TECHNICAL AUDIT CHECKLIST Drilling Rig

2.0 DETAILED FINDINGS & ACTIONS REQUIRED AS FOLLOWS:

2.1 Drilling Equipment - General

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Verify equipment listed in the contract equipment

1. BV
list is physically present with rig

Check Contractor's inventory list of spare parts.

Confirm that spare parts inventories meet OEM
2. BV
recommendations or better. Are the spare parts on
the rig where so nominated in the inventory?

Confirm Contractor has working PM system and API RP 54

3. BV
make spot check of entries

Confirm Contractor has Critical Safety

4. BV
Maintenance program in place

Confirm Contractor has Log Out Tag Out system in

5. BV
place
 TECHNICAL AUDIT CHECKLIST Drilling Rig

API Spec 16 Sour Service BOP and Well Control Equipment ( All Equipment Must Meet API RP-53 Spec & Test Requirements as Minimum as
well as Specifications & Requirements as stated in the Petronas Carigali Drilling Guidelines Manual for HPHT wells
2.2 Ram Preventers
Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check no welding has been done on pressure API RP 53

6. BV
containing components

Strip clean and check for wear. Replace all ram

element and seal; insure all elastomers
7. recommended by OEM. BV

Quote serial number

Inspect main BOP ram preventer blocks to

specification as per contract
2 sets of 5”
8. BV
2 sets of 13 3/8”
1 set of blind ram
Confirm blind rams suitable for H2S service

Has anyone other than OEM done reconditioning

work on the preventers? If so, examine work
9. BV
reports to determine work done. Is repair status of
the preventers satisfactory?

Check preventer bodies are assembled right-way-

10. BV
up in the stack
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check pipe ram blocks fitted are correct size for

11. first well and in good condition BV

12. Confirm ram rubbers were purchased from OEM BV

Check ram, piston and bonnet seals are suitable

13. for HTHP service in the programmed drilling fluids BV
e.g (WBM, KCL, Sildril, OBM, SOBM)

Check condition of ram and bonnet seals, replace

14. BV
any that are questionable or unsatisfactory

15. Check blind ram blocks. In good condition? BV

Check lifting device thread in ram blocks for

16. adequate remaining thread, if used. Check lifting BV
device engages correctly with thread

17. Check ring groves for damage or corrosion BV

Check that secondary seals on piston rod have not

18. BV
been energised and that no packing is installed

19. Assure bonnet bolts are properly torqued. BV

20. Check all control fluid fittings for integrity BV

Who has been trained in the use of the ram BOPs?

 Correct body and ram orientation
21. BV
 Correct operating and maintenance procedures

 Correct operating and ram changing pressures

 TECHNICAL AUDIT CHECKLIST Drilling Rig

 Correct method of changing rams

 Correct method of closing bonnets

 Correct bonnet bolt torque

N2 cylinders of sufficient quantity & full (2750-3000

22. BV
psi).

23. Accumulator fluid reservoir at least half full BV

24. Non locking Cover on all Blind/Shear rams controls BV

Air-conditioned storage room provided for storage

25. BV
of critical rubber/elastomer goods

Adequate quantity of spare seals, O rings packing

elements available for complete BOP stack
26. arrangement and accumulator system, stored BV
properly & packaged properly in sealed packages
within expiry date.

Confirm ram locking system is acceptable as per

27. BV
PC & contract standards

Confirm hand wheels available for locking rams;

28. BV
extra set will be required if 4th ram is to be utilized
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.3 Annular Preventer

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Strip clean and check for wear. Replace all sealing API RP 53
29. BV
element .Quote serial & part number

Check & confirm no welding has been done on

30. critical components BV

Has anyone other than OEM done reconditioning

work on the preventer? Examine work reports to
determine repair work completed by OEM & API
31. recognised repair service. Is repair status of the BV
preventers satisfactory?

32. Confirm element was purchased from OEM BV

Check preventer element and seals are suitable for

service in the programmed drilling fluids e.g. WBM;
33. BV
confirm adequate spares & that they are stored
properly

Check type and condition of element and condition

34. of seals, all should be new replace any that are BV
questionable or unsatisfactory

35. Check ring grooves for damage or corrosion BV

36. Confirm crew training in the use of the annular BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

BOPs?
Correct operating and maintenance procedures
Correct closing pressures for varying well bore
pressures
Correct method of changing element
Correct head torque if screwed

37. Check all control fluid fittings for integrity BV

Check condition of top connection studs or stud

38. BV
holes

Isolation valve on annular control line

39. BV
(full open)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.4 Surface BOP Control System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check capacity of BOP control fluid accumulators. API RP 53

40. BV
How many gallons?

41. Check control fluid is satisfactory for service BV

Check flexible control lines have adequate

42. BV
pressure & fire rating

Function test BOP operating fluid pumps (air and

43. electrical). Verify on and off shut off pressures, BV
pre-charge pressures etc.

With pumps isolated and accumulator fully

44. charged, close all ram and annular preventers, BV
open choke line valve and record final pressure

Check there is no leakage past BOP seals with

45. BV
control valves in the open and closed positions

46. Check all gauges and controls are labelled BV

Check operation of all closing/opening BOP control

47. BV
unit valves

Check operation of annular pressure regulator

48. must have the ability to provide enough pressure to BV
close annular on open hole.

49. Check all BOP control unit gauges are functioning BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

properly

Check operation of BOP control unit regulators and API RP 53

50. BV
set at normal settings

Check all functions, gauges and regulators on the

51. BV
BOP remote control panel

Check spare parts stock against Contractor's

52. BV
inventory for control unit

Ensure adequate spare storage bottle bladders &

53. BV
replacement tools available

Check operation of alarms, if installed for low

54. accumulator pressure and fluid level, loss of BV
energy supply and low rig air pressure

Visually inspect all electrical components, light

55. BV
fixtures & cabling
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check fluid reservoir. Must contain at least twice API RP 53

the usable fluid volume of the accumulator banks.
Verify total storage volume capacity is sufficient to
meet requirements (deduct 1 gal per bottle as dead
volume)
Verify precharge of 1000 psi on accumulator
bottles
Verify that an accurate pressure gauge and tap are
available for checking nitrogen precharge
56. BV
Verify minimum one 20 mesh strainer on each
suction line to the accumulator pumps
Verify double needle valves for bleeding off
manifold and accumulators
Confirm that all storage bottles are individually
isolatable in order to effect repair without de-
pressurizing complete system
Confirm spare storage bottle isolation valves
available

Koomey remote panel on the rig floor and STP

57. BV
office to be check.

Air receiver tank available to supply adequacy air

58. BV
volume to remote panel.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.5 Drilling Spools and Adaptors

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Pressure test each item to MSWP or view API Spec 6A,

certificate of such test performed on manufacture and API Spec
59. BV
or since last use. Test with cold water for 30 16A
minutes. No leakage permitted.

API Spec 6A,

Confirm that spacer spools have no outlets blinded
60. BV and API Spec
or otherwise
16A

API Spec 6A,

Record type and pressure rating of all Drilling
61. BV and API Spec
Adaptors, DSAF & Spools supplied per contract
16A
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.6 Choke and Kill Valves

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Confirm choke line valves have same Id as Choke API RP 53

62. BV
line. Minimum 3”.

Confirm valve type & pressure rating meet

63. BV
requirements

Check body and studs for corrosion and rectify

64. where necessary; only new should be used for first BV
rig up

Check hand wheel are in place not distorted or

65. BV
crack. Turn with ease.

Function tests each hydraulic valve main and

66. remote control panel. Record opening and closing BV
time.

Confirm contractor has adequate spare valves &

67. repair parts available for both manual & HCR BV
valves, confirm OEM allows field repair of valves
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Confirm all valves meet sour service standard;

68. BV
minimum requirements NACE MR-01-75

2.7 Surface Choke and Kill Lines

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

API Spec 16C Certification papers for Choke line API RP 53

hoses must be available for inspection on the rig,
identifying the hose by serial number and
69. BV
manufacturer and testing documentation external,
internal and hydro testing.. Has to be sour service
( H2S)

Choke line minimum ID of 3” and Kill line minimum

ID of 3” .All flexible hose will be test and inspected
70. BV
including bore scope / camera and will carry
certification paper

Confirm any welds have been completed by a

certified welder as per OEM procedures and have
been properly inspected (X rayed/sonar scoped &
71. BV
NDT) All welds must be shown to have proper
documentation attesting to welders certification,
procedures & inspection
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.8 Mud Gas Separator / Vacuum Degasser

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

API RP 53
section 15.9 is
72. Verify minimum gas outlet line size 8” BV referring to SPE
article 20430
page 281, 2.

73. Verify minimum mud outlet line size 6” BV API RP 53

74. Verify minimum vessel height 16’, BV

75. Verify minimum vessel diameter of 36” BV

76. Verify minimum vessel fluid height of 36” BV

77. Verify minimum U tube height of 6’ BV API RP 53

78. Verify minimum Gas / Mud inlet of 4” BV

Verify mud/gas separator internal piping and baffle

arrangement is satisfactory and that the vessel
79. volume is adequate to handle the expected flow. BV
Check that fluid level retained in the mud/gas
separator is adequate
 TECHNICAL AUDIT CHECKLIST Drilling Rig

API RP 53
Verify Pressure Vessel Inspection certification section 18.11.8
80. BV
(DNV) (surface stack
17.11.8)

Check the three-way-valve and float (if applicable).

81. BV
The valve should float free.

When running mud pumps have the mud gas API 53 Section
82. separator flushed through to ensure the unit is not BV 17.9
internally blocked/restricted.

Ensure the vent line is routed to a safe area. ( It

83. can be connected to the poorboy vent with check BV
valve as close as possible to poorboy vent)

Run the vacuum degasser and ensure a good

84. BV
vacuum is maintained.

Verify the degasser pump is running correctly

85. BV
without abnormal noise and vibrations.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.9 Choke Manifold

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check the layout is in accordance with minimum API RP 53

86. requirements as per Petronas Carigali Standards. BV
Please provide drawing

Ensure that choke manifold and related piping

87. agrees with rig drawings and to contract BV
requirements

Check that all connections except pressure

88. BV
sensing points are either flanged or welded.

Confirm any welds have been completed by a

certified welder as per OEM procedures and have
been properly inspected (X rayed/sonar scoped &
89. BV
NDT) All welds must be shown to have proper
documentation attesting to welders certification,
procedures & inspection

90. Check all turns are targeted BV

Verify steel hose or piping to mud/gas separator is

91. satisfactory and that the nominal ID is adequate to BV
handle the expected flow.

92. Disassemble all chokes and inspect components BV

Disassemble and inspect one random valve,

93. BV
unless a valve was disassembled for repair
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check and ensure all valve wheels can be turn with

94. BV
ease

95. Verify that each choke is isolated with valves BV

Verify correct piping from choke manifold to BOP

96. BV
and from BOP to choke manifold

Verify piping from choke manifold to mud/gas

97. BV
separator

Verify piping from mud/gas separator to horizontal

98. vent lines. Check lay-out to establish one is likely BV
to be down wind in common rig orientations

Verify that mud/gas separator is equipped with a

99. pressure relief valve & blow down system to BV
prevent over pressuring.

100. Verify piping for venting, if so installed BV

Verify piping from cement unit against Contractor's

101. BV
drawings

102. Function test all chokes including power choke BV

Observe proper operation of gauges, stroke

103. counters and choke position indicator(s) on choke BV
manifold and remote choke panel

Pump through choke manifold and mud/gas

104. separator to shale shaker, trip tank and horizontal BV
vent lines

Test operation of valves and vents on mud/gas

105. BV
separator
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Confirm cementing unit standpipe tie ins to choke

106. BV
manifold and drilling fluid pump standpipe

Check range and accuracy of all choke manifold

107. BV
gauges

Check accuracy and condition of colour coding or

other method used to identify normally open and
108. normally closed choke manifold valves. BV
Confirm suitability of normally open and normally
closed valve positions.

Ensure contractor is aware of and prepared to

109. BV
comply recommended hard shut-in policy.

Inspect Choke Manifold to confirm no field welding

110. has occurred since orginal manufacture BV

Insure that all outlets for installation of pressure

recording devices are flange or welded & fitted with
111. BV
a WECO 1502 thread half union and blanking wing
half

Insure choke manifold is equipped with proper

easy to read gauges and can show low pressure
112. readings; insure that a separate outlet for tieing in BV
mud logging unit to record pressures is available
sensor sharing is not acceptable
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2. 10 BOP Stack - General

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check BOP stack-up dimensions match planning API RP 53

113. BV
data as specified in Contract

Check that BOP flanges are compatible with

114. wellhead flanges as specified in Contract or that BV
suitable adaptors are available.

Ensure testing sub for inline testing of TDS, &

115. BV
stand pipe valves from bottom up is available

Check lower Kelly valve, upper Kelly valve, safety

116. valve, inside BOP valve, manual and remote top BV
drive valves in accordance with OEM specification

Pressure test lower Kelly valve, upper Kelly valve,

rig floor safety valve, inside BOP valve, manual
117. BV
and remote top drive IBOP valves to 300 / 5,000
psi for 5/10 minutes without leakage

Pressure test line from cementing unit to rig floor to

118. 500 / 5,000 psi against the rig floor block valves for DSV
5/10 minutes without leakage

Sight procedures for operation and maintenance of

BOP handling system. Function test system by
119. BV
suspending full BOP stack just off the stump for 30
minutes
 TECHNICAL AUDIT CHECKLIST Drilling Rig

BOP Handling equipment – Fully inspect including

NDT on critical equipment and load function test
120. BV
components. Certification is current on BOP hoist
and lifting equipment

2.11 BOP Stack - Surface

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Function tests each ram preventer twice from both API RP 53

BOP control unit and from BOP remote control
121. BV
panel(s). Record closing and opening times.
(Maximum closing time is 30 seconds)

Function test annular twice from both BOP control

unit and BOP remote control panel(s). Insure
122. annular preventer will seal open hole. Record BV
closing and opening times. (Maximum closing time
is 45 seconds)

Open kill line BPV & Ensure poppet & seat are in
123. new or as new condition & that spare replacement BV
parts are available

Perform all pressure tests using fresh water, using

124. high pressure low volume test pump with chart BV
recorder to record all tests
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Pressure test all rams to 300psi for 5 minutes and

to rated working pressure for 10 minutes without
125. leakage (refer to PC “new” manual for allowable BV
pressure drop within the first 5 minutes of high
pressure test)

Pressure test annular to 300psi for 5 minutes and

to full rated working pressure for 10 minutes
126. without leakage (refer to PC “new” manual for BV
allowable pressure drop within the first 5 minutes of
high pressure test)

Pressure test mud cross, choke, kill line inner and

outer valves, kill line BPV to 300psi for 5 minutes
and to full rated working pressure for 10 minutes
127. BV
without leakage (refer to PC “new” manual for
allowable pressure drop within the first 5 minutes of
test)

Pressure test choke and kill lines to to 300psi for 5

minutes and to full rated working pressure for 10
128. minutes without leakage (refer to PC “new” manual BV
for allowable pressure drop within the first 5
minutes of test)

Pressure test choke manifold to to 300psi for 5

minutes and to full rated working pressure for 10
129. minutes without leakage (refer to PC “new” manual BV
for allowable pressure drop within the first 5
minutes of test)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.12 Diverter System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check diverter lines are a minimum of 10"inside API RP 53

130. BV
diameter 300 psi minimum pressure rating

Check diverter line runs are acceptable with the

minimum number of bends using long radius pipe
131. fittings and are securely tied down with no 45 or 90 BV
degree turns at the outlet to divert flow in any
direction.

132. Clean and inspect diverter packing element BV

133. Clean and inspect flow line seals BV

Determine bore ID and calliper and check bore for

134. BV
wear or damage

Check body, ring grooves and studs for damage by

135. unacceptable welding or from corrosion; All studs, BV
bolts & nuts should be new on first rig up

Determine that diverter cannot be closed without

136. BV
an overboard valve being open

Determine that when flow line valve is closed, the

trip tank to diverter return line can be opened and
137. BV
is capable of circulating to the hole. Check there is
a valve on this line.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Function test diverter with 500 psi operating

138. pressure. Record annular closing and valve BV
opening times

139. Function test each diverter line valve BV

140. Check and operate diverter remote control unit BV

Check diverter lines discharge clear of areas where

141. a nuisance would be caused by the discharge of BV
routine testing fluids

Pump through lines at maximum pump rate before

142. and after closing annular and opening valves to BV
ensure there are no blockages

Check system safety provisions to ensure diverter

143. BV
cannot be closed without element in place

Ensure spare parts on Contractor's inventory are

144. BV
available for diverter

Check diverter closing pressure source and

145. BV
regulator

Check companion flange is available and with

146. correct flange for diverter system. If welded flange, BV
should be bevelled and ready for installation.

Outlets on diverter spool minimum 10” id and

147. flange sizes correct for diverter and companion BV
flange.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.13 Trip Tank

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Measure and verify calibration and operation of the API RP 54

148. BV
level indicator(s)

Check efficiency of trip tank pump. Note pump rate

149. BV
in 'comments' column

Determine alternate means of filling hole/trip tank,

150. should primary trip tank pump fail. State method in BV
'comments' column

Verify the rotating parts of the trip tank pump(s) are API RP 54
151. BV
sufficiently guarded. Section 6.8.2

Ensure trip tank pump(s) can be started/stopped

152. BV
from drillers console.

Run trip tank pump(s) and observe pump(s) for

153. BV
abnormal noises, vibrations and temperatures.

Check valve from diverter to trip tank and fill up line API RP 54
154. BV
to trip tank

Verify the trip tank level instrumentation is API RP 53

accurate. One mechanical level gauge and one section 16.6
155. BV
electronic level sensor is recommended but two
electronic level sensors are also acceptable.

156. Check for water (onshore) fill up to trip tank BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check that drainage system from trip tank is to a API RP 54

157. BV
drain system designed to handle hydrocarbons

158. Check mud bucket return line directed to trip tank BV

159. Check the condition of mud bucket seals BV

160. Verify line from choke manifold to trip tank BV

Verify trip tank is two compartment system

161. BV
minimum of 40 bbls total (stripping tank)

Verify number of centrifugal pumps is available for

162. BV
trip tank and its pumping capacity.

Confirm mechanical float & gauging system in API RP 53

163. place and in clear view of driller for monitoring hole BV section 16.6
fill/flow back during tripping operations
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.14 Mud Pumping, Storage and Transfer System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Mud Pumps

164. Record the Serial number of each pump BV

Visually inspect the mud pumps and associated

165. BV
equipment.

Check pre-charge pressure of pulsation API RP 07L

166. BV
dampeners. (guideline +/- 1/3 WP) Section A8

167. Inspect fluid end internally BV

168. Check cleanness of liner wash tank. BV

Verify the starting permissive for each pump and

auxiliary equipment.
169. The mud pump should not stop upon failure of any BV
auxiliary equipment, but should not start if any
auxiliary is failing.

Verify the correct operation of the SPM gauges at

170. BV
drillers console.

Verify the proper control of the pumps from all

171. control stations. (local controls and drillers panel BV
controls)

172. Ensure that pony well covers are kept in close BV

position at all time during operation. Check if the
 TECHNICAL AUDIT CHECKLIST Drilling Rig

SPM sensors and/or the liner wash hoses are not

interfering the covers

Check the N2 purity in the pulsation dampers of the

173. mud pumps. BV
Nitrogen purity should be at least 98%

Check that the mud pump relief valve vent line is API RP 54 section
174. self-draining. (To prevent gelled or solidified mud BV 9.13.7
causing a blockage.)

Verify that the mud pumps PM system is up to date API RP 54 Section

as per OEM recommendations Cat III and Cat IV 9.4.6
175. inspection level. BV API RP 7L Section
Report if major maintenance is been scheduled for 4.2
the upcoming drilling period and/or year.

Check liner sizes as per contract is supplied by

176. contractor & a good stock supply of each is BV
available

Check pre-charge pressure of suction and API RP 07L

177. BV
discharge pulsation dampeners Section A8

Determine operating hours for pistons, liners,

valves and seats; for new contract start up all must
178. be new BV

#1hrs #2hrs #3hrs

Check screens in pump discharges. Verify mesh

179. size is less than 0.25" for MWD operating BV
requirements; for contract start up all must be new;
 TECHNICAL AUDIT CHECKLIST Drilling Rig

insure adequate replacement screens available

Confirm contractor has at least 1 spare fluid end

180. module c/w seals, wear plates etc. for each model BV
of mud pump

Ensure that each pump is equipped with 3” bleed BV

181.
off valve & isolation valves

Visually inspect power end cross rods, gears,

sprockets and chains; measure & record
182. BV
crosshead wear & check drive backlash movement
and record

Insure that there are no threaded connections on API RP 54 section

183. pump discharge, bleed off, or PRV lines, as well as BV 9.13.2
PVR, bleed off & isolation valves

Pressure test each mud pump PRV (pressure relief

184. valve) to greater than the maximum anticipated BV
pump pressure but less than the relief pressure

Check PRV (pressure relief valve) setting is correct API RP 54 section

185. BV
by inspection of the shear stock 9.13.6

Insure that all PRV lines are self-draining into mud API RP 54
186. pits, minimum 3” nominal ID and not connected to BV
each other or bleed off and suction lines

Pressure test high pressure mud lines, standpipe API

manifold, rotary hose(s), swivel, piping and valves Standard 53
187. BV
on mud pump discharge lines to the maximum
pump pressure to be used

188. heck the 10-yearly hydrostatic report of all mud BV ASME section VIII
 TECHNICAL AUDIT CHECKLIST Drilling Rig

pump pulsation dampers (If no name plate is in Division 1

place contractor needs to produce original
certificate with year of construction

Verify adequate fluid end and other spare parts in

189. BV
accordance with Contractor's inventory

Use mud pumps to pump through all normal lines.

190. BV
Attempt to check volumetric efficiency

Determine that mud pump lubrication system is

191. BV
adequate for long term slow pump rate of 30 spm

192. Check operation of charging pumps BV

Check maintenance records of charging pumps. API RP 54

Disassemble and inspect charging and transfer
193. pumps if discharge pressures are low and records BV
leave doubts as to the condition of impeller or
housing.

194. Hose safety chained at each end BV API Spec 7K

195. Guards in place BV

Signs posted that hearing protection is required in API RP 54 section

196. BV
pump room 5.3

Yearly recertification of the mud pump pressure API RP 576

197. relief valves. BV section 6.4 and
6.4.1.1

198. Pop valve lines are secured and inclined BV API Spec 7K
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.15 Mud Pits and Transfer System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check and verify usable mud capacity storage

199. against Contractor's drawings & meets contract BV
requirements.

Confirm mud storage suitable for OBM, & more

200. BV
than two mud system?

Operate all mud agitators. Note any problems or

201. BV
excess noise or vibrations

Measure rate of transfer from rig systems to

202. cement unit for , drill water, brine and fluid from BV
mud pits (minimum 10 bbl/min from mud pits)

Check function and accuracy of PVT system in API STD 53

203. accordance with OEM specification including BV section 6.4.7.1
preventive maintenance

Operate all mud guns confirm isolation valve in

204. BV
good condition check for effective agitation

Use mixing pumps to suck from & transfer fluid to

205. different pits determine rate of transfer for each BV
pump is satisfactory

Check all transfer valves are operating freely &

206. BV
positive sealing

207. Confirm all suction valves, bridge valves, pit BV

levellers & dump gate operate freely & are positive
 TECHNICAL AUDIT CHECKLIST Drilling Rig

sealing

Check operation of mixing hoppers and shearing

208. BV
devices

Determine if chemical barrel is acceptable and

209. BV
storage area.

Verify goggles, aprons, gloves available in mud mix

210. BV
area

211. Verify respirators available in good condition BV

Verify eyewash and shower stations are available API RP 54 section

212. BV
4.4.1

Verify chemical PPE matrix is posted API RP 54

213. BV sections 5.1 &
5.2.4

Verify MSDS data is available in mixing area for API RP 54 section

214. BV
use 6.1.12

215. Confirm mud testing equipment is available BV

Water pumps used for drilling water supply – Verify

216. type of pump used & pumping capacity to supply BV
water tank to build up mud

Verify the desilter pump is running correctly without

217. BV
abnormal noise and vibrations.

Verify the desander pump is running correctly

218. BV
without abnormal noise and vibrations.

219. Run each pump and check for abnormal noises, BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

vibrations, temperatures and leakages.

Are the mixers easy accessible for poring

220. chemicals by the crew (i.e. working platform, BV
reachable with pallet by forklift or crane)

Operate each mixer and ensure pumps are

221. BV
creating a good vacuum.

2.16 Mud Processing Equipment

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check vacuum degasser is vented in a safe

222. BV
manner

Check how sand trap(s) is dumped and how to

223. measure the volume dumped. To calibrate with BV
PVT.

Get a flow diagram of the mud processing system

224. BV

Check shale shaker screens are correct mesh size

225. BV
for first hole section and in good condition.

Operate shale shaker levelling devices up and

down, check mounts for wear and inspect tension
226. rails, bolts and flow distributors; equipment should BV
be in as new condition for new contract w/new
screens installed
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Ensure adequate quantity of consumable spares

227. BV
are available

Check that the operating pressures of the

228. desander, desilters and mud cleaner are within BV
manufacturer's specification

Run shale shakers, flow cleaner and mud cleaner

screen sections for a minimum of 30 minutes.
229. Immediately afterwards, check motors and BV
bearings for overheating and check belts and
rubber mounts

Check degasser float mechanism for free

230. BV
movement

Verify all rotating parts are sufficiently guarded. API RP 54 Section

231. BV
6.8.2

Run vacuum degasser and check degasser suction

232. and discharge flows. Verify retention time and fluid BV
volume processed

Belt guard on shale shakers and other moving API RP 54

233. BV
parts

Check all gate & butterfly valves for positive seal, API RP 54
test to rated pressure, insure they operate freely
234. BV
and there is no obstruction interference in
operation, confirm adequate spares available

Confirm all pit levelling devices, dump gates,

235. bridge valves, flow directing valves & gates have BV
positive seal & are in good condition, operate freely
without restriction, confirm adequate spares
 TECHNICAL AUDIT CHECKLIST Drilling Rig

available

CONFIRM ELECTRICAL GROUNDING OF ALL API RP 54 section

MOTORS; visual check all electrical wiring, 10.2.4
236. connections, light fixtures insure that they are in BV
good condition and meet applicable safety
standards.

Verify grating on mud pits in good condition, insure

237. mud pit entry hatch ways are in clear areas and BV
fitted with hinged covers

Verify that pit ladders are in good condition & that

238. BV
graduated pit volume indicators are in place

239. Verify PVT equipment is unobstructed BV API STD 53

 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.17 Mud Tank

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Block, hook and swivel

Ensure all mud tanks are structurally in an

240. BV
acceptable condition.

Ensure all handrails and toe-boards are in place. API RP 54 Section

241. BV
9.3.17

Verify there are min 3 access and exit stairways on

242. drilling rigs. For work over rigs 2 exits are BV
acceptable.

243. Ensure the tank grating is in a good condition. BV

Ensure dump valves or gates are all in good

244. condition. (Pad lock all dump valves and isolation BV
PTW during OBM operations).

245. Ensure all valve handles are installed. BV

Check all piping for proper installation and

246. leakages. BV

Cross check the mud tank levels with the levels

API STD 53
247. displayed at the PVT monitoring system. Verify if BV
section 6.4.7.1
all alarms are operational.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.18 Hoisting and Rotary Equipment

Block, Hook and Swivel
Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Block, hook and swivel

248. Quote Serial number BV

249. Number of sheave and size BV

250. Any spare swivel and condition BV

Review NDT report of all loading point API RP 8B section

251. BV
5 table 1

252. Check wash pipe gooseneck for wireline access BV

Traveling block equipped with sheave guards and API RP 54 section

253. BV
no visible damage 9.7.4

Ensure that all fasteners are well secured with

254. BV
secondary retention on top drive.

Ensure there's a travelling block hang-off line,

shackles and crown pad eye with a sufficient SWL
255. is installed (check weight of top drive with included BV
block and be aware if top drive is changed out in
the past)

Ensure the swivel is in compliance with 6-monthly API RP 8B section

256. Cat III and 2-yearly Cat IV inspection and NDT BV 5 table 1
inspections
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check for correct position of the safety clamps on API Spec 7K

257. the kelly hose. Safety clamp should be located +/- BV
30cm from the inboard end of the coupling.

Check if the hook is equipped with a positive safety API RP 54 section

258. latch and verify if the safety latch is working BV 9.7.3
correctly and locked in closed position.

Raise and lower the blocks a number of times

while observing for any unusual noise or
259. BV
movement on TDS tracking system, crown block,
travelling block or drawworks

Function test swivel by pressuring up on swivel to API

the maximum anticipated circulating pressure Standard 53
against the lower kelly valve, engaging the top
drive or kelly drive bushing and rotating at 150 to
260. 200 rpm for 10 to 15 minutes. Check that pressure BV
remains constant and visually observe the swivel
packing for leaks. Do not let the swivel packing
overheat.

Confirm that spare quick change wash pipe

module is dressed & available; insure adequate
261. swivel packing and wash pipe spares are available BV

Confirm Kelly, rotary, shock & cementing hoses

262. are fitted for 2000psi operating pressures & safety BV
chained at each end.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

4.19 Dead line anchor

Category of non-
S.No Comments or Outstanding Item Status Responsibility Corrective Action Required Reference
conformance

263. Quote Serial number BV

264. Inspect for any sign of leak BV

Ensure the deadline anchor is in compliance with API RP 8B section

6-monthly (cat III NDT inspection of clamp, ribs, 5 table 1
265. drum and foundation) and its 5-yearly Cat IV fully BV
overhaul and NDT inspections, including the
holding down bolts.

Check gap of the Martin Decker drilling line weight

266. BV
indicator. Check the weight sensor for worn pins.

Check if deadline anchor is well secured and the

267. BV
hold down bolts are tight.

Ensure the drill line is sufficiently secured, drill line

clamp is in a good condition and installed with an
268. BV
even gap. Ensure that the bolts are secured and
well maintained.

Review NDT report on all loading point; insure axel API RP 8B

269. BV
& bearings have been inspected
LOAD CELL PROPERLY PUMPED UP – NO
270. BV
VISIBLE LEAKS
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.20 Rotary Table

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Confirm sizing, manufacturer/serial number/model

271. BV
as per contract

Verify that the rotary table PM system is up to date API RP 54 Section

as per OEM recommendations Cat III and Cat IV 9.4.6, API RP
272. inspection levels. BV 7L Section 4.2
Report if major maintenance is been scheduled for
the upcoming drilling period and/or year.

273. Check oil is free of water and other contaminants BV API Spec 7K

Test if the manual locking system is working in

274. BV
both directions.

Verify if the master bushing and insert bushings API RP 8B section

275. BV
are holding a valid 6-monthly NDT inspection. 5 table 1

Ensure the master- and insert bushing locking

276. BV
system is operational.

Visually inspect the rotary table braking system (if

277. BV
installed)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Operate rotary in forward for at least two hours and API Spec 7K
check reverse operation while observing for any Section 5.2.2
278. unusual noise , vibrations or oil leaks. Use high BV
and low rpms. Check operation of the brake
frequently

Check main drive & transfer case back lash to API Spec 7K
279. BV
confirm gear wear

Verify the mechanical transmission of the rotary

280. BV
table and check brake system if available.

Check if protective guards are installed over all

281. rotating equipment for the mechanical driven BV
drilling equipment

282. Check operation of torque limiter BV

283. Check operation of bushing and insert locks BV

284. Check operation of the rotary table lock BV

285. Check condition of drive hole bushings BV

286. Calibrate rotary speed indicator BV

Sight torque curve (amps versus ft-lbs) for rotary

287. BV
table

API RP 52 section
288. Check drip pan is installed below rotary BV
5.3.2

289. Grooved bushing for TLP logging in store. BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

Ensure that all bolts on the underside of the rotary

290. table are secured with locking wire. (This to avoid BV
that bolt fall into the well)

2.21 Top Drive System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

What is the current condition?

Serial Number
291. BV
Manufacture
Type

Ensure the top drive is in compliance with 6- API RP 8B section

monthly Cat III (load bearing path NDT) and 5- 5 table 1
292. BV
yearly Cat IV full overhaul with NDT
inspections.

Ensure the top drive torque tube is in compliance API RP 8B section

with 6-monthly Cat III load bearing path NDT 5 table 1
293. (hang-off point, connection points and hinges (if BV
applicable)) and 5-yearly Cat IV full overhaul
with NDT inspections.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Carry out an external visual inspection of the top

drive, check dolly mountings, compensation
294. BV
cylinder mountings, drive motor mountings and
ensure all safety wires and locks are fitted.

Check the condition of the torque wrench attaching

295. BV
parts, dies, mounting of the reaction arms, etc.

Visually inspect all control cables, hoses etc.

296. Insure all are in good condition & bundled properly. BV
Free from hang ups.

Run top drive in forward for two hours and check

297. reverse operation, noting any unusual noise or BV
vibrations

298. Check torque limit switch BV

Check all functions of the pipe handling system,

299. BV
including link tilt

Verify the starting permissive of top drive and

auxiliary equipment.
300. The top drive should not stop upon failure of any BV
auxiliary equipment (oil pump and/or blower), but
should not start if any auxiliary is failing.

301. Check upper IBOP for ease of operation BV

302. Check procedure for electrical isolation of top drive BV

Verify correct operation of the counter balance

303. BV
system (thread saver / compensating cylinders)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Sight specification for maximum peak and

304. BV
continuous torque

Check pipe handling locking mechanism in all

305. BV
positions

Make up and break out a pipe connection several

times using top drive. Observe for any improper
306. BV
response. Check torque reading on gauge and
calibrate if necessary

Inspect HPU for damaged hydraulic hose and

307. BV
hydraulic leaks (Hydraulic operated TD's)

If top drive control box is not intrinsically safe and API RP 500
located inside hazardous area, the box should section
have a purge air system. 11.5.2.1
308. BV
Ensure that loss of purge air alarm is operational
but top drive is not stopping upon loss of purge
alarm.

Obtain OEM technical specifications & Operations

Manual
Horsepower
309. BV .
Lifting capacity
Torque
RPM Limit

Verify TDS Service loop safety jacket ring covered

310. BV
the full bent.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.22 Kelly and Kelly Drive Bushing

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Review NDT report on Kelly drive bushing pins API RP 8B section

311. BV
5 table 1

Check safety chain is attached to kelly spinner

312. BV
hose

313. Check wear on the flats is not excessive BV

Check drive bushing rollers, pins and blocks are in

314. BV
good condition and rotate smoothly

Confirm drive bushing rollers available for all Kelly

315. BV
sizes

Confirm adequate bushing roller spares available

316. BV
(bearings etc)

Check drive bushing drive pins are in good

317. BV
condition

318. Check drive bushing locks are in good condition BV

319. Quote Serial number BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.23 Draw works

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

What is the current condition, general appearance API Spec 7K

(1.3)
Serial Number
320. Manufacturer Coc BV
Model
HP rating

Verify that the drawworks PM system is up to date API RP 54 Section

as per OEM recommendations Cat III and Cat IV 9.4.6, API RP 7L
321. inspection level. BV Section 4.2
Report if major maintenance is been scheduled for
the upcoming drilling period and/or year.

Ensure the drive chains, sprockets, bearing seals, API RP 54 Section

322. BV
transmission shifter are in a good condition. 9.4.6

Confirm Draw works “blower” equipped with

323. ducting for remote cooling air intake and rigged to BV
insure no water intake

Confirm draw works electrical power & control API RP 54 section

324. BV
cabling, plugs & connectors are in good 10.2.4
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check brake adjustment and tightness of brake

325. BV
lining blocks and drawworks tie-down bolts

Visually Check the brake system check list (disk API RP 54 Section
326. BV
gap/bands). 9.4.6

Visually check alignment of sprockets, bearings

327. BV
and shafts

328. Visually inspect all chains for wear and damage BV

Visually check condition of drum grooving, wear

329. ring, kick back plates, kick back rollers, line spooler BV
and line stabilizer

330. Check for drilling or sand line rubbing derrick BV

Check all air connections and hoses for leaks.

331. BV
Check operation of all air valves

332. Check operation of drum and drive clutches BV

Function check drawworks in all gears, low and

333. BV
high drum

Check the brake lever lock / joy stick lock/ Auto

334. BV
drill)

Visually inspect the drawworks main braking API RP 54

335. system for wear and tear. If disc brakes check for BV
oil/grease contamination on disc.

Band brakes: verify the drawworks main braking API RP 54 Section

system has a valid NDT inspection done within the 9.4.6
336. BV
last year (brake bands, equalizer bar, entire brake
linkage).
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Disc brake: Verify if the springs of the emergency API RP 54

337. caliper was renewed within the last year and BV
recorded in the PM system.

Disc brake: Verify if all caliper frames were API RP 54 section

338. BV
inspected for cracks within the last 6-months (NDT) 9.4.6

Ensure there are min 9 number of line wraps API RP 54 Section

339. BV
remaining at the drum with TD at drill floor position. 9.6.4

Verify the correct operation of controls and drillers

340. instruments such as cooling water pressure, air BV
pressure, oil pressure etc.

Check if protective guards are installed over all API RP 54 section

341. rotating equipment for the mechanical driven BV 9.4.2
drilling equipment

Engage and disengage air clutches several times

342. to verify that they will operate smoothly without BV
slippage or overheating

Confirm spare clutch parts, bladders, quick change

343. elements, pads, relief/shuttle & quick release BV
valves available

Function all air controls at Driller's station

344. BV
independently and check for leaks

Ensure the electric motors are sufficiently IEC 61892 - 6 sect

345. BV
externally earth bonded. 4.7.2

Observe water pressure to drums and check for API RP 54

346. leaks, confirm spare water “spear” assembly & BV
packing available
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check water supply system will deliver sufficient

water to the brake rims and the auxilliary brake to
347. BV
meet manufacturer's specification, insure both are
on independent cooling system

Check the availability of travelling bock safety API RP 54 Section

(crown-o-Matic/Anti Collision, floor saver). The 9.4.8
348. BV
system has been tested every trip/slip and cut shall
Contractual Item
be record in the log book.

349. Function test DW emergency lowering device BV

350. Review NDT inspection report on all loading areas BV API RP 54

Operate sand reel if so equipped Check overall

351. BV
operation

Confirm cathead drums have been removed and API 54

352. an acceptable guard has been placed oved the BV
drive shaft hubs

Check sand line (if spooled on) is long enough to

353. BV
reach TD of the deepest planned well

Check condition of sand line and operation of sand

354. BV
line spooler

Check wear on sand line brake rims, bands and

355. BV
linings

356. Check dynamic brake lubrication BV

357. Check operation of dynamic brake BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

If electric auxiliary brake then check if alternate OEM instructions

358. power source is hooked up to eddy current brake BV
(other than rig power).

Confirm rapid deployment of control voltage to OEM instructions

359. electric auxilliary brake if emergency drawworks BV
stop system is actuated

Verify the good operation of the auxiliary brake OEM instructions

360. (Baylor/hydromatic/pneumatic). Empty block BV
should come to virtual stop when activated.

Check that there is a procedure in place to ensure OEM instructions

361. that auxiliary brake is engaged whenever TDS is in BV
use

Confirm drilling line is correct size for drum

362. BV
grooving and crown and travelling block sheaves

Check drum/drilling line end clamp in place and

363. plate in place, of correct sizing and in good BV
condition

Confirm block hang off system for drilling line

364. slip/cut meets PCPL standards, is safe/effective & BV
efficient

Confirm drilling line the correct specification for

365. BV
derrick and travelling block rating

366. Check calculation of wireline safety factor BV

Sight ton-mile records and check appropriate slip

367. BV
and cut for initial stringing of blocks
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check all guards and covers are in place and

368. BV
effective

Check operation of any drill collar make-up

369. machine BV
(Ezi-Torque)

370. Confirm not oil leaks BV

371. Verify drillers console controls clearly labelled BV

372. Kelly hose has safety chain on each end BV

373. Verify adequate lighting on rig floor BV

374. Verify hearing protection is available on rig floor BV

375. Verify catwalk is in good condition BV

376. Verify v-door ramp is in good condition BV

Verify pipe racks in good condition w/load chocking API RP 54 section

377. BV
system 6.12.3 & 9.12.3

Verify eyewash station in doghouse in good API RP 54 section

378. BV
condition 4.4.1

Are "No Smoking” / “ No Naked Flames” signs API RP 54 section

379. BV
present on the rig floor? Are the signs visible? 7.1.2

380. Verify drill lfloor man riding belt 5 point d ring type BV

Verify pressure gauge Identification tag number

381. and calibration identification sticker with inspection BV
certificate available in DW gauge.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Additional findings regarding the drawworks

382. BV
general condition.

2.24 Crown Block

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Quote Serial number & check manufacturer API RP 54

383. BV
certificate. (9.2.1)

Check cluster size and orientation of sheaves

384. BV
match that of the travelling block.

385. Check sheave wear tolerances BV

Review NDT report on all loading points API RP 8B section

386. BV
5 table 1

Check crown protection (bumper timbers) are API RP 54 Section

387. BV
installed & covered w/expanded metal mesh 9.2.16

Ensure safety device(s) are in place to prevent wire

388. from leaving sheaves and to insure sheaves can BV
not fall

Check crown safety platform handrails and grating API RP 54 Section

389. BV
are complete and in good condition. 9.3.8

390. Check anti-collision light is installed and working BV

391. Verify crownomatic is in good working condition BV API RP 54

 TECHNICAL AUDIT CHECKLIST Drilling Rig

392. Crown block self-closing gate is available. BV

Crown block pad eyes are marked with SWL and

393. BV
ID number.

Check fall arrester post jib with SWL and ID

394. BV
number.

Ensure two fall arrestor available with secondary

395. BV
retention

396. Review fall arrester inspection report, BV

397. Are sheaves free running: BV

398. Are grooves in gauge: BV

399. Are grooves free of visual defects: BV

400. Any sign of corrosion: BV

401. Ensure Bolts installed correctly: BV

402. Ensure Lock nuts fitted to bolts: BV

403. Check for any welded areas: BV

404. Ensure the lubrication system free of damage: BV

Ensure lubrication system all ports free of

405. BV
obstruction
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.25 Mast & Substructure

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check derrick data plate to verify that load capacity PI RP 54 Section

406. and wind load rating comply with the equipment BV 9.2.2 & API Spec
specification in the contract 4F Section 4.2

Complete a full derrick inspection check list derived

either from the derrick manufacturer or from the
407. BV
check list contained in API RP 4E or 4F as
appropriate

Check dropped Object Survey by the crew

408. conducted at regular interval with rig specific BV
DROPS checklist.

Review completed derrick inspection checklist with

Contractor and Operations Superintendent as
409. BV
necessary and identify any action required before
spud

Check CAT III/IV inspection Report API RP 4G

410. BV
Sections 6.1 & 9.1

Check mast and substructure for bent, bowed or

cracked girders, trusses, bracing and confirm
411. BV
welds other than OEM,s have proper
certification/inspection documentation

Check substructure and mast pin holes for API RP 4G

412. BV
enlargement due to wear
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Verify that all substructure and derrick pins are API RP 4G

413. correctly sized, not worn; in place and fitted with BV Section 5.3
keepers

Verify all installed equipment such as light

armatures, tugger sheaves, drill line spoolers,
414. deadline stabilizers, monkey board fingers etc. BV
need to have a suitable and correctly installed
secondary retention system installed

Are all mast and substructure pins / bolts correctly

415. BV
installed and secured with safety pins

Check counterweight climbing assist is installed or

416. BV
derrick ladder caged

Check all fingers on monkey board well secured API RP 4G

417.
with secondary retention Section 5.4

Ensure derrick lighting is adequate, explosion proof

418. BV
and each light is equipped with safety restraint

Check light fixture cabling & connections, insure all

419. are in good condition and meet applicable safety BV
standards

Check all derrick lights secondary retention cables

420. installed at the highest point and on the light fixture BV
itself.

Check hand rails, kick plates and ladders for

421. BV
damage
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check all utility sheaves (rig tongs, power tong,

etc…) in mast have safety wire (chain) installed
422. BV
under the sheaves between the lifting wires, unless
crown sheaves are used.

Verify if all utility sheaves (rig tongs, power tong,

423. etc…) were fully overhauled and inspected within BV
the last 2-years (PMS)

Verify resting platforms at regular intervals API RP 54 Section

424. BV
provided on mast ladder or climbing assist device 9.3.7

Check safety sling installed to each tong counter

weight, unless contained in runners or fixed rails
425. BV
with end stops. Ensure that safety sling is installed
under sheaves

Inspect working and racking platforms for damage,

426. BV
obstructions, etc

Inspect stabbing board cables and general board

427. BV
condition

Verify that all stabbing board guards are installed API RP 54 Section
428. BV
9.3.17

429. Operate stabbing board up and down BV

430. Verify tracks rollers and rails in good condition BV

431. Verify stabbing board belt is in good condition BV API RP 54

432. Verify stabbing board locking dogs work properly BV API RP 54

 TECHNICAL AUDIT CHECKLIST Drilling Rig

Verify pull-back winch available in monkey board

433. BV
and functional test the air winch.

If required, are there mast guy lines installed and API RP 4G

434. are these installed as per OEM recommendations? BV Section 13.1
and OEM

Anti-fall devices (PFAS) on monkey board

preferably attached overhead - Two anti fall
435. devices in substructure (only drilling rigs) - Anti-fall BV
device provide on the full length of the mast ladder.
Verify the condition of all anti-fall devices

Ensure derrick man working (belly) safety belt

436. BV
securing post available on – Monkey Board.

Derrick ladder extends at least 1m above each API RP 54 section

437. BV
landing platform, including on the crown platform. 9.3.5

Verify if derrick man escape device is in place, in API RP 54 section

good maintained conditions and operational. Is the 6.10.1
438. door not blocked on the monkey board and can the BV
derrick man safely hook himself up? Escape line
should be minimum 7/16" diameter (11 mm)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.26 Ladder & Stairways

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check the availability of the ladder on the mast API RP 54

439. BV
(9.3.1)

Ladder shall not lean back API RP 54

440. BV
(9.3.2)

Ladder rungs and structure free from defect API RP 54

441. BV
(9.3.3)

Any offset in the ladder shall be provide the API RP 54

442. BV
platform (9.3.7)

Minimum two exit from the rig floor API RP 54

443. BV
(9.310)

Check the toe bar on the rig floor API RP 54

444. BV
(9.318)

All rig floor opening more the 1"shall be API RP 54

445. BV
covered (9.3.21)

Verify derrick ladder extends down to rig floor

446. BV
(no need to climb up equipment)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check derrick ladder extends at least 1m API RP 54 section

447. above each landing platform, including on the BV 9.3.5
crown platform.

2.27 Hydraulic & Pneumatic Winches

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check all winch guards & spooling systems are in

448. place. Confirm that they meet HSE & contract BV
requirements

Ensure the winch base plates, pedestals and

449. holding bolts had been NDT inspected within the
last year.

Does the winch control return to neutral after being

450. released and is the handle equipped with a locking
system

Is there a ball type air shut-off valve installed in the

451. BV
near vicinity to the operator.

Are the winch sheaves/blocks under crown in good

operational condition and sufficient greased. The
452. BV
SWL of the sheaves should be min 2x the SWL of
the winch.

If automatic brakes are installed have them tested

453. BV
and check for proper braking force.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check all control hoses & fittings; insure all are in

454. BV
good condition wi

Check condition of braking system. Insure updated

455. BV
inspection certification is available

Check all winch cable end fittings incorporate a

456. swivel to prevent cable from twisting. Confirm that BV
they meet HSE & contract requirements

Check cargo hooks used for general work are fitted

457. with a safety latch. Confirm that they meet HSE & BV
contract requirements

Confirm winch line rating, size & type suitable for API RP54 Section
458. BV
winch 9.6.2

Check winch line is long enough to reach at least

to the furthest working level or area with sufficient
459. BV
wraps remaining on the drum to meet
manufacturer's specification.

Check all winches display safe working load and

460. meet the specification for hoisting personnel (Man BV
Riding winch)

461. Quote Serial number BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.28 Man-Riding Winch

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Ensure the winch base plates and pedestals had Not Available Critical Inspection shall be carried out
462. BV
been NDT inspected since the last 1 year.

Ensure a swivel is fit unless non-rotating wire is in

463. BV
use

Verify the good condition of the installed wire rope. API RP54 Section
464. Preferably non-rotational type wire but not BV 9.6.2
mandatory.

Ensure that 4-part shackle is used for riding belt

465. BV
connection. Hooks are not accepte

466. Verify the controls are working as intended. BV

Verify the correct operation of the safety devices

such as slack rope protection, overload,
467. BV
emergency stop (and emergency lowering if
applicable).

Test the overload is correctly set to a maximum of

150 kg. For man-riding winches used in
468. BV
combination with a man basket a higher overload
setting is required.

Verify the proper functioning of the upper hoisting

469. BV
limit and lower lowering limit settings. (if applicable)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.29 Drill String

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

The latest DS1 inspection reports shall be Contractual Item

furnished to PCOSB for all drill string components;
470. BV
if new contract all should be inspected to DS1
criteria on location inclusive of new items

Confirm drilling contractor has bit subs bored to Contractual Item

take floats and sufficient floats and redress kits for
471. BV
the work. Both bored and solid floats to be
available.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

If more than 700 rotating hours have elapsed since

the last inspection then the following drill string
components shall be inspected:
Grade , G & S drill pipe
Drill pipe pup joints
Heavey Weight drill pipe
472. Drill collars BV
Cross over subs as per contract
All down hole tools as per the contract
Complete drill string must be inspected after each
well
All BHA components to be inspected after each
hole section

Check rat and mousehole and any other shucks to

473. BV
confirm bottom weld is sound

474. IBOP in place & proper size BV

Safety valve in place & proper size. Fitted w/pull

475. BV
down ring for installation

Safety valve wrench in place. Fitted w/ safety ring

476. BV
to insure no dropping down hole
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.30 Hydraulic Catheads / Ezy-Torques

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Ensure the hydraulic catheads pedestals, sheaves,

477. foundations and fairleads had been NDT inspected BV
within the last year.

Yearly calibration certificate in place of the torque

478. BV
gauges

Check all installed pull wires and tong back-up API 54 Section
479. BV
lines for correct SWL and condition. 9.9.5 & 9.9.6

If applied pull is related to hydraulic pressure a

480. conversion table for this should be directly BV
available at the operator position.

481. Subject each Ezy Torque to a single line pull. BV

Check the yearly NDT inspection reports of the

482. BV
back-up posts on the drill floor

Verify that wire rope terminations are factory made

machine pressed terminations with SWL and
483. unique SN identification in place. BV

(No bull dog clamps)

Additional findings regarding the cathead general

484. BV
condition.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.31 Handling Tools

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Inspect tong handles and jaw components for

485. BV
cracks using an appropriate NDT technique

Inspect tong back-up lines for condition and inspect

486. BV
end fittings for cracks

Ensure that tong counter weights are safe and

487. BV
snubbed to prevent falling

2.32 Manual Tong

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Ensure the manual tongs and the power tong to be

488. used for the drilling program have a valid yearly BV
NDT inspection.

489. Check tongs for deformations. BV

Check tong dies for condition and correct API RP 54 Section

490. installation. Original die keepers (pin with safety BV 9.9.7
pin) should be used.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Ensure tong counter weights had been correctly

491. BV
adjusted and tongs are easy to raise and lower.

Check that the counterweights have an safety sling

492. installed, unless the counterweights are installed in BV
runners equipped a positive stop at the bottom

No unauthorized welding to the tongs is

493. BV
acceptable.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.33 Iron Roughneck or Power Tong

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

IR : check NDT inspections as per OEM

recommended maintenance. PT :
494. BV
Check if hang-off points were NDT inspected on a
yearly interval

Check the condition of all hydraulic hoses and air

495. hoses. Verify the oil level in the air system oiler and BV
check if oiler is operational.

Check condition of the torque gauge and verify the

496. BV
yearly torque gauge calibration report.

Function test Iron Roughneck / power tong and

497. subject unit to maximum torque required for the BV
drilling program (if possible).

An interlock should be installed to avoid operating

498. BV
the power tong with open gate.

If an anti-collision system with top drive is installed

499. BV
have this tested.

Additional findings regarding the IR / power tong

500. BV
general condition.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.34 Casing Stabbing board

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Verify that the stabbing board has a valid load test

501. BV
certificate

Yearly NDT inspection of the lifting points of

502. BV
stabbing board and structure.

Is the casing stabbing board free of structural

503. BV
damage?

Is the casing stabbing board correctly installed in

504. BV
the mast?

Are the stabbing platform and handrails in an API RP 54 Section

505. BV
acceptable condition? 9.3.17

Is the winch/hoisting system in operational and

506. BV
acceptable condition?

Is the stabbing board equipped with a dual braking

system?
507. BV
One fail safe parking system (self resetting parking
brake) and one operational braking system?

Is there a fall arrestor for the stabber provided

508. above the stabbing board connected to the rig BV
structure?
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Is the SWL of the PFAS pad-eye above the

509. BV
stabbing board rated minimum 2275kg.

510. Function test stabbing board. BV

2.35 Pipe Racking System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

511. Check racking arms, finger boards and for damage BV

Verify fingers are straight and safety chains

512. BV
installed. Confirn no welds other than OEM

Confirm rig floor racking mat in good condition

513. BV
w/proper drainage
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.36 Drilling Instrumentation

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check calibration of top drive and/or rotary table API RP 53 section

RPM & Torque indicator 12.5.3 & API
514. BV STD 53
section
6.2.2.16

Check operation of all functions on drilling API RP 53

recorder:
o Weight indicator
o Torque (both table & TDS if switchable)
o Pump pressure
o RPM indicator (both table & TDS if
515. BV
switchable)
o Depth indicator/penetration rate calibrated
properly
o Pump strokes (all pumps)
o Flo Sho
o Pit volume totalizer
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check operation and calibration of drilling fluid API RP 53 section

density indicators both in and out of the well bore 12.5.3 & API
516. (if fitted) BV STD 53
section
6.2.2.16

Check operation and calibration of instruments API RP 53

517. BV
measuring penetration rate and depth

Check operation of all functions of any drilling data

518. BV
gathering system

Check correct operation and thus calibration of the API RP 53

519. BV
tong torque sensors and gauge

Check indicator lights in SCR drive bays and mimic

520. BV
panels correctly indicate SCR drive bay selection

521. Calibrate Torque gauge against tong line load cell BV

Emergency alarms & warning lights functioning

522. BV
properly?

Purged air system for drillers console instrument

523. BV
panel hooked up & working properly

Is all electrically controlled instrumentation

524. BV
intrinsically safe
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.37 Power Generation System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

What is the current condition ?

Serial Number
525. BV
Manufacture
HP rating

Check engines and generators are free of major oil API RP 7C-11F
526. BV
leaks and drip pans in place Section 7

Determine for each engine the current hours, date

527. BV
of last overhaul and of last cooling system flush

Are the hot air area's sufficiently protected (lagged) API RP 7C-11F
528. BV
in order to avoid personnel injuries? Section 7

Verify that each diesel engine on the rig site is API RP 54 section
equipped with a fail-safe (spring loaded) 9.15.1
529. emergency shut-down device that will close off the BV
combustion. Rig savers should be triggered by the
over speed and by the E-stops.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Verify if all diesel engines located within 100 feet API RP 54 section
530. (30.5m) from well bore centre are equipped with a BV 9.15.3
spark arrestor.

Test local E-stops on all diesel engines on the rig API RP 54 section
531. BV
site. Rig savers should be activated by the E-stop. 9.15.1

532. Check air and fuel filters are clean BV

533. Check fuel line water trap is working BV

Confirm all electrical equipment, buildings, tanks,

534. BV
office/accommodations etc. are grounded properly

Confirm that all power and control cabling from

generators to SCR/MCC/VFD and from there to rig
535. BV
components is in good condition, bundled properly
and meets applicable safety standards

Test remote E-stop from drillers cabin on all diesel API RP 7C-11F
536. engines on rig site. Rig savers should be activated BV Appendix A.3
by the E-stop.

Operate all generators at underload. Verify API RP 7C-11F

overspeed and overload trips operate satisfactorily, Section 7
537. BV
Check bearings and shafts are free of noise and
vibration

Check if the fuel tank for power plant is fitted with API RP 54 section
538. grounding wire which can be connected to the BV 8.2.5
truck during unloading operations

Check fuses and overload trips are the proper type

539. BV
and size
 TECHNICAL AUDIT CHECKLIST Drilling Rig

540. Check cables and leads are in good condition BV

Check switchboards are in good condition and

541. BV
safety devices are not bypassed

542. Verify warning signs (hearing and smoking) BV

543. Verify hearing protection is available BV

544. Verify fire extinquishers are available BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.38 SCR/VFD Room

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

545. Check that equipment is properly grounded BV

Have SCR and/or VFD drive units visually

546. internally inspected and check for cleanness of the BV
cabinets.

Monitor the SCR's and/or VFD's when testing the

547. mud pumps, rotary table, drawworks, top drive at BV
the best possible load.

Verify the SCR and/or VFD house is sufficiently air

548. BV
conditioned.

Ensure that there is certified non-conductive rubber IEC 61892-6

matting in on the floor in all switchboard rooms, section 8.3
549. BV
VFD houses, SCR houses and in top drive VFD
house.

550. Signs in place prohibiting hoses/use of water BV

551. Sockets and plugs are in good condition BV

Verify safety gear such as an insulated grab hook, IEC 61892-6

552. BV
gloves, full face screen, is directly available. section 8.3

High voltage signs, No smoking signs are posted. API RP 54 section

553. BV
8.4.1 d
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Tag out Lock out system is available & in use API RP 54 section
554. BV
6.9 & 9.14.9

Inspect the switchboards internally for dust, non-

555. BV
terminated electrical wiring, housekeeping etc.

Ensure all installed instruments and breakers are in

556. BV
a good operational condition.

Verify if all overload devices were calibrated within

557. the last 10 years. Tag plates (stickers) should be BV
posted showing the last calibration date.

Verify the correct operation of all functions such as

558. start/stop generator sets, synchronizing, idle run BV
etc.

Is the level of housekeeping within switchboard /

559. SCR / VFD room acceptable? Electrical rooms BV
should not be used as store room.

Ensure the emergency lighting inside switchboard

560. room is operational and sufficient to illuminate all BV
controls during BO conditions.

Ensure bus bars secured with plastic sheet. Avoid

561. BV
accidently reach to the bus bar when door open.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.39 MCC’s
Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Have the MCC panels and Motor starters visually

562. randomly inspected for the condition of internal BV
components.

Are the local start/stop stations through out the rig

563. BV
clearly labeled?

Check cleanliness and look for signs of

564. BV
overheating bus and cable connections

All bus bars should have protective covers (doors)

565. BV
in place.

Are all the electrical starters and circuit breakers

566. clearly labeled? Are the remote operating stations BV
clearly labeled?

Are all breakers handles designed to be locked-out

567. by pad lock (for isolation PTW). Check if LOTO BV
equipment is in place

Verify if all overload devices and circuit breakers

568. BV
are regular tested. Should be recorded in the PMS.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.40 Fuel Tanks

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check if sufficient emergency lights available API RP 54 section

569. BV
9.14.4

570. Fuel tanks are safely vented BV

571. Warning signs and no smoking signs are posted BV

572. Verify there are no fuel leaks BV

2.41 Welding Machine/Shop

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

573. Fire Extinquisher available in work area BV

574. Welding shop located in safe location BV

575. Storage of Oxygen and Acetylene segregated BV

Proper warning signs in place in general & for

576. BV
specific equipment
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.42 Safety and Regulatory Equipment, Procedures and Requirements

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Insure that HSE dept. have carried out rig

577. BV
inspection & that all items are satisfactory

Verify that the drill floor has three exits, has been API RP 54
578. built on one level and is free from obstructions and BV
unnecessary protruding objects

Verify that the Contractor has an HSE

representative appointed to monitor health and
579. BV
safety issues, Is Safety Management System
(SMS) in place? Is SMS available for review?

Check all non-slip surfaces, as fitted, are in good

580. BV
condition

Full body harnesses in good conditions. They API RP 54 section

581. should be equipped with double lanyard and with BV 5.5.1
shock absorbers and yearly certified.

Check all stairways for proper height steps and that

582. BV
they are of a non-slip nature

Check that hard hat signs & safety boot signs are
583. BV
posted and that hard hats are being used

Are the Medic/Doctor and ER Team properly API RP 54 section

584. BV
trained to use the medical equipment? 4.3.1
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Personnel instructed in safe handling of chemicals. API RP 54 section

585. BV
Training records available to review? 6.1.12

Check that noise hazard signs are posted around

high noise areas and that ear protection plug
586. BV
containers are present and full and that ear
protection is being worn

Check all access ways are free of protruding

587. BV
objects and are clear for unobstructed walking

Check that specialized protective equipment is API RP 54 section

available and being used in areas dangerous 5.1 & 5.2.4 &
588. chemicals are being used (for example chemical BV 6.13.2 & API RP
resistant gloves, aprons, safety goggles, face 54 section 8.4.1
masks and so on)

Check if paint and thinners storage area is well API RP 54 section

589. BV
ventilated and signs posted. 8.4.2

Check that Drilling Contractor’s work permit system

590. is operating in accordance with Contractor’s BV
procedures.

Verify that drilling and third party contract crew

591. members are aware of the permit system BV
requirements

Check that safety meetings are being held at least API RP 54 section
weekly and that the minutes of these meetings are 6.1.7
592. being maintained in the rig files. Safety meeting BV
reports should indicate date, names of attendees
and topics discussed
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Are first aid boxes available on the rig site and API RP 54 section
593. regular inspected? Verify the first aid boxes for BV 4.3.2
completeness.

Verify job safety analysis is carried out with drilling

594. BV
& third party contractors

Is clinic and medic / doctor available on rig site API RP 54 section

595. BV
24/7? 4.3.1

Check necessary hearing protection and high API RP 54 section

596. BV
voltage warning signs are posted 5.3

Check that all electrical equipment is explosion API RP 500 & Ape
proof and vapour proof in the derrick, on the rig RP 505 & API RP
floor, within five feet of the mud pits and elsewhere 54 section 10.2.1
597. BV
as required by regulation, Ensure there's no non
Ex-proof rated equipment installed inside the
hazardous area's

Check that a lock out and tag system is used for API RP 54 section
598. BV
electrical isolations 6.9 & 9.14.9

Verify that the Contractor Safety Manual, and other

documents required by Government are on the rig
599. BV
and available for direct use by rig personnel

Verify that MSDS are available on the rig for direct API RP 54 section
600. use by rig personnel for all chemicals used in the BV 6.1.12
drilling and completion operations

Verify that empty caustic sacks and drums are

601. stored safely on site and returned in clearly marked BV
containers when sent off-site for disposal
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Verify that fire extinguishers, fire hoses, fixed API RP 54 section

deluge systems and other emergency equipment 7.2.2 & API RP 54
602. required on the rig installation drawings is in place, BV section 7.2.2
has been function tested or is within its inspection
validity as appropriate

Check that fire detectors in the drilling equipment

603. have been checked and calibrated where BV
necessary

Check that gas detectors in the drilling equipment

have been checked and calibrated where
604. BV
necessary and Check existence and condition of at
least two portable gas detectors

Is man riding procedure in place, posted and API RP 54 section

605. BV
enforced. 6.1.7 c

Check equipment for measuring and warning of

H2S is installed with detectors situated in the same API RP 49 &
606. BV
places as the gas detectors when required & 99
system lay out.

Check that emergency shutdown switches in the

607. BV
drilling equipment have been tested

Check that the derrickman's ladder climbing assist

608. BV
is correctly installed and safe for use

Verity the existence and good operation of primary

and back-up communication means for:
609. BV
Rig to office, Rig to base camp, Rig to vehicle, Rig
to supply base
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Verify Contractor has written procedures and job

610. instructions for operation and maintenance of BV
critical equipment

Check that Contractor has a system in place for

tracking the inspection of slings, shackles and
611. BV
other lifting equipment. Confirm all presently in use
have been inspected & certified

Does the rig has a fully equipped tethered toolbox API RP 54 section
612. available for works aloft? Verify the condition of the BV 6.8.9
tools.

613. Confirm wind direction finders in place & in sight BV

Is the confine space entry procedure in place? Is API RP 54 section

614. the crew trained for confined space entry and are BV 6.7.4 b
records kept on file?

Verify adequate signage for Muster Stations &

615. BV
Escape routes

Ensure Emergency Evacuation Procedures in

place and Is Emergency Response Plan (ERP) and
616. BV
Medical Emergency Response Plan (MERP) in
place? Are they available for review?
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.43 Environmental Aspects

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Verify that drains in potential spill areas have

617. BV
piping which leads to a suitable collection facility

Visually inspect drain piping for corrosion or

618. BV
leakage

Confirm that waste product (waste oil, scrap

619. materials etc) are being transferred to designated BV
place

Verify that diesel tank overflows are routed to a

620. BV
suitable collection facility

Confirm motor exhaust emissions meet API RP 7C-11F

621. BV
government standards Section 7

Confirm noise levels meet PC & Government

622. BV
Standards

623. Oil spill kit in place ( Product name and type ) BV

Confirm rig & camp sewage systems meet

624. BV
Government Standards
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.44 Materials, Supplies and Services

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Have sufficient materials and supplies been Contractual Item

received to permit spud
Cement, barite, mud materials
Casing, casing head and casing attachments
Pup joints
625. Bits and nozzles BV
Reporting stationary
Sufficient drill pipe, collars and crossovers to reach
surface casing depth
Casing thread compound
Casing protectors

Confirm all necessary third party equipment rigged

626. up and integrated into drilling contractor’s BV
equipment satisfactoriliy

Check test plugs, wear bushings, casing hangers

627. and the running tools are available together with a BV
supply of redress parts
 TECHNICAL AUDIT CHECKLIST Drilling Rig

628. Have requirements for filing been defined? BV

629. Is the computer link up and running? BV Contractual Item

630. Communication system in place BV Contractual Item

2.45 Main camp and mini-camp

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Verify all camp buildings are earth/bonded and tied

631. to the common equipotential bonded system for rig BV
site

Verify condition of all air conditioners in offices and

632. BV
sleepers.

Verify all cabins have readily available fire API RP 54 section

633. BV
extinguishers in place 7.2.2

Verify of all main camp & mini camp buildings have

634. emergency lighting and/or illuminated exits BV
installed.

Verify of all main camp & mini camp buildings have

635. smoke detectors installed and ensure that they BV
are all operational.

Check all electrical cables and plug connections API RP 54 section

636. are correctly assembled and units are in good / BV 9.14.5
safe condition.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Check if all electrical distribution boxes, power

sockets, etc are correctly installed and in good
637. BV
condition (suitable for area in which they are
installed).

Check all electrical power distribution boxes in

camp area are in good condition, with cable
638. BV
glanded / protected at box entries and boxes
correctly bonded to earth system.

Verify if camp water tanks and distribution system

639. BV
is in good condition.

Verify the condition of the fresh water treatment

640. BV
plant, filtration unit and sterilizer system.

Verify proper operation of all camp generator sets

641. BV
and controls.

Verify if all camp generators are properly grounded

642. BV
and tied into common earth bonding system.

Verify that fuel tanks for the camp are is in good API RP 54 section
condition. Check if the fuel tank is fitted with 8.2.5
643. BV
grounding wire which can be connected to the
truck during unloading operations

Ensure that all portable houses are placed outside API RP 54 section
the guywires of the rig and outside the fall lane 13.2.1
644. of the derrick represented by 2:00 o'clock to BV
4:00 o'clock and 8:00 o'clock to 10:00 o'clock
on each side of the rig
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.46 Quarters / Kitchen / Clinic

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Confirm complete inspection carried out by

645. BV
PCIHBV HSE dept.

Check all kitchen equipment is in good condition

646. BV
and fully operational

Verify if all industrial kitchen sized metal bodied

647. electrical equipment is properly bonded to the BV
container body.

Verify if all kitchen ventilation fans are operational

648. BV
and safely guarded.

Verify if regular cleaning schedule for clothes drier

649. BV
intake filters and extraction ducting is in place

650. Smoke & heat detectors alarms working BV

651. Quarters & bathroom cleanliness BV

652. Air filters cleanliness in HVAC BV

653. No standing water in HVAC pans BV

654. Adequate fresh air mix at HVAC BV

655. Dry stores housekeeping BV

656. Water disinfectant tested twice weekly BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

657. Drinking water clearly marked BV

658. Medication tracked, medical reports complete BV

659. Fire extinguishers available BV

Clinic facility meets requirements, confirmed by

HSE
660. BV
Clinic equipment, pharmaceuticals, first aid
supplies in place

2.47 Firefighting equipment

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check that a suitable fire extinguisher is available API RP 54 section

in any part of the installation, for the kind of fire 7.2.2
most likely to occur.
661. BV
Fire extinguishers throughout the drilling, office,
catering, camp and accommodation areas
serviceable and in good condition.

Ensure that all galley fire extinguishers are suitable API RP 54

662. BV
for use on oil fires. section 7.2.2

Ensure all fire extinguishers are fully charged, API RP 54

663. BV
tagged and sealed. section 7.2.7
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Review inpection & maintence records?

Ensure minimum two firemans suits and BA sets API RP 54 section

664. BV
are available on the rig site? 5.4.5

Check the last BA cylinder hydrostatic test date to API RP 54 section

665. BV
ensure it was tested within the last 5 years. 9.16

Ensure that air is renewed on a yearly interval for API RP 54 section

metal BA sets. Moisture in the bottles can cause 9.16
corrosion and corrosion consumes oxygen during
666. BV
the process. Oxygen level can be depleted by
corrosion below the level required to support
human life

Visually inspect all BA sets for worn or perished API RP 54 section

667. BV
rubber parts and damaged components 9.16

A detailed fire plan of the layout of all fire-fighting

equipment should be posted at the office. Verify if
668. BV
all fire fighting equipment is available as per fire
plan.

Test the diesel driven fire fighting pump for proper

669. operation. BV
One nozzle should be able to trow 15m distance.

Check if all fire hoses and fire coupling are in good API RP 54 section
conditions. Ensure that rubberseals are in place. 9.16
670. BV
No jubilee clamps or wire used to secure hoses on
couplings.

Ensure that fire extinguisher and hose cabinets are API RP 54 section
671. BV
provided. Cabinets unlocked and not access not 6.5.5
 TECHNICAL AUDIT CHECKLIST Drilling Rig

obstructed.

Ensure there the total length of fire hoses is

672. BV
sufficient to cover the full area.

Ensure that the engine driven fire pump can be

started by push button.
673. BV
Starting keys can not be acceptaed as keys can be
lost.

Additional findings regarding the fire fighting

674. BV
equipment.

2.48 Mud logging unit

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check the general condition of the unit

675. BV
(external, door locks, air lock, windows, etc…)

Verify the 6-monthly lifting inspection reports of the

676. unit and the warehouse lifting points. (Including the BV
lifting slings if available)

Check the internal general condition of the unit

677. (desks, chairs, panel rack, technical area, walls, BV
floor, etc...)

Is good housekeeping maintained in geological

678. BV
area
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Is emergeny exit identified and unlocked? Check if

679. BV
exit is unobstructed inside and outside?

Is the unit certified for the zone in which it is

680. BV
located?

681. Are all cable transits properly sealed (MCT's). BV

Check if all electrical outlets for portable hand tools

682. are equipped with residual current circuit breakers BV
(RCCB's / RCD's)

Check all electrical switches, outlets and cables for

683. BV
their condition.

If UPS is available check condition and

684. BV
accessibility of UPS.

685. Check for any overloaded electrical outlet circuits? BV

If unit is located within 20m from hazardous area,

pressurised cabin is required.
686. Verify if loss of pressrisation alarm is working? BV
Verify the equipment shut down test and record
shut down time.

687. Test the condition of the H2S / CH4 sensors? BV

Verify the last calibration certificate of the H2S /

688. BV
CH4 gas sensors and review history records.

Test the condition of all the smoke detectors inside

689. the unit. BV
Main power should shut-down but computers
 TECHNICAL AUDIT CHECKLIST Drilling Rig

should be powered from UPS.

Check condition / maintenance of all air

690. BV
conditionning in unit.

2.49 Minimum Equipment Load Testing Requirements

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Confirm third party specialist(s) and specialty tools OEM instructions,

from OEM are available for monitoring & recording Contractual Item
equipment parameters during load testing of prime
691. BV
movers; generator sets & electrical control systems
during load testing of newly contracted rig prior to
acceptance

Confirm contractor senior mechanic & electrician Contractual Item

are on hand to witness load testing operations to
monitor and record equipment parameters during
692. BV
load testing operations after location move and to
verify OEM specialist findings when load testing
newly contracted rig

Confirm that an adequate choking system is in Contractual Item

place which can be utilized to apply a full load to
693. BV
the drilling/circulating system for an extended
period of time.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Mud Pump load test should preformed to at least Contractual Item

20% more than the expected/planned hydraulic
694. BV
pressures that will be encountered during the
drilling of the well.

Newly contracted rig load test should be designed Contractual Item

to insure that each pump, & generator set carries
the full anticipated load for at least 8 hours in
695. BV
varying sequences of single & parallel assignments
eg. MP1, MP1&2 MP1&3 moving loads to different
SCR/VFD assignments

Insure that OEM specialist(s) monitor & record all OEM instructions
relevant equipment parameters regularly
throughout the load test of newly contracted rig.
696. This information should be kept on record at the rig BV
& in the drilling office to use for cross reference
when preforming shorter duration load tests prior to
beginning operations after rig moves.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Load tests performed after rig moves should not

require an extended test since the rig should have
been operating to requirement during the drilling of
the last well and the primary purpose of the load
test is to confirm that no damage has occurred
during the rig move.
As with the load test for a newly contracted rig run
697. equipment in varying sequences for 2 to 3 hrs each BV
sequences of single & parallel pump assignments
Record all parameters throughout the test &
compare them with the results of the original load
test. This should provide information that will
indicate derterioration of equipment and allow the
contractor to plan for unscheduled maintenance as
necessary.

Insure that all solids removal & mixing equipment OEM instructions,
that would normally be ran during drilling Contractual Item
698. BV
operations is ran constantly when mud pump/gen
set load test is being performed

Perform “brake stall” & TDS stall tests with rig OEM instructions,
699. under full pumping load to simulate simultaneous BV Contractual Item
pumping & picking up of full drill string load.

Insure that rig electrician “meg” checks all electric

700. motors at regular intervals throughout the load test; BV
insure that the results are recorded

Insure that all rig “upgrades” have been effected

701. and that they have been properly inspected, BV
certified & load tested
 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.50 Shale Shaker

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Exposition proof junction box and cable gland API RP 500 & Ape
702 BV RP 505
to be check.
703 Cable Idetification tag to be check. BV

704 All Shale Shaker function test carried out BV

705 Are the shakers firmly bolted to the foundation?

Additional findings regarding the shale shakers

706
general condition.

2.51 Mud Agitator

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

707 Cable Idetification tag to be check. BV

708 Motors and Sensor equipment identification tag to

BV
be check.

709 Mud Tank Sensor function to be check. BV

710 Light Fixture Installation to be check. BV

711 Light Fixture Function to be check. BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

712 Motor Function to be check. BV

2.52 Air Compressor

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

Check the Manufacturer Certificate, Check the ID BV

713
Number

714 Function of Air Compressor BV

Ensure each air compressor is equipped with a BV API RP 53 Section

Pressure Relief Valve, Tag plates showing the last 12.3.6
715
inspection date and set pressure should be
installed on each PRV

Are the air compressors running without abnormal BV

716
noises, vibrations and temperatures?

Will the standby air compressor automatically BV

717 come online in the event of a too low rig air
pressure?

Are the hot air area's sufficiently protected (lagged) API Spec 16D
718 in order to avoid personnel injuries, Ensure the air BV Section 9.2.5
hoses in use are of the correct pressure rating.

719 Is all discharge piping sufficiently supported?

 TECHNICAL AUDIT CHECKLIST Drilling Rig

720 Check the loading and offloading pressure BV

721 Check the motor and compressor coupling, belts BV

722 Check the compressor NRV Valves BV

723 Check the compressor Mounting Bolts BV

2.53 Cold Start Compressor

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

724 Check the Manufacturer Certificate BV

725 Check the ID Number BV

726 Check the compressor function test BV

727 Check compressor safety devices BV

728 Check compressor Spare part matrix BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.54 Cold Start Engine

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

729 Check the Manufacturer Certificate BV

730 Check the ID Number BV

731 Check the engine function test BV

732 Check engine safety devices BV

733 Check oil leakage BV

Check engine start up as per manufacturer

734 BV
recommend air Pressure

735 Check emergency Shutdown system BV

736 Check Maintenance and overhauling Schedule BV

737 Check engine spare part matrix BV

738 Check engine compressor coupling BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.55 Air Dryer

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

739 Check the Manufacturer Certificate BV

740 Check the ID Number BV

741 Function test of dry BV

Test the air receiver drain valves and drain all

moisture. If a lot of water inside the receivers is
742 BV
detected, check the proper operation of the air
dryer.

Ensure each air receiver is equipped with a API RP 53 Section

Pressure Relief Valve. 12.3.6
743 BV
Tag plates showing the last inspection date and set
pressure should be installed on each PRV

Check if all the air receiver PRV's were calibrated

744
and certified within the last 2 years. BV

745 Check in / out filter condition BV

746 Check the working temperature BV

747 Check H.P pressure shut off switch BV

748 Check air to heat exchanger clean BV

 TECHNICAL AUDIT CHECKLIST Drilling Rig

2.56 Air Receiver Tank

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance

749 Check the Manufacturer Certificate BV

750 Check the ID Number BV

751 Check SWP pasted on air reservoir BV

752 Check Gauges calibration certificate BV

BV API RP 53 Section
753 Check Pressure Safety Valve Calibration certificate
12.3.6

4.57 Rig up, Rig down and Rig move

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
Check the Fast Rig Move Equipment and BV
702.
confirm with Rig specification provided. .
Jacks complete with jacking pads. Securing BV
703.
pin for transportation
704. Type of Tyres (If Available) BV

One two bar ( max rotation 45˚ to each side BV

705.
center)
706. Check hydraulic control panel clearly liable. BV
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Verify pressure gauge Identification tag BV

707. number and calibration identification sticker
with inspection certificate available
Check hydraulic oil quantity in store before rig BV
708. up and rig down it's suitable to cover any leak
during the operation
Check hydraulic hoses and connection are BV
709.
suitable for operating hydraulic pressure
710. SOP & TRA For rig up, rig down available? BV

711. Two HPU unit, review maintenance record. BV

4.58 Mobilization Plan and Rig Moves

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
Is a detailed mobilization plan in place for rig BV
712.
moves?
What is the average rig move times for the BV Contractor
713. proposed Rigs (Rig move time inclusive of rig office
up and rig down). Provide details. based MS
How is rig move performance monitored and BV
Contractor
what systems are in place to improve the rig
714. office
move efficiency, including any proven
based MS
technologies?
If sub-contractors are to be used for rig move, BV
Contractor
provide details of the plan to manage and
715. office
evaluate the sub-contractors for assurance of
based MS
safe and efficient process.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

4.59 Process Controls

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
Produce details of systems in place that may BV
increase operational efficiency and / or reduce
the exposure of personnel to hazardous
situations:
- Handling of hazardous materials.
716. - Pipe handling system
- Offline pipe make-up (if available)
- BOP Handling
- Man riding.
- Tank Entry. (Should be eliminated,
especially manual cleaning of mud tanks).
Provide risk register of the identified major BV
717. drilling process hazards and the equipment
that is involved in mitigation of those hazards.
Is a planned maintenance system in place? BV
718.
Record type of PMS in report.
Review rig specific planned maintenance BV
system in place. Is the system capable for
preventive / corrective maintenance? Are all
719.
repairs recorded and is equipment history up
to date and well recorded. Is PMS designed to
plan ahead?
Is the PMS managed and controlled by PMS BV
supervisor? Is there any feedback from PMS
720.
supervisor to the technical staff on rig site?
(Provide examples)
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Review processes used to record the history, BV

modification history, certification and
721.
maintenance of critical drilling and well control
equipment.
Produce the Safety Critical Equipment register BV
722.
for the rig.
Produce the rig specific maintenance system BV
in place for the Safety Critical Equipment and
how are the overdue SCE maintenance
723.
routines / inspections managed. Is system in
place to prioritize the overdue critical
equipment maintenance?
Rig manuals, including equipment drawings, BV
API STD 53
specifications, and bills of material, shall be at
724. section
the rig site to identify the equipment and assist
6.5.10.3.1
with procuring correct replacement parts.
Produce brief summary of incidents due to BV Contractor
725. failure of process and equipment within the last office
3 years based MS
Provide details of the NPT (non productive BV
726.
time) during last 3 years for the proposed rig.
Is a rig specific dropped objects program in BV
place? Provide examples of changes to
727.
procedures/policies and statistics that the
safety records has improved.
Review the record of Derrick and Crane BV
728.
inspection audits for potential dropped objects.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Provide details of how potential dropped BV

objects are managed prior raising the mast.
729. Specify inspection protocols and management
such as control of tools and equipment taken
aloft?
Provide details of Secondary Retention for BV
fixed equipment for each derrick system. Does
730.
it also include a photographic log (Picture
booklets) ?
Provide evidence if the operational manual BV
include the Inspections for dropped objects
731.
post jarring / excessive vibration events.
Check records when lst jarring job was done.
How is the acceptance of third party equipment BV
managed? Is tool in place for third party
732.
equipment acceptance? Is the DROPS
included in the management?
Produce a brief summary of BOP and well BV
control system test results of the last year
operation of the proposed rig, including but not
API STD 53
limited to any anomalies in testing or operation
733. section
of critical BOP components, test results
6.5.3.7.3
(charts, digital pressure data, forms, etc.) and
information on any initial failed test attempts
and remedy to obtain a successful test.
Produce the logistics and spares / material BV
inventory management system in place. Is the
734.
inventory system direct linked to the PMS, if so
how?.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Are the Safety Critical Spares ordered on a BV

different routed? Are the SCE spares always Critical spare order and Inventory
735. Not Available
urgent ordered? Is the minimum value of the should be provided
SCE spares recorded into the system?

4.60 HSE Management System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
BV Contractor
Produce brief summary of the last 3 years
736. office
incident report (LTI).
based MS
Review the process to report and investigate BV
all accidents and incidents, determine
737.
immediate and system causes, and implement
corrective actions.
Is HSE management in place for continuous BV
738. improvement of the safety on the rig site?
(STOP card policy or similar)
Is management in place for the follow-up of the BV
739. daily safety issues (STOP cards) and how long
is the average closing time of safety issues?
Is a management system in place to audit sub- BV
Contractor
contractors to ensure they meet the required
740. office
HSE standard for their HSE management
based MS
system and the work they will perform.
Review process that is in place through which BV Contractor
741. contractors manage their internal self office
assessment and audit verification process based MS
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Review summary details of the Lifting Plans BV Contractor

742. and is there a formal and systematic process office
for verification of the adequacy of lift plans? based MS
Is a bridging document in place to identify the BV
743. gaps between the contractors HSE standard
and the PCH HSE standard
Does the contractor do regular audits to BV
improve the PTW system? Provide details of
744.
relevant examples from past operation.
(specify in report)
Is an Emergency Response Plan in place. How BV
745. does the contractor identify the emergency
situations covered by the plans.

4.61 Lifting Equipment

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
Is rigging equipment stored in a locked BV
746.
container controlled by a competent person?
DOC: Is a log being maintained to identify the API
747. location of equipment drawn from the rigging BV Specificatio
store and who withdraw the item? n 8C – 11.1
Are control measures in place for items that BV
748.
are damaged or considered as scrap?
API
749. DOC: Is a lifting equipment register in place? BV Specificatio
n 8C – 11.1
750. DOC: Is a register of scrap items maintained? BV SRP
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Is the lifting and rigging colour code rigorously

751. maintained, displayed and are personnel BV PR-1708
aware of the current colour?
DOC: Check 6-monthly lifting certificate for all BV
752. PR-1708
lifting slings and webslings
DOC: Check 6-monthly lifting certificate for all BV
753. PR-1708
shackles.
DOC: Check 6-monthly lifting certificate for all
pad-eyes on the rig structure, sub-structure BV
754.
and under the crown. This is including pad-
eyes used for rig moves
DOC: Check 6-monthly lifting certificate for
755. rotary table master bushing - and inserts bowl BV
pullers
DOC: Check 6-monthly lifting certificate for top
drive hang-off line, hang-off pad eye and hang-
756. off shackles. Verify rating of hand-off wire and BV
shackles as at least 1.5 total weight of top
drive + travelling block
DOC: Check 6-monthly lifting certificate for BV
757.
mud saver and power tong lifting points
DOC: Check 6-monthly lifting certificate for rig
tong counterweight pad-eye, rig tongs
758. counterweight lifting raising wires and BV
shackles. (SWL and unique SN identification in
place)
DOC: Check 6-monthly lifting certificate for drill
759. floor utility winches wires, man riding winch BV
wire, including the swivels and tailchains.
DOC: Check 6-monthly lifting certificate for all BV
760.
drill pipe / tubulars lifting caps.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

DOC: Check 6-monthly lifting certificate for all

761. manual/air/hydraulic/electrical powered chain BV
hoists
DOC: Check 6-monthly lifting certificate for
762. lifting point of all containers, sleepers, skids, BV
sub-structure and mast.
API 9B
DOC: Check 6-monthly lifting certificate of all BV
763. section
guylines and turnbuckles.
13.3
Ensure that all certified lifting equipment is BV
764. PR-1708
showing the current color code.
Verify on the rig site if no lifting equipment is in BV
765.
use without showing the current color code.
Is system in place for cross checking the lifting
equipment against the certification? Are serial BV
766.
numbers and/or tag plates in place on all lifting
equipment?
DOC: Subject each utility winch to a load test
767. 1.25 x SWL on a yearly interval and perform a BV BS MA31
brake test. (or review loadtest certificates)
Verify that utility winches wire rope
terminations are factory made machine BV BS EN
768.
pressed terminations with SWL and unique SN 14492
identification in place
DOC: Check 6-monthly lifting certificate of the
BOP stack.
769. If annular pad-eyes are used to lift the entire BV
stack ensure that these pad-eyes are rated to
lift the entire weight of the stack.
Ensure the BOP lifting equipment installation is BV
770.
correctly installed and rigged up.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Ensure the BOP lifting crane SWL is sufficient

for lifting of the entire weight of the BOP stack BV
771.
(Verify the weight of the stack against the SWL
of BOP hoisting system).
Ensure the entire BOP hoisting installation has
been subjected to a 4-yearly load test of SWL BV
772.
+5 Ton. Test needs to be certified by third
party.
DOC: Verify the lifting gear to be used for
lifting the BOP stack such as slings, shackles
773. and lifting frame are in compliance with the BV
lifting gear requirements and implemented in
the 6-monthly lifting program.

4.62 Personnel Management

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
Review the training and competence resource Contractor
774. plan to ensure the competence of all BV office
personnel who work on ZEPC behalf. based MS
Is system in place to address the requirement
for experienced rig crews for the proposed Contractor
775. rigs? Provide summary details along with high BV office
level plans of placing existing experienced based MS
crew for the proposed rigs and recruiting.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Contractor
Are training facilities available to maintain BV
776. office
competencies for the proposed Rig Crew.
based MS
Is system in place to ensure that all employees
Contractor
/ contracted personnel are competent for their BV
777. office
relevant job and fully understand their role to
based MS
perform the work safely and efficiently?
Competency management system should
cover
• Testing of individuals by personnel qualified
to undertake such testing to verify that Contractor
778. knowledge and skills have been effectively BV office
acquired and are being implemented in the based MS
work place.
• Recording of all competency assurance
activities in an auditable manner.
Provide a listing of all rig personnel showing
length of time with company, length of time in Contractor
779. position on the proposed rig, length of time BV office
working with the proposed crew, experience in based MS
position in total, and total time on similar rig(s).
Provide training matrix for all personnel
including but not limited to Well Control, BV
780.
specific technical training requirements and
current status.
Is a job description in place for each position.
781. Do job descriptions include both quality and BV
HSSE objectives for the position
Provide a clear example of on the job training
for rig personnel including competency BV
782.
assessments, frequency of evaluations and
managed moves from one level to another.
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Provide a list of drill crew personnel certified in

well control operations (from Derrick man
783. upwards). BV
Tool pusher and RM should receive WC
training to supervisor level.
Contractor
How many new crew members will there be at BV
784. office
the start of the contract?
based MS
How many of these new crew members (if any)
will also be new to your company? In relation
to training of new employees, provide the Contractor
785. company training plan for new employees, BV office
showing specific training paths and general based MS
training such as Quality Assurance, HSSE and
leadership.
What is the attrition rate within the contractors Contractor
786. company? Is management in place to keep the BV office
attrition rate below 10%? based MS
What is the percentage of trainees to Contractor
787. experienced personnel for the ZIPEC BV office
operations? based MS

4.63 Organization management

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
Contractor
Is management in place for selection of the BV
788. office
approved suppliers?
based MS
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Are 3rd party sub-contractors and suppliers Contractor

789. audited regularly? Provide evidence of audits BV office
within the last 12 months. based MS
Is management in place to follow-up the audit Contractor
790. findings and how is feedback communicated to BV office
the sub-contractors and suppliers? based MS
Are the KERUI minimum standards enforced
791. on 3rd party sub-contractors and suppliers? BV
How is it managed?
Provide a detailed company organization chart
showing current International and National
divisions and their departments. The chart
Contractor
should include Engineering, Project BV
792. office
Management, Quality Management /
based MS
Assurance, Technical Support, Equipment
Specialist Support and Training (facilities and
locations).

4.64 Company Quality Management System

Category of
S.No Comments or Outstanding Item Status Responsibility non- Corrective Action Required Reference
conformance
Is any form of Quality Management System in
place? Provide details in report and advise if Contractor
793. the system has been accredited to any BV office
recognized International Standard, e.g. ISO based MS
9001 and provide certificates
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Review list of the internal Quality Audits that

have been executed within the last 12 months
Contractor
and how many corrective actions have been BV
794. office
raised? Produce the current status of the
based MS
corrective actions and list the scope of each
audit.
Review typical examples of the following
documents:
- Inspection Report BV
795.
- Non Conformity Report
- Corrective Action Report
- Inspection Release
Is the contractors BOC program aligned with
the ANTON and ZPEC program? If not is a BV
796.
bridging document in place and is Oil SERV
management aware of the bridging document?
Provide evidence if all employees are aware of
797. the Contractors BOC program. Make interview BV
with the rig key personnel.
Contractor
Review management system to update BV
798. office
drawings on completion of modifications.
based MS
Review process for supervisors to conduct
regular inspections of the workplace to ensure BV
799.
equipment and personal working practices
meet contractor required standards?
Is system in place to ensure that sub-standard
equipment, conditions and practices found
during inspections are identified, addressed BV
800.
and closed out, i.e. how are non-conformances
identified and corrective and preventative
actions put in place and closed out?
 TECHNICAL AUDIT CHECKLIST Drilling Rig

Is system in place to investigate failures of

equipment/service Are (what) measures taken BV
801.
to ensure that failure does not recur? Is the
follow-up of the failures reported?
Contractors
Is system in place to measure and improve the BV
802. office
rigs performance?
based MS
Review the equipment and tools, identification,
certification, maintenance and inspection BV
803.
management systems to demonstrate initial
and ongoing fitness for service.
Review the systematic process to record and
track all actions identified from reviews audits BV
804.
and investigations and the change
management process.