
CONTACT
YES NO
SOLVED? NITTY-GRITTY
PAG 46

YES YES YES

SERVICE MANUAL

CHANGE
COOLING NO
CHECK
OPEN NO
CHECK
NO
CHECK SUDDEN
LOWER SOLVED? UNIT SOLUTION
SOLVED? SOLVED?
FAN CONNECTOR THE UNIT VENTILATION TYPE STOP
PAG 28 PAG 27 PAG 12 PAG 9 PAG 8 PAG 27
CLINOX PRO ENERGY

5
 1.2 HYDRAULIC ISSUE

NO
BOMAR BOMAR
LEAK TO TORCH
PAG 30
PAG 32

FIND
SOLUTION CHECK NO
OPEN OPEN
LEAK ORIGIN UPPER START
THE UNIT PUMP THE UNIT
AND FIX CONNECTOR
PAG 12 PAG 12
PAG 32 PAG 33
YES
START

YES
IS IS CHECK
LEAK FROM NO LEAK FROM NO PUMP
EXHAUST INSIDE THE SOLVED? FUSE
OUTLET? UNIT? PAG 33

YES NO YES

CONTACT CHANGE
NO YES ISSUE YES NO
NITTY-GRITTY SOLVED? SOLVED? PUMP
PAG 46
SOLVED PAG 34

YES
SOLVED?

NO

CHECK
EXTR. TORCH CHANGE
YES YES CONTROL YES IS TANK
PROPER SOLVED? SOLVED?
USAGE BOARD EMPTY?
PAG 42
PAG 8

NO NO NO

CHECK
CHANGE
EXTR. TORCH
INVERTER
LEAKS
PAG 44
PAG 30

CHANGE CHANGE CHECK CHECK

OPEN LEAKS OR
CONTROL SUCTION LANCE NO LOWER
THE UNIT SOLVED? TRAPPED AIR
BOARD (LEVEL SENSOR) CONNECTOR
PAG 12
PAG 42 PAG 19 PAG 35 PAG 35

YES

NO

YES YES
SOLVED? SOLVED?

NO

YES YES
CHECK CHANGE
CHANGE CHECK
FRONT NO NO SUCTION
PUMP SOLVED? EXTR. TORCH SOLVED?
KNOBS LANCE
VALVE
OVERRIDE PAG 34 (PRIMING)
PAG 36
PAG 11 PAG 19
SERVICE MANUAL

ALWAYS
MAX BOMAR
CLINOX PRO ENERGY

TO TORCH
PAG 36

6
 1.3 SUCTION ISSUE

VERY NO or LOW
NOISY SUCTION
UNIT CAPACITY
PAG 37 PAG 37

CHANGE
OPEN OPEN
SUCTION
THE UNIT THE UNIT
MOTOR
PAG 12 PAG 12
PAG 15

CHECK HOSE YES

CHANGE NO YES START
COOLING FAN SOLVED? CONNECTION SUCTION
AND LEAKS
PAG 28
PAG 10

NO
START

CHECK
CONTACT NO YES ISSUE UPPER
NITTY-GRITTY SOLVED?
CONNECTOR
PAG 46
SOLVED PAG 37

YES
SOLVED?

NO

YES YES YES

CHECK
CHANGE CHANGE
CHANGE NO NO NO SUCTION
CONTROL SUCTION
INVERTER SOLVED? SOLVED? SOLVED? MOTOR
BOARD MOTOR
PAG 44 FUSE
PAG 42 PAG 15
PAG 38

1.4 STATUS LEDS

SERVICE MANUAL

Fig. 1 – Main switch LED Fig. 2 – Front LEDs Fig. 3 – Tank LED Fig. 4 – Inverter LED
CLINOX PRO ENERGY

7
 2 PRELIMINARY CHECKS
Please read carefully this chapter where are listed some common wrong behaviors that may explain malfunctions in the
device. Next chapters will assume that all these preliminary checks are done.

IMPORTANT NOTICE for Authorized Service Centre: Always remind customers to Empty the tank (Pag. 12) before shipping
the unit for repair and to use, when possible, the original packaging.

Before taking any invasive actions, e.g. open the unit, it is recommended to ensure that the device was used in a proper way
(please refer to the CLINOX PRO ENERGY (Operating Manual). Furthermore, check that all plugs and external cables are not
damaged or worn-out.

2.1 ELECTROLYTE SOLUTIONS

To work properly, the CLINOX PRO ENERGY needs specific electrolyte solutions called BOMAR; besides being corrosive or
irritating for eyes or skin, these chemical substances are dangerous for the unit itself.
Very Do not use or mix products different from those advised by NITTY-GRITTY. Operate with unsuitable solutions
important could cause major damages to the device and in all cases any guarantee will be invalidated.
Under normal conditions, BOMAR always flows through acid-resistant components (tank, pump, hydraulic lines and torches),
but in the event of a leak the solution could spilled over vulnerable parts causing several types of malfunctions (many of the
issues in this SERVICE MANUAL are caused precisely because of solution leakage). For this reason, it is very important to
keep all the equipment as clean as possible and intervene in a timely manner if a leak is spotted; here are a couple of hints.

2.1.1 USE CAREFULLY TORCHES VERTICALLY

Fig. 5 – Using extraction torch vertically Fig. 6 – Exhaust outlet smoking Fig. 7 – Using manual torch vertically
One of the most common way to allow solution leaking on unprotected parts, is to use vertically the extraction torch without
paying attention (Fig. 5). The torch is equipped with a protective sleeve to prevent BOMAR from being vacuumed by suction
air flux and running down inside the torch, the hose and, at the end of the path, inside the unit; This kind of situation is
often accompanied by a burning smell and smoke blown out through the exhaust outlet (Fig. 6).

Therefore, in these working conditions is very important to empty frequently the protective sleeve or it’s highly
recommended to use the manual torch instead of the extraction one (Fig. 7).

2.1.2 STOW TOOLS PROPERLY

Do not lay torches and marking tools on top the unit during breaks or at the end of the job, because the electrolyte solution
may drip from soaked pads or brushes and seep inside the unit slots. To keep the device clean use always the provided
holders to stow tools properly (Fig. 8).
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 8 – To keep the device clean, always stow torches/markers in a proper way
8
2.2 WORKING SITES WITH WELDING STATIONS AND PICKLING STATIONS
Remember, do not weld and clean/polish/mark simultaneously on the same work piece. Disconnect the device ground wire
during any welding operation and after the work process or during the pauses (Fig. 9).

Warning If the operator turns on the welding device while both ground cables are connected to the work surface, the
electrical components of the NITTY-GRITTY device can be damaged, even when the welding torch does not
touch the piece. In this case, the internal components of the device could be hit by a high voltage of 100 V.

Fig. 9 – Proper procedures in working sites with welding stations and pickling stations

2.3 ELECTRIC POWER SYSTEM REQUIREMENTS

Make sure that all electric cables, sockets and plugs serving the device are in a good shape. The mains voltage and frequency
must match the unit specifications and an adequate earthing system must be installed. Verify the integrity of the ground wire
and the status of the protective devices against overcurrent in case of overloads or short-circuits.

2.4 THERMAL PROTECTION AND PROPER VENTILATION

The CLINOX PRO ENERGY is protected
by a special device which activates when
the heat inside the unit reaches too high
values; in this condition the unit goes in
safe mode and stops working to cool
down. When the internal temperature
returns to acceptable values, the unit
automatically starts again and operates
normally.

Fig. 10 – Clearance around the unit

For this reason, use the device in a well-ventilated work area and to avoid
overheating leave an adequate distance between the unit and any surrounding
objects (Fig. 10). Especially, do not obstruct the exhaust outlet and the cooling fan
grid placed in the rear panel (Fig. 11). Furthermore, do not expose the unit to direct
sunlight. Fig. 11 – Rear panel air intakes

2.4.1 OTHER INTEGRATED PROTECTION SYSTEMS

The thermal protection is not the only safety function that could automatically switch off the unit, but consider at least other
two similar situation:
1. Protection against short circuits: the inverter cuts off the power output when the device detects an excessive amount
of current flowing between inserts/pads/brushes and the workpiece (e.g. due a worn pad or an overflow of electrolyte
solution). Use a lower current level or reduce the fluid flow to resume the unit functionality.
2. Idle timeout: if the unit remains switched on without pickling for about 10-15 seconds, a timeout is triggered, and the
device is immediately shut down. Always turn off the unit during downtime periods.

Keep always in consideration the action of these three protection systems before starts a more detailed troubleshooting.
SERVICE MANUAL
CLINOX PRO ENERGY

9
 2.5 UNIT CABLES AND EXTRACTION TORCH HOSE HANDLING

Fig. 12 – Power cord Fig. 13 – Ground cable Fig. 14 – Manual torch power cable

The CLINOX PRO ENERGY is provided with three cables: power cord (Fig. 12),
ground cable (Fig. 13) and manual torch power cable (Fig. 14). Please ensure that
all these cables are free from defects, deformations, crushing, stresses and any
other signs of wear.

Moreover, handle with care the flexible hose (Fig. 15) that not only serves as
suction duct, but also encloses electrical and hydraulic lines to the Clinox PRO
extraction torch. So, avoid to pull the hose too far out and do not pinch or bend it
too sharply.

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Power cord with Schuko plug CLX000026
Black ground cable (3 m) CLX000170
Manual torch power cable (2 m) CLX004002
Hose (Ø32 mm, 4 m) CLX000220

Fig. 15 – Hose

2.5.1 MANDATORY USE OF GROUND CABLE

Very Before turning on the device and starting to work, be sure to clamp the ground cable on the stainless
important steel piece that has to be cleaned/polished/marked. If this crucial procedure is not performed, the CLINOX
PRO ENERGY will not work at all.
SERVICE MANUAL
CLINOX PRO ENERGY

10
2.6 FRONT PANEL SOCKETS AND KNOBS
Ground and manual torch power cable
must be fully plugged into the proper
socket located on the front panel of the
device (Fig. 16).

In certain situations some issue may

appear to be related to a control board
malfunction, when in fact it could be
caused by a misalignment of the control
knobs (Fig. 17), especially if the
operator used too much strength to
rotate them.
If such a scenario is suspected, please
check the knobs’ steps match with
icons drawn on the panel (Fig. 18).
Fig. 16 – Front panel sockets Fig. 17 – Control knobs

Fig. 18 – Position and number of steps for each front control knob

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Manual torch power cable black socket CLX002208
Ground cable complete insulated socket CLX000037
Black knob CLX002822

2.7 INSERTS, PADS AND BRUSHES

If unexpected performances are experienced during pickling operations, it may be an indication of inserts/pads/brushes
wearing. It's strongly recommended to check the status of these components and replace them if necessary; use only original
spare parts, NITTY-GRITTY is not liable for the consequences if other products are used.

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
EXTRACTION TORCH INSERTS MANUAL TORCH INSERTS PADS
90° tungsten insert CLXTIG000156 Narrow 90° graphite insert CLXTIG000959 Narrow 90° TIG bond pad CLXTIG002593.10
Narrow 90° tungsten insert CLXTIG000256 90° graphite insert CLXTIG000960 90° TIG bond pad CLXTIG002583.10
60° tungsten insert CLXTIG015660 Narrow 60° graphite insert CLXTIG000957 Narrow 60° TIG bond pad CLXTIG002594.10
Narrow 60° tungsten insert CLXTIG025660 60° graphite insert CLXTIG000958 60° TIG bond pad CLXTIG002584.10
Big graphite insert CLXTIG000756 35 mm graphite insert CLXTIG000857 35 mm bond pad CLXTIG002586.10
Narrow 90° steel insert CLXTIG000656.10* Fast bond pad CLXTIG002565.10
90° steel insert CLXTIG000556.10* Narrow bond pad CLXTIG002590.10
SERVICE MANUAL

Narrow 60° steel insert CLXTIG065660.10* Big bond pad CLXTIG002541.05

60° steel insert CLXTIG055660.10* Bond pad CLXTIG002550.10
CLINOX PRO ENERGY

EXTRACTION TORCH BRUSH MANUAL TORCH BRUSH

Clinox PRO brush + sleeve CLXTIGB028.5 Clinox PRO brush + sleeve CLXTIGB027.5 * item out of production:
PRO/POWER adapter CLXTIGB030 ECO adapter CLXTIGB026 available until stocks are exhausted

11
 3 OPEN THE UNIT AND DISASSEMBLING ITS PARTS
If there is no way to identify a simple cause for a malfunction in the device (see Preliminary Checks Pag. 8), consider proceeding
with an in-depth analysis in order to find a failure in the internal hardware and subsequently replace a broken component wherever
possible. Before going into detail with all the different scenarios, please read carefully this chapter where procedures to
disassemble unit main components are described; this manual will often refer to such procedures.

Warning ELECTRIC SHOCK

All electric shocks are potentially lethal.
The maintenance of the electrical components must be performed only after disconnecting the unit; wait at least
one minute for capacitors discharge. Any maintenance of electrical components must be performed only by
qualified personnel. Always replace any damaged parts of the unit with original spare parts.

Warning CORROSIVE SUBSTANCES

To operate, the CLINOX PRO ENERGY needs specific electrolyte solutions called
BOMAR; these products are corrosive or irritating for eyes or skin. During maintenance
tasks, adequate protective equipment must be used: gloves, goggles and safety clothes.
In case of accidental contact with eyes or skin or ingestion, please refer to products safety data sheet; it is possible
to request a copy of that documentation to NITTY-GRITTY (Phone: +39 059 785210 · E-mail: [email protected])

3.1 EMPTY THE TANK

The procedure to opening the device provides to lay it on the sides, so it is recommended to fully empty the tank to avoid
accidental BOMAR spillage.

Fig. 19 – Prepare the device Fig. 20 – Unscrew the cap Fig. 21 – Tilt and empty
1. put the device near the edge of a workbench (Fig. 19)
2. remove the tank cap (Fig. 20)
3. gently tilt the device and pour the electrolyte solution into a safe container (Fig. 21)

Hint To operate under conditions of maximum safety, after the repair or replacement of hydraulic components,
verify if system is still leakproof using demineralized water rather than BOMAR.
Note: It is clear that in this configuration the device can't pickle in a proper way, so test only the seal of
hydraulic lines.

3.2 OPEN THE UNIT

After disconnecting the unit from its power source and Empty the tank (Pag. 12),
use a cross-head screwdriver (Fig. 22) to remove the two side panels of the unit,
the top cover and the handle.
Even if not strictly required, in most cases it is better to open the whole device to
perform maintenance in a more comfortable way.
SERVICE MANUAL

1. lay the unit on the left side and identify the screws that hold side panels in
place (three for each panel) (Fig. 23)
CLINOX PRO ENERGY

2. remove first set of three screws (Fig. 24)

Fig. 22 – Cross-head screwdriver 3. remove the corresponding panel (Fig. 25)

12
 Fig. 23 – Identify side panel screws Fig. 24 – Remove screws Fig. 25 – Remove the side panel

Fig. 26 – Remove the other side panel Fig. 27 – Identify upper brackets screws Fig. 28 – Remove screws

Fig. 29 – Remove upper brackets Fig. 30 – Release handle and top cover Fig. 31 – Remove the handle first

4. repeat step 2 and 3 on the other side (Fig. 26)

5. place back the unit in upright position and identify the screws that hold upper
brackets in place (two for each bracket) (Fig. 27)
6. remove the first set of two screws (Fig. 28)
7. remove the corresponding bracket (Fig. 29)
8. repeat step 6 and 7 on the other side
9. gently pull out the handle and the top cover from their restraints (Fig. 30)
10. remove the handle first (Fig. 31)
11. to fully release the top cover, unplug the ground cable faston connector placed
in the inner side of the component (Fig. 32)
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 32 – Unplug ground cable faston

13
 3.2.1 CLOSE THE UNIT
To close the unit, execute in reverse order the steps of the previous chapter paying particular attention reassembling the
following components:
1. a pad mounting tool is coupled with the handle on a side, giving a "T-Shape" aspect to the component: the mounting
tool must be installed toward the back side of the unit (Fig. 33)
2. insert the top cover and the handle in their proper restraints (Fig. 34)
3. be sure the side panel hook (Fig. 35) is properly coupled with the upper edge of the device’s chassis
4. before tightening screws on the bottom of the unit, check per proper alignment of all reassembled parts (Fig. 35)

Fig. 33 – Handle mounting direction Fig. 34 – Handle restraint Fig. 35 – Side panel hook

Fig. 36 – Check side panel alignment

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Clinox PRO ENERGY screen-printed side panel CLX500514
Top cover CLX500439
Pad mounting tool CLX500447
SERVICE MANUAL
CLINOX PRO ENERGY

14
3.3 REMOVE SUCTION MOTOR
In order to inspect and, if needed,
replace internal parts like wires, tubes,
etc., it is necessary to remove the
suction motor (Fig. 37) from its place.
To do this, get a small slot-head
screwdriver and a 10 mm tubular socket
wrench (Fig. 38).
1. first identify the upper connector
(Fig. 39)
2. suction motor is coupled with the
connector through the two gray
wires in the middle (Fig. 40)
3. loosen the fixing screws and
disconnect both wires (Fig. 41)

Fig. 37 – Suction motor in place Fig. 38 – Tools needed

Fig. 39 – Upper connector location Fig. 40 – Suction motor feed wires Fig. 41 – Disconnect wires
4. identify three fixing bolts that hold
suction motor in place (Fig. 42)
5. remove the bolts (Fig. 43)
6. partially extract the motor and grab
the exhaust hose junction (Fig. 44)
7. gently disconnect the hose from
motor (Fig. 45)
8. fully extract the suction motor from
device (Fig. 46)

Please refer to CLINOX PRO

ENERGY Spare Parts List for
replacements
Suction motor (230 V) CLX002057
Fig. 42 – Suction motor fixing bolts Fig. 43 – Remove fixing bolts
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 44 – Withdraw the exhaust hose Fig. 45 – Exhaust hose disjoined Fig. 46 – Suction motor extracted

15
 3.4 OPEN CLINOX PRO EXTRACTION TORCH
The Clinox PRO extraction torch (Fig. 47)
contains many crucial parts that must
be kept in good shape to ensure the
proper functioning of the device, so it
might be necessary to open it during
some troubleshooting scenarios. To do
this, get a 3 mm hex-key tool (Fig. 48).
1. torch halves are held together by
seven cap screws (Fig. 49)
2. remove the all screws (Fig. 50)
3. open the torch (Fig. 51)

Fig. 47 – Clinox PRO extraction torch Fig. 48 – 3 mm hex-key tool

Fig. 49 – Extraction torch cap screws Fig. 50 – Remove all cap screws Fig. 51 – Open the torch

3.4.1 CLOSE CLINOX PRO EXTRACTION TORCH

Very Be careful not to
important compress or crush the
cables when rejoin the
torch halves.
Check the proper routing
of cables and BOMAR
tube (Fig. 52).

Fig. 52 – Internal cables/tube routing

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Complete Clinox PRO extraction torch CLX800128
NG handgrip sticker set (L/R) CLX100547
NG handgrip – left side CLX500738
SERVICE MANUAL

NG handgrip – right side CLX500739

Hexagon socket head cap screw CLX003039
CLINOX PRO ENERGY

Screw half round head and hexagon socket CMM300930

16
 4 ELECTRICAL ISSUE: NO PICKLING
In this chapter "no pickling" stands for a scenario in which a complete lack of current is experienced on one or both torches.
Please read carefully Preliminary Checks (Pag. 8) before proceeding further with troubleshooting.
To find which actions are more efficient to solve a particular problem, each next sub-chapter begins with a description of some
quick checks to perform on the device (written in bold), such as verify LEDs status or torches functionality; use these tips to rapidly
browse the manual and identify the procedure that best fits a specific issue.

4.1 CHANGE MAIN SWITCH

Check the main switch LED (see Status LEDs Pag. 7); if its green light remains turned off when the switch is on "I" position,
then this component almost certainly suffered an electrical or mechanical problem. After disconnecting the device from its
power source, Open the unit (Pag. 12).
1. with the help of a slot-head screwdriver (Fig. 53) gently pull out the switch from
its housing (Fig. 54, Fig. 55)
2. before fully remove the switch, use a multimeter in continuity test mode, insert
the probes into connections (Fig. 56) and ensure the device’s proper functioning
(as reference see Circuit diagram, Pag. 47)
3. if a malfunction is found, a switch replacement is necessary; unplug all faston
connectors (Fig. 57) and remove the broken component (Fig. 58)

Fig. 53 – Slot-head screwdriver

Fig. 54 – Pull out the main switch Fig. 55 – Main switch full extraction Fig. 56 – Check with a multimeter

Please refer to
CLINOX PRO ENERGY
Spare Parts List
for replacements
Main switch CLX000025

Fig. 57 – Unplug main switch faston Fig. 58 – Main switch removed

If procedure described in this sub-chapter came back inconclusive, please contact NITTY-GRITTY.
SERVICE MANUAL
CLINOX PRO ENERGY

17
 4.2 CHECK UPPER CONNECTOR (INVERTER WIRES)
If the main switch LED works
properly, but none of the front LEDs
lights up (see Status LEDs Pag. 7), it
is necessary to check some internal
components. Disconnect the device
from its power source and Open the unit
(Pag. 12). Reconnect momentarily the
electrical feeding to verify if the inverter
LED lights up.
If the inverter LED is switched off,
check if the upper green connector (Fig.
59) is fully plugged in its socket, as well
the wiring screws' tightening (in
particular blue and yellow inverter feed
wires, Fig. 60). If everything looks as
Fig. 59 – Upper connector location Fig. 60 – Inverter feed wires expected, Check inverter board fuse
(Pag. 18) because it could be blown.

If, instead, the inverter LED is switched on, it is necessary to Change control board (Pag. 42). If even this procedure fails,
Change inverter (Pag. 44).

4.2.1 CHECK INVERTER BOARD FUSE

The CLINOX PRO ENERGY is provided with three safety fuses, all placed next to the upper connector (Fig. 61, as
reference see Circuit diagram, Pag. 47): pump fuse (the upper one), suction motor fuse (in the middle) and inverter board
fuse (on bottom). Unscrew the bottom cap, extract the inverter board fuse (Fig. 62) and check its filament integrity (Fig.
63); if the wire is molten, a fuse replacement is necessary.

Fig. 61 – Fuses position Fig. 62 – Inverter fuse extraction Fig. 63 – Inspect the fuse

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Inverter board fuse (6,3 A) CLX002219

If procedure described in this sub-chapter came back inconclusive, it is necessary to Change inverter (Pag. 44).
SERVICE MANUAL
CLINOX PRO ENERGY

18
4.3 SUCTION LANCE ISSUE
If main switch LED and front LEDs (see Status LEDs Pag. 7) are normally switched on, it is recommended to check
torches and their behavior in order to exclude minor issues before proceeding to change primary components (e.g. inverter).
If the manual torch works as expected but the extraction one does not pickle (after pressing the start button on the torch)
and in addition to this the suction motor does not start, check if tank LED is switched on (see Status LEDs Pag. 7). This
light indicates that the amount of BOMAR in the tank is running low and needs to be replenished; in this situation the device
goes into safe mode showing the same behavior described before, so Check solution level and appearance (Pag. 19).
4.3.1 CHECK SOLUTION LEVEL AND APPEARANCE
The tank is made of translucent plastic, so it is very easy to check the remaining
amount of BOMAR, but for a more precise evaluation it is possible to remove the
tank cap (Fig. 64) and look inside; the solution must be free of impurities.

Very Do not use or mix products different from those advised by

important NITTY-GRITTY. Do not refill the tank with used solutions
recovered from previous pickling/marking operations
(impurities dissolved in the BOMAR may cause severe
malfunctions in the equipment).
Operate with unsuitable solutions could cause major
damages to the device and in all cases any guarantee will be
invalidated.

Refill the tank if needed. If, instead, the electrolyte solution level and appearance
are nominal, it is necessary to Change suction lance (Pag. 19).
Fig. 64 – Unscrew the cap

4.3.2 CHANGE SUCTION LANCE

The CLINOX PRO ENERGY collects electrolyte solutions from the tank through a suction lance. This component could run
into two types of problems, electrical (the level sensor) or hydraulic (filter and draught); in both cases it is necessary to
change the whole suction lance. Disconnect the device from its power source and Open the unit (Pag. 12).
1. the suction lance is installed on the top of the tank (Fig. 66)
2. use a small slot-head screwdriver to disconnect level sensor wiring located
on lower green connector (Fig. 67, Fig. 68); as reference see Circuit diagram
(Pag. 47)
3. use a 17 mm wrench to untighten the plastic bolt at the end of the hydraulic
line between the pump and the tank (Fig. 69), then disconnect the plastic tube
(Fig. 70); as reference see Hydraulic diagram (Pag. 48)
4. retrieve carefully wiring and tube from internal parts of the unit (Fig. 71);
remember cables routing in order to install new suction lance in the same way

Fig. 65 – Tools needed SERVICE MANUAL

Fig. 66 – Tank and suction lance Fig. 67 – Lower connector location Fig. 68 – Level sensor feed wires
CLINOX PRO ENERGY

19
 Fig. 69 – Pump-tank hydraulic line Fig. 70 – Disconnect the tube Fig. 71 – Retrieve wiring and tube

5. gently disengaging suction lance

from the tank and extract it; use
hands, no tools needed (Fig. 72,
Fig. 73)

Please refer to
CLINOX PRO ENERGY
Spare Parts List
for replacements
Suction lance CLX002158
Complete tank CLX002857
Tank gasket CLX002859
Tank cap CLX002878
Fig. 72 – Extract suction lance Fig. 73 – Suction lance

If procedure described in this sub-chapter came back inconclusive, please contact NITTY-GRITTY.
SERVICE MANUAL
CLINOX PRO ENERGY

20
4.4 EXTRACTION TORCH MICROSWITCH RELATED ISSUE
If main switch LED and front LEDs (see Status LEDs Pag. 7) are normally switched on, it is recommended to check
torches and their behavior in order to exclude minor issues before proceeding to change primary components (e.g. inverter).
If the manual torch works as expected but the extraction one does not pickle (after pressing the start button on the torch)
and in addition to this the suction motor does not start even if tank LED is switched off (see Status LEDs Pag. 7), the
malfunction (electrical or mechanical) may be related to the two-buttons (START/STOP) installed on the Clinox PRO extraction
torch.
Follow the procedures described in the next sub-chapters to identity and fix the issue.

4.4.1 REPLACE EXTRACTION TORCH MICROSWITCH BOARD

To check the microswitch board status,
Open Clinox PRO extraction torch
(Pag. 16) and remove it from its housing
(Fig. 74, Fig. 75).
The most common cause of a
microswitch board failure is due to
BOMAR seeping through the buttons.
Very Always keep clean the
important Clinox PRO extraction
torch to avoid damaging
the microswitch board
(see Electrolyte solutions
Pag. 8).
The buttons rubber membrane must be
intact (Fig. 76) and its edge must free
Fig. 74 – Board in its housing Fig. 75 – Microswitch board removed
from defects to firmly adhere inside the
torch slot.

Fig. 76 – Damaged button membrane Fig. 77 – Microswitch board connector Fig. 78 – Microswitches
Since the buttons rubber is hard-joined with torch microswitch cable, it is not
possible to remove only the damaged membrane, but the whole cable needs
to be replaced; see Replace extraction torch start/stop cabling (Pag. 22).
If the button rubber is in a good shape, inspect carefully both sides of the
microswitch board to spot signs of wear or corrosion. A multimeter may be used
for checking all electrical connections (Fig. 77) and it is also recommended to
press microswitches buttons (Fig. 78) to ensure there is no mechanical issue in
the component.
Once an issue has been identified in the microswitch board, gently disconnect
the cable (Fig. 79) and remove the broken component.

Please refer to
CLINOX PRO ENERGY
Spare Parts List
Fig. 79 – Disconnect microswitch board
SERVICE MANUAL

for replacements
Microswitch board CMM300929
CLINOX PRO ENERGY

If the problem still occurs after replacing extraction torch microswitch board, begin a more detailed analysis as explained
in next sub-chapters.

21
 4.4.2 CHECK LOWER CONNECTOR (EXTRACTION TORCH MICROSWITCH START/STOP CABLING)
Disconnect the device from its power
source and Open the unit (Pag. 12).

Check if the lower green connector (Fig.

80) is fully plugged in its socket, as well
the wiring screws' tightening (in
particular yellow, green and brown
extraction torch microswitch board
control wires, Fig. 81).

If no anomalies are found, consider to

Replace extraction torch start/stop
cabling (Pag. 22).

Fig. 80 – Lower connector location Fig. 81 – Microswitch start/stop wires

4.4.3 REPLACE EXTRACTION TORCH START/STOP CABLING

Disconnect the device from its power source, Open the unit (Pag. 12) and Open Clinox PRO extraction torch (Pag.16).

Fig. 82 – Microswitch cable test Fig. 83 – Probe on microswitch board Fig. 84 – Probe lower connector

The easiest way to verify the extraction torch start/stop cabling is undamaged, is to use a multimeter and check its electrical
continuity (Fig. 82, as reference see Circuit diagram, Pag. 47); put one probe onto each microswitch board connector pin
(Fig. 83) while with the other one touch the corresponding color wire screw in the lower connector (Fig. 84). If a malfunction
is found, a cable replacement is necessary and proceed as described below.

Fig. 85 – Tools needed Fig. 86 – Loosen retaining screws Fig. 87 – Remove lower connector
SERVICE MANUAL

1. first use a small slot-head screwdriver to loosen retaining screws of the lower connector (Fig. 86) and completely
CLINOX PRO ENERGY

remove it (Fig. 87)

22
 2. loosen retaining screws of yellow,
green and brown wires (Fig. 88); as
reference see Circuit diagram (Pag.
47)
3. remove wires and release the cable
(Fig. 89)
4. Remove suction motor (Pag. 15)
5. remove suction motor manifold and
unscrew the PG11 PVDF connector
cap; extract the green gasket seal
(Fig. 90)
6. pull the cable out from PG11 PVDF
connector and motor manifold (Fig.
91)
7. turn your attention back on the
microswitch board (Fig. 92)
Fig. 88 – Loosen switch wire screws Fig. 89 – Remove wires

Fig. 90 – Suction motor manifold Fig. 91 – Pull the cable out Fig. 92 – Microswitch board connector
Since the power cable runs inside the extraction torch hose, the faulty cord will be used as "cable puller" for the new one
to simplify the replacing procedure.
8. gently disconnect the microswitch
board (Fig. 93); later it will be
installed on the new cable
9. cut cable end (Fig. 94) and remove
the buttons rubber membrane
10. use tape to bond new cable (three
wires terminal) and the old one
(cut-membrane terminal) (Fig. 95)
11. pull old cable out from manifold
side of the hose; in this way new
cable will be fully dragged along the
hose (Fig. 96, Fig. 97, Fig. 98)

Fig. 93 – Disconnect microswitch board Fig. 94 – Cut cable end

SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 95 – Bond new cable to the old one Fig. 96 – Use old cable to pull… Fig. 97 – …new one through the hose

23
 12. remove tape and old cable
13. insert the new cable end into PG11
PVDF fitting through manifold (Fig.
99)
14. re-route the new cable inside the unit
and secure the three wires terminal
to the lower connector
15. reassemble microswitch board,
buttons and rubber membrane
inside the Clinox PRO extraction
torch

Fig. 98 – Fully extract the new cable Fig. 99 – Re-route the new cable

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
START/STOP cabling CLX000775

If procedure described in this sub-chapter came back inconclusive, it is necessary to Change control board (Pag. 42). If
even this procedure fails, Change inverter (Pag. 44).

4.4.4 USE FAKE TORCH TESTER (OPTIONAL)

A useful tool to quickly verify if the microswitch board is experiencing an issue, is a fake torch tester (Fig. 100); its works
is very simple.
Disconnect the device from its power
source and Open the unit (Pag. 12) and
use a slot-head screwdriver (Fig. 101) to
loosen retaining screws of the lower
connector (Fig. 102).
Completely remove the connector (Fig.
103) and install the fake torch into the
empty slot (Fig. 104).

Fig. 100 – Fake torch tester (optional) Fig. 101 – Slot-head screwdriver

Fig. 102 – Loosen retaining screws Fig. 103 – Remove lower connector Fig. 104 – Install and use the fake torch

Reconnect momentarily the unit to the electrical feeding and use the fake torch (Fig. 104) to start the suction motor. If
nothing happens, please contact NITTY-GRITTY; if, instead, the device responds properly to commands, the problem must
reside or in the microswitch board or in the start/stop cabling, so try to Replace extraction torch microswitch board (Pag.
21) or Replace extraction torch start/stop cabling (Pag. 22).
SERVICE MANUAL

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
CLINOX PRO ENERGY

Microswitch board CMM300929

START/STOP cabling CLX000775

24
4.5 CHECK EXTRACTION TORCH POWER CABLE
If main switch LED and front LEDs (see Status LEDs Pag. 7) are normally switched on, it is recommended to check
torches and their behavior in order to exclude minor issues before proceeding to change primary components (e.g. inverter).
If the manual torch works as expected but the extraction one does not pickle (after pressing the start button on the torch)
and nonetheless the suction motor starts, check the integrity of the Clinox PRO extraction torch power cable; begin
disconnecting the device from its power source and Open the unit (Pag. 12).

Fig. 105 – Extraction torch cable test Fig. 106 – Probe on insert Fig. 107 – Probe on torch socket

The easiest way to verify the torch cable is undamaged, is to use a multimeter and check its electrical continuity (Fig. 105, as
reference see Circuit diagram, Pag. 47); put one probe onto Clinox PRO extraction torch insert (Fig. 106), introduce the other
one behind the front panel and touch torch socket metal bolt (Fig. 107).
If a malfunction is found, an extraction torch power cable replacement is necessary and proceed as described in the next sub-
chapter.

4.5.1 REPLACE EXTRACTION TORCH POWER CABLE

Since the power cable runs inside the Clinox PRO extraction torch hose, the faulty cord will be used as "cable puller" for
the new one to simplify the replacing procedure. First Open Clinox PRO extraction torch (Pag.16), then disconnect the
cable following the next steps:
1. remove the extraction torch main body from its housing (Fig. 109)
2. use a 5 mm hex-key tool to loosen two fastening set screws near the power
cable terminal (Fig. 110)
3. unplug the power cable (Fig. 111)
4. Remove suction motor (Pag. 15)
5. remove suction motor manifold and unscrew the PG11 PVDF fitting cap;
extract the green gasket seal (Fig. 112)
6. use two 7 mm wrenches to remove the nut in the internal side of the torch
socket (Fig. 113) and release the yellow eyelet of power cable (Fig. 114)
7. cut cable end (Fig. 115) and remove the eyelet
8. pull the cable out from PG11 PVDF fitting and motor manifold (Fig. 116)
9. use tape to bond new cable (torch terminal) and the old one (cut-eyelet
terminal) (Fig. 117)
10. pull old cable out from torch side of the hose; in this way new cable will be
fully dragged along the hose (Fig. 118, Fig. 119)
Fig. 108 – Tools needed
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 109 – Extraction torch main body Fig. 110 – Power cable set screws Fig. 111 – Unplug the power cable

25
 Fig. 112 – Suction motor manifold Fig. 113 – Release torch cable eyelet Fig. 114 – Torch cable yellow eyelet

Fig. 115 – Cut cable end Fig. 116 – Pull the cable out Fig. 117 – Bond new cable and the old
one

Fig. 118 – Use old cable to pull… Fig. 119 – …new one through the hose Fig. 120 – Torch main body in place

11. remove tape and old cable

12. insert the new cable end into PG11
PVDF fitting through manifold
13. plug into torch main body the new
cable connector using set screws
14. reassemble extraction torch main
body (Fig. 120)
15. a new yellow eyelet is provided with
torch cable spare (Fig. 121)
16. use a crimping tool to install the
eyelet on new cable end (Fig. 122)
17. re-route the new cable inside the unit
SERVICE MANUAL

and secure the eyelet to the bolt of

internal side of the torch socket
CLINOX PRO ENERGY

Fig. 121 – Yellow eyelet for new cable Fig. 122 – Crimp yellow eyelet

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Extraction torch power cable with connector CLX800163

If procedure described in this sub-chapter came back inconclusive, please contact NITTY-GRITTY.
26
 4.6 MANUAL TORCH ISSUE
If main switch LED and front LEDs are normally switched on (see Status LEDs Pag. 7), and the manual torch does not
pickle, first check the behavior of the extraction one to exclude some possible scenarios.

4.6.1 EXTRACTION TORCH PICKLES: CHECK MANUAL TORCH WIRING

The CLINOX PRO ENERGY uses the same circuit to feed both manual and extraction torch (as reference see Circuit
diagram, Pag. 47), so if the extraction one works as expected, the problem must be limited to the manual torch hardware.
Of course a very simple action to take is to replace the torch with another one (if available) and check if the problem
persists; if so, Open the unit (Pag. 12).

The manual torch is powered through a socket placed in the front panel (Fig. 16).
This component is internally provided with a bolt to which feeding cables are
fastened (Fig. 123); check if the nut is properly tightened.

If no anomalies are found, it is necessary to Change control board (Pag. 42).

If even this procedure fails, please contact NITTY-GRITTY.

Fig. 123 – Torch socket internal bolt

4.6.2 EXTRACTION TORCH DOES NOT PICKLE

If the extraction torch does not pickle after pressing the start button on the torch (no matters if the suction motor starts
or not), disconnect the device from its power source and Open the unit (Pag. 12). Reconnect momentarily the electrical
feeding to verify if the inverter LED switch on (see Status LEDs Pag. 7); if so, it is necessary to Change control board
(Pag. 42). If even this procedure fails, Change inverter (Pag. 44).
If instead the inverter LED remains switched off, Change inverter (Pag. 44) without take actions on the control board.

5 ELECTRICAL ISSUE: SUDDEN STOP

In this chapter "sudden stop" stands for a scenario in which the device works normally for a while, then unexpectedly stops.
Please read carefully Preliminary Checks (Pag. 8) before proceeding further with troubleshooting.
If everything is as expected, proceed with an in-depth analysis and follow the procedures described in the next sub-chapters to
identity and fix the issue.

5.1 CHECK LOWER CONNECTOR (COOLING FAN WIRES)

Although there are no evidences of overheating, there may still be a problem with the cooling fan (e.g. no or low spin ratio).
1. disconnect the device from its
power source then Open the unit
(Pag. 12)
2. check if the lower green connector
(Fig. 124) is fully plugged in its
socket, as well the side screws
tightening, in particular those
holding the black and red fan feed
wire on top (Fig. 125); as reference
see Circuit diagram (Pag. 47)

If no anomalies are found, try to

Change cooling fan (Pag. 28).

Fig. 124 – Lower connector location Fig. 125 – Cooling fan feed wires
SERVICE MANUAL
CLINOX PRO ENERGY

27
 5.2 CHANGE COOLING FAN
1. disconnect the device from its power source then Open the unit (Pag. 12)
2. use a small slot-head screwdriver to disconnect cooling fan wiring located on
lower green connector (Fig. 127, Fig. 128, Fig. 129); as reference see Circuit
diagram (Pag. 47)
3. the cooling fan is placed in the rear panel of the unit (Fig. 130)
4. the fan is hold in place without screws, but it's simply fixed through four rubber
retainers, so gently pull it out from its housing with hands (Fig. 131)
5. Install new cooling fan (Pag. 29)

Fig. 126 – Tools needed

Fig. 127 – Lower connector location Fig. 128 – Cooling fan feed wires Fig. 129 – Disconnect fan feed wires

Please refer to
CLINOX PRO ENERGY
Spare Parts List
for replacements
Cooling fan (12 V) CMM300627

Fig. 130 – Cooling fan location Fig. 131 – Remove cooling fan
SERVICE MANUAL
CLINOX PRO ENERGY

28
 5.2.1 INSTALL NEW COOLING FAN

Fig. 132 – Cooling fan Fig. 133 – Rubber retainer grooves Fig. 134 – Insert retainers into holes

Fig. 135 – Pull retainers till first groove Fig. 136 – Trim at second groove Fig. 137 – Trim retainers’ other side

The cooling fan spare (Fig. 132) comes with four pre-installed rubber retainers that will serve to fix it into rear panel without
screws. Take a minute to closely observe these retainers and identify the side with conical end and two grooves (Fig. 133).
After that, proceed with fan installation following the next steps:
1. insert retainers conical end side into the four holes placed around the fan grid on unit rear panel (Fig. 134)
2. pull and stretch the conical end till the first groove engages with the rear panel sheet (Fig. 135)
3. trim the conical end surplus at second groove height (Fig. 136)
4. trim also surplus on the other side of retainers leaving two or three grooves (Fig. 137)
5. re-route wires inside the unit and secure them to the lower connector

If the problem still occurs after replacing the cooling fan, it is necessary to Change control board (Pag. 42). If even this
procedure fails, Change inverter (Pag. 44).

6 ELECTRICAL ISSUE: NO STOP OR AUTO START

In this chapter "no stop" stands for a scenario in which, using the extraction torch START/STOP buttons, the device starts
normally, but that it does not respond to pressing the stop button. Conversely, "auto start" means that the device stars
immediately after turning on the unit main switch, despite not taking any action on the extraction torch buttons. Both cases can be
handled in the same way. Please read carefully Preliminary Checks (Pag. 8) before proceeding further with troubleshooting.
These types of malfunctions are almost certainly driven by a Extraction torch microswitch related issue (Pag. 21), so follow the
same procedures described in that chapter.

Hint In "no stop" scenario, if the problem still occurs after Replace extraction torch microswitch board (Pag. 21), skip
the other 4.4.x sub-chapters and try to Change control board (Pag. 42). If even this procedure fails, Change
SERVICE MANUAL

inverter (Pag. 44).

If, lastly, all repair attempts came back inconclusive, please contact NITTY-GRITTY.
CLINOX PRO ENERGY

29
 7 HYDRAULIC ISSUE: BOMAR LEAK
In this chapter "BOMAR leak" stands for a scenario in which a leak occurs somewhere causing the electrolyte solution flows out
from the unit. Leaks are very dangerous the hardware, so take prompt actions to identify and fix the issue.
Please read carefully Preliminary Checks (Pag. 8) before proceeding further with troubleshooting.

7.1 LEAK FROM EXHAUST OUTLET

The most likely point where the BOMAR could come out, is the exhaust outlet (Fig. 138). This happens because any possible
leak in the torch or along its hose is vacuumed by the suction motor and blown out through the outlet (Fig. 139). For these
reasons, it is recommended to firstly check the internal parts of the extraction torch, and the sealing of the solution feeding lines.

SUCTION
LEAK
FROM
TORCH

Fig. 138 – Exhaust outlet Fig. 139 – Typical leak route Fig. 140 – Torch inspection

Disconnect the device from its power source, Open Clinox PRO extraction torch (Pag.16) and inspect carefully all components
(Fig. 140) considering that under normal conditions this area must be dry. If wet spots are found, identify the point of origin of
the leak and react in consequence. If, instead, no anomalies are found, proceed to examine the whole hose and Change
BOMAR feeding (Pag. 30) if needed.

7.1.1 CHANGE BOMAR FEEDING TUBE

Since the BOMAR feeding duct runs inside the extraction torch hose, the faulty tube will be used as "cable puller" for the
new one to simplify the replacing procedure.
To operate in safe and easy conditions, make accessible all device internal components before starting the replacement:
disconnect the device from its power source, Open the unit (Pag. 12), Remove suction motor (Pag. 15) and Open Clinox
PRO extraction torch (Pag. 16); then proceed following the next steps.

Fig. 141 – Disconnect upper tube Fig. 142 – Tube rings (pump end) Fig. 143 – Disassemble parts

1. use the Hydraulic diagram (Pag. 48) as reference

2. identify the pump and disconnect the upper tube unscrewing its fitting (Fig. 141)
SERVICE MANUAL

3. look carefully the tube end and the two rings installed in correspondence of a bottleneck on the plastic duct (Fig. 142)
Very The rings have a defined mounting direction and position, so before disassembling the connector
CLINOX PRO ENERGY

important ensure to be able to re-install them in the proper way on the new tube. A wrong reassembly
compromises the seal of the hydraulic lines.
4. disassemble the connector (Fig. 143), remove the plastic tube and keep the other parts that will be reused on the spare

30
 Fig. 144 – Disconnect tube Fig. 145 – Tube rings (torch end) Fig. 146 – Disassemble parts

5. remove the extraction torch main body and disconnect the tube unscrewing its nut (Fig. 144)
6. look carefully the tube end and the two rings installed in correspondence of a bottleneck on the plastic duct (Fig. 145)
Very The rings have a defined mounting direction and position, so before disassembling the connector
important ensure to be able to re-install them in the proper way on the new tube. A wrong reassembly
compromises the seal of the hydraulic lines.
7. disassemble the connector (Fig. 146), remove the plastic tube and keep the other parts that will be reused on the spare

8. remove suction motor manifold,

unscrew the PG11 PVDF fitting cap
and extract the green gasket seal
(Fig. 147)
9. pull the plastic tube out from PG11
PVDF connector and motor manifold
(Fig. 148)
10. use tape (Fig. 149) to bond new tube
with the old one (Fig. 150)

Fig. 147 – Suction motor manifold Fig. 148 – Pull the tube out

Fig. 149 – Tape Fig. 150 – Bond new tube to the old one
SERVICE MANUAL
CLINOX PRO ENERGY

31
 11. pull old tube out from torch side of
the hose; in this way new cable will
be fully dragged along the hose
(Fig. 151, Fig. 152)
12. remove tape and old tube
13. insert the new tube "unit-end" into
PG11 PVDF fitting through manifold
14. re-route the new tube inside the unit
and reassemble the pump
connector (with its rings)
15. secure the new tube to the pump
16. reassemble the "torch end"
connector (with its rings)
17. secure the new tube to the
extraction torch main body
Fig. 151 – Use old tube to pull… Fig. 152 – …new one through the hose 18. reassemble the extraction torch
main body

19. reassemble all device components and verify if the leak persists

Hint To operate under conditions of maximum safety, after the repair or replacement of hydraulic components,
verify if system is still leakproof using demineralized water rather than BOMAR.
Note: It is clear that in this configuration the device can't pickle in a proper way, so test only the seal of
hydraulic lines.

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
PTFE BOMAR tube CLX000052
PEEK cutting ring (Ø4 mm) CLX002020
PTFE conical seal ring (Ø4 mm) CLX002021
Pump fitting CLX002861
PVDF nut CLX002019

If procedure described came back inconclusive, please contact NITTY-GRITTY.

7.2 LEAK FROM SOMEWHERE ELSE

The CLINOX PRO ENERGY hydraulic system is fairly simple: the electrolyte solution stored in the tank flows inside a suction
lance under the pump action, and then reaches the extraction torch through the feeding line inside the hose (as reference see
Hydraulic diagram, Pag. 48). Disconnect the device from its power source and Open the unit (Pag. 12), and, if needed, Open
Clinox PRO extraction torch (Pag. 16) as well: since all the internal components of the device should be dry, it well be easy to
spot any leakage the source of the problem and react consequently.
First tighten all hydraulic connectors nearby the spillage. If the leak continues or signs of breakage are visible on a part, it is
recommended to replace the whole concerned component as described in related paragraphs: Change suction lance (Pag.
19), Change pump (Pag. 34) and Change BOMAR feeding (Pag. 30).

If this manual does not provide for the experienced scenario, please contact NITTY-GRITTY.

8 HYDRAULIC ISSUE: NO BOMAR TO TORCH

In this chapter "no BOMAR to torch" stands for a scenario in which the electrolyte solution does not reach the torch, and
consequently pads/brushes remain dry; in this condition the pickling process doesn't happen.
Please read carefully Preliminary Checks (Pag. 8) before proceeding further with troubleshooting.
First disconnect the device from its power source and Open the unit (Pag. 12) and check if all hydraulic connectors are properly
tightened in place (as reference se Hydraulic diagram, Pag. 48). Reconnect momentarily the unit electrical feeding to verify if the
BOMAR pump begins to work after pressing the start button on the extraction torch switch: the suction motor is the noisiest
component of the device, but the typical sound of the pump working is audible if listening carefully. According the pump behavior,
SERVICE MANUAL

proceed as described below.

CLINOX PRO ENERGY

32
8.1 PUMP DOES NOT START
8.1.1 CHECK UPPER CONNECTOR (PUMP WIRES)
If the pump does not start, check if the
upper green connector (Fig. 153) is fully
plugged in its socket, as well the wiring
screws' tightening (in particular the two
orange pump feed wires, Fig. 154; as
reference see Circuit diagram, Pag. 47).
If everything looks as expected, Check
pump fuse (Pag. 33) because it could be
blown.

Fig. 153 – Upper connector location Fig. 154 – Pump feed wires

8.1.2 CHECK PUMP FUSE

The CLINOX PRO ENERGY is provided with three safety fuses, all placed next to the upper connector (Fig. 155, as
reference see Circuit diagram, Pag. 47): pump fuse (the upper one), suction motor fuse (in the middle) and inverter board
fuse (on bottom). Unscrew the bottom cap, extract the pump fuse (Fig. 156) and check its filament integrity (Fig. 157); if
the wire is molten, a fuse replacement is necessary.

Fig. 155 – Fuses position Fig. 156 – Pump fuse extraction Fig. 157 – Inspect the fuse

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Pump fuse (1 A) CLX002221

If procedure described in this sub-chapter came back inconclusive, it is necessary to Change pump (Pag. 34).
SERVICE MANUAL
CLINOX PRO ENERGY

33
 8.1.3 CHANGE PUMP
The pump is easily recognizable by the two plastic tubes plugged in (Fig. 159).
Before proceeding with the disassembly, be sure the unit is disconnected from
power source, then follow the next steps.

1. use a 17 mm wrench to untighten the plastic bolt at the end of the hydraulic
line between the pump and the tank (Fig. 160), then disconnect the plastic
tube (Fig. 161); as reference see Hydraulic diagram (Pag. 48)
2. unscrew also the upper connector and remove the tube (Fig. 162); be careful
not to lose the two rings installed on the tube (Fig. 163)
3. use a 3 mm hex-key tool a 7 mm wrench to remove the four pump mounting
bolts (Fig. 164)
4. remove the pump (Fig. 165)
5. on the other side of pump backplate, identify the ground wiring bolt; use a 7
mm wrench to remove the nut (Fig. 166)
6. disconnect ground cables (Fig. 167). Please note the thinnest cable is from
Fig. 158 – Tools needed pump, while the thicker on is connect to the chassis

Fig. 159 – Pump Fig. 160 – Tank hydraulic line bolt Fig. 161 – Remove the tube

Fig. 162 – Disconnect upper connector Fig. 163 – Tube rings Fig. 164 – Pump mounting bolts
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 165 – Remove the pump Fig. 166 – Ground wiring bolt Fig. 167 – Disconnect ground cables

34
 Fig. 168 – Upper connector location Fig. 169 – Pump feed wires Fig. 170 – Disconnect wires
7. identify the upper connector (Fig. 168)
8. pump is coupled with the connector through the two orange wires on top (Fig.
169)
9. loosen the fixing screws and disconnect both wires (Fig. 170)
10. remove the pump from the device (Fig. 171) and install the new one

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Pump (230 V) CMM300782
PEEK cutting ring (Ø4 mm) CLX002020
PTFE conical seal ring (Ø4 mm) CLX002021
Pump fitting CLX002861

If the problem still occurs after replacing the pump, it is necessary to Change
control board (Pag. 42). If even this procedure fails, Change inverter (Pag. 44).
Fig. 171 – Pump removed
8.2 PUMP STARTS
8.2.1 CHECK LOWER CONNECTOR (LEVEL SENSOR WIRES)
A basic check to perform if the pump
starts and the electrolyte solution does
not reach the extraction torch, is to verify
if the tank is empty. Normally this
condition is indicated by the lit of the tank
LED (see Status LEDs Pag. 7), and in
that case neither the pump, nor the
suction engine would start. So if the tank
is empty and the device starts anyway,
the issue must be related to the level
sensor of the suction lance; first is check
if the lower green connector (Fig. 172) is
fully plugged in its socket, as well the
level sensor wires screws' tightening (Fig.
173; as reference see Circuit diagram,
Fig. 172 – Lower connector location Fig. 173 – Level sensor wires Pag. 47). If everything looks as expected,
Change suction lance (Pag. 19).
8.2.2 TRAPPED AIR OR SUCTION LANCE PRIMING ISSUE
If the pump starts, the tank is NOT empty and there are no signs of leaks,
there is possibility that some air is trapped inside hydraulic lines. This usually
happens when the device is turned on for the very first time or after a long period
of inactivity; in most cases the issue solves itself leaving the device running for
few seconds.
If hydraulic lines seem fine, then the suction lance could be clogged, so gently
extract it from the tank and remove any obstructions from the priming duct and its
input filter. It is recommended to Change suction lance (Pag. 19) if signs of wear
SERVICE MANUAL

are evident.
CLINOX PRO ENERGY

If no anomalies are found, consider to Check extraction torch valve (Pag. 36).

Fig. 174 – Extract suction lance

35
 8.2.3 CHECK EXTRACTION TORCH VALVE
The release of the electrolyte solution from the extraction torch is adjusted by a
sphere valve (spring loaded) that shuts the main body nozzle as soon as the
pump stops its action; this prevents accidental spillages of the BOMAR stored in
the hydraulic lines when the torch is not active.
Occasionally, mainly after a long period of inactivity, the sphere could get stuck
on the nozzle edges preventing the regular flux of the solution pushed by the
pump. To inspect and, if necessary, unstuck the valve, proceed as follows:
1. with the help of pliers, unscrew the tip holder (Fig. 176)
2. disassemble the extraction torch terminal (Fig. 177)
3. use a slot-head screwdriver to remove the valve cover from the top of main
body (Fig. 178)
4. use a thin tool, like a small screwdriver, to unstruck the sphere (Fig. 179)
5. it is recommended to check the wear status of all the three valve components:
the sphere, the spring and the cover; please note the truncated cone spring
smaller base must be directed towards the sphere (Fig. 180)
Fig. 175 – Tools needed

Fig. 176 – Unscrew the tip holder Fig. 177 – Torch terminal disassembled Fig. 178 – Remove valve cover

Please refer to
CLINOX PRO ENERGY
Spare Parts List
for replacements
Main body with valve CLX800164
Sleeve CLX500796
Tip holder CLX002000
Valve cover CLX500578
Valve spring CLX002027
Valve sphere CLX002026

Fig. 179 – Unstuck sphere valve Fig. 180 – Sphere valve components
If even after these checking the electrolyte solution does not flow through the extraction torch, firstly try to Change pump
(Pag. 34) and if again the procedure comes back inconclusive, please contact directly NITTY-GRITTY without attempt to
change also control board or inverter.

9 HYDRAULIC ISSUE: ALWAYS MAX BOMAR TO TORCH

In this brief chapter "always max BOMAR to torch" stands for a scenario in which, after pressing the start button on the extraction
torch, the hydraulic pump always runs at maximum speed pushing to pads/brushes a lot of electrolyte solution, regardless the
device settings. This kind of malfunction is almost certainly caused by a problem with the control board, but before going that way
SERVICE MANUAL

is suggested to check the proper alignment of the frontal control knobs. Please refer to Front panel sockets and knobs (Pag. 11)
for further information.
CLINOX PRO ENERGY

If no anomalies are found, Open the unit (Pag. 12) and Change control board (Pag. 42). If even this procedure fails, please contact
NITTY-GRITTY.

36
 10 SUCTION ISSUE: VERY NOISY UNIT
In this brief chapter "very noisy unit" stands for a scenario in which, during the use of the device, an unusual noise is heard from
internal parts of the unit.
Warning In most of cases this situation is caused an electrolyte solution leak that seriously corroded the suction motor or
cooling fan moving parts; proceed with caution during troubleshooting.
Before starting to examine the inner parts of the unit, please read carefully Preliminary
Checks (Pag. 8) and ensure that no foreign bodies or dirt residues are obstructing the
unit air intakes (e.g. cooling fan grid, exhaust outlet) (Fig. 181).
If everything looks as expected, disconnect the device from its power source and Open
the unit (Pag. 12); reconnect momentarily the electrical feeding and try to identify the odd
noise source. Since the only components of CLINOX PRO ENERGY with "potentially
exposed" moving parts are the suction motor and the cooling fan, keep the focus on
those pieces of hardware. If you notice something wrong, Remove suction motor (Pag.
15) and change it, or Change cooling fan (Pag. 28) according the found issue.

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Suction motor (230 V) CLX002057

Fig. 181 – Air intakes If these procedures fail, please contact NITTY-GRITTY.

11 SUCTION ISSUE: NO OR LOW SUCTION CAPACITY

In this chapter "no or low suction capacity" stands for a scenario in which the device
is unable to aspirate pickling fumes in the proper way, or vacuum power is utterly missing.
Before proceeding with an in-depth analysis, please read carefully Preliminary Checks
(Pag. 8) and ensure that no foreign bodies or dirt residues are obstructing the unit
exhaust outlet (Fig. 182).
If no anomalies are found, press the start button on the extraction torch and listen if the
suction motor starts or not. Disconnect the device from its power source and Open the
unit (Pag. 12) and then proceed as described in next sub-chapters according the motor
behavior.

Fig. 182 – Exhaust outlet

11.1 SUCTION MOTOR DOES NOT START

11.1.1 CHECK UPPER CONNECTOR (SUCTION MOTOR WIRES)

If the suction motor does not start,
check if the upper green connector (Fig.
183) is fully plugged in its socket, as well
the wiring screws' tightening (in
particular the two gray suction motor
feed wires, Fig. 184; as reference see
Circuit diagram, Pag. 47). If everything
looks as expected, Check suction motor
fuse (Pag. 38) because it could be
blown.
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 183 – Upper connector location Fig. 184 – Suction motor feed wires

37
 11.1.2 CHECK SUCTION MOTOR FUSE
The CLINOX PRO ENERGY is provided with three safety fuses, all placed next to the upper connector (Fig. 185, as
reference see Circuit diagram, Pag. 47): pump fuse (the upper one), suction motor fuse (in the middle) and inverter board
fuse (on bottom). Unscrew the bottom cap, extract the suction motor fuse (Fig. 186) and check its filament integrity (Fig.
187); if the wire is molten, a fuse replacement is necessary.

Fig. 185 – Fuses position Fig. 186 – Suction motor fuse extraction Fig. 187 – Inspect the fuse

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Suction motor fuse (10 A) CLX002216

If procedure described in this sub-chapter came back inconclusive, it is necessary to Remove suction motor (Pag. 15) and
change it.

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Suction motor (230 V) CLX002057

If the problem still occurs after replacing the suction motor, it is necessary to Change control board (Pag. 42). If even this
procedure fails, Change inverter (Pag. 44).

11.2 SUCTION MOTOR STARTS

If the suction motor starts normally but poor sucking power is experienced, it
means the vacuum flow is escaping from somewhere before arriving to the extraction
torch suction intake. Inspect carefully the two air hoses (Fig. 188), in particular if
connections to the suction motor are tightened.

If leaks, damages or crushing are found, proceed to Replace extraction torch hose
(Pag. 38), while if it is not possible to identify the source of the problem, please
contact NITTY-GRITTY.

Hint It is very unlikely that the exhaust hose may be damaged during its
lifecycle, however, if a replacement is required, refer to the next sub-
chapter to find instructions on how removing it. In any case contact
NITTY-GRITTY for further details and spare.

Fig. 188 – Air hoses

SERVICE MANUAL

11.2.1 REPLACE EXTRACTION TORCH HOSE

Very Many components of the device must be removed in order to replace the extraction torch hose, and for
CLINOX PRO ENERGY

important this reason the proper reassembly might be difficult. To restore the unit in the exact same conditions it was
before the replacement operation, it is strongly recommended to pay special attention to each step of the
following procedure and to take pictures of wire/tube routing as reference.

38
 1. Remove suction motor (Pag. 15)
2. Remove the inverter (Pag. 44)
After that, disengage all the cables that run inside the extraction torch hose in this way:
3. on lower connector, loosen retaining screws of yellow, green and brown wires
(Fig. 190); as reference see Circuit diagram (Pag. 47)
4. remove wires and release the cable (Fig. 191)
5. use two 7 mm wrenches to remove the nut in the internal side of the torch
socket (Fig. 192) and release the yellow eyelet of power cable
6. on the pump, disconnect the upper tube unscrewing its connector (Fig. 193)
7. look carefully the tube end and the two rings installed in correspondence of a
bottleneck on the plastic duct (Fig. 194)
Very The rings have a defined mounting direction and position,
important so before disassembling the connector ensure to be able to
re-install them in the proper way on the new tube. A wrong
Fig. 189 – Tools needed reassembly compromises the seal of the hydraulic lines.

Fig. 190 – Microswitch wire screws Fig. 191 – Remove wires Fig. 192 – Release torch cable eyelet

Fig. 193 – Disconnect upper tube Fig. 194 – Tube rings Fig. 195 – Disassemble parts
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 196 – Suction motor manifold Fig. 197 – Pull cables/tube out Fig. 198 – Unscrew manifold
8. disassemble the connector (Fig. 195)
9. remove suction motor manifold, unscrew the PG11 PVDF fitting cap and extract the green gasket seal (Fig. 196)
10. pull electrical cables and the plastic tube out from PG11 PVDF fitting and motor manifold (Fig. 197)
39
 11. the extraction torch hose has a threaded shape, so to remove the manifold simply unscrew it; be careful not to lose the
O-ring seal (Fig. 198, Fig. 199)

Now, to work more easily in next steps, create some extra space removing the pump and its bracket:
12. lay the unit on a side and identify the two bolts that hold the pump bracket; use a 4 mm hex-key tool to remove them
(Fig. 200)
13. extract the pump assembly (Fig. 201)

Fig. 199 – Remove manifold Fig. 200 – Remove bracket bolts Fig. 201 – Pump assembly extracted
The next step is to remove hose connectors from the rear panel of the unit:
14. use a 3 mm hex-key tool and a 7 mm wrench to release the two exhaust hose fitting bolts (Fig. 202)
15. remove the exhaust hose (Fig. 203)
16. repeat the procedure for the extraction torch hose connector bolts (Fig. 204)
17. before remove hose connector, please note its position, approximately 23 cm from the end of the hose (Fig. 205);
this is very important during the reassembling of the device
18. the extraction torch hose has a threaded shape, so to remove the connector simply unscrew it (Fig. 206, Fig. 207)

Fig. 202 – Hose fitting bolts Fig. 203 – Remove exhaust hose Fig. 204 – Hose connector bolts

◄ ~23 cm ►
SERVICE MANUAL

Fig. 205 – Connector position on hose Fig. 206 – Unscrew hose connector Fig. 207 – Remove hose fitting
CLINOX PRO ENERGY

40
 Fig. 208 – Outer joint cap screws Fig. 209 – Open the outer joint Fig. 210 – Remove the hose

The last step is to remove the hose from torch side:

Hint All spare parts of the extraction torch (hose included) are available individually or as a complete assembly.
Obviously if this second option is preferred, it is not necessary to also open the extraction torch joint
because the assembly is ready to be installed on the unit main body as it is.

19. use a 5 mm hex-key tool to release the five retaining cap screws that hold together the two halves of the torch outer
joint (Fig. 208)
20. open the outer joint (Fig. 209)
21. fully remove the old hose (Fig. 210) and insert extraction torch cables/tube inside the new one
22. reassemble all device components and verify if the loss of suction power persists

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Complete Clinox PRO extraction torch CLX800128
Hose (Ø32mm, L.4m) CLX000220
Hose fitting (Ø32mm) CLX002052
NG handgrip sticker set (L/R) CLX100547
NG handgrip – left side CLX500738
NG handgrip – right side CLX500739
Inner joint – left side CLX500790
Inner joint – right side CLX500789
Outer joint – left side CLX500797
Outer joint – right side CLX500798
Hexagon socket head cap screw CLX003039
Screw half round head and hexagon socket CMM300930
Manifold CLX002047
PVDF fitting (PG11) CLX002046
Viton O-ring CLX002048
Manifold CLX002047

If procedure described came back inconclusive, please contact NITTY-GRITTY.

SERVICE MANUAL
CLINOX PRO ENERGY

41
 12 CHANGE CONTROL BOARD AND INVERTER
The control board and the inverter are the main electronic components of the CLINOX PRO ENERGY. Take into account their
replacement as the last resort to solve an issue, so before proceeding further with this chapter, please read carefully Preliminary
Checks (Pag. 8) and be sure to have attempted all the specific procedures suggested in the previous sections of this manual.
12.1 CHANGE CONTROL BOARD
After disconnecting the device from its power source, Open the unit (Pag. 12), then
follow the next steps.
1. rotate the three control knobs fully counterclockwise
2. with the aid of a thin blade (e.g. a utility knife), gently remove the three caps of
knobs located on the front panel (Fig. 212)
3. use a 6 mm tubular socket wrench or a slot-head screwdriver to remove fixing
screws inside the knobs (Fig. 213)
4. use a 13 mm tubular socket wrench to remove the control board fixing nuts and
external washers (Fig. 214, Fig. 215)
5. remove the control board form the front panel (Fig. 216)
6. disconnect the control board bridge cable (Fig. 217)
7. install the new control board and reassemble all components
Very Install the control board very carefully in order to not lose the
important proper position of stop washers mounted on the shafts of the three
rotary switches. Please see Rotary switches alignment and control
Fig. 211 – Tools needed
board installation (Pag. 43) for further information.

Fig. 212 – Remove knob cap Fig. 213 – Remove knob screw Fig. 214 – Fixing nut and washer

Fig. 215 – Remove fixing nut Fig. 216 – Control board and its parts Fig. 217 – Control board disconnected

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
System control board (3 knobs) CMM300786
SERVICE MANUAL

Control board bridge cable CLX000985

CLINOX PRO ENERGY

42
12.1.1 ROTARY SWITCHES ALIGNMENT AND CONTROL BOARD INSTALLATION
The control board is equipped with three
rotary switches (one for each knob).
Each switch supports up to 12 position,
but the CLINOX PRO ENERGY
operating modes need fewer options.
For this reason, on each switch is pre-
installed a stop washer to limit the
number of allowed positions: 6 for the
operating knob, 4 for the power knob
and 6 for the pump knob.
A brand-new control board is already
properly configured with stop washers
hold in place by fixing nuts (Fig. 218). As
seen in previous chapter, to install the
control board it is necessary to remove
Fig. 218 – Brand-new control board Fig. 219 – Stop washers removed these nuts, and If this procedure is not
done carefully one or more of the
6-POSTION washers may lose the proper preset
HOLE
position.
GUIDE
NUMBER
In this happens, follow next steps to
restore the correct configuration:
4-POSTION
1. remove the stop washer suspected
HOLE
to be out of place (Fig. 219)
2. before reinstalling the washer, make
sure that the rotary switch shaft is
fully turned counterclockwise
3. install the stop washer placing the
pin in the proper rotary switch hole
Hint Embossed guide numbers
on the switch refer to the
hole at their right. For
Fig. 220 – 12-position rotary switch Fig. 221 – Arrowed knob operating and pump knob,
4. connect the control board bridge cable put the washer pin in the
5. reinstall the control board inserting very carefully the rotary switches shafts hole number 6; for the
into front panel holes and paying attention not to lose stop washers position power knob, in the hole
6. use a 13 mm tubular socket wrench to reinstall external washers and fixing number 4 (Fig. 220).
nuts on rotary switches shafts

Fig. 222 – Knobs starting position

Now that the control board is securely mounted on the front panel, proceed with the installation of the knobs:
7. each knob has a little arrow (Fig. 221)
8. insert a knob on each rotary switch shaft
9. before tightening the knobs fixing screws, align the arrow on the first step of each control (Fig. 222)
10. tighten the knobs fixing screws and reinstall knobs caps
SERVICE MANUAL
CLINOX PRO ENERGY

43
 12.2 CHANGE INVERTER
After disconnecting the device from its power source, Open the unit (Pag. 12), then
follow the next steps.
1. identify the upper and lower green connectors (Fig. 224)
2. use a small slot-head screwdriver to loosen retaining screws of both connectors
(Fig. 225, Fig. 226) a disconnect them (Fig. 227, Fig. 228)
3. disconnect the control board switch cable (Fig. 229, as reference see Circuit
diagram, Pag. 47)
4. lay the unit on a side and identify the two bolts that hold the inverter bracket;
use a 4 mm hex-key tool to remove them (Fig. 230)
5. extract carefully the inverter from the unit (Fig. 231); pay attention to not tear
the ground and torch power cables still connected to the board
6. use a black marker (or something equivalent) to mark the ground cable
connector, so you can recognize it easily later (Fig. 232, as reference see
Circuit diagram, Pag. 47)

Fig. 223 – Tools needed

Fig. 224 – Upper and lower connectors Fig. 225 – Upper connector screws Fig. 226 – Lower connector screws

Fig. 227 – Disconnect upper connector Fig. 228 – Disconnect lower connector Fig. 229 – Disconnect bridge cable

BLACK
MARK
SERVICE MANUAL
CLINOX PRO ENERGY

Fig. 230 – Remove bracket bolts Fig. 231 – Extract the inverter Fig. 232 – Ground and power cables

Remove bracket bolts

44
 7. disconnect both ground and torch power cable (Fig. 233)
8. identify the two bolts that hold together the inverter to its bracket; use a 4 mm
hex-key tool to remove them (Fig. 234)
9. remove the bracket (Fig. 235)
10. now the old inverter is fully removed (Fig. 236)
11. reassemble all device components with the new inverter

Fig. 233 – Disconnect cables

Fig. 234 – Remove bracket bolts Fig. 235 – Remove the bracket Fig. 236 – Inverter board

Please refer to CLINOX PRO ENERGY Spare Parts List for replacements
Inverter board NG6 CLX800049

If the issue still persists after installing the new inverter, please contact NITTY-GRITTY.

SERVICE MANUAL
CLINOX PRO ENERGY

45
 13 GENERAL WARRANTY CONDITIONS
All devices built by NITTY GRITTY S.r.l. are guaranteed against defects of material or workmanship for a period of 12 months
from date of purchase. The inverter board is guaranteed for a period of 24 months after the date of device purchase.

Repairs under warranty will be carried out at NITTY-GRITTY S.r.l. production headquarters or authorized service point on the
following terms:
• Freight, packaging and shipping costs are always incurred by the customer.
• Goods travel at the risk of the customer.
• All shipped material must be prepaid and suitably packaged.
• The warranty does not apply to products which have been dismantled, repaired or in any way tampered by unauthorized
personnel, or if the serial number has been removed or modified.
• Damages deriving from impacts, negligence, improper use, incorrect power supply or any electrical connection error are
not covered by the warranty.
• Parts and components considered expendable are not covered by the warranty.
• The warranty covers costs for material and labour for replacement operations; miscellaneous expenses, such as returning
freight, are not included and will be billed at cost.

To check the warranty status of your device, please contact NITTY-GRITTY providing both the unit (Fig. 237, Fig. 238) and inverter
board (Fig. 239) serial number.

Fig. 237 – Unit serial number (outside) Fig. 238 – Unit serial number (inside) Fig. 239 – Inverter board serial number
SERVICE MANUAL
CLINOX PRO ENERGY

46
14 DIAGRAMS
14.1 CIRCUIT DIAGRAM

SERVICE MANUAL
CLINOX PRO ENERGY

47
CLINOX PRO ENERGY
SERVICE MANUAL

48
 CLINOX PRO ENERGY
SERVICE MANUAL

49
14.2 HYDRAULIC DIAGRAM
 Nitty-Gritty Srl
Via dei Marmorari, 36 - 41057 Spilamberto (MO) - ITALY
Tel. +39 059 785210 - Fax +39 059 7861612
www.nitty-gritty.it - [email protected]