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Mitigation of 3mcpde and Ge

The document discusses methods for reducing contaminants like glycidyl esters (GE) and 3-MCPD esters in palm oil processing. It explains that GE forms during palm oil deodorization from diacylglycerides reacting with high temperatures. It then describes Alfa Laval's dual-temperature-dual-strip deodorization process, which lowers the temperature of the deodorization step to reduce GE while increasing retention time to maintain process economics. This process along with low vacuum and pre/post-stripping further improves GE removal compared to standard and improved physical refining and chemical refining.

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Ritche Lim Bragais
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43 views

Mitigation of 3mcpde and Ge

The document discusses methods for reducing contaminants like glycidyl esters (GE) and 3-MCPD esters in palm oil processing. It explains that GE forms during palm oil deodorization from diacylglycerides reacting with high temperatures. It then describes Alfa Laval's dual-temperature-dual-strip deodorization process, which lowers the temperature of the deodorization step to reduce GE while increasing retention time to maintain process economics. This process along with low vacuum and pre/post-stripping further improves GE removal compared to standard and improved physical refining and chemical refining.

Uploaded by

Ritche Lim Bragais
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Essential palm oil

Solutions for reducing 3MCPD esters and glycidyl esters from palm oil processes
Centrizoom

Outlet

Distributor

Bowl body
Cyclone

Operating
water module
Motor

Frame
Inlet

Alfa Laval PX115e Direct


Drive Disc Stack Separator
Safeguarding food safety

Mitigation of GE w with Alfa Laval Deodorization


contaminant resulting from the diacylglycerides
GE is the contaminan
(DAG) reacting with h high temperature. Majority of palm oils
for good processing economics.
is physically refined fo
Bleached palm oil is heated to very high temperature
(2600C-2650C) to strstrip off free fatty acids, and then
followed by retention of 60 minutes for heat bleaching
and deodorization. H However, due to the nature of palm oil
having high percenta
percentage of DAG as compared to other
deodorization steps can easily form
oils, palm oil deodoriz
undesired GE at high temperature.

To maintain palm oil pprocessing economics, Alfa Laval


dual-temperature-dual-strip in the market.
has introduced dual-
diagram on the left, bleached oil is
Referring to the diagr
heated to 2600C to sstripped off free fatty acids and
cooling of oils to <2300C for deodoriza-
followed by the coolin
tion.

When temperature forfo deodorization step is lowered, the


GE in the refined oil w
will be reduced accordingly, however
retention time must bbe increased to compensate less
heat bleaching effect at a lower temperature.
To further improved G GE removal, Alfa Laval’s deodorizer
column is operating u under very low vacuum with pre- and
post-stripping.

Comparison of CPO
CPO, Standard Physical Refining,
Improved Physical Refining and Chemical Refining

CPO Standard Improved Chemical


Physical Physical Refining
Refining Refining

FFA, % 5 0.05 0.05 0.05

Phosphatides as 15-25 <1 <1 <1


Phosphorus, ppm

Colour (5-1/4”) based 2.0 <3.0 1.5-2.0


on DOBI 2.3, R

GE, ppm 8-10 <1 <0.5

3-MCPDE, ppm 4-6 <2 <0.5

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